fmkhacwa enms and iee opportunities
TRANSCRIPT
NATIONAL CLEANER PRODUCTION CENTRE
SOUTH AFRICA
Industrial Energy Efficiency ProjectEnergy management systems and
industrial energy efficiency opportunitiesFaith Mkhacwa
EE & RE Specialist: Project Manager|Trainer|Advisor|Expert
www.iee-sa.co.za
• Project Stakeholders
• EnMS
• Benefits of EnMS
• SANS/ISO 50001:2011
• SA ISO 50001 Certified Companies
• International ISO 50001 Certified Companies
Presentation Points
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Phase I (2010 – 2015)
Phase II (2016 – 2019)
Project Stakeholders
NATIONAL CLEANER PRODUCTION CENTRE
SOUTH AFRICA
Project Methodology
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Planned activities
OperationalSouth AfricaMoldovaRussiaTurkeyEcuadorMalaysiaThailandVietnamIndia
PhilippinesEgyptIndonesiaIranUkraineColombiaMacedoniaMyanmar
Operational in 17 countries Planned activities in 10 countries
IEE Project – a Global Programme
www.iee-sa.co.zaImplementing partner
INDUSTRIAL ENERGY
EFFICIENCY PROJECT
- Partnership with UNIDO- Energy Management Systems - Energy Systems Optimisation
- Energy Management Standard- SANS/ISO 50001, 50002, & 50010
- Effective National Policy Framework i.e. NEES
- Host Plants- Candidate Plants- Demonstration Projects
www.iee-sa.co.za
Why Should Organisation Care About Energy Efficiency
• Energy is a critical component of an organization's operations and can be one of the largest controllable costs, depending on the activities.
• Improved energy performance helps organizations maximize the use of their energy sources and energy-related assets, thus reducing both energy cost and consumption.
• Organizations should strive to make positive contributions toward reducing depletion of energy resources and mitigating worldwide effects of energy use, such as global warming, while improving the efficiency of organizational operations related to energy
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The Energy Efficiency Ladder
WHY ?
ISO 50001
ATTENTION
KNOWLEDGE
ATTITUDE
BEHAVIOURCHANGES
SUSTAINED BEHAVIOUR
AwarenessNo
Action
EnergyAudit & Analysis
Structure
• EnMS• LEAN
BusinessIntegrati
on
Innovative:• Up-stream• In-house• Down-stream
No priority Management Attention
Strategic Issue
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Energy Efficiency Benefits
Relative % of turnover
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CO-BENEFITS/UNINTENDED IMPACT OF ENERGY EFFICIENCY
NATIONAL CLEANER PRODUCTION CENTRE
SOUTH AFRICA
Energy Management Systems (EnMS)
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EnMS Facts
Enable organizations to establish systems and processes necessary to improve energy performance
Applicable to all organizations
Does NOT prescribe specific performance criteria with respect to energy
Consistent energy management helps organizations to realize untapped energy efficiency potential
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Critical Aspects of EnMS
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Ad hoc approach to managing energy
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Structured approach to managing energy
NATIONAL CLEANER PRODUCTION CENTRE
SOUTH AFRICA
Outcomes and Impact
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EnMS Implementation OutcomesCompany kWh Savings Energy Systems
Mercedes Benz 1 400 000 Compressed airKraft Foods 2 915 912 Pf correction, Lighting, Idle machinesPPC Cement PE 51 531 Axial sampling of grinding mediaRichards Bay Minerals 3 919 687 Pumps, Compressed air, LightingTenneco Emission Control 301 564 LightingTenneco Ride Control 1 181 844 Oven, Knives, Induction geyser, VSDACSA-King Shaka International
1 932 576 Lighting, BMS operational control
BMW 8 850 000 Paintshop ovens, driersFeltex-Durban 1 070 000 Cooling, Compressed air, Lighting,
Idle machinesTotal 21 623 114
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THE NUMBERS: SA
384
2 240
280 000
R1.7 b
2 m
55
industrial plants engaged
GWh energy saved
SA homes could be electrified for 1 year with energy
savings
saved in energy costs
tonnes CO2e mitigated
case studies
> Back to Home
Energy management standards - ISO 50001:2011
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> Back to Home
• ISO 50001 is the international energy management system (EnMS) standard.
• It is the first global EnMS following from a range of national and regional standards such as EN 16001.
• ISO 50001 EnMS is based on the management system model that is already understood and implemented by organisations worldwide. Deming’s “Plan-Do-Check-Act” underpins the standard, as is the case with ISO 9001, ISO 14001 and other established management system standards.
• ISO 50001 has been designed for implementation by any organisation irrespective of size, sector or geographical location.
• ISO estimates that the standard could influence up to 60% of the world’s energy use.
ISO 50001 Characteristics
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> Back to Home
• Assist organisations in making better use of energy-consuming equipment
• Facilitate transparency/communication on management of energy resources
• Promote energy management best practices• Assist facilities in evaluating and prioritising the implementation of new
energy-efficient technologies• Provide framework for energy efficiency throughout the supply chain• Facilitate energy management improvements for GHG emissions
reduction projects• Integration with existing organisational management systems (ISO 9001
& 14001)
Organisational Drivers for ISO 50001
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> Back to Home
• Costs cut through increased efficiency thereby delivering competitive advantage
• Energy security risks reduction through improved energy performance• Increased stakeholder confidence and employee engagement due to
organisational commitment to integrated climate change emissions reduction strategy
• Productivity compliance improved• Formalised policies• Ease of integration with existing ISO 9001 and ISO 14001 standards• Seamless migration from EN 16001 to ISO 50001
ISO 50001 benefits
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Facilitation of ISO 50001 Certification in SA
The SABS certification audit team were:• graduates of the IEEP
Lead Auditor training,• graduates of the EnMS
Expert Programme
Compressed air system optimization assessment
• IEEP supported EnMS implementation
• IEEP conducted the stage 1 audit.
• EnMS candidate plant• IEEP supported
implementation • Conducted internal
audit • Auditor a graduate of
IEEP lead auditor training.
• Conducted 3 EnMS training workshops on site
• EnMS Expert conducted internal audit
• EnMS candidate plant• Energy Manager trained
by IEEP
• EnMS DEMO plant• Energy Manager &
other company employees trained by IEEP
• EnMS candidate plant• Energy Manager
trained by IEEP
• EnMS candidate plant• Energy Manager
trained by IEEP
• EnMS DEMO plant• Energy Manager &
other company employees trained by IEEP
ISO 50001 Re-Certified in
2016
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International Early Adopters
ABB facilities in both Argentina (Alsina, Buenos Aires Province) and Germany (Bad Berleburg), were ISO 50001 certified in June 2012.
Electrical Equipment: Manufacturing Sector: Germany & Argentina
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International Early Adopters
Pharmaceutical Sector: Ireland
Pfizer’s Loughbeg Plant in Irelend was certified in November , 2011
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International Early Adopters
Commercial Building Sector: India
The Delhi International Airport Limited was certified for ISO 50001 in 2011, becoming the first airport operator to receive this certification.
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International Early Adopters
Commercial Building Sector: Ireland
“While universities may not immediately spring to mind in relation to energy management, they are ideal candidates for ISO 50001 certification”….UCC implemented its energy management programme in just four months was certified in 2011.
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International Early Adopters
Food and Beverages Manufacturing Sector: Germany
Lindt & Sprüngli, Germany plant implemented energy management system and was ISO 50001certified in 2011.
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International Early Adopters
Hospitality Sector: Global
Hilton Worldwide becomes first global hospitality company to implement ISO 50001 energy management system globally and was certified in 2014.
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International Early Adopters
Tire Manufacturing Sector: Thailand
Yokohama Tire Manufacturing, Thailand acquired ISO 50001 certification in 2011.
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International Early Adopters
Nissan’s vehicle assembly plant in Smyrna, Tennessee, was the first U.S. passenger vehicle plant to achieve ISO 50001 in May, 2012
Automotive Sector : USA
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International Early Adopters
Automobili Lamborghini is the first Italian carmaker to attain the ISO 50001 certification in 2011.
Automotive Sector : Italy
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What Energy Managers say about ISO 50001
Going for ISO 50001 certification provides a
point of focus and galvanizes the people
involved to identify and deliver significant
improvements.
By practicing energy saving thoroughly and conscientiously we not only save money, but also contribute to the national grid in a very
positive way.
Improved operational control of existing equipment and systems has received a strong focus as a
result of implementing ISO 50001. We have been impressed by the
new savings opportunities we have identified, many at low cost.
What Assistance is available from NCPC-SA/IEE Project?
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Energy Efficiency Training1-Day, 2-Day and Expert Level
training
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ESO Capacity Building Programme
Resources and Tools
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Energy Assessments
• Detailed energy assessment are conducted at no cost to companies- Identification of SEU’s- Energy efficiency project recommendations- Baseload adjustments- Economic evaluations of energy efficiency projects- Energy efficiency project implementation support
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ESO (Energy Systems Optimisation) Assessments
• ESO assessment options:- Host Plant- Candidate Plant
• Detailed assessment of SEU’s (Pumps, Steam, Fans, Motor, Chillers, Compressed Air)
- ESO project recommendations- Economic evaluations of energy efficiency projects- ESO project implementation support
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Renewable Energy Scoping for Project Development
• Assessment and scoping of SPV and Biogas projects- Technology feasibility studies- Technology recommendations- Biogas waste-stream assessments- Economic evaluations of SPV and Biogas projects
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EnMS Implementation
• EnMS Implementation options:- Candidate plant- DEMO plant - Baseload adjustments- Economic evaluations of energy efficiency project- Energy efficiency project implementation support
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ISO 50001 Certification Support
• Mock audits
• ISO 50001 certification readiness assessment
• Energy review
• ISO 50001 certification re-certification readiness
