precast-concrete-sec2-lifting and fixing sockets.pdf
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Contents Page
Lifting Socket Systems
TubeLiftingSockets 2-1
LiftingSocketsEconomyRange 2-2
WavyTailAnchors 2-3
WavedAnchorsorSocketwithAdditionalReinforcement 2-4
AdditionalReinforcementforCFSWaved/Socketsystems 2-5
FlatSteelAnchors 2-9
AdditionalReinforcementforFlatSteelAnchors 2-10
CrownFootAnchor 2-11
LiftingLoop 2-12
RotatingEye 2-13
Fixing Sockets
FixingSocketCrossHole 2-15
FixingSocketBent 2-16
SolidRodLiftingandFixingSockets 2-17
Accessories
PlasticandSteelRecessPlates 2-18
SteelRecessDiscforUsewithCFSRotatingEyes 2-19
MagneticFixingForSockets 2-19
MarkingRecessDiscwithFixing 2-20
ElectricTubeMagnets 2-21
ElectricalBoxMagnets 2-21
SealCaps 2-22
LiftingandFixingSocketSystems
LIFTING AND FIX
ING SO
CKET SYSTEM
S
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TubeLiftingSocketsLiftingsocketscanbeusedforawiderangeofprecastapplications.Pleaseseeapplicationguide.
High-gradeprecisionsteeltube(20CroMo)withzinc-platedfinish.Alsoavailablestainlesssteel,seepages2-2and2-17
Rdthread
LiftingSocketsprovideindividualSafeWorkingLoadsfrom5kNupto125kN,dependingonsizespecified.
g
h
e
d
g
h
e
dLiftingSocketsEconomyRangeAneconomicalrangeofflatendliftingsocketsforloadsupto20kN.Availableinelectroplatedandstainlesssteel.
Zincplated/StainlessSteelGrade304
Forliftingreinforcementrequirementspleaseseepages25to28inclusive.
Dimensions
Part mmelbissimdA.oN traP.oN
Zinc plated S/S Load kN d e h g
CFS-LSE-12-60 CFS-LSES-12-601 15 12 20 160 10
CFS-LSE-16-75/80 CFS-LSES-16-75/801 12 16 22 75/80 13
CFS-LSE-20-95/100 CFS-LSES-20-95/100 20 20 25 95/100 16
Other larger sizes available on request.
LIFTING AND FIX
ING SO
CKET SYSTEM
S
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WavyTailAnchorsForadditionalreinforcementpleaseseepages27and28.
e
f
cg
L
d D
e
f
cg
L
d D
e
f
cg
L
d D
e
f
cg
L
d D
e
f
cg
L
d D
e
f
cg
L
d D
Wavy Tail Anchor long type
Wavy Tail Anchor short type
WavedAnchorsorSocketwithAdditionalReinforcementThewavedanchorisusedtotransportpre-castconcreteelementsofvaryingdimensions.Elementswithsmalldimensions,forexamplethinfacingpanels(structurallayerofsandwichpanels),beamsorcolumns,canalleasilybetransportedusingthewavedanchor.
Element Rotating Eye/Lifting Loop Rotating Eye MinimumThread Load- Thickness Axial Lift Diagonal Lift up to 45 Transverse Lift Edge
Part No. Rd group d mm 15N/mm2 25N/mm2 15N/mm2 25N/mm2 15N/mm2 25N/mm2 Distance ar160 12.5 12.5
CFS-WAL-12-13712 0.5 180 15 15 15 15 150
CFS-WAS-12-108100 15.0 15.0
170 16.0 16.0CFS-WAL-16-216 180 16.3 18.9CFS-WAS-16-167
16 1.2100
12 12 12 1218.8 12.0
200
120 11.4 12.0180 19.5 15.9 19.8
CFS-WAL-20-257 100 19.6 13.7CFS-WAS-20-187
20 2.0120
20 20 20 2012.9 18.0
250
140 15.8 20.0100 18.6 14.0
CFS-WAL-24-360 120 13.1 18.4CFS-WAS-24-240
24 2.5140
25 25 25 2516.5 23.1
300
160 20.2 25.0120 13.7 19.1
CFS-WAL-30-45030 4.0 140 40 40 40 40 17.2 24.0 350
CFS-WAS-30-300160 21.0 29.3140 55.7 55.7 17.6 24.6
CFS-WAL-36-570 1606363 63
21.5 30.1CFS-WAS-36-380
36 6.3180 63 25.6 35.9
400
200 26.7 42.0160 72.6 72.6 22.3 31.2
CFS-WAL-42-620 180 77 80 77 8026.6 37.2
CFS-WAS-42-45042 8.0
200 63 31.1 43.6450
220 80 33.0 50.3200 34.1 47.9220 39.3 55.3
CFS-WAL-52-880 52 12.5 240 125 125 125 125 44.8 63.0 550260 50.5 71.0280 56.6 79.4
SWL Model g = min.
Part No. tonnes d L D mm c mm e mm c 2.5
CFS-WAL-12-137 0.5 Rd 12137 16 18 22 20
CFS-WAL-16-216 1.2 Rd 16216 21.5 12 27 30
CFS-WAL-20-257 2.0 Rd 20257 27 16 35 35
CFS-WAL-24-360 2.5 Rd 24360 32 20 43 40
CFS-WAL-30-450 4.0 Rd 30450 38 20 56 50
CFS-WAL-36-570 6.3 Rd 36570 48 25 69 62
CFS-WAL-42-620 8.0 Rd 42620 54 28 80 70
CFS-WAL-52-880 12.5 Rd 52880 70 28 90 80
SWL Model g = min.
Part No. tonnes d L D mm c mm e mm c 2.5
CFS-WAS-12-108 0.5 Rd 12108 16 18 22 20
CFS-WAS-16-167 1.2 Rd 16167 21.5 12 27 30
CFS-WAS-20-187 2.0 Rd 20187 27 16 35 35
CFS-WAS-24-240 2.5 Rd 24240 32 20 43 40
CFS-WAS-30-300 4.0 Rd 30300 38 20 56 50
CFS-WAS-36-380 6.3 Rd 36380 48 25 69 62
CFS-WAS-42-450 8.0 Rd 42450 54 28 80 70
Element Rotating Eye/Lifting Loop Rotating Eye MinimumThread Load- Thickness Axial Lift Diagonal Lift up to 45 Transverse Lift Edge
Part No. Rd group d mm 15N/mm2 25N/mm2 15N/mm2 25N/mm2 15N/mm2 25N/mm2 Distance ar160 12.5 12.5
CFS-WAL-12-13712 0.5 180 15 15 15 15 150
CFS-WAS-12-108100 15.0 15.0
170 16.0 16.0CFS-WAL-16-216 180 16.3 18.9CFS-WAS-16-167
16 1.2100
12 12 12 1218.8 12.0
200
120 11.4 12.0180 19.5 15.9 19.8
CFS-WAL-20-257 100 19.6 13.7CFS-WAS-20-187
20 2.0120
20 20 20 2012.9 18.0
250
140 15.8 20.0100 18.6 14.0
CFS-WAL-24-360 120 13.1 18.4CFS-WAS-24-240
24 2.5140
25 25 25 2516.5 23.1
300
160 20.2 25.0120 13.7 19.1
CFS-WAL-30-45030 4.0 140 40 40 40 40 17.2 24.0 350
CFS-WAS-30-300160 21.0 29.3140 55.7 55.7 17.6 24.6
CFS-WAL-36-570 1606363 63
21.5 30.1CFS-WAS-36-380
36 6.3180 63 25.6 35.9
400
200 26.7 42.0160 72.6 72.6 22.3 31.2
CFS-WAL-42-620 180 77 80 77 8026.6 37.2
CFS-WAS-42-45042 8.0
200 63 31.1 43.6450
220 80 33.0 50.3200 34.1 47.9220 39.3 55.3
CFS-WAL-52-880 52 12.5 240 125 125 125 125 44.8 63.0 550260 50.5 71.0280 56.6 79.4
SWL Model g = min.
Part No. tonnes d L D mm c mm e mm c 2.5
CFS-WAL-12-137 0.5 Rd 12137 16 18 22 20
CFS-WAL-16-216 1.2 Rd 16216 21.5 12 27 30
CFS-WAL-20-257 2.0 Rd 20257 27 16 35 35
CFS-WAL-24-360 2.5 Rd 24360 32 20 43 40
CFS-WAL-30-450 4.0 Rd 30450 38 20 56 50
CFS-WAL-36-570 6.3 Rd 36570 48 25 69 62
CFS-WAL-42-620 8.0 Rd 42620 54 28 80 70
CFS-WAL-52-880 12.5 Rd 52880 70 28 90 80
SWL Model g = min.
Part No. tonnes d L D mm c mm e mm c 2.5
CFS-WAS-12-108 0.5 Rd 12108 16 18 22 20
CFS-WAS-16-167 1.2 Rd 16167 21.5 12 27 30
CFS-WAS-20-187 2.0 Rd 20187 27 16 35 35
CFS-WAS-24-240 2.5 Rd 24240 32 20 43 40
CFS-WAS-30-300 4.0 Rd 30300 38 20 56 50
CFS-WAS-36-380 6.3 Rd 36380 48 25 69 62
CFS-WAS-42-450 8.0 Rd 42450 54 28 80 70
LIFTING AND FIX
ING SO
CKET SYSTEM
S
Element Rotating Eye/Lifting Loop Rotating Eye MinimumThread Load- Thickness Axial Lift Diagonal Lift up to 45 Transverse Lift Edge
Part No. Rd group d mm 15N/mm2 25N/mm2 15N/mm2 25N/mm2 15N/mm2 25N/mm2 Distance ar160 12.5 12.5
CFS-WAL-12-13712 0.5 180 15 15 15 15 150
CFS-WAS-12-108100 15.0 15.0
170 16.0 16.0CFS-WAL-16-216 180 16.3 18.9CFS-WAS-16-167
16 1.2100
12 12 12 1218.8 12.0
200
120 11.4 12.0180 19.5 15.9 19.8
CFS-WAL-20-257 100 19.6 13.7CFS-WAS-20-187
20 2.0120
20 20 20 2012.9 18.0
250
140 15.8 20.0100 18.6 14.0
CFS-WAL-24-360 120 13.1 18.4CFS-WAS-24-240
24 2.5140
25 25 25 2516.5 23.1
300
160 20.2 25.0120 13.7 19.1
CFS-WAL-30-45030 4.0 140 40 40 40 40 17.2 24.0 350
CFS-WAS-30-300160 21.0 29.3140 55.7 55.7 17.6 24.6
CFS-WAL-36-570 1606363 63
21.5 30.1CFS-WAS-36-380
36 6.3180 63 25.6 35.9
400
200 26.7 42.0160 72.6 72.6 22.3 31.2
CFS-WAL-42-620 180 77 80 77 8026.6 37.2
CFS-WAS-42-45042 8.0
200 63 31.1 43.6450
220 80 33.0 50.3200 34.1 47.9220 39.3 55.3
CFS-WAL-52-880 52 12.5 240 125 125 125 125 44.8 63.0 550260 50.5 71.0280 56.6 79.4
SWL Model g = min.
Part No. tonnes d L D mm c mm e mm c 2.5
CFS-WAL-12-137 0.5 Rd 12137 16 18 22 20
CFS-WAL-16-216 1.2 Rd 16216 21.5 12 27 30
CFS-WAL-20-257 2.0 Rd 20257 27 16 35 35
CFS-WAL-24-360 2.5 Rd 24360 32 20 43 40
CFS-WAL-30-450 4.0 Rd 30450 38 20 56 50
CFS-WAL-36-570 6.3 Rd 36570 48 25 69 62
CFS-WAL-42-620 8.0 Rd 42620 54 28 80 70
CFS-WAL-52-880 12.5 Rd 52880 70 28 90 80
SWL Model g = min.
Part No. tonnes d L D mm c mm e mm c 2.5
CFS-WAS-12-108 0.5 Rd 12108 16 18 22 20
CFS-WAS-16-167 1.2 Rd 16167 21.5 12 27 30
CFS-WAS-20-187 2.0 Rd 20187 27 16 35 35
CFS-WAS-24-240 2.5 Rd 24240 32 20 43 40
CFS-WAS-30-300 4.0 Rd 30300 38 20 56 50
CFS-WAS-36-380 6.3 Rd 36380 48 25 69 62
CFS-WAS-42-450 8.0 Rd 42450 54 28 80 70
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AdditionalReinforcementforusewithCFSWavedandSocketSystemsFollowsteps1,2,3,4.
l1 Diameterof bending
include angleMin 0Max 60
ar
d
ar
d
l1 Diameterof bending
include angleMin 0Max 60
ar
d
ar
d
Step 1
Checkelementdimension
Socket system Waved Anchor system
PermissibleLoadCapacityoftheLiftingSocketorWavedAnchorunderAxialLift.
Step 2
CheckSocketAnchorageReinforcement
Schematic drawing showing bar through socket
Loading kN
1015
20
270220
170
350320
250
490420
340
520440
370
730660
520
15 12 20 25 40 63 80 125
Bar Diameter ds mm 16 10 12 14 16 20 25 28
Diameter of Bending dbr mm 24 40 48 56 64 140 175 196
N/mm2
9 05 9 07 13 08
8 02 8 04 11 09
6 03 6 05 9 00
1Length l (mm)Concrete Strength Socket anchor bar
Thread Rd 12 16 20 24 30 36 42 52
LIFTING AND FIX
ING SO
CKET SYSTEM
S
Permissible Minimum Minimum Basic
Thread Loading Element Thickness Edge Distance Reinforcement
Part No. Rd kN d mm ar mm mm2/mCFS-M/RD 12 12 5 160 200 131
16 12 170 250 131
20 20 190 300 188
24 25 100 350 188
30 40 120 400 211
36 63 200 450 211
42 80 240 500 211
52 125 280 600 211
CFS-M/RD 16
CFS-M/RD 42
CFS-M/RD 52
CFS-M/RD 20CFS-M/RD 24
CFS-M/RD 30
CFS-M/RD 36
Waved/Socket
Waved/SocketWaved/SocketWaved/Socket
Waved/Socket
Waved/Socket
Waved/Socket
Waved/Socket
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Step 3
CheckadditionalreinforcementforLiftingChainsthatarenotvertical
ar according table
L sd s1 dsB
20mm
L
45
LSar according table
L sd s1 dsB
20mm
L
45
LS
Required when b 15.
Additional reinforcement is required when b 15
Step 4
Checkadditionalreinforcementfortiltingpanelsfromhorizontaltovertical
ar according table
L sd s1 dsB
20mm
L
45
LS
Shear pull
AdditionalRadialReinforcement
LIFTING AND FIX
ING SO
CKET SYSTEM
S
Part d.oN s mm l mm dbr mm Total Length mm
CFS-M/RD 12 Waved/Socket 18 100 18 1230
CFS-M/RD 16 Waved/Socket 18 300 23 1640
CFS-M/RD 20 Waved/Socket 10 400 28 1840
CFS-M/RD 24 Waved/Socket 12 500 33 1050
CFS-M/RD 30 Waved/Socket 14 600 40 1260
CFS-M/RD 36 Waved/Socket 16 750 48 1580
CFS-M/RD 42 Waved/Socket 16 900 56 1890
CFS-M/RD 52 Waved/Socket 20 900 69 1910
Part d.oN s1mm L smm d smm L mm dbr mm Total Length mm
CFS-M/RD 12 Waved/Socket 8 500 8 150 32 460
CFS-M/RD 16 Waved/Socket 8 500 8 300 32 770
CFS-M/RD 20 Waved/Socket 10 500 10 300 40 840
CFS-M/RD 24 Waved/Socket 12 500 12 500 48 1270
CFS-M/RD 30 Waved/Socket 12 500 12 600 56 1510
CFS-M/RD 36 Waved/Socket 12 500 16 750 64 1860
CFS-M/RD 42 Waved/Socket 16 500 16 900 64 2050
CFS-M/RD 52 Waved/Socket 16 500 20 900 140 2370
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L3
L2
150
aA
ar
ar
L
H
D
L1
H
L3
L2
150
aA
ar
ar
L
H
D
L1
H
FlatSteelAnchorsFlatSteelAnchorsareusedforliftingofprecastconcreteunitsofminimalthicknessforappliedreinforcementseepage2-10.
AdditionalReinforcementforFlatSteelAnchors
L3
L2
150
aA
ar
ar
L
H
D
L1
H
Typical setting out of Anchors in a Slab
Part mm snoisnemiDelbissimreP.oN
Zinc Plated Load kN
CFS-FA-12 5 Rd12 15 35 30
CFS-FA-16 12 Rd16 21 50 35
CFS-FA-20 20 Rd20 27 60 47
CFS-FA-24 25 Rd24 31 80 54
CFS-FA-30 40 Rd30 39.5 100 72
CFS-FA-36 63 Rd36 47 130 84
CFS-FA-42 80 Rd42 54 130 98
CFS-FA-52 125 Rd52 67.2 150 117
Also available in Stainless Steel on requestPlate size may vary, Information is a guide only
D L* HSize
210
THREADED LIFTING AND FIXING SOCKET SYSTEMS
Construction Fixing Systems tel: 01491 576466 fax: 01491 578166 e-mail: [email protected]
Minimum Minimum
Additional Reinforcement Element Edge Minimum
ds h L3 L2 L1 Thickness Distance Distance
Thread Size mm mm mm mm mm d mm ar mm aA mm
12 mm 16 30 330 60 60 170 180 1350
16 mm 18 35 420 70 70 185 250 1500
20 mm 18 40 640 80 80 100 300 1600
24 mm 10 50 640 100 100 115 400 1800
30 mm 12 55 830 110 110 140 500 1000
36 mm 14 60 1140 140 120 170 650 1300
42 mm 16 60 1250 140 120 185 650 1300
52 mm 20 70 1530 140 150 210 750 1500
ADDITIONAL REINFORCEMENT FOR FLAT STEEL ANCHORS
L3
L2
150
Typical setting out of Anchors in a Slab
aA
ar
ar
29
THREADED LIFTING AND FIXING SOCKET SYSTEMS
Construction Fixing Systems tel: 01491 576466 fax: 01491 578166 e-mail: [email protected]
L
L
H
D
FLAT STEEL ANCHORS
Flat Steel Anchors are used for liftingof precast concrete units of minimalthickness for applied reinforcement seepage 210.
Part No. Permissible Dimensions mm
Zinc Plated Load kN d D L* H
CFS-FA-12 5 Rd12 1.75 15 35 30
CFS-FA-16 12 Rd16 2.00 21 50 35
CFS-FA-20 20 Rd20 2.50 27 60 47
CFS-FA-24 25 Rd24 3.00 31 80 54
CFS-FA-30 40 Rd30 3.50 39.5 100 72
CFS-FA-36 63 Rd36 4.00 47 130 84
CFS-FA-42 80 Rd42 4.50 54 130 98
CFS-FA-52 125 Rd52 5.00 67.2 150 117
Also available in Stainless Steel on requestPlate size may vary, Information is a guide only
2-9
LIFTING AND FIX
ING SO
CKET SYSTEM
S
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LIFTING AND FIX
ING SO
CKET SYSTEM
S
CrownFootAnchorTheCFSCrownFootAnchorsaresuitableforliftingthelightweightflatpre-castconcreteunits,suchasthefloorpanels,flatslabsetc.Theadvantageisthatinmostcasesnoadditionalreinforcementisneededastheloadistransferredthroughthecrownfoottotheconcrete.Alsosuitableforusewithourliftshaftsuspensioneyes.
M
e
D1
Lift
Load Overall Overall Thread Minimum Edge
Description Group Thread diameter length
Plated kN Size Rd D L e Ar (mm)
CFS-CRA-16-80 180 32 120
CFS-CRA-20-100 20 20 27 100 40 150
CFS-CRA-24-115* 25 24 31 115 48 172
CFS-CRA-30-120 40 30 40 120 350
CFS-CRA-30-150* 40 30 40 150 60 225
* Minimum concrete strength 20 N/mm2
12 16 21
60
depth Distance
45minimum anglefor lifting
h
le
Safeworking load
Size = Type
Flat side for tightening by hand
Max. clearance between upper
and lowerpart >SSSS