tos mill – vertical fru

TOS MILL – VERTICALFRU

32

GANTRY TYPE MACHINING CENTREWITH MOVABLE GANTRY

• Movable gantry• Movable or fixed cross rail• Column to column distance from 3 000 to 9 100 mm• Clearance between table and cross rail from 2 200 to 4 200 mm• Ram working travel from 1 500 to 4 000 mm• Motor output from 30 to 113 kW• Heavy-duty cast iron construction• Linear or hydrostatic guideways• Wide variety of milling heads• Customized solutions on request

W

Z

X

Y

Main cast parts & basic machine features – pages 6, 7

Guideways – page 14

Automatic tool exchange – page 13

Ram – page 8

Control system– page 12

Clamping plates,rotary tables & VTL tables– pages 11, 12

54

Main cast parts & basic machine features – pages 6, 7

Guideways – page 14

Automatic tool exchange – page 13

Automatic exchangeable heads – pages 9, 10

Ram – page 8

W

Z

X

Y

A

CB

Control system – page 12

Clamping plates, rotary tables & VTL tables – pages 11, 12

MULTIFUNCTIONAL GANTRY TYPE MACHINING CENTRE

• Combination of all advantages and capabilities of a portal-typemachining centre and a vertical lathe

• Enable machining of large work pieces of complex shapes withminimum clamping

• Wide range of milling and turning operations

76

BASIC MACHINE FEATURES

Portal, cross rail, ram Longitudinal slide

Bed anchoring

Connecting part profile

Basic parametersTOS VALUE FRU TOS MASTER FRU TOS POWER FRU

Working travel

X (longitudinal)

[mm]

4 000–22 000 4 000–22 000 8 000–22 000

Y (cross) 3 500–6 500 4 750–7 750 5 750–10 750

Z (vertical) 1 500 / 2 000 1 500 / 2 000 1 500 / 2 000 / 2 500 3 000 / 3 500 / 4 000

W (cross rail, optional) 2 000Customized solution on request

2 250Customized solution on request

3 300Customized solution on request

Feed range

X

[mm/min]

1–30 000 1–20 000 1–15 000

Y 1–20 000 1–20 000 1–20 000

Z 1–15 000 1–15 000 1–15 000

W (optional) 1–4 000 1–4 000 1–4 000

Column to column distance

Column to column distance [mm] 3 000–6 000 3 350–6 650 4 100–9 100

Clearance between table and cross rail

Clearance between table and cross rail [mm] 2 500–2 800Customized solution on request

2 200–4 000Customized solution on request

2 200–4 200Customized solution on request

Motor output

Motor output [kW] 30 / 37 / 45 60 71 / 100 / 113

• Basic machine parts made of rigid ribbed castings

Hirth tooth system

Electricity input

Hydromechanical clamping unit

Built-in spindle

Data flow input

Straight head Angular head

VA1 VA2 VP1 VP2

30 kWMax. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000

Spindle speed range [rpm] 20–4 000 / 6 000 20–4 000 / 6 000 20–4 000 / 6 000 20–4 000 / 6 000

37 kWMax. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000


45 kWMax. torque [Nm] 2 000 / 1 400 1 000 2 000 / 1 400 1 000


60 kWMax. torque [Nm] 3 300 1 600 3 300 1 600

Spindle speed range [rpm] 20–4 000 20–4 000 20–4 000 20–4 000

71 kWMax. torque [Nm] 7 000 3 300 7 000 3 300


100 kWMax. torque [Nm] 7 000 3 300 7 000 3 300


113 kWMax. torque [Nm] 7 000 3 300 7 000 3 300


Universal indexing head Two axis continuous head Two axis head with electro spindle

VO VK VKE

30 kWMax. torque [Nm] 1 250 1 000 87

Spindle speed range [rpm] 20–4 000 / 6 000 20–4 000 / 6 000 110–16 000

37 kWMax. torque [Nm] 1 250 1 000 87


45 kWMax. torque [Nm] 1 250 1 000 87


60 kWMax. torque [Nm] 2 000 1 600 87

Spindle speed range [rpm] 20–4 000 20–4 000 110–16 000

71 kWMax. torque [Nm] 2 000 3 200 87


100 kWMax. torque [Nm] 2 000 3 200 87


113 kWMax. torque [Nm] 2 000 3 200 87


98

RAM

THERMAL STABILIZATION & ELECTRONIC COMPENSATION

Ram face

Assembly unit – cross rail, slide, ram with spindleRam

Ram face with built-in spindle; ISO 50 or ISO 60

TOS VALUE FRU TOS MASTER FRU TOS POWER FRU

Motor output (S1) [kW] 30 / 37 / 45 60 71 / 100 / 113

Ram cross section [mm] 500 x 500 560 x 560 630 x 645

Machine thermal stabilization• Thermal stabilization for gearbox, drive shaft mounting in the ram,

spindle drive and spindle heads cooling

Electronic compensation• A sophysticated system of tuning and machine parameters setup

for increasing of machine mechanical accuracy

AUTOMATIC EXCHANGEABLE HEADS

Milling heads of own development and production• Different types of head according to machining technology

• The built-in spindle in TOS MASTER FRU and TOS POWER FRU versions

1110

Head exchange carriage

(manual transport)

Head exchange carriages

(manual transport on rails)

D’Andrea boring and facing head Special head VA9

Turning head IZN1Special angular head VP5 Special head VA3 with spindle speeder

Special serration head VD-B

Train for head exchange (automatic

transport controled by CNC)

Exchange of heads

Special heads• Customized design of automatic exchangeable heads - examples

CLAMPING PLATES, ROTARY TABLES & VTL TABLES

Clamping plates Rotary tables

Fixed

CEP

Clamping plate width / length [mm]1 500–8 000 / 4 000–22 000

Table clamping area dimensions [mm]1 400–3 000

x 1 400–3 000

Load capacity [t/m2] 6–20 Load capacity [t] 6–60

Torque (S1) [Nm] 10 000–25 000

Movable

CES


x 1 500–3 000

Load capacity [t] 10–60

Torque (S1) [Nm] 10 000–25 000

Linear axis travel [mm] 1 250–4 000

Rotary tables with VTL ability VTL tables

Fixed

KEP OS


x 1 500–3 000Carousel table clampingarea diameter

[mm] 4 000–8 000

Load capacity [t] 15–70 Load capacity [t] 60–320

Torque (S1) [Nm] 20 000–60 000 Torque (S1) [Nm] 220 000–670 000

Max. speed [rpm] 120–80 Max. speed [rpm] 100–25

Movable

KES


x 1 500–3 000

Load capacity [t] 15–70

Torque (S1) [Nm] 20 000–60 000

Linear axis travel [mm] 1 500–4 000

Max. speed [rpm] 120–80

1312

CONTROL SYSTEMS

• Sinumerik 840 D solution line control system• Heidenhain iTNC 530 (max 60 kW main spindle)• Manual control of the machine easily performed from portable panel

Carousel plate Carousel plate with extending arms

Accessories of rotary tables with VTL ability and VTL tables• Rotary tables with VTL ability can be equipped with the carousel plate for clamping of rotary parts including

extending clamping arms for clamping of parts larger than the carousel plate• The clamping plate of VTL tables can be extended with clamping arms or clamping star (in case of heavy work-

pieces with big diameter)

AUTOMATIC TOOL EXCHANGE

R 40 R 60 R 80 R 100 R 120

Tool shank

ISO 50 ISO 50 ISO 50 ISO 50 ISO 50

HSK 100 HSK 100 HSK 100 HSK 100 HSK 100

BT 50 BT 50 BT 50 BT 50 BT 50

Storage capacity [pcs] 40 60 80 100 120

Tool maximum diameter – fully occupied magazine [mm] 125 125 125 125 125

Tool maximum diameter – without adjacent tool [mm] 245 245 245 245 245

Maximal tool weight (standard) [kg] 25 25 25 25 25

Maximal tool weight (boosted) [kg] 40 40 40 40 40

Maximal tool length [mm] 400 400 400 400 400

R 60 R 60 R 80 R 80 R 120 R 120

Tool shank ISO 60 ISO 60 / 50 ISO 60 ISO 60 / 50 ISO 60 ISO 60 / 50

Storage capacity [pcs] 60 30+30 80 40+40 120 60+60

Tool maximum diameter – fully occupied magazine [mm] 175 175 / 175 175 175 / 175 175 175 / 175

Tool maximum diameter – without adjacent tool [mm] 400 400 / 320 400 400 / 320 400 400 / 320

Maximal tool weight [kg] 50 50 50 50 50 50

Maximal tool length [mm] 600 600 600 600 600 600

Chain type tool magazine

PICK UP tool magazine – optional• Suitable for heavy and large size tools• Customized solution on request

Rack type tool magazine – optional• Large number of tools in stationary magazine• Very fast tool change

1514

GUIDEWAYS

Linear guideway

Radial part of hydrostatic bearing

Hydrostatic guideway

Axial part of hydrostatic bearing

• Possible choice of guideway type for each axis

Linear guideway Hydrostatic guideway

X Y Z W X Y Z W

FRU VALUE TOS FRU MASTER TOS FRU POWER TOS

Sliding guideway Rolling guideway Hydrostatic guideway

Rotating axis Linear axis V Rotating axis Linear axis V Rotating axis Linear axis V

CES CEP KES KEP OS

The laser tool measuring probe• For non-contact tool setting and tool breakage detection

Delivery of customised technological workplaces

• Milling machine• Clamping fixtures• Tools • Guarantee of cycle

times• CNC programmes• Warranty and post

warranty service

ACCESSORIES

„TURN KEY SOLUTIONS”

Tool cooling• Low-pressure circuit for external coolant supply to the tool • High-pressure circuit for internal coolant supply into the tool

3D touch probe • Designated for workpiece setting on the table and for its measuring • Measuring cycles automatically compensate for the length and diameter

of the tool, workpiece and dimensional errors

High-pressure tool cooling: 20–80 bar, 35 l/min

Low-pressure tool colling: 5 bar, 60 l/min

1716

Machining of steam turbine casing

Machining of components for defence industry

Machining of locomotive diesel engine

Stator machiningMachining of Kaplan turbine blade

Machining of turbine casing

Machining of water turbine part

APPLICATIONS

Machining of railsMachining of rails and tramway turnouts

Machining of water turbine part Machining of locomotive diesel engine - detail

Bed machining

1918

FRUNZQ 250 C-LS/16, KZN „Biezanow“, Poland

FRUNQ 300B-VR/10, Tyazhmash, Russia

FRUA 450-FSVS/17, Žďas a.s., Czech Republic

FRUF 400C-V/12, BHEL HYDERABAD, India

FRUFQ 450 B-VR/14, Tyazhmash, Russia

FRUFZQ 250B-LR/6, Henan Diesel Engine Industry, China

REFERENCES

FRUFQ 400A-VR/20, TOS KUŘIM – OS, a.s., Czech RepublicFRUFQ 350B-LR/13, The Ural Turbine Works, Russia

FRUNZ 150A-VS/5, Avic Xian Aircraft Industry, China

FRUFQ 300A-VR/7, Mavel, a.s., Czech Republic

FRUFZ 450C-L/11, L&T MHI Turbine Generators, India

FRUQ 300-VR/10, General Dynamics, Canada

KUŘIM

Blanenská 47, 664 34 Kuřim, Czech RepublicPhone: (+420) 541 101 111Fax: (+420) 541 102 355e-mail: [email protected], [email protected] www.tos-kurim.cz, www.ckd-blansko.cz

tos mill – vertical fru

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