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www.vmeca.com ISO 9001 CERTIFIED VMECA - INNOVATED NEW PRODUCTS

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  • www.vmeca.com

    ISO 9001 CERTIFIED

    VMECA - INNOVATEDNEW PRODUCTS

  • Specifications subject to change without notice.2

    VACUUM CARTRIDGE

    www.vmeca.com

    VMECA Vacuum Cartridge

    VACUUMCOMPRESSEDAIR

    1

    2

    Vacuum is created with an air-jet system when Compressed air (3~6bar / 43.5~87 psi)passes at high speed through the pump nozzles

    VMECA VACUUM CARTRIDGE IS ..

    High vacuum flow rate (3X higher) and an extremely quick response time (about 1.5 X greater)compared to typical and conventional air-ejectors.

    Maintains vacuum despite fluctuations and drops in air pressure (operating using compressedair at a pressure of 3~6 bar / 43.5~87 psi)

    Located at or near the point of use thus reducing system volume, increasing speed andreducing cycle time.

    Air at a pressure of 3~6 bar / 43.5~87 psi

    APPLICATIONS

    VMECA Vacuum Cartridge

    KR PAT No.629994PCT No. PCT/KR 2006/005638

    The vacuum pump system is created by installing one or moreVMECA Vacuum Cartridge into appropriate sized holes made incustomer supplied material. The customer determines the de-sign, size and style of the system.

    VMECA Vacuum Cartridge

  • VMECA Vacuum Cartridge pump

    3www.vmeca.com Specifications subject to change without notice.

    VMECA Vacuum Cartridge

    VMECA Micro Cartridge

    VC102 : An extremely compact, patented design, multi-stage vacuum ejectorSmall size and high vacuum level (-85 kPa) at very low (1.7 bar) inlet air pressure.

    VC202 : Small size, Suitable for application that require high operational reliability despite fluctuating or lowcompressed-air pressure.

    VMECA Mini Cartridge

    VC203 : Extremely large vacuum flow. Suitable for applications that require high operational reliabilitydespite fluctuating or low compressed-air pressure.

    VMECA Midi Cartridge

    VCL303 : Large vacuum flow. Suitable for applications that require quick response time.VC303 : Extremely large vacuum flow. Suitable for applications that require high operational reliability despite

    fluctuating or low compressed-air pressure.

    VCL302 : Small size. Suitable for non-sealed system.VC302 : Small size. Suitable for applications that require high operational reliability despite fluctuating or low

    compressed-air pressure.

    2 Stage Nozzle Cartridge

    2 Stage Nozzle Cartridge

    3 Stage Nozzle Cartridge

    3 Stage Nozzle Cartridge

    2 Stage Nozzle Cartridge

  • Specifications subject to change without notice.4

    VACUUM TURTLE PUMP

    www.vmeca.com

    Based on VMECA Vacuum CartridgeTURTLE-PUMP

    : - 92 kPa (- 27.1 inHg) : 341 Nl/min (12.04 scfm)682 Nl/min (24.08 scfm)1364 Nl/min (48.17 scfm)

    : 3 ~ 6 bar (43.5~87 psi)max 7 bar (101.5 psi)

    : 97 ~ 152 Nl/min (3.4 ~ 5.4 scfm)194 ~ 304 Nl/min (6.8 ~ 10.7 scfm)194 ~ 608 Nl/min (6.8 ~ 21.4 scfm)

    : Dry compressed air: - 20°C to +80°C ( - 4°F to + 176°F ): 50 ~ 65 dBA

    Series VTC 3031 3032 3131~4

    Max. vacuum levelMax. flow rate

    Supply air pressure

    Air consumption

    Supply air typeWorking temp.Noise level

    : - 75 kPa (- 22.1 inHg) : 362 Nl/min (12.8 scfm)724 Nl/min (25.6 scfm)1448 Nl/min (51.13 scfm)

    : 4 ~ 6 bar (58~87 psi), max 7 bar (101.5 psi)

    : 70 ~ 104 Nl/min (2.5 ~ 3.7 scfm)140 ~ 208 Nl/min (4.9 ~ 7.3 scfm)140 ~ 416 Nl/min (4.9 ~ 14.7 scfm)

    : Dry compressed air: - 20°C to + 80°C (- 4°F to + 176°F): 50 ~ 65 dBA

    Series VTCL 3031 3032 3131~4

    Main advantages

    Applications

    Patented design.

    High operational reliability despite fluctuating or low compressed-air pressure.

    Integrated high dirt holding capacity pleated filter.

    Automatic vacuum filter cleaning system.

    Compact size and light weight.

    VMECA Twofold SilencerPT assures low noise levels and adjustable exhaust direction.

    Optional Air-Saving(AS) kit available to minimize energy consumption.

    Optional factory installed Air control / Vacuum release valves and Vacuum switch available.

    Easily mountable and interchangeable vacuum cartridge.

    Max. vacuum levelMax. flow rate

    Supply air pressure

    Air consumption

    Supply air typeWorking temp.Noise level

    High vacuum level (-92 kPa / -27.1 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi)High vacuum flow rate to compensate for fluctuating or low compressed air pressure.Suitable for sealed system applications such as lifting metal sheets or glass plate.

    Extra high vacuum flow rate and suitable for non-sealed system applications.Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.

    Series VTC

    Series VTCL

    < Packaging industry > < Press stamping in Automobile industry >

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    VACUUM TURTLE PUMP

    www.vmeca.com Specifications subject to change without notice.

    Structure and Main advantage of Mega Turtle Pump

    BodyDurable engineering plastic material

    Corrosion resistant

    Light weight

    Two vacuum ports : 3/4 and 1

    VMECA Vacumm filterPrevents dust coming into the pump

    Pleated media for high dirt holding capacity

    Moisture, oil resistant

    Washable

    VMECA Vacumm releasecontrol valve

    Quick vacuum release

    Automatic filter cleaning system

    VMECA Patented Vacuum Cartridge SystemMultiple Vacuum cartridge available up to 4 pcsHigh operational reliability despite fluctuating or low compressed air pressure

    Air-Saving (AS) kit available to minimize energyconsumption (about 20times less)

    Easily mountable and interchangeable vacuum cartridge

    VMECA Air control valveSingle or Double solenoid valve

    VMECA Vacuum gauge or sensorIndicates vacuum level

    Digital output signal when set vacuum level is achieved

    VMECA Free-flow silencerAssures low noise level

    Free air flow design to minimize vacuum lossdue to back flow

    No dust collection

  • Specifications subject to change without notice.6

    VACUUM TURTLE PUMP

    www.vmeca.com

    High operational reliability despite fluctuating or low compressed airpressure (Vacuum level +2%)

    R

    Typical installation (Old System)

    VMECA Improved SystemVTC3031.. Quick evacuation timeby minimizing vacuum area withall-in-one system

    R

    RTypical installation (Old system) VMECA Improved system(New solution with Turtle Pump)

    Vac

    uu

    m F

    low

    & L

    evel

    s

    Vac

    uu

    m F

    low

    & L

    evel

    s

    Running Time Running Time (Month)(Month)

    Typical installation (Old System)VMECA Improved System

    Drop vacuum flow and levels due to easily be blocked the filter surface by dust according as the running time.

    Required periodic filter cleaning.

    About 3 times faster !!

    Vacuum function at running time(Vacuum flow and levels)

    Vacuum function at running time(Vacuum flow and levels)

    Comparison of Vacuum Efficiency

    Comparison of Evacuation time at different Vacuum levels

    Comparison of Vacuum level at different feed pressure

    RVMECA Turtle pump with built-in filter automatic cleaning system eliminates drop vacuum flow and vacuum levels

    Constant vacuum flow & vacuum level

  • + + + + +

    7

    VACUUM TURTLE PUMP

    www.vmeca.com Specifications subject to change without notice.

    Typical installation (Old system) RVMECA Improved system(New solution with Turtle Pump)

    Effective cost saving with VMECA improved system

    If each items goes through under the process same as below?

    Select model Quotation PO Store in Q.C Installation Payment(Technical dept) (Purchase dept.) (Inventory) (QC dept.) (Account)(assembly dept.)

    High installation andmaintenance Costs !!

    Very LOW installation andmaintenance Costs !!

    Vacuum switchVacuum pipe lineSuction cup

    Vacuum pumpAir control valveVacuum release control valveVacuum filter

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    Specifications subject to change without notice.8

    VACUUM PUMP

    www.vmeca.com8

    Based on VMECA Vacuum CartridgeV-PUMP

    Series VSMax. vacuum level

    Max. flow rate

    Supply air pressure

    Air consumption

    Supply air type

    Working temp.

    Noise level

    : - 92 kPa (- 27.1 inHg)

    : 341 Nl/min (12.04 scfm)

    : 3 ~ 6 bar (43.5 ~ 87 psi),

    max 7 bar (101.5 psi)

    : 97 ~ 152 Nl/min (3.4 ~ 5.4 scfm)

    : Dry compressed air

    : - 20°C to + 80°C (- 4°F to + 176°F): 50 ~ 60 dBA

    + + + + +

    6

    4

    2

    1

    5

    8

    1 2 3 4 5 6 + 8

    7

    3

    : - 75kPa (- 22.1 inHg)

    : 362 Nl/min (12.8 scfm)

    : 4 ~ 6 bar (58 ~ 87 psi),

    max 7 bar (101.5 psi)

    : 70 ~ 104 Nl/min (2.5 ~ 3.7 scfm)

    : Dry compressed air

    : - 20°C to + 80°C (- 4°F to + 176°F): 50 ~ 60 dBA

    Max. vacuum level

    Max. flow rate

    Supply air pressure

    Air consumption

    Supply air type

    Working temp.

    Noise level

    Series VLS

    Air control valve

    Vacuum pump

    Digital switch

    Vacuum pipe line

    Vacuum release control valve

    Release flow ADJ. valve

    Vacuum filter

    Vacuum manifold

    High vacuum level (-92 kPa / -27.1 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi)High vacuum flow rate to compensate for fluctuating or low compressed air pressure.Suitable for sealed system applications such as lifting metal sheets or glass plate.

    Series VS

    Series VLS

    Located at or near the point of use thus reducing system volume, increase and reducing cycle time.

    High operational reliability despite fluctuating.

    Quick response time.

    Easy to distribute Vacuum. (Multiple connection alternatives up to 8 ports.)

    Optional Air-Saving (AS) kit available to minimize energy consumption.

    Optional factory installed air control/vacuum release valve and vacuum switch available.

    Easily mountable and interchangeable vacuum cartridge.

    VMECA Twofold Silencer assures low noise levels and adjustable exhaust direction.

    Extra high vacuum flow rate and suitable for non-sealed system applications.Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.

    Typical installation (Old system)

    VMECA Improved system (New solution with Turtle Pump)

    Main advantages

    Applications

    7

  • 9

    VACUUM PUMP

    www.vmeca.com Specifications subject to change without notice. 9

    Max. vacuum level

    Max. flow rate

    Supply air pressure

    Air consumption

    Supply air type

    Working temp.

    Noise level

    : - 92 kPa (- 27.1 inHg)

    : 341 Nl/min (12.04 scfm)

    : 3 ~ 6 bar (43.5 ~ 87 psi),

    max 7 bar (101.5 psi)

    : 97 ~ 152 Nl/min (3.4 ~ 5.4 scfm)

    : Dry compressed air

    : - 20°C to + 80°C (- 4°F to + 176°F): 50 ~ 60 dBA

    Series MD

    Max. vacuum level

    Max. flow rate

    Supply air pressure

    Air consumption

    Supply air type

    Working temp.

    Noise level

    : - 75 kPa (- 22.1 inHg)

    : 362 Nl/min (12.8 scfm)

    : 4 ~ 6 bar (58 ~ 87 psi),

    max 7 bar (101.5 psi)

    : 70 ~ 104 Nl/min (2.5 ~ 3.7 scfm)

    : Dry compressed air

    : - 20°C to + 80°C (- 4°F to + 176°F): 50 ~ 60 dBA

    Series MDL

    Based on VMECA Vacuum CartridgeMD-PUMP

    < Robot Arm >

    < Vacuum JIG >

    High vacuum level (-92 kPa / -27.1 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi)High vacuum flow rate to compensate for fluctuating or low compressed air pressure.Suitable for sealed system applications such as lifting metal sheets or glass plate.

    Located at or near the point of use thus reducing system volume, increase and reducing cycle time.

    Compact in size and light weight.

    Maintain vacuum despite fluctuations and drops in air pressure

    VMECA Twofold Silencer assures low noise levels (about 30% lower than conventional silencer)

    Adjustable exhaust direction

    Optional Air-saving kit (AS-KIT) available to minimize energy consumption.

    Optional factory installed air control/vacuum release valves and digital vacuum switch available.

    Easily mountable and interchangeable vacuum cartridge (save the maintenance time)

    Extra high vacuum flow rate and suitable for non-sealed system applications.Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.

    Series MD

    Series MDL

    Main advantages

    Applications

  • Specifications subject to change without notice.10

    VACUUM PUMP

    www.vmeca.com10

    Based on VMECA Vacuum CartridgePM-PUMP (Premium)

    Max. vacuum level

    Max. flow rate

    Supply air pressure

    Air consumption

    Supply air type

    Working temp.

    Noise level

    Max. vacuum level

    Max. flow rate

    Supply air pressure

    Air consumption

    Supply air type

    Working temp.

    Noise level

    Series PM

    Series PML

    : - 92 kPa (-27.1 inHg)

    : 341~1364 Nl/min (12.04~48.17 scfm)

    : 3 ~ 6 bar (43.5 ~ 87 psi),

    max 7 bar (101.5 psi)

    : 97~608 Nl/min (3.4~21.4 scfm)

    : Dry compressed air

    : - 20°C to + 80°C (-4°F to + 176°F): 60 ~ 65 dBA

    : - 75 kPa (-22.1 inHg)

    : 362~1448 Nl/min (12.8~51.5 scfm)

    : 4 ~ 6 bar (58~87 psi),

    max 7 bar (101.5 psi)

    : 70 ~ 416 Nl/min (2.5~14.7 scfm)

    : Dry compressed air

    : - 20°C to + 80°C (-4°F to + 176°F): 60 ~ 65 dBA

    High vacuum level (-92 kPa / -27.1 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi)High vacuum flow rate to compensate for fluctuating or low compressed air pressure.Suitable for sealed system applications such as lifting metal sheets or glass plate.

    Maintain vacuum despite fluctuations and drops in air pressure.

    Various connection ports are available.

    Fast evacuation time.

    Optional Air-saving kit (AS-KIT) available to minimize energy consumption.

    Optional factory installed air control / vacuum release valves and digital vacuum switch available.

    Strong with aluminum body.

    Easily mountable and interchangeable vacuum cartridge. (save the maintenance time)

    Modular design.

    Extra high vacuum flow rate and suitable for non-sealed system applications.Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.

    Series PM

    Series PML

    Main advantages

    Applications

  • Max. vacuum level

    Supply air pressure

    Supply air typeWorking temp.Noise level

    11

    VACUUM PUMP

    www.vmeca.com Specifications subject to change without notice.

    Based on VTEC multi-stage nozzlesKeyboard-Pumps

    : VKX - 92 kPa (- 27.16 inHg)

    VKM - 85 kPa (- 25.1 inHg)

    : VKX 23 Nl/m (0.81scfm)

    VKM 26 Nl/m (0.91scfm)

    : VKX 62 Nl/m (2.19 scfm)

    VKM 74 Nl/m (2.61 scfm)

    : VKX 109 Nl/m (3.85 scfm)

    VKM 135 Nl/m (4.76 scfm)

    : 3 ~ 6 bar, Max. 7 bar

    (43.5 ~ 87 psi, Max 101.5 psi)

    : Dry compressed air

    : - 20°C to + 80°C (- 4°F to + 176°F): 50 ~ 65 dBA

    Mini-Keyboard(10mm)Max. flow rate

    Midi-Keyboard(17mm)Max. flow rate

    Mega-Keyboard(17mm)Max. flow rate

    High efficiency VMECA vacuum pump (Multi-Nozzle type.)

    Quick response

    Easy to install and Compact size (10mm or 17mm)

    Available of individual control.

    Automatic Vacuum filter cleaning system.

    Light weight.

    Integrated Vacuum Pump, Air supply & vacuum release conrol valve, Vacuum Switch & filter,

    Blowing flow control valve and silencer in a body.

    Main advantages

    Applications

  • R

    New solution withVMECA VACUUM SPEEDER

    Specifications subject to change without notice.12

    VACUUM SPEEDER

    www.vmeca.com 12www.vmeca.com

    Max. vacuum level

    Max. flow rate

    Supply air pressure

    Supply air type

    Working temp.

    Noise level

    VCS 202 18M20 / 38M20 / 12M20

    Vacuum Compressed-air

    Vacuum pump

    Vacuum filter

    Level compensator

    Suction cup + + +

    Based on VMECA Vacuum CartridgeVACUUM SPEEDER

    : - 90 kPa (- 26.5 inHg)

    : 41.3 Nl/min (1.45 scfm)

    : 3 ~ 6 bar (43.5 ~ 8 7psi), max 7 bar (101.5 psi)

    : Dry compressed air

    : - 20°C to + 80°C (- 4°F to + 176°F)

    : 55 ~ 65 dBA

    VACUUM

    Air inlet port - G1/8

    VMECA Vacuum Cartridge

    Silencer

    Vacuum release port - M5

    Vacuum Filter

    Vacuum connection portG1/8 G38 G1/2

    COMPRESSED AIR

    VMECA multi-stage vacuum cartridge with silencer built into level compensator.

    VMECA vacuum speeder mounted close to work (Fast response).

    High operational reliability despite fluctuating or low compressed-air pressure.

    Low air consumption (Save energy).

    Compact size.

    Easily mountable and interchangeable vacuum cartridge.

    Typical installation(Old system)

    Main advantages

  • Faster release (blow-off) and efficient cleaningof suction cup filters can be achieved by addingcontrolled compressed air to extra vacuum ports.

    Use a VSM (Vacuum Speeder) as a slave unit with vacuum suppliedby another VSM in sealed applications or in applications where quick response time is not required.

    Automatic faster release (blow-off) by inflow device ofoutside air is available without any release control valveor line. (Patent pending)

    To prevent the Vacuum Speeder from rotating whenmounted in the top position use a guide pin insertedinto the M5 port on the top of the VSM and extendedinto the t-frame slot.

    13

    Max. vacuum level

    Max. flow rate

    Supply air pressure

    Air consumption

    Supply air type

    Working temp.

    Noise level

    : - 90 kPa (- 26.6 inHg)

    : 85 Nl/min (3.0 scfm)

    : 3 ~ 6 bar (43.5 ~ 87 psi), max 7 bar (101.5 psi)

    : 17 ~ 35 Nl/min (0.6 ~ 1.2 scfm)

    : Dry compressed air

    : - 20°C to + 80°C (- 4°F to + 176°F): 50 ~ 60 dBA

    Max. vacuum level

    Max. flow rate

    Supply air pressure

    Air consumption

    Supply air type

    Working temp.

    Noise level

    : - 90 kPa (- 26.6 inHg)

    : 40 Nl/min (1.4 scfm)

    : 3 ~ 6 bar (43.5 ~ 87 psi), max 7 bar (101.5 psi)

    : 17~35 Nl/min (0.6 ~ 1.2 scfm)

    : Dry compressed air

    : - 20°C to + 80°C (- 4°F to + 176°F): 50 ~ 60 dBA

    Based on VMECA Vacuum CartridgeVSM / VSMR (Vacuum Speeder)

    Series VSM 203 / VSMR 203

    Series VSM 202 / VSMR 202

    13

    VACUUM SPEEDER

    VACUUM

    VACUUM RELEASEON / OFF

    VACUUM ON / OFF

    SLAVE UNIT

    VACUUM RELEASE

    GUIDE PIN

    VACUUM VACUUM RELEASE

    INFLOWDEVICE

    Specifications subject to change without notice.www.vmeca.com

    Efficient individul and independent point-of-use vacuum.

    Extremely quick response.

    Multiple connection ports available.

    Quick release system without release control valve.

    Maintains vacuum despite fluctuations and drops in air pressure.

    VMECA Twofold SilencerPT assure low noise levels. (about 30% lower than conventional silencer)

    Main advantages

  • Specifications subject to change without notice.14

    V - GRIP

    www.vmeca.com

    Based on VMECA Vacuum CartridgeV - GRIP

    Max. vacuum level

    Max. flow rate

    Supply air pressure

    Air consumption

    Supply air type

    Working temp.

    Noise level

    Series VG: - 74 kPa (- 21.85 inHg)

    : 1448 Nl/min (51.1 scfm)

    : 4 ~ 6 bar (58 ~ 87 psi), max 7bar (101.5 psi)

    : 416 Nl/min (14.6 scfm)

    : Dry compressed air

    : - 20°C to + 80°C (- 4°F to + 176°F)

    : 55 ~ 65 dBA

    VMECA Patented Vacuum Cartridge System

    - High operational reliability despite fluctuating or low compressed air pressure.

    - Multiple Vacuum cartridge available up to 4cartridges to high vacuum flow & levels.

    - Easily mountable and interchangeable vacuumcartridge.

    - Compact size & light weight.

    Vacuum Port

    - G1/8

    - Available vacuum release valves.

    Air Inlet Port

    - G1/4

    Mounting Slot

    - Easy mounting

    Main Body

    - High operational reliability despite fluctuating

    Modular design gripper system integrated with high efficient multi-stage VMECA vacuum cartridges.

    Handles various products with different shapes, sizes and porous materials

    Flexible sealing foam to excellent grip both even & uneven surface products.

    Adjustable check valve holes & perfect closure of the idle suction ports.

    Durable and light weight aluminum body frame.

    Easy installation and low maintenance.

    Internal Free Flow Silencer

    - Assure low noise level.

    - Free air flow design to minimizevacuum lose due to back pressure.

    - No dust collection.

    Flexible Sealing Form

    - Excllent grips both even & uneven surface products.

    - Long life time.

    - Easy replacement.

    Choked

    Check Valve Module

    - Closes idle suction ports for no vacuum loss

    - Handles porous & non-porous materials

    - Adjustable check valve holes accordingto handling products

    Main advantages

  • 15

    V - GRIP

    www.vmeca.com Specifications subject to change without notice.

    Applications

  • Specifications subject to change without notice.16 www.vmeca.comwww.vmeca.com

    FLOATING SUCTION CUP

    FLOATING SUCTION CUP

    4 ~6(58 ~ 87)

    AI : 21Peek : 11.5NF 20 06

    ModelWeight

    g

    Operatingpressurebar (psi)

    Air consumptionNl/min(scfm)

    4bar 5bar 6bar

    75(2.64)138

    (4.87)

    53(1.87)

    120(4.2)

    105(3.7)

    160(5.6)

    82(2.89)166

    (5.86)

    68(2.4)

    128(4.5)

    123(4.3)

    190(6.7)

    90(3.18)198

    (6.99)

    82(2.9)

    135(4.7)

    126(4.4)

    223(7.8)

    1.96(0.2)1.96(0.2)

    2.84(0.29)

    4.8(0.49)

    5.78(0.59)

    9.7(0.99)

    2.15(0.22)2.15

    (0.22)

    3.82(0.39)

    5.78(0.59)

    7.74(0.79)

    12.2(1.25)

    2.15(0.22)2.15

    (0.22)

    4.8(0.49)

    6.66(0.68)

    8.72(0.89)

    14.6(1.49)

    Holding force, N (kg)at different pressure

    4bar 5bar 6bar

    PCB board Solar cell Metal Film CD & DVDThin products Paper-board Mirrors Wood Plastic

    Non-contact handling item

    Intergrated multi-stage nozzle

    Low air consumption

    Large vacuum flow and powerful suction force

    Safe gripping with mark free

    No moving parts

    Excellent gripping with metal sheet withholes, convex or concave work pieces

    4 ~6(58 ~ 87)

    AI : 21Peek : 11.5NF 20 12

    4 ~6(58 ~ 87)

    AI : 55Peek : 30NF 40 06

    4 ~6(58 ~ 87)

    AI : 55Peek : 30NF 40 12

    4 ~6(58 ~ 87)

    AI : 130Peek : 70NF 60 06

    4 ~6(58 ~ 87)

    AI : 130Peek : 70NF 60 12

    Based on VTEC multi-stage nozzles

    Main advantages

    Suitable for handling

    Technical data

  • Specifications subject to change without notice. 17

    VALOCK (Vacuum Auto Lock System)

    Series VG25 / VG40 / VG50Max. vacuum level

    Max. flow rate

    Supply air pressure

    Air consumption

    Brake force

    Acceptable angel

    Lock torque

    Supply air type

    Working temp.

    Noise level

    Old systemThe typical installation which is using with Ball Joint is easy toshakes handling item and tilts to heavy direction on the transfer.So it is necessary of a lot of suction devices to keep holdhandling item and various vacuum jigs for different positioningby product’s shape.

    New solution with VALOCKThe VMECA VALOCK is automatically positioningand powerfully fixes a shaking part to transfer workpiece safely. So it can safely transfers work pieceby one suction cup with VMECA VALOCK.

    17www.vmeca.com

    : - 86 kPa (-25.4 inHg)

    : 85 Nl/min (3 scfm)

    : 5 ~ 7 bar, max 7 bar(72.5 ~ 101.5 psi, max 101.5 psi)

    : 34 ~ 40 Nl/min (1.2~1.41 scfm)

    : max. 43 kgf

    : 15° X 360°: max. 35 kg.cm

    : Dry compressed air

    : - 20°C to + 80°C (- 4°F to + 176°F): 50 ~ 60 dBA

    VALOCK SYSTEM

    Based on VMECA Vacuum Cartridge

    Save time

    Save cost

    Save space

    Increase productivity

    “New solution to in

    crease

    your productivity b

    y flexible

    auto-positioning”

    Integrated Auto-locking system.

    Not shaken or change positioning of handling item on the transfer.

    Automatic flexible positioning with handling items. (No need vacuum JIG or clamp - lower capital cost)

    Integrated VMECA Vacuum Cartridge pump with compact design. (Quick response time)

    Automatic release. (No need vacuum release control valve)

    Main advantages

  • Model

    Max. vacuum levelMax. flow rate

    Specifications subject to change without notice.18

    VACUUM PUMPS

    www.vmeca.com18

    Based on VTEC multi-stage nozzleVMECA-Pumps

    One-line pump

    Mini multiple pump

    Midi multiple pump

    Mini pump

    : VTOX5 x N (up to 16 stack) / VTOM 5 x N (up to 16 stack)VTOX10 x N (up to 12 stack) / VTOM 10 x N (up to 12 stack)

    : VTOX : - 92 kPa (- 27.17 inHg) / VTOM : - 85 kPa (- 25.1 inHg)

    : VTOX : 32 Nl/min x N (1.13 scfm) / VTOM : 35 Nl/min x N (1.23 scfm )

    : VTX5 x N (up to 16 stack) / VTM5 x N (up to 16 stack)VTX10 x N(up to 12 stack) / VTM10 x N(up to 12 stack)

    : VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg)

    : VTX : 32 Nl/min x N (1.13 scfm) / VTM : 35 Nl/min x N (1.23 scfm)

    : VTX5 ~ 10 (up to 2~6 stack) / VTM5 ~ 10 (up to 2~6 stack)

    : VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg)

    : VTX : 185 Nl/min x N (6.53 scfm) / VTM : 220 Nl/min x N (7.77 scfm)

    : VTX5 ~ 10 ( A, B, C ) / VTM5 ~ 10 ( A, B, C )

    : VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg)

    : VTX : 185 Nl/min (6.53 scfm) / VTM : 220 Nl/min (7.77 scfm)

    Main advantages

    All vacuum ports operate independent of each other. (Do not affect each other port)

    Enables vacuum control and vacuum release while utilizing only two input valves.

    Can be used vacuum port for purging work filter cleaning function.

    Model

    Max. vacuum levelMax. flow rate

    Main advantages

    Independent operation of each vacuum line.

    Can be operated with a single compressed air control valve.

    Vacuum line does not affect the performance of the other line.

    Model

    Max. vacuum level

    Max. flow rate

    Main advantages

    Modular manifold based system.

    Can be integrated vacuum filters directly on the pumps.

    Single control valve is used to for operation of this modular system.

    Model

    Max. vacuum level

    Max. flow rate

    Main advantages

    Building blocks for the VMECA Modular pump system.

    Excellent vacuum characteristics in terms of both flow and vacuum levels with minimalair usage.

    Specified with a vacuum switch or a quick release module attached directly onto the pump.

    Applications

  • 19

    VACUUM PUMPS

    www.vmeca.com Specifications subject to change without notice. 19

    Based on VTEC multi-stage nozzleVMECA-Pumps

    M / X - Duplex pump

    L / VL / M / X / H - Classic pump

    MM / MX / H - Midiflex pump

    Mega pump

    : VTX20 ~ 60 KD / VTM20 ~ 60KD

    : VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg)

    : VTX : 332 Nl/min (11.72 scfm) / VTM : 390 Nl/min (13.77 scfm)

    : VTM 25L ~ 100L / VTL25 ~ 200 / VTM25 ~ 200 / VTX25~ 75 / VTH50~150

    : - 91 kPa (- 26.87 inHg) / - 80 kPa (- 23.62 inHg) / - 92 kPa (- 27.17 inHg)- 97 kPa (- 28.64 inHg) / - 100.8 kPa (- 29.76 inHg)

    : 1370 Nl/m (48.43 scfm) / 2061 Nl/m (72.78 scfm) / 1580 Nl/m ( 55.8 scfm)521 Nl/m (18.4 scfm) / 521 Nl/m (18.4 scfm)

    : VTMM100 ~ 200F / VTMX100 ~ 300 / VTH300

    : - 92 kPa (- 27.17 inHg) / - 97 kPa (- 28.64 inHg) / - 100.8 kPa (- 29.76 inHg)

    : 2200 Nl/m (77.69 scfm) / 1355 Nl/m (47.85 scfm) / 1042 Nl/m (36 .8 scfm)

    : VTML200 ~ 1200: - 92 kPa (- 27.17 inHg) : 14460 Nl/min (510.6 scfm)

    Model

    Max. vacuum levelMax. flow rate

    Main advantages

    Includes two mini pump to provide excellent flow characteristics in a compact andfiexible package.

    Multiple connection ports.

    Be offered with a pressure switch mounted piggy back to one of the pumps

    Model

    Max. vacuum level

    Max. flow rate

    Main advantages

    Represents the most significant base of multi-stage venturi pumps offered.

    Offer high volume flow rates and excellent vacuum levels with minimal air usage.

    Model

    Max. vacuum levelMax. flow rate

    Main advantages

    Very high vacuum flow rates in a compact package.

    Dual vacuum ports, a pressure gauge and a vacuum gauge.

    Model

    Max. vacuum level

    Max. flow rate

    Main advantages

    Largest compressed air-driven vacuum pump. (compact and light weight)

    Applicable to larger air volume to be evacuated or to compensate for the leakage flow

    Complete with vacuum gauge, pressure gauge and mechanical ON/OFF valves.

    Applications

  • Specifications subject to change without notice.20

    SUCTION CUPS

    www.vmeca.com20

    VB series (Bellows) VBF series (Bellows Flat) VB-M series VBL series (Bellows Long)

    VU series (Universal) VF series (Flat) VFC series (Flat Curved) VD series (Deep)

    VS series (Sponge) KPS series (Plastic Bag Opening) VOU series (Oval Universal) VOC series (Oval Curved)

    FeaturesSlightly curved surfcesCan be fitted directly to onto a piece of pipeNo fittings required

    UsesCardboard, packaging machines,thin film sheets, sheet veneer, plastic sheets

    FeaturesSlightly curved surfacesExcellent for compensating fordifference in level and curvatureGood for sheet separation

    UsesPlywood, paper board boxes, thin film, electronic parts

    FeaturesIdeal for curved or irregular surfacesCan be used for around comers ofproductsCan be used for gripping edges of products

    UsesAutomotive press relief feed, plasticsheets, sheet veneer shaped sheet metal panels, packaging industry and plywood.

    FeaturesSpecifically designed to cope withboth flat and curved surfacesCan handle multiple applicationswith one padIdeal for automotive environment

    UsesAutomobile windshields, roofs and doorpanels, sheet metal, TV picture tubes

    FeaturesExcellent for parallel and horizontalplane lifting applicationsHigh lifting capacityFeet provide additional adhesion to reduce shearLarge pad sizes available(300mm)

    UsesFragile objeects, eggs, breadglass and general food stuffs

    FeaturesCan cope with small degreeof concave curvatureHight lifting capacityVery small pad size available(1.5mm)

    UsesSmall compontens, semiconductorchips, packaging materials, printing industry

    Features

    Ideal for round and uneven surfacesSoft sponge pad provides excellent sealVery large sizes available (400mm)Even more effective when used withball joint

    UsesMarble, paving slabs, bricksrough wood, masonry

    Features

    Designed for bag opening applicationsMuliple materials available

    UsesPlastic bag opening, thin film materials,paper bag handling

    Features

    Best suitable for handling long objectswith flat and curved surfaces.Good lifting forces can be achived withsmall size.Conductives silicon is excellent for handling PCB board or Electroniccomponents.

    UsesSemiconductor chips (PCB board)Electronic components.Small glass cases (e.g.ampoule), Pipe

    FeaturesGood for use on curve surface and forseparating thin sheets of materialsVery good at compensating for a degree of difference in level and curvature of the work pieceProtect dust coming into the pump when useing PE filter inside of the cup.The feet inside the pad provide a good register as well as enhancing the adhesion to the srface.

    UsesVeneer Sheets, Plastic Sheets, PaperBoxes Handing, Cardboard Boxes, Metal Sheets, Plastic

    Features

    Ideal for long objects with either flat or curved surfacesThick and durable lipSuuitable for both horizontal and parallelapplications

    UsesLong objects with either flat or curved surface, pipe, shaped sheet metal panels, automotive bumpers

    FeaturesGreater degree of heightcompensatuion than regular bellowsProvides a buffering effect

    UsesFragile objects, eggs, bread,glass and general food stuffs

  • 21

    APPLICATIONS

    www.vmeca.com Specifications subject to change without notice. 21

    Pick & place / VMECA Midi keyboard pump

    Automobile panel JIG / VMECA Classic pump & suction cup

    Palletizing robot / VMECA Classic pump & VB CUP

    Automobile windshield handling / VMECA VD CUP Packaging industry / VMECA Turtle pump & Suction cup

  • Specifications subject to change without notice.22

    WATER FREE

    www.vmeca.com22

    VMECA WATER FREE

    WF 01 - AWF 34 - AWF 12 - AWF 38 - AModelMax. Flow rate (Nl/min / scfm)

    Pressure drop (bar / psi)

    Operating pressure (bar / psi)

    Water drain effect (%)

    Drainage method

    Port size

    Drain outlet

    Weight (Kg)

    Size (mm)

    0.2 bar / 2.9 psi

    3 ~ 9.8 bar / 43.5 ~ 142 psi

    99Automatic

    Outer Diameter 6 hose one touch fitting1.85 2.85

    Moisture

    Compressor Compressed Air

    Pipe / Air Hose ( 15m)

    VMECA WATER FREE Dried Air

    Spray printing Equipment

    Assemble the Water-Free vertically for optimum performance.

    Pipe / Air hose should be over 15 meters.

    Installation should be made closest to the vacuum pump possible.

    If F. R. L. unit is used, Water-Free should be installed right before theF. R. L. Unit

    Excellent remmoval water up to 99%.

    No filter element replacement.

    Less pressure loss.

    No effect in performance by time, flow rate,moisture proportion.

    Simple design and No moving parts.

    No electric power required.

    Air-dryer substitute.

    Extended pneumatic products lifetime.

    Failure reduction of pneumatic products.

    Reduction of maintenance time and cost andpneumatic products.

    Improvement in quaility.

    1,300 / 45.9

    G3/8

    90 x 362

    3,000 / 106

    G3/4

    106 x 433

    5,000 / 176.6

    G1

    106 x 433

    2,000 / 70.6

    G1/2

    90 x 364

    Main advantages

    WATER FREE installation

    ApplicationEletrical and electronics industriesSemiconductor linePhamaceutical produce lineFood processing lineCosmetic factoryCar assembling linePowder transferingWooden machinePrecision machine toolFebrics manufactureNC machineVarious air tools Various air cylinder

    Chemical facilitiesPaint facilityPackaging machineElectric power plantPrinting power plantShip manufactureAir motors Air bearing

  • 23

    ACCESSORIES

    www.vmeca.com Specifications subject to change without notice. 23

    Prevents contaminants and dust from entering the pump (5 micron, 20 micron efficiency)Replaceable elements, simple assembly and disassemblyStandard and long bowl sizes availableStandard mounting bracket can be attached to either side of units5 different sizes

    Features

    Transfers electrical and/or pneumatic signals when desired vacuum/pressure is achievedDigital, LED, Analog, pneumatic and mechanical types availableMany models panel mountableSome models designed to be direct mounted on pumps

    Features

    VMECA Motion Technology

    Compensates for differences in height of object to be liftedReduced demand for exact height adjustmentOffers a degree of shock absorptionMany configurations of size spring and stroke

    Features2/2 Way solenoid valve G1/8 , G1/4 G3/8 (for air control) indirectlyoperated with spring return.This valve compact and can control high flow rate of air.Double solenoid valve G1/4 .(VMS 14D)

    Features

    Compensates for bending stresses placed on suction cupsMost frequently used with flat cupsIntegral vacuum port through the center of the joint

    FeaturesPressure gauge measures 0~10 bar (0 ~145 PSI)±2.5% FSDVacuum gauge measures 0 to -30 inHg (0 to -100kpa)±l.6% FSDBoth panel mountable

    Features

    Vacuum Filters Vacuum / Pressure Switches

    Level Compensators (Springs) Control Valves

    Ball Joints Gauges

  • copyright KPS Co.,Ltd. All Right Reserved. (1006024 i)

    V’tec Vakuum Technologie GmbHAuf dem Bruhl 6D-72658 Bempflingen, GermanyTel. +49(0)7123/932834Fax. +49(0)7123/932865http://www.vmeca.come-mail : [email protected]

    Germany Asia

    VTEC / KPS Co.,Ltd.RM206.Saehan Venture World B/D113-15, Shiheung-dong, Geumcheon-gu,Seoul, KoreaTel: +82-2-2617-5008 (Rep.) Fax: +82-2-2617-5009http://www.vmeca.come-mail: [email protected]

    USA

    VtecUSA, Inc.1305 N. San Gabriel Bl., #203,South San Gabriel, CA 91770Tel: +1-213-258-7114(Rep.)Fax: +1-626-569-9978http://www.vtecusa.come-mail: [email protected]

    Service Networks

    VMECA VACUUM CONVEYOR

    Argentina Australia Austria BelgiumCanada China Colombia DenmarkFrance India Indonesia Iran Israel Italy Lebanon Malaysia Mexico Netherlands New Zealand NorwayPhilippine Poland Spain SwedenSwitzerland Singapore Taiwan Thailand Turkey UK Japan

    Distributor

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