for environment clearance of proposed...

FORM I

FOR ENVIRONMENT CLEARANCE

OF

PROPOSED NEW PROJECT ACRYLATE POLYMERS

(S. O. CHEMICALS)

@2000 MT/MONTH (5 ‘f’ Category)

Proposed By:

COREL PHARMA CHEM PVT. LTD. SURVEY NO. 473 & 481, BORISANA,

KADI THOL ROAD, KADI, DIST : MEHSANA, GUJARAT (NG)-382 715, INDIA

(M) 9825031692 /9377731692

E Mail: [email protected]/[email protected]

APPENDIX I

(See paragraph – 6)

FORM 1

� Basic Information

Sr. No.

Item Details

1 Name of the project/s COREL PHARMA CHEM PVT. LTD.

2 S. No. In the schedule 5(f)

3 Proposed capacity/area/length/tonnage to be handled/command area/lease area/number of wells to be drilled

Proposed Product: Sr. No.

Product name CAS No. MT/Mont

h 1 Polymethacrylate

dispersion 25212-88-8 400

2 Polymethacrylate powder

25212-88-8 200

3 Polyacrylate powder (by solvent method)

9003-01-4 400

4 Polyacrylate powder (by aqueous method)

11119-67-8 100

5 Polyacrylate dispersion

25035-69-2 600

6 Hydrogenated castor oil 400

61788-85-0 200

7 Hydrogenated castor oil powder

8001-78-3 100

Total 2000

4 New/Expansion/Modernization New Project

Project cost: 1752.50 lacs (Proposed)

5 Existing Capacity/Area etc. Area: 56129 Sq. m

6 Category of Project i.e. ‘A’ or ‘B’ ‘A’

7 Does it attract the general condition? If yes, please specify

No

8 Does it attract the specific condition? If yes, please specify

No

9 Location

Plot/Survey/Khasra No. Survey No. 473 & 481

Village Borisana

Tehsil Kadi

District Dist : Mehsana

State Gujarat(NG)

10 Nearest railway station / air port along with distance in kms.

Railway Station: Kadi (7.0 km)

Air port: Ahmedabad (56.0 km)

11 Nearest Town, city, District Headquarters along with distance in kms

Nearest Town: Kadi (7.0 km)

Nearest District: Dist : Mehsana (56.0 km)

12 Village Panchayats, Zilla Parishad, Municipal Corporation, Local body (complete postal addresses with telephone nos. to be given)

Local body: Panchayat

Address: Survey No. 473 & 481, Borisana, Kadi Thol Road, Kadi, Dist : Mehsana,

Gujarat (NG)-382 728

Ph: 9825031692 /9377731692

13 Name of applicant Mr. Kiritbhai R. Patel

14 Registered Address Survey No. 473 & 481, Borisana, Kadi Thol Road, Kadi, Dist : Mehsana,

Gujarat (NG)-382 728

15 Address for correspondence

Name Mr. Kiritbhai R. Patel

Designation (Owner/Partner/CEO)

Mr. Kiritbhai R. Patel

Director

Address Corel House, Nr. Shayona Marble, Opp. Bhagwat Petrol Pump, S.G. Highway, Gota, Ahmedabad, Gujarat -382 481

Pin Code 382 481

E-mail [email protected]/deepanpatel2000@gmail.

com

Telephone No. Ph: 9825031692/9377731692

Fax No. No

16 Details of Alternative Sites examined, if any. Location of this site should be shown on a topo sheet.

No

17 Interlinked Projects No

18 Whether separate application of interlinked project has been submitted?

No

19 If yes, date of submission No

20 If no, reason Fresh application. (New)

21 Whether the proposal involves approval/clearance under: if yes, details of the same and their

No

status to be given.

(a) The Forest (Conservation Act, 1980?

(b) The Wildlife (Protection) Act, 1972?

© The C.R.Z Notification, 1991?

22 Whether there is any Government Order/Policy relevant/relating to the site?

No

23 Forest land involved (hectare) None

24 Whether there is any litigation pending against the project and/ or land in which the project is propose to be set up?

(a) Name of the Court

(b) Case No.

(c) Orders/direction of the Court, if any and its relevance with the proposed project.

None

� Activity

� Construction, operation or decommissioning of project involving action, which will cause

physical changes in the locality (topography, land use, changes in water bodies, etc.) Sr. No. Information /checklist confirmation YES/NO

Details thereof (with approximate quantities/rate, wherever possible) with source of information data

1.1 Permanent or temporary change in land use, land cover or topography including increase in intensity of local land use plan)

No -

1.2 Clearance of existing land, vegetation and buildings?

No -

1.3 Creation of new land use? No -

1.4 Pre-construction investigation e.g. bore house, soil testing?

No -

1.5 Construction work

No New Unit.

1.6 Demolition works? No -

1.7 Temporary sites used for construction works or housing of construction works?

No -

1.8 Above ground building, structures or earth works including liner structures, cut and ill or excavations

Yes The proposed project will be planned within the existing premises of around 56129 Sq. m of area. Please refer Annexure-II

1.9 Underground works including mining or tunneling?

No -

1.10 Reclamation works? No -

1.11 Dredging? No -

1.12 Offshore structures? No -

1.13 Production and manufacturing processes? Yes Please refer Annexure -III 1.14 Facilities for storage of goods or materials? Yes The industry will provide facilities

for storage of goods/materials

1.15 Facility for treatment or disposal of solid waste or liquid effluent?

Yes ETP will be provided to treat the effluent treated effluent will be passed through RO and RO permit will be reused and RO reject will be evaporated in Mechanical Evaporator. For disposal of the solid waste the unit will apply for the membership of active TSDF site. Please refer Annexure -IV

1.16 Facility for long term housing of operational workers?

No -

1.17 New road, rail or sea traffic during construction or operation?

No -

1.18 New road rail. Air waterborne or other transport infrastructure including new or altered routes and station, ports airport etc.

No -

1.19 Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements?

No -

1.20 New or diverted transmission lines or pipelines?

No -

1.21 Impoundment, damming. Culver ting. Realignment or other changes to the hydrology of watercourses or aquifers?

No -

1.22 Stream crossing? No - 1.23 Abstraction or transfer of water from

ground or surface waters? Yes Ground Water.

CGWA permission will be taken 1.24 Changes in water bodies or the land

Surface affecting drainage or run-off? No -

1.25 Transport of personnel or material for

construction, operation or Decommissioning?

Yes Transportation of personnel’s and production will be primarily by road only.

1.26 Long-term dismantling, decommissioning, or restoration works?

No -

1.27 Ongoing activity during decommissioning which could have an impact on the environment?

No -

1.28 Influx of people to an area in either temporarily or permanently?

No -

1.29 Introduction of alien species? No - 1.30 Loss of native species or genetic diversity? No - 1.31 Any other actions? No -

2. Use of Natural resources for construction or operation of the project (such as land, water material or energy any resources which are non-renewable or in short supply):

Sr. No. Information/checklist confirmation Yes/No Details there of (with approximate quantities/rates, wherever possible) with source of information data

2.1 Land especially undeveloped or agricultural land (ha)

Yes Land is Non Agriculture.

2.2 Water (expected source & competing users)

Yes Water requirement shall 129 KLD Max. Source of Water: Bore well Please refer Water Balance as Annexure -V

2.3 Minerals No - 2.4 Construction material-stone, aggregates,

and/soil (expected source-MT) Yes The local traders shall a source for

construction material-stone, aggregates and soil.

2.5 Forests and timber (sources MT) No - 2.6 Energy including electricity and fuels

(source, competing users) Units. Fuel (MT) energy (MW)

Yes Please refer to Annexure – VI.

2.7 Any other natural resources (appropriate standards units)

No -

� Uses, Storage, Transport, Handling or production of substances or materials, which could be harmful to production to human health or the environment or raise concern about actual or perceived risks to human health

Sr.No. Information/checklist confirmation Yes/No Details there of (with approximate quantities/rates, Wherever possible) with source of information data

3.1 Use of substances or materials, which are hazardous (as per MSIHC rules) to human health or the environment (flora fauna and water supplies)

Yes Some of the materials are hazardous. The MSDS are available and due care will be taken for handling them.

3.2 Changes in occurrence of diseases of affect disease vectors (e.g. insect or water borne disease)

No -

3.3 After the welfare of people (e.g. by changing living condition?

Yes Direct/Indirect employment of the personnel due to project.

3.4 Vulnerable groups of people who could be affected by the projects e.g. hospital patients, children, the elderly etc.

No -

3.5 Any other cause No -

� Production of solid waste during construction or operation or decommissioning MT/month):

Sr. No. Information/checklist confirmation Yes/No Details there of (with approximate quantities/rates, Wherever possible) with source of information data

4.1 Spoil, overburden or mine waste No - 4.2 Municipal waste (domestic and or

commercial wastes) No Domestic waste will be disposed off to

soak pit 4.3 Hazardous waste (as per Hazardous

waste Management rules) Yes Please refer Annexure -VII

4.4 Other industrial process waste No - 4.5 Surplus project No - 4.6 Sewage sludge or other sludge from

effluent treatment Yes ETP sludge.

Please refer Annexure -VII 4.7 Construction or demolition waste No - 4.8 Redundant machinery or equipment No -

4.9 Contaminated soils or other materials No -

4.10 Agriculture waste No - 4.11 Other solid waste No -

� Release of pollutants or any hazardous, toxic or noxious substances to air (Kg/hr): Sr.No. Information/checklist confirmation Yes/No Details there of (with approximate

quantities/rates, Wherever possible) with source of information data

5.1 Emissions from combustion of fossil fuels from stationary or mobile sources

Yes Please refer Annexure -VIII

5.2 Emission from production processes No - 5.3 Emissions from materials handling

including storage or transport rules) Yes Fugitive emission during materials

handling to be controlled by good materials handling practice shall be followed.

5.4 Emissions from construction activities including plants and equipment

No -

5.5 Dust or orders from handling of materials including construction materials, sewage and waste

No -

5.6 Emissions from incineration of waste No - 5.7 Emission from burning of waste in open

air (e.g. slash materials, construction debris)

No -

5.8 Emissions from any other sources No - 6. Generation of Noise, vibration, Emissions of Lights and Heat.


6.1 From operation of equipment e.g. engines, ventilation plant, crushers.

Yes Noise will remain within the statutory limits. Ear plug shall be provided to all the workers in the high-noise areas.

6.2 From Industrial or similar processes Yes Noise will remain within the statuary

limits. Earplugs shall be provided to all the workers in the high noise area.

6.3 From construction or demolition No - 6.4 From blasting or piling No - 6.5 From construction or operational traffic No - 6.6 From lighting or cooling system No - 6.7 From any other sources No -

7. Risk of accidents during construction or operation of the Project, which could affect human or the environment.


7.1 From handling, storage, use or spillage of hazardous materials

No All the flooring will be made impervious and precaution will be taken while storing chemicals.

7.2 From discharge of sewage or other effluents to water or the land (expected mode and place of discharge)

Yes Sewage is disposed off through soak pit. Treated Effluent will be reuse/evaporate in cooling tower/evaporator.

7.3 By deposition of pollutants emitted to air, into the land or into water

No -

7.4 From any other source No - 7.5 Is there a risk of long term build up of

pollutants in the environment from these sources?

No All EMS components shall run round the clock, and in case of failure of any of the system there will be safe storage arrangement, which will help for safe storage of waste/effluent. In case of closed till the system gets operational.

8. Risk of accidents during construction or operation of the project, which could affect human of the environment


8.1 From explosions, spillages, handling, use or production of hazardous substances

No -

8.2 From any other causes No - 8.3 Could the project be affected by natural

disasters causing environmental damage (e.g. floods, earthquakes, landsides, cloudburst etc.)?

No -

9. Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality.

Sr. No. Information/checklist confirmation Yes/No Details there of (with approximate quantities/rates, Wherever possible) with source of

information data 9.1 Lead to development of supporting facility

ancillary development or development stimulated by the project which could have impact on the environment e.g.

� Supporting infrastructure (roads, power supply, wastewater treatment, etc.

� Housing development � Supply industry

Others

No -

9.2 Lead to after-use of the site, which could have impact on the environment.

No -

9.3 Set a precedent for later development No - 9.4 Have cumulative effects due to proximity

to other existing or planned project with similar effects.

No -

(II) Environmental Sensitivity

Sr. No. Areas Name/Identity

Aerial distance (with 15 km) proposed project location boundary

1. Areas protected under international conventions, national or local legislation for their ecological landscape, cultural or other related value

No -

2 Areas which are important or sensitive for ecological reasons –Wetlands, waster courses or other water bodies coastal zone, biospheres, mountains, forests

No -

3 Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting foraging, resting, over wintering, migration.

No -

4 Inland, coastal, marine or underground waters

No -

5 States, National boundaries No - 6 Routes or facilities used by the public for

access to recreation or other tourist, pilgrim areas]

- Public transportation

7 Defense installations No - 8 Densely populated or built-up area No - 9 Areas occupied by sensitive man-made

land uses (hospitals, schools, places of worship, community facilities)

No -

10 Areas containing important, high quality or scarce resources (ground water resources, surface resource, forestry, agriculture, fisheries tourism, minerals)

No -

11 Areas already subjected to pollution or environmental damage (Those where existing legal environmental standards

No -

are exceeded.) 12 Areas susceptible to natural hazard

which could cause the project to present environmental problems.(earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climates condition)

No -

III) Proposed Terms of Reference for EIA studies: Enclosed. “I hereby given undertaking that the data and information given in the application and Annexures are true to the best of my knowledge and belief and I am aware that if any part of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance give, if any to the project will be revoked at our risk and cost.”

(IV) Proposed Terms of Reference Environmental Consultant: Project Proponent up to TOR presentation.

� Executive summary of the project – giving a prima facie idea of the objectives of the proposal,

use of resources, justification, etc. In addition, it should provide a compilation of EIA report,

including EMP and the post-project monitoring plan in brief.

Project description: � Justification for selecting the proposed product and unit size.

� Land requirement for the project including its break up for various purposes, its

availability and optimization.

� Details of proposed layout clearly demarcating various units within the plant.

� Product spectrum (Proposed products along with production Capacity) and processes.

� Complete process flow diagram describing each unit, its processes and operations, along with

material (material balance).

� Details on raw materials, source and storage within the premises.

� Details on solvent balance, measures for solvent recovery

� Details on requirement of energy and water along with its source and authorization from the

concerned department.

� Details on water balance including quantity of effluent generated, recycled & reused. Efforts to

minimize effluent discharge and to maintain quality of receiving water body.

� Segregation of waste stream, characterization and quality with specific treatment

� Details of end of the pipe effluent treatment plant, inlet and treated water quality with specific

efficiency of each treatment unit in reduction in respect of all concerned / regulated

environmental parameters.

� Details on volatile organic compounds from the plant operations and occupational safety and

health protection measures

� Details on channelized emissions and control equipment for each of the source.

� Control technologies for combustion emissions

� Details on composition, generation and utilization of waste from the plant.

� Management plan for solid/hazardous waste including storage, utilization and safe disposal.

CPCB guidelines in respect of specific treatment, such as solar evaporation, incineration, etc.,

need to be followed.

� Details of proposed source-specific pollution control schemes and equipment to Mechanical

Evaporator the national standards.

� Details regarding infrastructure facilities such as sanitation, fuel storage, restroom, etc., to the

workers during construction and operation phase.

� In case of expansion of existing industries, remediation measures adopted to restore the

environmental quality if the groundwater, soil, crop, air, etc., are affected and a detailed

compliance to the prior environmental clearance/consent conditions.

� Any litigation pending against the project and /or any direction /order passed by any Court of

Law against the project, if so, details thereof.

Description of the environment:

� The study area shall be up to a distance of 10 km from the boundary of the proposed project

site.

� Location of the project site and nearest habitats with distances from the project site to be

demarcated on a topo sheet (1: 50000 scale).

� Land use based on satellite imagery including location specific sensitivities such as national

parks / wildlife sanctuary, villages, industries, etc., for the study area.

� Demography details of all the villages falling within the study area.

� Topography details of the project area.

� The baseline data to be collected from the study area w.r.t. different components of environment

viz. air, noise, water, land, and biology and socio-economic.

� Geological features and geo-hydrological status of the study area.

� Details of groundwater and surface water quality of nearby water sources and other surface

drains. Water quality parameters may include pH*, BOD* (3 days at 27 0C), COD*, toxicity

factor*, Nitrate* (as N), Arsenic*, Chromium*, Hexavalent*, Total Lead*, Zinc*, Copper*, Nickel*,

Sulphide, etc. (* - as applicable)

� Details on existing ambient air quality and expected, stack and fugitive emissions for PM10*,

PM2.5*, SO2*, NOx*, VOC*, chlorine* other process-specific pollutants*, etc., and evaluation of

the adequacy of the proposed pollution control devices to Mechanical Evaporator standards for

point sources and to Mechanical Evaporator AAQ standards. (* - as applicable)

� The air quality contours may be plotted on a location map showing the location of project site,

habitation nearby, sensitive receptors, if any and wind roses.

� Details on noise levels at sensitive/commercial receptors.

� Site-specific micro-meteorological data including mixing height.

� One season site-specific data excluding monsoon season.

� Proposed baseline monitoring network for the consideration and approval of the Competent

Authority.

� Ecological status (terrestrial and aquatic) of the study area such as habitat type and quality,

species, diversity, rarity, fragmentation, ecological linkage, age, abundance, etc.

� If any incompatible land use attributes fall within the study area, proponent shall describe the

sensitivity (distance, area and significance) and propose the additional points based on

significance for review and acceptance by the SEAC. Incompatible land use attributes include:

� Public water supply areas from rivers/surface water bodies, from ground water

� Scenic areas/tourism areas/hill resorts

� Religious places, pilgrim centers that attract over 10 lakh pilgrims a year

� Protected tribal settlements (notified tribal areas where industrial activity is not

permitted)

� Monuments of national significance, World Heritage Sites

� Cyclone, Tsunami prone areas (based on last 25 years);

� Airport areas

� Any other feature as specified by the State or local government and other features as

locally applicable, including prime agricultural lands, pastures, migratory corridors, etc.

� If ecologically sensitive attributes fall within the study area, proponent shall describe the

sensitivity (distance, area and significance) and propose additional points based on significance

for review and acceptance by the SEAC. Ecological sensitive attributes include:

� National parks

� Wild life sanctuaries Game reserve

� Tiger reserve/elephant reserve/turtle nesting ground

� Mangrove area

� Wetlands

� Reserved and protected forests

� Any other closed/protected area under the Wild Life (Protection) Act, 1972, any

other area locally applicable

� Any other eco-sensitive areas

� Anticipated generic environmental impacts due to this project.

� Impact prediction tools used for the appropriate assessment of environmental impacts .

� While identifying the likely impacts, also include the following for analysis of significance and

required mitigation measures:

� impacts due to transportation of raw materials and end products on the surrounding

environment

� impacts on surface water, soil and groundwater

� impacts due to air pollution

� impacts due to odour pollution

� impacts due to noise

� impacts due to fugitive emissions including VOCs / HAPs

� impact on health of workers due to proposed project activities

� Proposed odour control measures

� Action plan for the greenbelt development – species, width of plantations, planning schedule,

etc., in accordance to CPCB published guidelines.

� In case of likely impact from the proposed project on the surrounding reserve forests, Plan for

the conservation of wild fauna in consultation with the State Forest Department.

� Mitigation measures – for source control and treatment.

� Details on improved technologies.

� Details on proposed recovery options.

Environmental monitoring program:

� Monitoring programmed for pollution control at source.

� Monitoring pollutants at receiving environment for the appropriate notified parameters – air

quality, groundwater, surface water, gas quality, etc. during operational phase of the project.

� Specific programmer to monitor safety and health protection of workers

� Proposed plan to estimate and monitor fugitive emissions including VOCs from all the sources

and appropriated control measures.

� Stack and fugitive emissions may be monitored for SPM, PM10, PM2.5, SO2, NOx, HC, CO, VOC

and evaluation of the adequacy of the proposed pollution control devices to Mechanical

Evaporator gaseous emissions.

� Monitoring of carbon foot print

� Details of in-house monitoring capabilities and the recognized agencies if proposed for

conducting monitoring.

Additional studies:

� Details on risk assessment and damage control during different phases of the project and

proposed safeguard measures.

� Details on socio-economic development activities such as commercial property values,

generation of jobs, education, social conflicts, cultural status, accidents, etc.

� Proposed plan to handle the socio-economic influence on the local community. The plan should

include quantitative dimension as far as possible.

� Details on compensation package for the people affected by the project, considering the

socioeconomic status of the area, homestead oustees, land oustees, and landless laborers.

� Points identified in the public hearing and commitment of the project proponent to the same.

Detailed action plan addressing the issues raised, and the details of necessary allocation of

funds.

� Details on plan for corporate social responsibility including the villages, population spread,

SC/ST/backward communities, up gradation of existing schools, establishing new schools with

facilities (such as laboratories, toilets, etc.), link roads, community halls, primary health

facilities, health camps, etc.

� Administrative and technical organizational structure to ensure proposed post-project

monitoring programmed for approved mitigation measures.

� EMP devised to mitigate the adverse impacts of the project should be provided along with item-

wise cost of its implementation (capital and recurring costs).

� Allocation of resources and responsibilities for plan implementation.

� Details of the emergency preparedness plan and on-site and off-site disaster management plan.

Above points shall be adequately addressed in the EIA report at corresponding chapters, in

addition to the contents given in the reporting structure as below: .

STRUCTURE OF THE EIA REPORT

Chapter No. Chapter Name Contents

Chapter – 1 Introduction a. Purpose of the report

b. Identification of project & project proponent

c. Brief description of nature, size, location of the

project and its importance to the country, region

d. Scope of the study

Chapter 2 Project

Description

Condensed description of those aspects of the project

(based on project feasible study), likely to cause

environmental effects. Details should be provided to

give clear picture of the following:

a. Type of project

b. Need for the project

c. Location (maps showing general location, specific

location, project boundary & project site layout)

d. Size or magnitude of operation (incl. Associated

activities required by or for the project).

e. Proposed schedule for approval and

implementation

f. Technology and process description

g. Project description including drawings showing

project layout, components of project etc.

Schematic representations of the feasibility

drawings which give information important for EIA

purpose.

h. Description of mitigation measures incorporate

into the project to Mechanical Evaporator

environmental standards, environmental operating

conditions, or other EIA requirements.

i. Assessment of new & untested technology for the

Risk of technological failure.

Chapter 3 Description of

the

Environment

a. Study area, period, components & methodology

b. Establishment of baseline for VECs, as identified in

the scope

c. Base maps of all environmental components

Chapter 4 Anticipated

Environmental

Impacts &

Mitigation

Measures

a. Details of Investigated Environmental impacts due

to project location, possible accidents, project

design, project construction, regular operations,

final decommissioning or rehabilitation of a

completed project

b. Measures for minimizing and / or offsetting

adverse

impacts identified

c. Irreversible and irretrievable commitments of

environmental components

d. Assessment of significance of impacts (Criteria for

determining significance, Assigning significance)

e. Mitigation measures.

Chapter 5 Environmental

Monitoring

Program

Technical aspects of monitoring the effectiveness of

mitigation measures (incl. measurement

methodologies, frequency, location, data analysis,

reporting schedules, emergency procedures, detailed

budget & procurement schedules)

Chapter 6 Risk Assessment Risk assessment demonstrating consequence

analysis of hazard arising out of storage for

chemicals/solvents. Action plan for handling & safety

system. For high consequence incidents, if any,

Individual risk contours

Chapter 7 Disaster

Management

Emergency preparedness plan and on-site and off-

site disaster management plan.

Plan

Chapter 8 Project Benefits

a. Improvements in physical infrastructure

b. Improvements in social infrastructure

c. Employment potential –skilled; semi-skilled and

unskilled

d. Other tangible benefits

Chapter 9 Environmental

Management

Plan

Description of the administrative aspects that

ensures proper implementation of mitigation

measures and their effectiveness monitored, after

approval of the EIA.

Chapter 10 Summary &

Conclusion

a. Overall justification for implementation of the

project.

b. Explanation of how, adverse effects have been

mitigated.

Chapter 11 Disclosure of

Consultants

engaged

Names of the Consultants engaged with their brief

resume and nature of Consultancy rendered.

ANNEXURE: IA

NAME OF PROPOSED PRODUCTS WITH QUANTITY

Detail of Product & By Product

Sr.

No.

Product name CAS No. MT/Month

1 Polymethacrylate dispersion 25212-88-8 400

2 Polymethacrylate powder 25212-88-8 200

3 Polyacrylate powder (by solvent method) 9003-01-4 400

4 Polyacrylate powder (by aqueous method) 11119-67-8 100

5 Polyacrylate dispersion 25035-69-2 600

6 Hydrogenated castor oil 400 61788-85-0 200

7 Hydrogenated castor oil powder 8001-78-3 100

Total 2000

ANNEXURE: IB

Product wise Raw material Detail

Sr. No.

Name of Product

Production Capacity

MT/Month

Name of raw material

Raw Materials

Consumption MT/MT of

product

Total raw Material

Consumption MT/ Month

� Polymethacrylate dispersion (30% to 50%)

400 Methactylic acid 0.100 40 Methyl Methacrylate 0.050 20 Ethyl Acrylate 0.150 60

Total 120 � Polymethacrylate

powder 200 Methactylic acid 0.500 100

Methyl Methacrylate 0.298 59.6 Ethyl Acrylate 0.200 40 Dimethylaminoethyl Methacrylate

0.002 0.4

Total 200 � Polyacrylate

powder (by solvent method)

400 Industrial Solvent (EDC/EA/Cyclo Hexane)

0.008* 3.2*

Acrylic Acid 1.0 400 Total 403.2

� Polyacrylate powder (by aqueous method)

100 Methactylic acid 0.180 18 Acrylic Acid 0.600 60 Methyl Acrylate 0.040 4 Divinyl Benzene 0.160 16

Pottasium Carbonate

0.020 2

Total 100 � Polyacrylate

dispersion (30% to 50%)

600 Methactylic acid 0.120 72 Acrylic Acid 0.050 30 Ethyl Acrylate 0.150 90 Butyl Acrylate 0.030 18

Total 210 � Hydrogenated

castor oil 400 200 Hydrogenated

castor oil 400 1.000 200

� Hydrogenated castor oil powder

100 Hydrogenated castor oil 400

1.0 100

Total 100 Note: *The industrial solvent shall be used only at the time of first batch @ 4000 Kg/Batch then in per annum it will require

Overall List of Raw Materials

Sr. No.

Raw Material Name CAS No. Quantity (MT/Month)

1 Methactylic acid 79-41-4 230

2 Methyl Methacrylate 80-62-6 79.6 3 Ethyl Acrylate 140-88-5 190 4 Ethylene Di chloride (EDC) 107-06-2 3.2

Ethyl Acetate (EA) 141-78-6 Cyclohexane 110-82-7

5 Acrylic Acid 79-10-7 490 6 Methyl Acrylate 96-33-3 4 7 Divinyl Benzene 1321-74-0 16 8 Potassium Carbonate 584-08-7 2 9 Butyl Acrylate 123-86-4 18

10 Dimethylaminoethyl Methacrylate

2867-47-2 0.4

11 Hydrogenated castor oil 400 61788-85-0 200 12 Hydrogenated castor oil

powder 8001-78-3 100

13 Sodium Chloride 30 Total 1363.2

ANNEXURE: II

Layout Plan

ANNEXURE: III

Manufacturing Process Process flow diagram and Manufacturing process

1. Polymethacrylate dispersion

S.S. Jacketed Vessel

Methactylic acid (176) Ethyl Acrylate (264) Methyl Methacrylate (88)

D.M. Water (472)

Polymethacrylate dispersion (1000) Note: All figures are expressed in Kgs

� Take D.M. water and monomers, in S.S. Jacketed reaction vessel. � Start heating at 60-80 0C for 6 hr. Due to self-propagating / exothermic reaction,

temperature is maintained automatically after achieving certain temperature. � Now, product is ready. � Filter the product and it is ready for packing.

Chemical Reaction:

n CH2=CH2-CH-COOH + m CH2-CH-COOC2H5

CH3 CH3

CH CH

CH2 CH2

COOH COOC2H5 n + m

2. Polymethacrylate powder

S.S. Jacketed Vessel Methactylic acid (490) Ethyl Acrylate (196)

Methyl Methacrylate (294)

D.M. Water (1020)

Spray drying

Water evaporation (1000)

Shifting / Screening

Polymethacrylate powder (1000) Note: All figures are expressed in Kgs

� Take D.M. water and monomers in S.S. Jacketed reaction vessel. � Start heating at 60-80C for 6 hr.Due to self-propagating / exothermic reaction,

temperature is maintained automatically after achieving certain temperature. � Now, product is ready. Filter the product.

� Spray dry the filtered product. � Do Screening and product is ready for packing.

Chemical Reaction:

n CH2=CH2-CH-COOH + m CH2-CH-COOC2H5

CH3 CH3

CH CH

CH2 CH2

COOH COOC2H5 n + m

3. Polyacrylatepowder(by solvent method)

S.S. Jacketed Vessel Industrial solvent (4000) Acrylic acid (1000)

Solvent recovery (3992) Drying

(under vacuum)

8 kg solvent loss

Pulverizer and

shifting

Polyacrylate powder (1000) Note: All figures are expressed in Kgs

� Take Acrylic acid and Industrial solvent in S.S. Jacketed reaction vessel. � Start heating at 70-80C for 10 hr. Due to self-propagating / exothermic reaction,

temperature is maintained automatically after achieving certain temperature. � Now, product is ready in powder form. � Dry the filtered product under vacuum and industrial solvent will be recovered and reuse

in next batch. � Pulverize and screen the product. � Product is ready for packing. Note: Sodium Chloride shall use to increase water density and possible to reuse the same.

Chemical Reaction:

Polyacrylate Powder [ By Solvent method]

n CH2=CH-COOH -[CH2-CH2-COOH]n

4. Polyacrylate Powder (by aqueous method) Acrylic Acid: 600 Di Vinyl benzene: 160

Methacrylic Acid: 180 Methyl Acrylate : 40

S.S or M.S. jacketed vessel

D M Water: 3000 Sodium Chloride:300

D M Water: 500

Separation/Washing

Washing water (1000)

Potassium Carbonate: 20 Neutralization

Drying

D.M water evaporation (2500)

Pulverizer and screening

Polyacrylate powder (1000)

Note: All figures are expressed in Kgs Sodium Chloride used to increase the water density.

� Take monomers, salt and D.M. water (as a media) in S.S. Jacketed reaction vessel.

� Start heating at 60-80C for 10 hr. Due to self-propagating / exothermic reaction, temperature is maintained automatically after achieving certain temperature.

� Now, product is ready in powder form in vessel so transfer powder and water in separator.

� Neutralize product by Potassium carbonate in separator. � Filter the product from water and it will be recovered and reuse in next batch. � Dry the filtered product

� Pulverize and screen the product. � Product is ready for packing.

Chemical Reaction:

n CH2=CH-COOHC2H5 + m CH2=CH2-CH-COOH

CH3 CH3

CH2 CH

CH2COO C2H5 CH2 COO H

n + m

5. Polyacrylate Dispersion

S.S. Jacketed Vessel Methactylicacid (223) Ethyl Acrylate (264)

D.M. Water (478) Acrylic acid(35)

Polyacrylate Dispersion

(1000) Note: All figures are expressed in Kgs

� Take D.M. water and monomers in S.S. Jacketed reaction vessel. � Start heating at 60-80C for 3 hr. Due to self-propagating / exothermic reaction,

temperature is maintained automatically after achieving certain temperature. � Now, product is ready. � Filter the product and it is ready for packing.

Chemical Reaction:

n [CH2=CH-COOH] + [Crsslinker]m -[ CH2-CH2-COOH]m + n

6. Hydrogenated Castor oil 40 mole

S.S. Jacketed Vessel

Hydrogenated castor oil 40 mole (1000)

Hydrogenated Castor Oil 40 mole (1000)

� Take hydrogenated castor oil 40 mole or 60 mole in S.S. Jacketed reaction vessel.

� Start heating at 60-70C for 3 hr.

� Now, product is ready.

� Filter the product and it is ready for packing.

Note: All figures are expressed in Kgs. No chemical reactions only physical change.

7. Hydrogenated Castor Oil Powder

Pulverized and screening

Hydrogenated Castor oil flex (1000)

Hydrogenated castor oil powder (1000) Note: All figures are expressed in Kgs. No chemical reactions only physical change.

� Take hydrogenated castor oil flex and passed it to pulverizer to convert it to fine particles. � Screen the product. � Product is ready for packing.

ANNEXURE: VI

Effluent Treatment Plant

Sr.

No.

Name of Unit No. of Units Capacity in KL

� Collection Tank 2 15

� Equalization Tank 2 10

� Primary Settling Tank 1 15

� Holding Tank 2 15

� Sand Filter 1 -

� Carbon Filter 1 -

� Mechanical Evaporator 2 600 Lit/hr

� Sludge Drying Beds 2

ANNEXURE: V

Water Consumption and Wastewater Generation No. Particulars Water Consumption

(KL/Day) Waste water Generation (KL/Day)

Remark

1 Domestic 10.0 8.0

2 Industrial

R.O & Process

54.0 (40.0 permeate & 14.0

rejected)

18.0 (14.0 + 4.0)

14.0 is the RO Rejected shall use as gardening. 4.0 is process effluent shall treated in ETP and evaporated in Mechanical Evaporator.

Cooling 20.0 (12.0 Mechanical

Evaporator condensate+ 8.0 fresh)

2.0 Waste water generation due to blow down

Boiler 20.0 2.0 Waste water generation due to blow down

Washing 5.0 5.0 Shall be treated in ETP and evaporated in Mechanical

Evaporator Gardening 20.0

(14.0 RO rejected + 6.0 fresh)

0.0 First day consumption shall 20KLD and 6 KLD

shall required after recycling

Total Industrial +

Domestic

129.0 first day 105 after recycling

treated waste water

21.0

Total Industrial 95.0 13.0 13 KLD of waste water treated in ETP and

evaporated in Mechanical Evaporator

Total water consumption will be 129.0 KLPD. Domestic water consumption will be 10.0 KLPD and domestic effluent will be 8.0 KLD, which will

be sent to soak pit via septic tank. Gardening water consumption will be 20.0 KLPD. Total industrial water consumption will be 95.0 KLPD. Industrial effluent generation will be 13.0

KLPD. It will be primary treated and then evaporated in Mechanical Evaporator. Mechanical Evaporator condensate @ 12.0 KLPD will be reuse as follows: � 12.0 KLPD for cooling tower.

� 14.0 KLPD for RO reject shall reuse for gardening.

Hence, considering Mechanical Evaporator condensate reuse, total fresh water consumption will be 105 KLPD.

Mechanical Evaporator slurry @ 1.0 MT /Day will be pass through filter press. From that 0.9 KLPD water will be feed into Mechanical Evaporator and 0.1 MT/Day sludge will be collected, stored and then disposed to TSDF site.

ANNEXURE: VI

Power & Fuel Requirement

Detail of Power

Sr. No. Electricity

(kw)

Total

(kw)

Source of Supply

1 500 500 UGVCL

Details of Fuel

Sr. No.

Type of Facility

Fuel used in Quantity

of Fuel 1 Steam boiler White coal /

Briquettes 300 kg/hr

2 Thermic fluid Heater - I

L.D.O 40 Lit/hr

3 Thermic fluid heater - II

L.D.O 40 Lit/hr

4 D.G. set–1 Diesel 40 Lit/hr 5 D.G. set–2 Diesel 40 Lit/hr 6 D.G. set-3 Diesel 80 Lit/hr

7 Hot air generator (Spray dryer)

L.D.O 90 Lit / hr

8 Hot air generator ( Spin flash dryer)

L.D.O 90 Lit / hr

ANNEXURE: VII

Details of Hazardous waste generation with its management

Details of Hazardous wastes Sr. no

Type of waste Quantity Category (As per 2016 HSW Rules)

1 ETP Sludge 0.5 MT/Month 35.3 2 Used Oil 25 Lit/Year 5.1 3 Discarded containers

(Will be calculated by us based upon raw material packing/storage details)

40 – 45 MT / Month

33.1

Management of Hazardous wastes

Sr. No.

Type of waste and category

Source of generation

Collection Treatment Storage Disposal

1 ETP waste Effluent treatment plant

H.D.P.E Bags

Solar drying

Solid waste storage area with proper bag packing

Collection. Storage, Transportation, Disposal at TSDF site.

2 Used Oil Lubrication of plant machineries

H.D.P.E carboys

--- Solid waste storage area

Collection. Storage, Transportation & Disposal by selling to Registered Recycler or reused as lubricant in plant.

3 Discarded containers/ Barrels/ Liners

Raw material section

--- --- Solid waste storage area

Collection. Storage, Decontamination, Transportation & Disposal to authorized recycler or return back to suppliers.

ANNEXURE: VII

Type of Air Emission

� Flue Gas Emission Details

Sr. No.

Stack Attached to

Capacity Stack height

In meter

Hours of operation per day

Fuel Parameter Permissible Limit Name Consum

ption

1. Steam Boiler 3 TPH 21 12 hr White coal /

Briquettes

1500 kg/hr

Particulate Matter

SO2

NOX

150 mg/Nm3

100 ppm

50 ppm 2. Thermic

fluid Heater - I

6 Lacs kcal/hr

11 12 hr L.D.O 40 Lit/hr

3 Thermic fluid heater - II

6 Lacs Kcal/hr

11 18 hr L.D.O 40 Lit/hr

4 D.G. set–1 250 KVA 3 1 hr Diesel 40 Lit/hr

5 D.G. set–2 250 KVA 3 1 hr Diesel 40 Lit/hr

6 D.G. set-3 500 KVA 5 1 hr Diesel 80 Lit/hr

7 Hot air generator (Spray dryer)

500kg per hr

11 4hr L.D.O 90 Lit / hr

SO2

100 ppm

8 Hot air generator ( Spin flash dryer)

400kg per hr

11 8 hr L.D.O 90 Lit / hr

SO2

100 ppm

� Process Gas Emission Details:

There will be no process gas emission from our unit.

� Fuel Consumption details

Sr. No. Fuel Consumption Quantity per Day 1. White coal / Briquettes 3.6 MT /Day 2. L.D.O 2.3 KL /Day 3. Diesel 160 Lit /Hr

for environment clearance of proposed...

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