mtg final short
TRANSCRIPT
ONE GROUP - MANY POSSIBILITIES
ABOUT THE GROUP
- Low pressure and gas counter pressure aluminium die casting- Mould sand casting of grey and ductile cast iron- Shell casting of steel and cast iron- Centrifugal casting of steel and cast iron
MTG INCORPORATES BULGARIAN COMPANIES IN THE METAL PROCESSING INDUSTRY SPECIALIZED IN:
MARKET DATA - 2012 (€ / M)
EMPLOYEES: 580EXPORT SHARE: 88%TURNOVER: € 14 MINVESTMENTS: € 276 000
2012 14
142011
10.82010
8.82009
14.72008
12.62007
INDUSTRIAL SHARE (% )
LEADING INDUSTRIAL MARKETS (%)
19
28
10
9
8
8
6
6
6
ENERGY
WATER SUPPLY AND SEWAGE
METAL PROCESSING MACHINERY
SHIPBUILDING
CERAMIC AND FOOD INDUSTRY
INDUSTRIAL VEHICLES
CHEMICAL INDUSTRY
AUTOMOTIVE
RAILWAY
SALES BY COUNTRIES (% )
MARKET SHARE TOP COUNTRIES (% )
GENERAL INFORMATION
PRODUCTION CAPABILITIES
MACHINE CASTING OF CAST IRON Moulding lines with dimensions of the boxes:750x630x250/320 mm750x630x250/250 mm 630x500x160/160 mmMax dimensions of the castings: 550 x 450 x 350 mmSingle weight of the castings: from 1 to 50 kg
STEEL AND CAST IRON Shell casting Machine casting:600 x 500 x 200/200 mmHand moulding 1600 x 1250 x 300/300 mm up to H 1 200 mmSingle weight of the casting: From 1 to 500 kg
Material: Grey, Ductile, Austempered Ductile Iron and SteelAnnual Capacity: 6 000 tons / year Total Area: 69 000 sq.m.Covered Area: 56 167sq.m.Employees: 235Export Share: 74,00%
The company is specialized in machine sand casting of cast iron; shell casting, sand casting and hand moulding of steel and cast iron.
MACHINE CASTING OF CAST IRON Moulding lines with dimensions of the boxes:750x630x250/320 mm750x630x250/250 mm 630x500x160/160 mmMax dimensions of the castings: 550 x 450 x 350 mmSingle weight of the castings: from 1 to 50 kg
STEEL AND CAST IRON Shell casting Machine casting:600 x 500 x 200/200 mmHand moulding 1600 x 1250 x 300/300 mm up to H 1 200 mmSingle weight of the casting: From 1 to 500 kg
CERTIFICATES
CLOSED PRODUCTION CYCLE
Engineering department Tooling shop Cores making shop Melting shop Casting areaCleaning ShopHeat treatment areaMachining shop Quality control
ISO 9001:2008 since 2001ISO 14001:2004 since 2008ISO/TS 16949:2009 - in process of certification
HPQ Certificate (Deutsche Bahn AG)
KIWA certificate for Voestalpine RailPro BV production
PRODUCTION CAPABILITIES
Material: Aluminium alloys Diameter: up to ø 1500 mm Height: up to 500 mm Weight: up to 150 kg Wall thickness: min 4,5 mm
GENERAL INFORMATION
Annual Capacity: 6 000 tons /year Total Area: 59 685 sq.m.Covered Area: 30 783 sq.m.Employees: 178Export Share: 80,30%
The company is specialized in machine casting of aluminium parts under low pressure and counter pressure casting methods of all AlSi based alloys in accordance with EN 1706.
CLOSED PRODUCTION CYCLE
Engineering department Tooling shop Melting shop Cores making shop Casting areaCleaning and Heat-treatment area Machining shop Quality control
CERTIFICATES 001
001
ISO/ TS 16949
ENVIRONMENTALMANAGEMENT
ISO 9001:2008 since 2002 ISO/TS 16949:2009 since 2004 ISO 14001:2004 since 2008
NATO-producer code (NCAGE) for military production
Modern software products are used in the company and provide closed cycle of the product development starting from the constructional concept and tooling making to the real production of the parts.
PRODUCTION CAPABILITIES
Centrifugal cast Tubes and tube assemblies (chemical industry)
Cylinder Liners (diesel engines and diesel generators)
Bimetallic Rolls (ceramic, food and dying industry)
Furnace Rolls (metallurgical industry)
GENERAL INFORMATION
Material: Cast Iron and SteelAnnual Capacity: 2 600 tons/ year Total Area: 22 317 sq.m.Covered Area: 9 462 sq.m.Employees: 120Export Share: 98,00%
The company is specialized in centrifugal casting of steel and cast ironin metal moulds with horizontal and vertical turning axis.
CLOSED PRODUCTION CYCLE
Engineering DepartmentTooling Shop Melting shopCentrifugal casting areaHeat-treatment area Machining shopWelding area Quality control
CERTIFICATES
ISO 9001:2008 since 2001 ISO 14001:2004 since 2010 BS OHSAS 18001:2007 since 2010
LLOYD'S CERTIFICATES:
Producer of Spheroidal-Graphite and Grey Cast Iron
Producer of Carbon, Stainless and Austenite Steels
Recognition for BV mode II scheme from Bureau Veritas
TÜV Certificate - QM system acc. to EN 764-5, article 4,2 , AD 2000 - Merkblatt W0
001
001
ENVIRONMENTALMANAGEMENT
QUALITY
Spectral analysis
Room temperature tensile test;Bending tests;Room and low temperature impact tests;Hardness tests - HB, HV, HRc, etc.; High temperature tensile test;High temperature short term stress/ rupture and creep test;
Humidity; Grain size;Tensile, impact, bending, density tests, permeability
Visual inspection; X-ray inspection;Ultrasonic – volume and thickness inspection;Liquid penetrant inspection; Hidrostatic test up to 150 bar ;Leakage test – air under water up to 7 bar
CHEMICAL COMPOSITION
MECHANICAL TESTS
MEASUREMENT TESTS, INCLUSIVE 3D TESTS
NON-DESTRUCTIVE TESTS:
WELDING PROCEDURES AND WELDERS EXAMINATION – WPQR
MOLDING MIXTURE TESTS:
METALLOGRAPHIC TESTS up to 1200x optical magnification:micro- and macrostructure examination
INDUSTRIES WE SUPPLY
AUTOMOTIVE INDUSTRY
CERAMIC & FOOD INDUSTRY
CHEMICAL INDUSTRY
INDUSTRIES WE SUPPLY
INDUSTRIAL VEHICLES
METAL PROCESSING MACHINERY
ENERGY INDUSTRY
INDUSTRIES WE SUPPLY
RAILWAY INDUSTRY
WATER SUPPLY & SEWAGE INDUSTRY
SHIPBUILDING INDUSTRY
OUR CLIENTS
ABB Alstom Power Atlas Copco ATB Motorenwerke
Baltrotors Balkancar Bombardier
Craven Fawcett (Group Rhodes) Caloric Anlagenbau GmbH
DUCTUS Group DANA Holding Corporation Dynamo Dynapac Dörrenberg
ESCO
Faiveley Transport
GGP Group
Hawle Group HÄNDLE Hutchinson HYDAC International GmbH Hyundai Heavy Industries Co. BG Honeywell
Irrifrance ib-s
Krammer Armaturen Keller HCW
Lukoil
Mahler AGS GmbH Morando Manoir Industries
Parker Petersen Service Palfinger Pentair Paulstra SNC Rieter
Schwartz Schmolz + Bickenbach Siemens AG Talis Group Trench
Voestalpine Railpro BV Vossloh Group
Wienerberger Wärtsilä
REFERENCES
CONTACTS
BULGARIA1404 sofia, 18 bokartel: +359 2 818 59 59fax: +359 2 818 59 [email protected]
Maria GEORGIEVAMarketing and Business Development Officertel. +359 2 818 [email protected]