Common Rail Diesel - Repair PartsDRS Partner only!

11/2018

Change Management

Version Date Comment

1.4 30.11.2018 Change management and tools per system implemented

Focused on the future

Focused on the futureWorking with us, you can look forward to good business. With our wide range of leading-edge products and comprehensive distribution network, we are perfectly set up to meet current and future demands. And we're always interested in hearing our partners' ideas and suggestions.

Our innovative capacity and quality as an original equipment manufacturer are available to you in each product in the replacement parts range - for vehicle diagnostics, fuel systems, engine actuators and sensors. It's your guarantee of lasting success in the automotive world of tomorrow.

4

CR Pumps 5

DW10TD 6

DV4 10

DW10B 14

K9K EU4 / EU5 18

Lynx 22

Lion V6 Base 25

Lion V6 Upgrade / V8 29

VW 32

Puma Conus / Oldham / Keyway 36

DV6C PSA Start/Stop / Ford 38

CR Injectors 40

DV4 41

DW10B 42

K9K 43

Lynx 44

Accessories for CR Injectors 45

Tools for component repair 47

CR Pumps

CR Pumps

CR Pumps

6

DW10TD5WS40018-Z, A2C20000502, 1920CG, 9658195080

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture DW10TD / K9K EU4 / Lynx X39-800-200-005

Mounting Tool Supply DW10TD / DV4 X39-800-200-010

Torque Wrench Adapter PCV/VCV X39-800-200-003

Torque Wrench Adapter VCV X39-800-200-002

Torque Wrench Adapter PCV X39-800-200-001

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Multimeter To be purchased in specialized shops

CR Pumps

7

Image Description Article number

Pressure Control ValveDW10TD

A2C59506225

Volume Control Valve X39-800-300-006Z

ITPDW10TD

X39-800-300-010Z

Cylinder Roller ITPDW10TD

X39-800-300-023Z

CR Pumps

8

Image Description Article number

High Pressure ElementsDW10TD

X39-800-300-008Z

Gasket Kit High Pressure ElementsDW10TD

X39-800-300-004Z

Repair Kit Thrust PlateDW10TD

X39-800-300-011Z

Repair Kit FlangeDW10TD

X39-800-300-009Z

CR Pumps

9

Image Description Article number

Gasket Kit FlangeDW10TD

X39-800-300-001Z

Set ConnectorsDW10TD

X39-800-300-002Z

Camshaft DW10TD

A2C59511247

CR Pumps

10

DV45WS40008-Z, 5WS40008, A2C20000727, 1920EP, 430735430, 2S6Q-9A543-A, 2S6Q9A543AF, 9685440880

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

CR Pump Fixture DV4 X39-800-200-006

Mounting Tool Supply DW10TD / DV4 X39-800-200-010

Torque Wrench Adapter VCV X39-800-200-002

Torque Wrench Adapter PCV X39-800-200-001

Torque Wrench Adapter PCV/VCV X39-800-200-003

Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5 X39-800-200-008

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Multimeter To be purchased in specialized shops

CR Pumps

11

Image Description Article number

Pressure Control ValveDV4

A2C59506225

Volume Control ValveDV4

X39-800-300-006Z

ITPDV4

X39-800-300-010Z

Cylinder Roller ITPDV4

X39-800-300-023Z

CR Pumps

12

Image Description Article number

High Pressure ElementsDV4

X39-800-300-008Z

Gasket Kit High Pressure ElementsDV4

X39-800-300-004Z

Repair Kit Thrust PlateDV4

X39-800-300-011Z

Repair Kit FlangeDV4

X39-800-300-021Z

CR Pumps

13

Image Description Article number

Gasket Kit FlangeDV4

X39-800-300-019Z

Set ConnectorsDV4

X39-800-300-015Z

Camshaft DV4

A2C59511248

CR Pumps

14

DW10B5WS40809-Z, 5WS40163-Z, 5WS40380, A2C59511600, A2C20000598, A2C27100268, 36002487, 9688153080

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture DW10B X39-800-200-007

Fit-up aid Flange DW10B X39-800-200-004

Torque Wrench Adapter PCV/VCV X39-800-200-003

Torque Wrench Adapter VCV X39-800-200-002

Torque Wrench Adapter PCV X39-800-200-001

Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5 X39-800-200-008

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Multimeter To be purchased in specialized shops

CR Pumps

15

Image Description Article number

Pressure Control ValveDW10B

A2C59506225

Volume Control ValveDW10B

X39-800-300-018Z

ITPDW10B

X39-800-300-010Z

Cylinder Roller ITPDW10B

X39-800-300-023Z

High Pressure ElementsDW10B

X39-800-300-008Z

CR Pumps

16

Image Description Article number

Gasket Kit High Pressure ElementsDW10B

X39-800-300-004Z

Repair Kit Thrust PlateDW10B

X39-800-300-011Z

Gasket Kit FlangeDW10B

X39-800-300-020Z

Camshaft DW10B

A2C59511249

CR Pumps

17

Image Description Article number

Tank Drive Plate (Oldham coupling)DW10B

X39-800-300-031Z

Repair Kit FlangeDW10B

Repair Kit FlangeDW10B Volvo

X39-800-300-022Z

X39-800-300-030Z

High Pressure ConnectionDW10B

High Pressure ConnectionDW10B Volvo

X39-800-300-016Z

X39-800-300-017Z

CR Pumps

18

K9K EU4 / EU5A2C59511605, A2C20000754, 5WS40153, 8200430599, 167008859R, A2C59513595, A2C53252602, 5WS40565, 167000061R, 167000938R

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture Bosch CP1 X39-800-200-011

Mounting Tool Supply K9K EU4 A2C59512866

Torque Wrench Adapter PCV/VCV X39-800-200-003

Torque Wrench Adapter VCV X39-800-200-002

Torque Wrench Adapter PCV X39-800-200-001

Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5 X39-800-200-008

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Multimeter To be purchased in specialized shops

CR Pumps

19

Image Description Article number

Pressure Control ValveK9K EU4 / EU5

A2C59506225

Volume Control ValveK9K EU4 / EU5

A2C53259841Z

ITPK9K EU4 / EU5

X39-800-300-010Z

Cylinder Roller ITPK9K EU4 / EU5

X39-800-300-023Z

CR Pumps

20

Image Description Article number

Gasket Kit High Pressure ElementsK9K EU4 / EU5

X39-800-300-004Z

Repair Kit Thrust PlateK9K EU4 / EU5

X39-800-300-011Z

Gasket Kit FlangeK9K EU4 / EU5

X39-800-300-001Z

Camshaft K9K EU4 / EU5

A2C53282143Z

CR Pumps

21

Image Description Article number

Set Safety CapsK9K EU4 / EU5

A2C59512192

High Pressure ElementsK9K EU4 / EU5

X39-800-300-008Z

Repair Kit FlangeK9K EU4

A2C20000777Z

Set ConnectorsK9K EU4

Set ConnectorsK9K EU5

A2C59512191

2910001009800

CR Pumps

22

LynxA2C59511609, 5WS40094, A2C20003032, 4M5Q-9B395-AD, 4M5Q-9B395-AE, 4M5Q-9B395-AF

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture DW10TD / K9K EU4 / Lynx X39-800-200-005

Torque Wrench Adapter PCV/VCV X39-800-200-003

Torque Wrench Adapter VCV X39-800-200-002

Torque Wrench Adapter PCV X39-800-200-001

Torque Wrench To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Multimeter To be purchased in specialized shops

Image Description Article number

Flange Assembly with CamshaftLynx

A2C59512972

CR Pumps

23

Image Description Article number

Gasket Kit FlangeLynx

X39-800-300-001Z

High Pressure ElementsLynx

X39-800-300-008Z

Gasket Kit High Pressure ElementsLynx

X39-800-300-004Z

Pressure Control ValveLynx

A2C59506225

CR Pumps

24

Image Description Article number

Volume Control ValveLynx

X39-800-300-006Z

Set Connectors Lynx

A2C59512242

CR Pumps

25

Lion V6 BaseA2C59511314, A2C20003757, 5WS40157, 1920HJ, 4S7Q-9B395-AL

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture Lion V6/DT17 A2C59511240

Torque Wrench Adapter PCV/VCV X39-800-200-003

Torque Wrench Adapter VCV X39-800-200-002

Torque Wrench Adapter PCV X39-800-200-001

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Multimeter To be purchased in specialized shops

CR Pumps

26

Image Description Article number

Repair Kit FlangeLion V6 Base

A2C59512212

Gasket Kit FlangeLion V6 Base

A2C59512213

ITPLion V6 Base

X39-800-300-010Z

Cylinder Roller ITPLion V6 Base

X39-800-300-023Z

CR Pumps

27

Image Description Article number

High Pressure ElementsLion V6 Base

A2C20003768Z

Gasket Kit High Pressure ElementsLion V6 Base

A2C59512214

Repair Kit Thrust PlateLion V6 Base

A2C59513284

Pressure Control ValveLion V6 Base

A2C59506225

CR Pumps

28

Image Description Article number

Volume Control ValveLion V6 Base

A2C20000719Z

Set ConnectorsLion V6 Base

A2C59512211

Camshaft Lion V6 Base

A2C59511247

Cable For Straight PCVLion V6 Base

A2C59513201

Cable For Angled PCVLion V6 Base

A2C59513376

A2C59513493

CR Pumps

29

Lion V6 Upgrade / V8A2C59513482, A2C20003282, 5WS40273, 7H2Q-9B395-CH, LR005549, A2C59513481, A2C20003180, 5WS40254, 6H4Q-9B395-BG, LR006735

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture Lion V6 Upgrade A2C59513727

Pump Fixture Lion V8 / Puma A2C59513728

Torque Wrench Adapter PCV/VCV X39-800-200-003

Torque Wrench Adapter PCV X39-800-200-001

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Multimeter To be purchased in specialized shops

Image Description Article number

Set Safety CapsLion V6 Upgrade / V8

2910000449200

CR Pumps

30

Image Description Article number

Pressure Control ValveLion V6 Upgrade / V8

A2C2000385980

Volume Control ValveLion V6 Upgrade / V8

A2C2000382580

Gasket Kit High Pressure ElementsLion V6 Upgrade / V8

A2C5333369280

Gasket Kit PumpLion V6 Upgrade / V8

A2C5319358880

Cable for VCVLion V6 Upgrade

A2C2720001980

CR Pumps

31

Image Description Article number

Toothed WheelLion V8

A2C2710034380

High Pressure ConnectionLion V6 Upgrade

High Pressure Connection (2 pcs.)Lion V8

A2C2720069180

A2C5340676080

CamshaftLion V6 Upgrade

A2C5336083880

CR Pumps

32

VWA2C59517047, A2C59517049, 03L130755, A2C53341464, 5WS40836, A2C53366731, 5WS40891

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture VW / DV6C 2910000417600

Tool-Set VDO CR Pump - A for VW/DV6C CR Pumps 2910000803300

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Multimeter To be purchased in specialized shops

CR Pumps

33

Image Description Article number

Set Safety CapsVW CR Pumps

2910000435200

Design Cover VW CR Pumps

A2C5329449880

VCVVW CR Pumps

A2C5329064080

Filter for VCVVW CR Pumps

A2C8494170080

ITPVW CR Pump Start/Stop

A2C5321418380

CR Pumps

34

Image Description Article number

Thrust PlateVW CR Pump Start/Stop

A2C5335028280

High Pressure ConnectionVW CR Pumps

A2C5327848280

Shaft Sealing RingVW CR Pumps

A2C5328614180

High Pressure ElementsVW CR Pump Start/Stop

High Pressure ElementsVW CR Pump ITP-less

A2C3758910080

A2C8137060080

Gasket Kit High Pressure ElementsVW CR Pump Start/Stop

Gasket Kit High Pressure ElementsVW CR Pump ITP-less

A2C5333369180

A2C2000076980

CR Pumps

35

Image Description Article number

CoverVW CR Pump Start/Stop

CoverVW CR Pump ITP-less

A2C8494150080

A2C8527240080

Gasket Kit Pump/CoverVW CR Pump Start/Stop

Gasket Kit Pump/CoverVW CR Pump ITP-less

A2C5332518180

A2C5321418280

CamshaftVW CR Pump Start/Stop

CamshaftVW CR Pump ITP-less

A2C5321418980

A2C5336672380

CR Pumps

36

Puma Conus / Oldham / KeywayA2C59517043, 5WS40695, 5WS40699, A2C96176300, BK3Q-9B395-AE, FB3Q-9B395-BB, A2C59517045, A2C96443200, BK2Q-9B395-CA, A2C93217600, FB3Q-9B395-AB, U203-13-350

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture Lion V8 / Puma A2C59513728

Tool-Set VDO CR Pump - B for Puma/DV6C CR Pumps 2910000851200

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Multimeter To be purchased in specialized shops

Image Description Article number

Safety CapsPuma CR Pumps

2910000435800

CR Pumps

37

Image Description Article number

Pressure Limiting ValvePuma CR Pumps

A2C9318700080

VCV incl. FilterPuma CR Pumps

A2C9318740080

ITPPuma CR Pumps

A2C3839110080

Temperature SensorPuma CR Pumps

A2C5335467080

Gasket Kit High Pressure ElementsPuma Conus / Oldham

Gasket Kit High Pressure ElementsPuma Keyway

A2C5336196180

A2C5333369280

CR Pumps

38

DV6C PSA Start/Stop / FordA2C59513829, 5WS40893, A2C53384062, AV6Q-9A543-CB, A2C59513830, A2C53381555, 5WS40894, 9670652580

Required Tools

Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture VW / DV6C 2910000417600

Tool-Set VDO CR Pump - A for VW/DV6C CR Pumps 2910000803300

Tool-Set VDO CR Pump - B for Puma/DV6C CR Pumps 2910000851200

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Inside Calipers To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Multimeter To be purchased in specialized shops

Image Description Article number

Safety CapsDV6C CR Pumps

2910000435700

CR Pumps

39

Image Description Article number

Pressure Limiting ValveDV6C CR Pumps

A2C9318690080

Volume Control ValveDV6C CR Pumps

A2C8761150080

ITPDV6C CR Pumps

A2C5325694680

Gasket Kit High Pressure ElementsDV6C CR Pumps

A2C5333369180

Shaft Sealing RingDV6C CR Pumps

A2C5328614180

CR Injectors

CR Injectors

CR Injectors

41

DV4

Required Tools

Description Article number

Toggle Press A2C59514000

CR Injector Repair Tool A A2C59514886

Pressure Transfer Adapter Letter D A2C59513999

Pressure Transfer Adapter Letter E A2C59514913

Multimeter To be purchased in specialized shops

Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair KitDV4 EU3

CR Injector Repair KitDV4 EU4

A2C59513997

A2C59513998

CR Injectors

42

DW10B

Required Tools

Description Article number

Toggle Press A2C59514000

CR Injector Repair Tool Kit B A2C59514001

Pressure Transfer Adapter Letter E A2C59514913

Multimeter To be purchased in specialized shops

Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair KitDW10B - all Classes

CR Injector Repair KitDW10U

A2C59514909

A2C59514910

CR Injectors

43

K9K

Required Tools

Description Article number

Toggle Press A2C59514000

CR Injector Repair Tool A A2C59514886

Pressure Transfer Adapter Letter F A2C59506472

Multimeter To be purchased in specialized shops

Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair KitK9K EU4

A2C59506606

CR Injectors

44

Lynx

Required Tools

Description Article number

Toggle Press A2C59514000

CR Injector Repair Tool A A2C59514886

Pressure Transfer Adapter Letter D A2C59513999

Multimeter To be purchased in specialized shops

Torque Wrench To be purchased in specialized shops

Image Description Article number

CR Injector Repair KitLynx

CR Injector Repair Kit Lynx V227

A2C59514911

A2C59514912

CR Injectors

45

Accessories for CR InjectorsImage Description Article number

Sealing Cap for Injector Plug X39-800-100-040

Copper Rings 1,5mm 3 nosesDW10TD/B/U / Lion V6/DT17/ V6 UG/V8

Copper Rings 2mm 3 nosesLynx / Lynx V227

Copper Rings 2,5mm 6 nosesDV4

Copper Rings 2,1mm 6 nosesPuma

Copper Rings 2,5mm 6 nosesVW

X11-800-002-002Z

X11-800-002-003Z

X11-800-002-004Z

A2C59514036

A2C59516873

Leakage ClipsDW10TD / DV4

Leakage ClipsLion V6/DT17/V6 UG/V8 / K9K EU4/EU5 / VW

Leakage ClipsDW10B/U / Lynx / Lynx V227

X11-800-001-001Z

X11-800-001-002Z

X11-800-001-003Z

CR Injectors

46

Image Description Article number

O-Ring Return LineK9K EU5 / Gen6 / Puma / DV6C

A2C59514037

Protection Cap for Injector Nozzle A2C00012030

Tools for component repair

Tools for component repair

Tools for component repair

48

Image Description Article number

Basic holder CR Pumps for shaft 2910000854400

Basic CR Pump shaft holder 2910000417700

Pump Fixture DW10TD / K9K EU4 / Lynx

X39-800-200-005

CR Pump Fixture DV4 X39-800-200-006

Tools for component repair

49

Image Description Article number

Pump Fixture DW10B X39-800-200-007

Pump Fixture Bosch CP1 X39-800-200-011

Pump Fixture VW / DV6C 2910000417600

Tools for component repair

50

Image Description Article number

Pump Fixture Lion V6/DT17 A2C59511240

Pump Fixture Lion V6 Upgrade A2C59513727

Pump Fixture Lion V8 / Puma A2C59513728

Fit-up aid Flange DW10B X39-800-200-004

Tools for component repair

51

Image Description Article number

Mounting Tool Supply DW10TD / DV4 X39-800-200-010

Mounting Tool Supply K9K EU4 A2C59512866

Torque Wrench Adapter PCV/VCV X39-800-200-003

Torque Wrench Adapter VCV X39-800-200-002

Tools for component repair

52

Image Description Article number

Torque Wrench Adapter PCV X39-800-200-001

Extractor Control Disk DV4 / DW10B / K9K EU4 / EU5

X39-800-200-008

Tool-Set VDO CR Pump - A for VW/DV6C CR Pumps

2910000803300

Tool-Set VDO CR Pump - B for Puma/DV6C CR Pumps

2910000851200

Tools for component repair

53

Image Description Article number

Toggle Press A2C59514000

CR Injector Repair Tool A A2C59514886

CR Injector Repair Tool Kit B A2C59514001

Pressure Transfer Adapter Letter D A2C59513999

Tools for component repair

54

Image Description Article number

Pressure Transfer Adapter Letter E A2C59514913

Pressure Transfer Adapter Letter F A2C59506472

Torque Wrench To be purchased in specialized shops

Extractor (for Shaft Seal Ring) To be purchased in specialized shops

Micrometer Gauge To be purchased in specialized shops

Tools for component repair

55

Image Description Article number

Inside Calipers To be purchased in specialized shops

Multimeter To be purchased in specialized shops

Dial Gauge To be purchased in specialized shops

Continental Trading GmbHSodener Strasse 965824 SchwalbachDeutschlandTel: +49 6196 87-0Fax: +49 6196 86571www.vdo.deE-Mail: DRS_HQ@continental-corporation.comVDO – A Trademark of the Continental Corporation

The information provided in this brochure contains only general descriptions or performance characteristics, which do not always apply as described in case ofactual use or which may change as a result of further development of the products. This information is merely a technical description of the product. This informationis not meant or intended to be a special guarantee for a particular quality or a particular durability. An obligation to provide the respective characteristics shall onlyexist if expressly agreed in the terms of contract. We reserve the right to make changes in availability as well as technical changes without prior notice.

 

Continental Trading GmbH © 2018

Please note:Application – The products described inthis catalogue are designed for use inland vehicles, engines and equipment.Disclaimer – The data in this replacementparts catalogue has been compiled andprocessed for the purpose of presentingour replacement parts range and iscorrect