population of one single battery charging channel on...
TRANSCRIPT
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
1 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows an empty channel on the PCB ready to
be populated. 10gm, 60/40, .032 Inch Dia. Solder was used to solder
all components onto the PCB. There are a total of eight (8) channels,
each charging one (1) LVE battery.
Components used for a single channel are listed in the following
table:
#
1
2
3
4
5
6
7
8
9
10
12
13
14
15
Qty.
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Item Description
Micro Controller
Switches(Relays)
1W, 1% 0.75 Ω Resistor
½ w, 1% 750 Ω Resistor
½ w, 1% 100 Ω Resistor
½ w, 5% 100 Ω Resistor
½ W, 1% 20kΩ Resistor
½ W, 1% 10kΩ Resistor
½ W, 5% 30kΩ Resistor
0.1 µF Capacitor
10 µF Capacitor
100 µF Capacitor
1N4001 Diode
Battery Regulator
Manufacturer
Texas Instruments
Omron Electronics Inc.
Ohmite
Vishay/Dale
Vishay/Dale
Panasonic – ECG
Vishay/Dale
Vishay/Dale
Stackpole Electronics Inc
AVX Corporation
Panasonic – ECG
Panasonic – ECG
Comchip Technology
Linear Technology
Manufacturer Part #
MSP-ESP430G2
G6L-1P DC12
WHBR75FET
CMF55750R00FHEB
CMF55100R00FHEB
ERD-S2TJ101V
CMF5520K000FHEB
CMF5510K000FHEB
CF12JT30K0
SR215E104MAR
ECA-1CM100
ECA-1CM101
1N4001-G
LT1086CT
Vendor
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Linear Technology
Vendor Part #
296-25832-5-ND
Z1229-ND
WHBR75FECT-ND
CMF750HFCT-ND
CMF100HFCT-ND
P100BATB-ND
CMF20.0KHFCT-ND
CMF10.0KHFCT-ND
CF12JT30K0CT-ND
478-3193-ND
P5134-ND
P5138-ND
641-1310-1-ND
LT1086CT
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
16
17
1
1
Test Point Socket
IC Socket 14 Pin
Aries
TE Connectivity
10-0513-10T
1-3990261-3
Mouser
Digi-Key
535-10-0513-10T
A100205-ND
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
2 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the first component soldered onto the
single channel. This component was the 10kΩ precision resistor.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
8
Qty.
1
Item Description
½ W, 1% 10kΩ Resistor
Manufacturer
Vishay/Dale
Manufacturer Part #
CMF5510K000FHEB
Vendor
Digi-Key
Vendor Part #
CMF10.0KHFCT-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
3 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the 20kΩ precision resistor.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
7
Qty.
1
Item Description
½ W, 1% 20kΩ Resistor
Manufacturer
Vishay/Dale
Manufacturer Part #
CMF5520K000FHEB
Vendor
Digi-Key
Vendor Part #
CMF20.0KHFCT-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
4 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the .75Ω precision resistor.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
3
Qty.
1
Item Description
1W, 1% 0.75 Ω Resistor
Manufacturer
Ohmite
Manufacturer Part #
WHBR75FET
Vendor
Digi-Key
Vendor Part #
WHBR75FECT-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
5 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the 100Ω precision resistor.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
5
Qty.
1
Item Description
½ w, 1% 100 Ω Resistor
Manufacturer
Vishay/Dale
Manufacturer Part #
CMF55100R00FHEB
Vendor
Digi-Key
Vendor Part #
CMF100HFCT-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
6 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the 750Ω precision resistor.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
4
Qty.
1
Item Description
½ w, 1% 750 Ω Resistor
Manufacturer
Vishay/Dale
Manufacturer Part #
CMF55750R00FHEB
Vendor
Digi-Key
Vendor Part #
CMF750HFCT-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
7 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the 30kΩ precision resistor.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
9
Qty.
1
Item Description
½ W, 5% 30kΩ Resistor
Manufacturer
Stackpole Electronics Inc
Manufacturer Part #
CF12JT30K0
Vendor
Digi-Key
Vendor Part #
CF12JT30K0CT-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
8 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the 10kΩ precision resistor.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
8
Qty.
1
Item Description
½ W, 1% 10kΩ Resistor
Manufacturer
Vishay/Dale
Manufacturer Part #
CMF5510K000FHEB
Vendor
Digi-Key
Vendor Part #
CMF10.0KHFCT-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
9 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the 100Ω resistor used for the
Red LED. Although the silkscreen of the PCB states that it should be
a 910Ω resistor, it was found during testing that the LED was not
bright enough. The 100Ω resistor was used instead to allow the LED
to be brighter.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
6
Qty.
1
Item Description
½ w, 5% 100 Ω Resistor
Manufacturer
Panasonic – ECG
Manufacturer Part #
ERD-S2TJ101V
Vendor
Digi-Key
Vendor Part #
P100BATB-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
10 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the 100Ω resistor used for the
Green LED. Although the silkscreen of the PCB states that it should
be a 820Ω resistor, it was found during testing that the LED was not
bright enough. The 100Ω resistor was used instead to allow the LED
to be brighter.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
6
Qty.
1
Item Description
½ w, 5% 100 Ω Resistor
Manufacturer
Panasonic – ECG
Manufacturer Part #
ERD-S2TJ101V
Vendor
Digi-Key
Vendor Part #
P100BATB-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
11 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the diode.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
14
Qty.
1
Item Description
1N4001 Diode
Manufacturer
Comchip Technology
Manufacturer Part #
1N4001-G
Vendor
Digi-Key
Vendor Part #
641-1310-1-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
12 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the 100µF Capacitor.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
13
Qty.
1
Item Description
100 µF Capacitor
Manufacturer
Panasonic – ECG
Manufacturer Part #
ECA-1CM101
Vendor
Digi-Key
Vendor Part #
P5138-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
13 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the 10µF Capacitor.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
12
Qty.
1
Item Description
10 µF Capacitor
Manufacturer
Panasonic – ECG
Manufacturer Part #
ECA-1CM100
Vendor
Digi-Key
Vendor Part #
P5134-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
14 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the test pin sockets. An item
that was overlooked that became critical as testing was done was the
labeling of the test pins. Beginning from the pin closest to the edge
of the board, the pins are:
1. TP1 - Voltage to Battery
2. TP2 - Input Voltage to LT1086
3. TP3 - Output Voltage from LT1086
4. TP4 - Output Voltage from voltage divider to Microcontroller
5. TP5 - Voltage to Relay
TP(1-5) are also referenced on document RIT_402_E10.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
# Qty. Item Description Manufacturer Manufacturer Part # Vendor Vendor Part #
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
16 1 Test Point Socket Aries 10-0513-10T Mouser 535-10-0513-10T
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
15 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the Relay.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
14
Qty.
1
Item Description
Relay Switches
Manufacturer
Omron Electronics Inc
Manufacturer Part #
G6L-1P DC12
Vendor
Digi-Key
Vendor Part #
Z1229-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
16 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the Op-Amp.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
14
Qty.
1
Item Description
Op-Amp
Manufacturer
STMicroelectronics
Manufacturer Part #
TS912AIN
Vendor
Digi-Key
Vendor Part #
497-7682-5-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
17 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. These components were the 14 Pin DIP sockets and
the msp430 Microcontroller. Although it is not shown in the figure,
the 14 DIP sockets were soldered onto the board and the
Microcontroller was placed on top of it. This was done for easy
removal of the Microcontroller in case it needed to be reprogramed
or if it was broken.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step: #
1
17
Qty.
1
1
Item Description
Micro Controller
IC Socket 14 Pin (THT)
Manufacturer
Texas Instruments
TE Connectivity
Manufacturer Part #
MSP430G2231IN14
1-390261-3
Vendor
Digi-Key
Digi-Key
Vendor Part #
296-25832-5-ND
A100205-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
18 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the LT1086 Regulator
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
15
Qty.
1
Item Description
Relay Switches
Manufacturer
Linear Technology
Manufacturer Part #
LT1086CT
Vendor
Linear Technology
Vendor Part #
LT1086CT
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
19 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component soldered onto the
single channel. This component was the 0.1 µF Capacitor
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
10
Qty.
1
Item Description
0.1 µF Capacitor
Manufacturer
AVX Corporation
Manufacturer Part #
SR215E104MAR
Vendor
Linear Technology
Vendor Part #
478-3193-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
20 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the next component added onto the
single channel. This component was the regulator heat sink. It did
not require solder to be applied to it, just needed to be screwed on.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
10
Qty.
1
Item Description
Capacitor (0.1µF)
Manufacturer
AVX Corporation
Manufacturer Part #
SR215E104MAR
Vendor
Digi-Key
Vendor Part #
478-3193-ND
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
21 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows a 3D rendering of one completely
populated battery charging channel of the charging dock. This
process was done seven (7) times for a total of eight (8) channels.
The connections to the batteries and LEDs are explained further in
document RIT_402_E12
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Document Name:
Component Population of Charging Dock and Power
Control PCB - Single Battery Channel
Drawn By: Pedro David Simon Herrera
Revised By: Matt Cappello
Approved By: Ryan Legault
PCB Thickness
.062"(1.57 mm)
PCB Material
FR-4 Epoxy Glass
Number of Layers
2
Size
5" x 7"
Copper Thickness
1 oz/ft^2
Drawing Name
22 of 22
Rev
v1.7
Thursday, February 23, 2012
Hole Tolerances: +/- .004" (.1016 mm)
RIT_402_
E5
The figure to the left shows the rest of the circuit which consists of
the power barrel conector for external power, the fuse, and the
regulator used to power the microcontroller. Note that this regulator
is not the same as the regulator(s) used in the battery charging
channels.
10gm, 60/40, .032 Inch Dia. solder was used to solder all
components onto the PCB.
There are a total of eight (8) channels, each charging one (1) LVE
battery.
Component(s) used in this step:
#
18
19
20
21
22
Qty.
1
1
1
2
1
Item Description
Power Barrel Connector
Fuse Holder
Fuse
10µF Capacitor
Regulator
Manufacturer
CUI Inc.
Littelfuse/Wickmann
Littelfuse Inc
Panasonic – ECG
Linear Technology
Manufacturer Part #
PJ-063BH
65600001009
021706.3HXP
ECA-1CM100
LT1086CT-3.6
Vendor
Digi-Key
Digi-Key
Digi-Key
Digi-Key
Linear Technology
Vendor Part #
CP-063BH-ND
WK6245-ND
F2401-ND
P5134-ND
LT1086CT-3.6
Note: This is not a BOM. It is merely a list of components used in a single battery charging channel in the charging dock.
22
21
21
19
20
18