asis gmbh asis · 2014-09-09 · vorstellung 25.11.2008 byk-gardner china user meeting 1ps^:...

Vorstellung 25.11.2008

BYK-Gardner China User Meeting

ASIS GmbH ASIS

Automation Systems & Intelligent Solutions

Kiem-Pauli-Strasse 3

D-84036 Landshut



Company‘s Milestones

1998 ASIS GmbH Automation Systems & Intelligent Solutions founded by Dipl.Ing.Hans- Jürgen Multhammer near Dingolfing. Hans-Jürgen Multhammer Dingolfing ASIS GmbH

2001 

2004 Dingolfing

2004 Fa. Brandl

2006  Burs/ A-Plas

2008

Peguform

2010 

24



Key Data

•  CEO Dipl. Ing. Hans-Jürgen Multhammer •  CMO Dipl. Ing. Tobias Eid •  COO Dipl. Ing. Matthias Harlander •  1000 . •  74 •  Representatives , , , ,

•  , , , ,

,



Employees

Totally : 74

Software (PLC, Scada) 24 Engineers 24

Mechanical Construction 4 Technicians 4

Electrical Construction 5 Technicians 5

Robot System Programming 2 Technicians/Engineers 2

Robot Painting Programming 2 Technicians 2

Service Mechanical/Electrical 25 Technicians 25



 ( )

 

  Coating Quality Analyzer

  Paint supply

  Robot integration

  Control- and Safety- Technology

  Scada Systems Scada

  Flaming Equipment

Service Portfolio



Integration of Paint robots in new or existing Paint Shops

Robot Integration

New Paint Shop A-Plas, Bursa, Türkei



Pretreatment of PP parts with ASIS flaming equipment ASIS PP

Flaming Equipment

Electrical and mechanical Design of the ASIS flaming equipment ASIS



Scada

-  S5

-  S7

-  AEG

- 

- 

-  InTouch

-  CopaData Zenon

-  WinCC / ProTool

-  ProFace

PLC Scada



Automated Measurement on car bodies

Scope of delivery from ASIS ASIS

- Integration of all Measurement Systems

- Complete Control system

- Robots

- System Commissioning as general contractor of BMWBMW

Robotic Measurement of:

- Color

- Appearance

- Thickness



Reasons for the automated Measurement for OEMs

- Mounting parts have big intersections with the car bodies

- Consistent Appearance in color and structure

- Offline Painting of mounting parts demands a tight interface between supplier and OEM

- Manual Measurement causes much human resources with big inaccuracy



How does the automated Measurement works?

Triple Sensor Head

BYK WaveScan ROBOTIC

(Appearance)

JSR robotic PELT (Thickness)

BYK-mac ROBOTIC

(Color)




Color Measurement with BYK-mac ROBOTIC BYK-mac

1.  The robot moves in Pre-Position 2.  The distance between sensor head and car body is

measured, hereby, the ultrasonic system is used

3.  The sensor head is calibrated in 90° to the surface in maximum 3 steps

90

4.  The TCP of the robot is changed to the TCP of the BYK-mac Robot BYK-mac

5.  The robot moves the sensor on the surface, that the 4 “pins” of the BYK-mac ROBOTIC touch the body

BYK-mac

6.  The fine calibration is done with the distance and angle values of the BYK-mac ROBOTIC BYK-mac

7.  If all values are in range, the measurement starts

8.  The values are transmitted via .xml file to the quality management tool



Appearance Measurement with Wave-Scan ROBOTIC


1.  The robot moves in Pre-Position for start point

2.  The distance between sensor head and car body is measured, hereby, the ultrasonic system is used

3.  The sensor head is calibrated in 90° to the surface in maximum 3 steps

90

4.  The robot moves in Pre-Position for end point; step 2 and 3 are repeated

2 3

5.  The TCP of the robot is changed to the TCP of the Wave-Scan ROBOTIC

TCPTCP

6.  The robot moves from the start point to the end point in a defined speed

7.  While moving, the measurement is running

8.  The values are transmitted via .xml file, generated by ASIS “Wave-Link” Software to the quality anagement tool ASIS“Wave-Link” .xml



Robotic Measurement of :

- Color

- Appearance (optional)

Automated Measurement on plastic parts

Scope of delivery from ASIS ASIS

- Integration of all Measurement Systems

- Ultrasonic Pre-Positioning System

- Complete Control system

- Robot integration

- System Commissioning as general contractor of BMWBMW



Sensor Head Ultrasonic Pre-Positioning


BYK-mac ROBOTIC BYK-mac (Color)



CQA - Coating Quality Analyzer CQA –

DataBase

Send data from .xml File to Database with “Importer” Software Importer”

.xml

Validation of the data with CQA Software Feedback to PLC & Scada

CQAPLC & Scada

Statistical & Historical functions for QM In the CQA Software CQA

BYK-Link software Generating.xml File

BYK-Link .xml



-  Administrator of all parts

-  Possibility to manage different measurement systems (BYK-mac, Wave-Scan, JSR)

(BYK-mac, Wave-Scan, JSR)

-  Possibility to import values from manual systems

-  Analysis of the measured values, depending on the different customers requirements

-  Instant analysis of the values to give immediate feedback

-  Definition of warn- and error limits of the measured values (LAB, Thickness,…) (LAB, ,…)

-  Large scaled statistical functions in analysis

-  Graphical analysis

-  Compatible with all standard Database systems

-  Interface with BASF ColorCare and BMW AQM BASF ColorCare BMW AQM

CQA - Coating Quality Analyzer CQA –


BKY-Gardner China User Meeting



Projects and Customers WorldWide





ASIS Substitudes and Services ASIS

Russia AUTO-EM 16/1, Vyborgskaya st. MOSCOW 125212

South Africa Robotic Innovations (Pty) P.O.Box 59068 Karen Park 0118

China Shanghai TZ ME Engineering CO., Ltd.

TZ ME 8 Floor, No. 393 building, Lane 1555 Jinshajiang road (west) West BDC,Shanghai

1555 393 8





Thank you for your attention.

asis gmbh asis · 2014-09-09 · vorstellung 25.11.2008 byk-gardner china user meeting 1ps^:...

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