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Common Rail Diesel - Repair Parts Only for DRS Partner !

Overview – Diesel System

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Overview – Diesel System

Content

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Content Overview – Diesel System 1 Content 2 Overview - Repair Parts 3 Tools 8 DW10TD - Repair Parts 10

Repair Parts 10 Repair Information 11 Notes 11

DV4 - Repair Parts 12 Repair Parts 12 Repair Information 13 Notes 13

DW10B - Repair Parts 14 Repair Parts 14 Repair Information 15 Notes 15

K9KEU4 - Repair Parts 16 Repair Parts 16 Repair Information 17 Notes 17

Lynx - Repair Parts 18 Repair Parts 18 Repair Information 18 Notes 19

LionV6Base - Repair Parts 20 Repair Parts 20 Repair Information 21 Notes 21

Overview - Repair Parts

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Overview - Repair Parts Cable Wire For Straight PCV A2C59513201 Engine: LionV6Base

Cable Wire For Angled PCV A2C59513376 Engine: LionV6Base

Cable Plastic Clip - LionV6 A2C59513493 Engine: LionV6Base

Cylinder Roller ITP X39-800-300-023Z Engine: DW10TD, DV4, DW10B, LionV6Base, K9K

Tank Drive Plate X39-800-300-031Z Engine: DW10B

Camshaft K9K A2C53282143Z Engine: K9KEU4

Camshaft DW10TD A2C59511247 Engine: DW10TD, LionV6Base

Camshaft DV4 A2C59511248 Engine: DV4

Camshaft DW10B A2C59511249 Engine: DW10B


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Repair Kit Flange K9K A2C20000777Z Engine: K9KEU4

Rep Kit. HP Flange Lion V6 A2C59512212 Engine: LionV6Base

Flange Assembly CR-Pump LYNX A2C59512972 Engine: Lynx

Repair Kit Flange DW10TD X39-800-300-009Z Engine: DW10TD

Repair Kit Flange DV4 X39-800-300-021Z Engine: DV4

Repair Kit Flange DW10B X39-800-300-022Z Engine: DW10B

Repair Kit Flange DW10B VOLVO X39-800-300-030Z Engine: DW10B_Volvo

Gasket Kit Flange LION V6 A2C59512213 Engine: LionV6Base

Gasket Kit Flange DW10TD X39-800-300-001Z Engine: DW10TD, K9KEU4, Lynx

Gasket Kit Flange DV4 X39-800-300-019Z Engine: DV4

Gasket Kit Flange DW10B X39-800-300-020Z Engine: DW10B


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Gasket Kit Highpressure Elements LION V6 A2C59512214 Engine: LionV6Base

Gasket Kit High Pressure Elements X39-800-300-004Z Engine: DW10TD, DV4, DW10B, Lynx, K9KEU4

Set Connectors K9K A2C59512191 Engine: K9KEU4

Rep Kit. HP Connectors Lion V6 A2C59512211 Engine: LionV6Base

Rep Kit HP Connectors LYNX A2C59512242 Engine: Lynx

Set Connectors DW10TD X39-800-300-002Z Engine: DW10TD

Set Connectors DV4 X39-800-300-015Z Engine: DV4

Set Connectors DW10B X39-800-300-016Z Engine: DW10B

Set Connectors DW10B VOLVO X39-800-300-017Z Engine: DW10B_Volvo


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Repair Kit Highpressure Elements LionV6 A2C20003768Z Engine: LionV6Base

Repair Kit High Pressure Elements X39-800-300-008Z Engine: DW10TD, DV4, DW10B, K9KEU4, Lynx

Repair Kit Internal Transfer Pump X39-800-300-010Z Engine: DW10TD, DV4, DW10B, LionV6Base, K9KEU4

Set Safety Caps K9K A2C59512192 Engine: K9KEU4

Set Safety Caps Lion V6 A2C59512210 Engine: LionV6Base

Protection Plug Injector X39-800-100-040

Set Safety Caps DW10TD X39-800-300-003Z Engine: DW10TD

Set Safety Caps DV4 X39-800-300-012Z Engine: DV4

Set Safety Caps DW10B X39-800-300-013Z Engine: DW10B

Set Safety Caps DW10B VOLVO X39-800-300-014Z Engine: Lynx, DW10B_Volvo


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Repair Kit Thrust Plate LionV6 A2C59513284 Engine: LionV6Base

Repair Kit Thrust Plate X39-800-300-011Z Engine: DW10TD, DV4, DW10B, K9KEU4

Rep Kit. Vol. Contr. Valve Li V6 / DT17 A2C20000719Z Engine: LionV6Base

Volume Control Valve (VCV) K9K A2C53259841Z Engine: K9KEU4

Pressure Control Valve (PCV) X39-800-300-005Z Engine: DW10TD, DV4, DW10B, LionV6Base, K9KEU4, Lynx

Volume Control Valve (VCV) Screwed X39-800-300-006Z Engine: DW10TD, DV4, Lynx

Volume Control Valve (VCV) flanged X39-800-300-018Z Engine: DW10B

Tools

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Tools Holder For Mounting Device LionV6/DT17 A2C59511240 Engine: LionV6Base

Holder For Mounting Device DW10TD X39-800-200-005 Engine: DW10TD, Lynx, K9KEU4

Holder For Mounting Device DV4 X39-800-200-006 Engine: DV4

Holder For Mounting Device DW10B X39-800-200-007 Engine: DW10B

Mounting Device CR-PUMPS X39-800-200-009

Holder For Mounting Device CP1 X39-800-200-011 Engine: Bosch

Mounting Tool Supply K9K A2C59512866 Engine: K9KEU4

Mounting Tool Supply (DW10TD/DV4) X39-800-200-010 Engine: DW10TD

Tools

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PCV-WRENCH X39-800-200-001

VCV-WRENCH X39-800-200-002

PCV/VCV-WRENCH Adapter X39-800-200-003

FIT-UP AID FLANGE DW10B X39-800-200-004 Engine: DW10B

Shaft Extractor X39-800-200-008

DW10TD - Repair Parts

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Repair Parts

Index Part_Number Description 01 X39-800-300-009Z Repair Kit Flange 02 X39-800-300-001Z Gasket Kit Flange 03 X39-800-300-010Z Repair Kit Internal Transfer Pump (ITP) 03a X39-800-300-023Z Cylinder Roller 04 X39-800-300-008Z Repair Kit High Pressure Elements 05 X39-800-300-004Z Gasket Kit High Pressure Elements 06 X39-800-300-011Z Repair Kit Thrust Plate 07 X39-800-300-005Z Pressure Control Valve (PCV) 08 X39-800-300-006Z Volume Control Valve (VCV) 09 X39-800-300-002Z Set ConnectorsHigh Pressure Pump 10 A2C59511247 Cam Shaft


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Repair Information

Index Note Description 01 20,011mm +0,030mm Measure the bearing of the pump shaft (inside caliber) 02 27,011mm +0,030mm Measure the bearing of the eccentric (inside caliber) 03 20,011mm +0,030mm Measure the bearing of the cam disk (inside caliber) 04 19,980mm -0,013mm pump shaft (on the mating surface to the flange bearing) 05 19,980mm -0,013mm pump shaft (on the mating surfave to the housing bearing) 06 26,980mm -0,013mm pump shaft (the cams on the pump shaft) 07 20,011mm +0,030mm Check / measure the high-pressure pumpe-flange (inside caliber) 08 1,3,5,2,4,6 Tightening sequence of the fastening screws 09 10 Nm High pressure flange screw on high pressure pump housing 10 14 Nm Screw the displacement unit to the high pressure pump 11 16 Nm Fuel intake hollow screw on high pressure pump 12 14 Nm Fuel return line screw on high pressure pump 13 35 Nm High pressure connection to high pressure pump 14 12 Nm Volumetric control valve on high pressure pump 15 28 Nm Pressure control valve on high pressure pump

Notes

DV4 - Repair Parts

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DV4 - Repair Parts

Repair Parts

Index Part_Number Description 01 X39-800-300-021Z Repair Kit Flange 02 X39-800-300-019Z Gasket Kit Flange 03 X39-800-300-010Z Repair Kit Internal Transfer Pump (ITP) 03a X39-800-300-023Z Cylinder Roller 04 X39-800-300-008Z Repair Kit High Pressure Elements 05 X39-800-300-004Z Gasket Kit High Pressure Elements 06 X39-800-300-011Z Repair Kit Thrust Plate 07 X39-800-300-005Z Pressure Control Valve (PCV) 08 X39-800-300-006Z Volume Control Valve (VCV) 09 X39-800-300-015Z Set Connectors High Pressure Pump 10 A2C59511248 Cam Shaft

DV4 - Repair Parts

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Repair Information


Notes

DW10B - Repair Parts

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Repair Parts

Index Part_Number Description 01 X39-800-300-022Z Repair Kit Flange 01a X39-800-300-030Z Repair Kit Flange (Volvo) 02 X39-800-300-020Z Gasket Kit Flange 03 X39-800-300-010Z Repair Kit Internal Transfer Pump (ITP) 03a X39-800-300-023Z Cylinder Roller 04 X39-800-300-008Z Repair Kit High Pressure Elements 05 X39-800-300-004Z Gasket Kit High Pressure Elements 06 X39-800-300-011Z Repair Kit Thrust Plate 07 X39-800-300-005Z Pressure Control Valve (PCV) 08 X39-800-300-018Z Volume Control Valve (VCV) flanged 09 X39-800-300-016Z Set Connectors High Pressure Pump 09a X39-800-300-017Z Set Connectors High Pressure Pump (Volvo)


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Index Part_Number Description 10 A2C59511249 Cam Shaft 11 X39-800-300-031Z Tank Drive Plate

Repair Information

Index Note Description 01 20,011mm +0,030mm Measure the bearing of the pump shaft (inside caliber) 02 27,011mm +0,030mm Measure the bearing of the eccentric (inside caliber) 03 20,011mm +0,030mm Measure the bearing of the cam disk (inside caliber) 04 19,980mm -0,013mm pump shaft (on the mating surface to the flange bearing) 05 19,980mm -0,013mm pump shaft (on the mating surfave to the housing bearing) 06 26,980mm -0,013mm pump shaft (the cams on the pump shaft) 07 20,011mm +0,030mm Check / measure the high-pressure pumpe-flange (inside caliber) 08 1,3,5,2,4,6 Tightening sequence of the fastening screws 09 10 Nm High pressure flange screw on high pressure pump housing 10 14 Nm Screw the displacement unit to the high pressure pump 13 37 Nm High pressure connection to high pressure pump 14 6+/-1 Nm tightening torque value for flange mounted VCV 15 28 Nm Pressure control valve on high pressure pump

Notes

K9KEU4 - Repair Parts

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Repair Parts

Index Part_Number Description 01 A2C20000777Z Repair Kit Flange 02 X39-800-300-001Z Gasket Kit Flange 03 X39-800-300-010Z Repair Kit Internal Transfer Pump (ITP) 03a X39-800-300-023Z Cylinder Roller 04 X39-800-300-008Z Repair Kit High Pressure Elements 05 X39-800-300-004Z Gasket Kit High Pressure Elements 06 X39-800-300-011Z Repair Kit Thrust Plate 07 X39-800-300-005Z Pressure Control Valve (PCV) 08 A2C53259841Z Volume Control Valve (VCV) 09 A2C59512191 Set Connectors High Pressure Pump 10 A2C53282143Z Cam Shaft


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Repair Information

Index Note Description 01 20,011mm +0,030mm Measure the bearing of the pump shaft (inside caliber) 02 27,011mm +0,030mm Measure the bearing of the eccentric (inside caliber) 03 20,011mm +0,030mm Measure the bearing of the cam disk (inside caliber) 04 19,980mm -0,013mm pump shaft (on the mating surface to the flange bearing) 05 19,980mm -0,013mm pump shaft (on the mating surfave to the housing bearing) 06 26,980mm -0,013mm pump shaft (the cams on the pump shaft) 07 20,011mm +0,030mm Check / measure the high-pressure pumpe-flange (inside caliber) 08 1,3,5,2,4,6 Tightening sequence of the fastening screws 09 10 Nm High pressure flange screw on high pressure pump housing 10 14 Nm Screw the displacement unit to the high pressure pump 11 16 Nm Fuel intake hollow screw on high pressure pump 12 16 Nm Fuel return line screw on high pressure pump 13 35 Nm High pressure connection to high pressure pump 14 12 Nm Volumetric control valve on high pressure pump 15 28 Nm Pressure control valve on high pressure pump 16 10 Nm Support on high-pressure pump

Notes

Lynx - Repair Parts

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Lynx - Repair Parts

Repair Parts

Index Part_Number Description 01 A2C59512972 Assembly Flange 02 X39-800-300-001Z Gasket Kit Flange 04 X39-800-300-008Z Repair Kit High Pressure Elements 05 X39-800-300-004Z Gasket Kit High Pressure Elements 07 X39-800-300-005Z Pressure Control Valve (PCV) 08 X39-800-300-006Z Volume Control Valve (VCV) 09 A2C59512242 Set Connectors High Pressure Pump

Repair Information

Index Note Description 01 20,011mm +0,030mm Measure the bearing of the pump shaft (inside caliber) 02 27,011mm +0,030mm Measure the bearing of the eccentric (inside caliber)

Lynx - Repair Parts

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Index Note Description 05 19,980mm -0,013mm pump shaft (on the mating surfave to the housing bearing) 06 26,980mm -0,013mm pump shaft (the cams on the pump shaft) 08 1,3,5,2,4,6 Tightening sequence of the fastening screws 09 10 Nm High pressure flange screw on high pressure pump housing 10 14 Nm Screw the displacement unit to the high pressure pump 12 16 Nm Fuel return line screw on high pressure pump 13 35 Nm High pressure connection to high pressure pump 14 12 Nm Volumetric control valve on high pressure pump 15 28 Nm Pressure control valve on high pressure pump

Notes

LionV6Base - Repair Parts

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Repair Parts

Index Part_Number Description 01 A2C59512212 Repair Kit Flange 02 A2C59512213 Gasket Kit Flange 03 X39-800-300-010Z Repair Kit Internal Transfer Pump (ITP) 03a X39-800-300-023Z Cylinder Roller 04 A2C20003768Z Repair Kit High Pressure Elements 05 A2C59512214 Gasket Kit High Pressure Elements 06 A2C59513284 Repair Kit Thrust Plate 07 X39-800-300-005Z Pressure Control Valve (PCV) 08 A2C20000719Z Volume Control Valve (VCV) 09 A2C59512211 Set Connectors High Pressure Pump 10 A2C59511247 Cam Shaft 11a A2C59513201 Cable Wire For Straight PCV


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Index Part_Number Description 11b A2C59513376 Cable Wire For Angled PCV 12 A2C59513493 Cable Plastic Clip - LionV6

Repair Information


Notes

Dealer’s stamp

Continental Trading GmbH Sodener Strasse 9 65824 Schwalbach Deutschland Tel: +49 6196 87-0 Fax: +49 6196 86571 www.vdo.de E-Mail: [email protected] VDO – A Trademark of the Continental Corporation The information provided in this brochure contains only general descriptions or performance characteristics, which do not always apply as described in case of actual use or which may change as a result of further development of the products. This information is merely a technical description of the product. This information is not meant or intended to be a special guarantee for a particular quality or a particular durability. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. We reserve the right to make changes in availability as well as technical changes without prior notice.

Continental Trading GmbH © 2010 Please note: Application – The products described in this catalogue are designed for use in land vehicles, engines and equipment. Disclaimer – The data in this replacement parts catalogue has been compiled and processed for the purpose of presenting our replacement parts range and is correct

common rail diesel - repair partscko-parts.com/wp-content/uploads/vdo-siemens-pompen.pdf · common...

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