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TOS MILL – VERTICALFRU
32
GANTRY TYPE MACHINING CENTREWITH MOVABLE GANTRY
• Movable gantry• Movable or fixed cross rail• Column to column distance from 3 000 to 9 100 mm• Clearance between table and cross rail from 2 200 to 4 200 mm• Ram working travel from 1 500 to 4 000 mm• Motor output from 30 to 113 kW• Heavy-duty cast iron construction• Linear or hydrostatic guideways• Wide variety of milling heads• Customized solutions on request
W
Z
X
Y
Main cast parts & basic machine features – pages 6, 7
Guideways – page 14
Automatic tool exchange – page 13
Ram – page 8
Control system– page 12
Clamping plates,rotary tables & VTL tables– pages 11, 12
54
Main cast parts & basic machine features – pages 6, 7
Guideways – page 14
Automatic tool exchange – page 13
Automatic exchangeable heads – pages 9, 10
Ram – page 8
W
Z
X
Y
A
CB
Control system – page 12
Clamping plates, rotary tables & VTL tables – pages 11, 12
MULTIFUNCTIONAL GANTRY TYPE MACHINING CENTRE
• Combination of all advantages and capabilities of a portal-type machining centre and a vertical lathe
• Enable machining of large work pieces of complex shapes with minimum clamping
• Wide range of milling and turning operations
76
BASIC MACHINE FEATURES
Portal, cross rail, ram Longitudinal slide
Bed anchoring
Connecting part profile
Basic parametersTOS VALUE FRU TOS MASTER FRU TOS POWER FRU
Working travel
X (longitudinal)
[mm]
4 000–22 000 4 000–22 000 8 000–22 000
Y (cross) 3 500–6 500 4 750–7 750 5 750–10 750
Z (vertical) 1 500 / 2 000 1 500 / 2 000 1 500 / 2 000 / 2 500 3 000 / 3 500 / 4 000
W (cross rail, optional) 2 000Customized solution on request
2 250Customized solution on request
3 300Customized solution on request
Feed range
X
[mm/min]
1–30 000 1–20 000 1–15 000
Y 1–20 000 1–20 000 1–20 000
Z 1–15 000 1–15 000 1–15 000
W (optional) 1–4 000 1–4 000 1–4 000
Column to column distance
Column to column distance [mm] 3 000–6 000 3 350–6 650 4 100–9 100
Clearance between table and cross rail
Clearance between table and cross rail [mm] 2 500–2 800Customized solution on request
2 200–4 000Customized solution on request
2 200–4 200Customized solution on request
Motor output
Motor output [kW] 30 / 37 / 45 60 71 / 100 / 113
• Basic machine parts made of rigid ribbed castings
Hirth tooth system
Electricity input
Hydromechanical clamping unit
Built-in spindle
Data flow input
Straight head Angular head
VA1 VA2 VP1 VP2
30 kWMax. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000
Spindle speed range [rpm] 20–4 000 / 6 000 20–4 000 / 6 000 20–4 000 / 6 000 20–4 000 / 6 000
37 kWMax. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000
Spindle speed range [rpm] 20–4 000 / 6 000 20–4 000 / 6 000 20–4 000 / 6 000 20–4 000 / 6 000
45 kWMax. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000
Spindle speed range [rpm] 20–4 000 / 6 000 20–4 000 / 6 000 20–4 000 / 6 000 20–4 000 / 6 000
60 kWMax. torque [Nm] 3 300 1 600 3 300 1 600
Spindle speed range [rpm] 20–4 000 20–4 000 20–4 000 20–4 000
71 kWMax. torque [Nm] 7 000 3 300 7 000 3 300
Spindle speed range [rpm] 20–2 500 20–2 500 20–2 500 20–2 500
100 kWMax. torque [Nm] 7 000 3 300 7 000 3 300
Spindle speed range [rpm] 20–2 500 20–2 500 20–2 500 20–2 500
113 kWMax. torque [Nm] 7 000 3 300 7 000 3 300
Spindle speed range [rpm] 20–2 500 20–2 500 20–2 500 20–2 500
Universal indexing head Two axis continuous head Two axis head with electro spindle
VO VK VKE
30 kWMax. torque [Nm] 1 250 1 000 87
Spindle speed range [rpm] 20–4 000 / 6 000 20–4 000 / 6 000 110–16 000
37 kWMax. torque [Nm] 1 250 1 000 87
Spindle speed range [rpm] 20–4 000 / 6 000 20–4 000 / 6 000 110–16 000
45 kWMax. torque [Nm] 1 250 1 000 87
Spindle speed range [rpm] 20–4 000 / 6 000 20–4 000 / 6 000 110–16 000
60 kWMax. torque [Nm] 2 000 1 600 87
Spindle speed range [rpm] 20–4 000 20–4 000 110–16 000
71 kWMax. torque [Nm] 2 000 3 200 87
Spindle speed range [rpm] 20–2 500 20–2 500 110–16 000
100 kWMax. torque [Nm] 2 000 3 200 87
Spindle speed range [rpm] 20–2 500 20–2 500 110–16 000
113 kWMax. torque [Nm] 2 000 3 200 87
Spindle speed range [rpm] 20–2 500 20–2 500 110–16 000
98
RAM
THERMAL STABILIZATION & ELECTRONIC COMPENSATION
Ram face
Assembly unit – cross rail, slide, ram with spindleRam
Ram face with built-in spindle; ISO 50 or ISO 60
TOS VALUE FRU TOS MASTER FRU TOS POWER FRU
Motor output (S1) [kW] 30 / 37 / 45 60 71 / 100 / 113
Ram cross section [mm] 500 x 500 560 x 560 630 x 645
Machine thermal stabilization• Thermal stabilization for gearbox, drive shaft mounting in the ram,
spindle drive and spindle heads cooling
Electronic compensation• A sophysticated system of tuning and machine parameters setup
for increasing of machine mechanical accuracy
AUTOMATIC EXCHANGEABLE HEADS
Milling heads of own development and production• Different types of head according to machining technology
• The built-in spindle in TOS MASTER FRU and TOS POWER FRU versions
1110
Head exchange carriage
(manual transport)
Head exchange carriages
(manual transport on rails)
D’Andrea boring and facing head Special head VA9
Turning head IZN1Special angular head VP5 Special head VA3 with spindle speeder
Special serration head VD-B
Train for head exchange (automatic
transport controled by CNC)
Exchange of heads
Special heads• Customized design of automatic exchangeable heads - examples
CLAMPING PLATES, ROTARY TABLES & VTL TABLES
Clamping plates Rotary tables
Fixed
CEP
Clamping plate width / length [mm]1 500–8 000 / 4 000–22 000
Table clamping area dimensions [mm]1 400–3 000
x 1 400–3 000
Load capacity [t/m2] 6–20 Load capacity [t] 6–60
Torque (S1) [Nm] 10 000–25 000
Movable
CES
Table clamping area dimensions [mm]1 500–3 000
x 1 500–3 000
Load capacity [t] 10–60
Torque (S1) [Nm] 10 000–25 000
Linear axis travel [mm] 1 250–4 000
Rotary tables with VTL ability VTL tables
Fixed
KEP OS
Table clamping area dimensions [mm]1 500–3 000
x 1 500–3 000Carousel table clampingarea diameter
[mm] 4 000–8 000
Load capacity [t] 15–70 Load capacity [t] 60–320
Torque (S1) [Nm] 20 000–60 000 Torque (S1) [Nm] 220 000–670 000
Max. speed [rpm] 120–80 Max. speed [rpm] 100–25
Movable
KES
Table clamping area dimensions [mm]1 500–3 000
x 1 500–3 000
Load capacity [t] 15–70
Torque (S1) [Nm] 20 000–60 000
Linear axis travel [mm] 1 500–4 000
Max. speed [rpm] 120–80
1312
CONTROL SYSTEMS
• Sinumerik 840 D solution line control system• Heidenhain iTNC 530 (max 60 kW main spindle)• Manual control of the machine easily performed from portable panel
Carousel plate Carousel plate with extending arms
Accessories of rotary tables with VTL ability and VTL tables• Rotary tables with VTL ability can be equipped with the carousel plate for clamping of rotary parts including
extending clamping arms for clamping of parts larger than the carousel plate• The clamping plate of VTL tables can be extended with clamping arms or clamping star (in case of heavy work-
pieces with big diameter)
AUTOMATIC TOOL EXCHANGE
R 40 R 60 R 80 R 100 R 120
Tool shank
ISO 50 ISO 50 ISO 50 ISO 50 ISO 50
HSK 100 HSK 100 HSK 100 HSK 100 HSK 100
BT 50 BT 50 BT 50 BT 50 BT 50
Storage capacity [pcs] 40 60 80 100 120
Tool maximum diameter – fully occupied magazine [mm] 125 125 125 125 125
Tool maximum diameter – without adjacent tool [mm] 245 245 245 245 245
Maximal tool weight (standard) [kg] 25 25 25 25 25
Maximal tool weight (boosted) [kg] 40 40 40 40 40
Maximal tool length [mm] 400 400 400 400 400
R 60 R 60 R 80 R 80 R 120 R 120
Tool shank ISO 60 ISO 60 / 50 ISO 60 ISO 60 / 50 ISO 60 ISO 60 / 50
Storage capacity [pcs] 60 30+30 80 40+40 120 60+60
Tool maximum diameter – fully occupied magazine [mm] 175 175 / 175 175 175 / 175 175 175 / 175
Tool maximum diameter – without adjacent tool [mm] 400 400 / 320 400 400 / 320 400 400 / 320
Maximal tool weight [kg] 50 50 50 50 50 50
Maximal tool length [mm] 600 600 600 600 600 600
Chain type tool magazine
PICK UP tool magazine – optional• Suitable for heavy and large size tools• Customized solution on request
Rack type tool magazine – optional• Large number of tools in stationary magazine• Very fast tool change
1514
GUIDEWAYS
Linear guideway
Radial part of hydrostatic bearing
Hydrostatic guideway
Axial part of hydrostatic bearing
• Possible choice of guideway type for each axis
Linear guideway Hydrostatic guideway
X Y Z W X Y Z W
FRU VALUE TOS FRU MASTER TOS FRU POWER TOS
Sliding guideway Rolling guideway Hydrostatic guideway
Rotating axis Linear axis V Rotating axis Linear axis V Rotating axis Linear axis V
CES CEP KES KEP OS
The laser tool measuring probe• For non-contact tool setting and tool breakage detection
Delivery of customised technological workplaces
• Milling machine• Clamping fixtures• Tools • Guarantee of cycle
times• CNC programmes• Warranty and post
warranty service
ACCESSORIES
„TURN KEY SOLUTIONS”
Tool cooling• Low-pressure circuit for external coolant supply to the tool • High-pressure circuit for internal coolant supply into the tool
3D touch probe • Designated for workpiece setting on the table and for its measuring • Measuring cycles automatically compensate for the length and diameter
of the tool, workpiece and dimensional errors
High-pressure tool cooling: 20–80 bar, 35 l/min
Low-pressure tool colling: 5 bar, 60 l/min
1716
Machining of steam turbine casing
Machining of components for defence industry
Machining of locomotive diesel engine
Stator machiningMachining of Kaplan turbine blade
Machining of turbine casing
Machining of water turbine part
APPLICATIONS
Machining of railsMachining of rails and tramway turnouts
Machining of water turbine part Machining of locomotive diesel engine - detail
Bed machining
1918
FRUNZQ 250 C-LS/16, KZN „Biezanow“, Poland
FRUNQ 300B-VR/10, Tyazhmash, Russia
FRUA 450-FSVS/17, Žďas a.s., Czech Republic
FRUF 400C-V/12, BHEL HYDERABAD, India
FRUFQ 450 B-VR/14, Tyazhmash, Russia
FRUFZQ 250B-LR/6, Henan Diesel Engine Industry, China
REFERENCES
FRUFQ 400A-VR/20, TOS KUŘIM – OS, a.s., Czech RepublicFRUFQ 350B-LR/13, The Ural Turbine Works, Russia
FRUNZ 150A-VS/5, Avic Xian Aircraft Industry, China
FRUFQ 300A-VR/7, Mavel, a.s., Czech Republic
FRUFZ 450C-L/11, L&T MHI Turbine Generators, India
FRUQ 300-VR/10, General Dynamics, Canada
KUŘIM
Štefánikova 41/110, 602 00 Brno, Czech RepublicProduction plant:Blanenská 257, 664 34 Kuřim, Czech RepublicPhone: (+420) 541 101 111Fax: (+420) 541 102 355e-mail: [email protected], [email protected], www.ckd-blansko.cz