the reman difference. - deutz support...bf6m1013c emr 6 112 569 1020 40.16 760 29.92 790 31.10 569...

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The Reman Difference.

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Page 1: The Reman Difference. - DEUTZ Support...BF6M1013C EMR 6 112 569 1020 40.16 760 29.92 790 31.10 569 1251.8 BF4M1013EC 4 118 577 862 33.94 616 24.25 844 33.23 432 950.4 BF6M1013EC 6

The Reman Difference.

Page 2: The Reman Difference. - DEUTZ Support...BF6M1013C EMR 6 112 569 1020 40.16 760 29.92 790 31.10 569 1251.8 BF4M1013EC 4 118 577 862 33.94 616 24.25 844 33.23 432 950.4 BF6M1013EC 6

D EUTZ Xchange engines are totally remanufactured, making them a much sturdier alternative than the

rebuilt engines found in the marketplace today.

Each DEUTZ Xchange engine goes through a 300-point reconditioning process according to its original blueprint specifi cations.

Our reconditioning process is intensive and includes disassembly, cleaning, parts testing, reassembly and a complete inspection – each of which is performed according to uncompromising DEUTZ specifi cations.

In addition, all DEUTZ Xchange engines are brought up to the latest technical stage of development.

When you purchase a DEUTZ Xchange engine, all the following comes standard:

■ An industry-leading, national three-year limited, fully transferrable warranty on all genuine Xchange engines.

■ No-hassle core return policy.

■ A guarantee that only 100% genuine DEUTZ replacement parts are installed. All wear parts are replaced with new DEUTZ original parts.

■ Value-added fi nal inspection and installation services by members of our trained distributor service team.

DEUTZ Xchange engines are available for a variety of engine types, spanning the past 45 years:

■ 1011/2011 Series

■ 912/913/914 Series

■ 1012/1013 Series

■ 2012/2013 Series

■ 1015/2015 Series

■ 413/511/513 Series

■ 2.9 short and long blocks with and without complete fuel system

Why DEUTZ Xchange

Page 3: The Reman Difference. - DEUTZ Support...BF6M1013C EMR 6 112 569 1020 40.16 760 29.92 790 31.10 569 1251.8 BF4M1013EC 4 118 577 862 33.94 616 24.25 844 33.23 432 950.4 BF6M1013EC 6

Engine Core Acceptance Criteria:

■ No visible holes or cracks may be present in the block or any other major component.

■ Cores must not have sustained any damage due to non-operational causes such as fi re, rust or mishandling.

■ 360° crankshaft rotation must be possible.

Page 4: The Reman Difference. - DEUTZ Support...BF6M1013C EMR 6 112 569 1020 40.16 760 29.92 790 31.10 569 1251.8 BF4M1013EC 4 118 577 862 33.94 616 24.25 844 33.23 432 950.4 BF6M1013EC 6

TIER MODEL # OFCYLINDERS

POWER DIMENSIONS NET WEIGHT

POWER kW MAXTORQUE Nm

LENGTHMM

LENGTHINCHES

WIDTHMM

WIDTHINCHES

HEIGHTMM

HEIGHTINCHES Kg LB

4

D2.9 4 36.4 147 678 26.69 483 19.02 710 27.95 350 770TD2.9 4 55.4 260 678 26.69 554 21.81 705 27.76 350 770TCD2.9 4 55.4 300 678 26.69 525 20.67 703 27.68 350 770TD3.6 4 55.4 330 734 28.90 592 23.31 789 31.06 350 770TCD3.6 WO/EAT 4 100 500 772 30.39 637 25.08 790 31.10 350 770TCD4.1 4 115 609 831 32.72 643 25.31 884 34.80 400 880TCD6.1 6 180 1000 1080 42.52 723 28.46 948 37.32 720 1584TCD7.8 6 260 1400 1216 47.87 842 33.15 1046 41.18 720 1584TCD9.0 4 300 1700 1061 41.77 827 32.56 1140 44.88 755 1661TCD12 6 390 2130 1151 45.31 948 37.32 1169 46.02 955 2101TCD13.5 6 450 2800 1390 54.72 853 33.58 1156 45.51 1115 2453TCD16.0 8 520 2890 1325 52.17 948 37.32 1171 46.10 1260 2772TCD18.0 6 620 3600 1546 60.87 997 39.25 1262 49.69 1950 4290

3

D2011L02 2 23.1 90 487 19.17 460 18.11 683 26.89 175 385D2011L03 3 36.4 137 599 23.58 460 18.11 672 26.46 216 475.2D2011L04 4 47.5 190 710 27.95 483 19.02 722 28.43 270 594TD2011L04I 4 57.6 240 722 28.43 552 21.73 714 28.11 270 594TD2011L04W 4 65 270 731 28.78 505 19.88 722 28.43 270 594TCD2011L04W 4 74.9 350 730 28.74 505 19.88 722 28.43 270 594TD2012L04 2V 4 66 350 775 30.51 540 21.26 742 29.21 330 726TCD2012L04 2V 4 103 520 775 30.51 540 21.26 742 29.21 332 730.4TCD2012L06 2V 6 155 810 1108 43.62 748 29.45 1102 43.39 506 1113.2TCD2013L04 2V 4 129 670 961 37.83 598 23.54 990 38.98 450 990TCD2013L06 2V 6 200 1050 1269 49.96 664.1 26.15 981.7 38.65 612 1346.4TCD2015V06 6 360 2080 1014 39.92 940 37.01 1150 45.28 850 1870TCD2015V08 8 480 2800 1203 47.36 940 37.01 1150 45.28 1160 2552D914L04 4 58 273 855 33.66 668 26.30 800 31.50 307 675.4D914L05 5 72.5 337 986 38.82 690 27.17 849 33.43 380 836D914L06 6 86.5 375 1128 44.41 685 26.97 885 34.84 450 990TCD914L06M 6 129.9 625 1140 44.88 714 28.11 1032 40.63 530 1166

2

F2L2011 2 23 90 487 19.17 451 17.76 683 26.89 175 385F3L2011 3 35.8 137 599 23.58 451 17.76 678 26.69 216 475.2F4L2011 4 47.8 190 710 27.95 451 17.76 703 27.68 254 558.8BF4L2011 4 58.1 230 710 27.95 495 19.49 703 27.68 255 561F2M2011 2 24.2 93 487 19.17 451 17.76 683 26.89 168 369.6F3M2011 3 36.5 140 599 23.58 451 17.76 678 26.69 210 462F4M2011 4 48.5 195 710 27.95 451 17.76 703 27.68 245 539BF4M2011 4 65 270 718 28.27 553 21.77 703 27.68 247 543.4BF4M2012 4 74.9 388 755 29.72 540 21.26 742 29.21 330 726BF4M2012C 4 103 493 755 29.72 540 21.26 742 29.21 332 730.4BF4M1013C MEC 4 106 569 1020 40.16 760 29.92 790 31.10 569 1251.8BF6M1013C EMR 6 112 569 1020 40.16 760 29.92 790 31.10 569 1251.8BF4M1013EC 4 118 577 862 33.94 616 24.25 844 33.23 432 950.4BF6M1013EC 6 174 854 1146 45.12 622 24.49 852 33.54 572 1258.4BF6M1015C 6 300 1978 1039 40.91 932 36.69 1174 46.22 830 1826BF8M1015C 8 400 2637 1153 45.39 955 37.60 1174 46.22 1060 2332BF6M1015CP 6 330 1876 1039 40.91 932 36.69 1174 46.22 830 1826BF8M1015CP 8 440 2501 1153 45.39 955 37.60 1174 46.22 1060 2332F4L912 4 59 270 807 31.77 679 26.73 806 31.73 307 675.4F5L912 5 68 300 954 37.56 679 26.73 833 32.80 380 836F6L912 6 82 360 1084 42.68 679 26.73 806 31.73 410 902F3L914 3 44 202 703 27.68 696 27.40 796 31.34 277 609.4F4L914 4 59 270 807 31.77 679 26.73 806 31.73 307 675.4F5L914 5 71.7 333 954 37.56 679 26.73 833 32.80 380 836F6L914 6 89 400 995 39.17 679 26.73 806 31.73 430 946BF4L914 4 71.7 355 814 32.05 645 25.39 872 34.33 350 770BF6L914 6 118 550 1352 53.23 714 28.11 994.5 39.15 510 1122

ENGINE QUICK REFERENCE GUIDE

Page 5: The Reman Difference. - DEUTZ Support...BF6M1013C EMR 6 112 569 1020 40.16 760 29.92 790 31.10 569 1251.8 BF4M1013EC 4 118 577 862 33.94 616 24.25 844 33.23 432 950.4 BF6M1013EC 6

TIER MODEL # OFCYLINDERS

POWER DIMENSIONS NET WEIGHT

POWER kW MAXTORQUE Nm

LENGTHMM

LENGTHINCHES

WIDTHMM

WIDTHINCHES

HEIGHTMM

HEIGHTINCHES Kg LB

4

D2.9 4 36.4 147 678 26.69 483 19.02 710 27.95 350 770TD2.9 4 55.4 260 678 26.69 554 21.81 705 27.76 350 770TCD2.9 4 55.4 300 678 26.69 525 20.67 703 27.68 350 770TD3.6 4 55.4 330 734 28.90 592 23.31 789 31.06 350 770TCD3.6 WO/EAT 4 100 500 772 30.39 637 25.08 790 31.10 350 770TCD4.1 4 115 609 831 32.72 643 25.31 884 34.80 400 880TCD6.1 6 180 1000 1080 42.52 723 28.46 948 37.32 720 1584TCD7.8 6 260 1400 1216 47.87 842 33.15 1046 41.18 720 1584TCD9.0 4 300 1700 1061 41.77 827 32.56 1140 44.88 755 1661TCD12 6 390 2130 1151 45.31 948 37.32 1169 46.02 955 2101TCD13.5 6 450 2800 1390 54.72 853 33.58 1156 45.51 1115 2453TCD16.0 8 520 2890 1325 52.17 948 37.32 1171 46.10 1260 2772TCD18.0 6 620 3600 1546 60.87 997 39.25 1262 49.69 1950 4290

3

D2011L02 2 23.1 90 487 19.17 460 18.11 683 26.89 175 385D2011L03 3 36.4 137 599 23.58 460 18.11 672 26.46 216 475.2D2011L04 4 47.5 190 710 27.95 483 19.02 722 28.43 270 594TD2011L04I 4 57.6 240 722 28.43 552 21.73 714 28.11 270 594TD2011L04W 4 65 270 731 28.78 505 19.88 722 28.43 270 594TCD2011L04W 4 74.9 350 730 28.74 505 19.88 722 28.43 270 594TD2012L04 2V 4 66 350 775 30.51 540 21.26 742 29.21 330 726TCD2012L04 2V 4 103 520 775 30.51 540 21.26 742 29.21 332 730.4TCD2012L06 2V 6 155 810 1108 43.62 748 29.45 1102 43.39 506 1113.2TCD2013L04 2V 4 129 670 961 37.83 598 23.54 990 38.98 450 990TCD2013L06 2V 6 200 1050 1269 49.96 664.1 26.15 981.7 38.65 612 1346.4TCD2015V06 6 360 2080 1014 39.92 940 37.01 1150 45.28 850 1870TCD2015V08 8 480 2800 1203 47.36 940 37.01 1150 45.28 1160 2552D914L04 4 58 273 855 33.66 668 26.30 800 31.50 307 675.4D914L05 5 72.5 337 986 38.82 690 27.17 849 33.43 380 836D914L06 6 86.5 375 1128 44.41 685 26.97 885 34.84 450 990TCD914L06M 6 129.9 625 1140 44.88 714 28.11 1032 40.63 530 1166

2

F2L2011 2 23 90 487 19.17 451 17.76 683 26.89 175 385F3L2011 3 35.8 137 599 23.58 451 17.76 678 26.69 216 475.2F4L2011 4 47.8 190 710 27.95 451 17.76 703 27.68 254 558.8BF4L2011 4 58.1 230 710 27.95 495 19.49 703 27.68 255 561F2M2011 2 24.2 93 487 19.17 451 17.76 683 26.89 168 369.6F3M2011 3 36.5 140 599 23.58 451 17.76 678 26.69 210 462F4M2011 4 48.5 195 710 27.95 451 17.76 703 27.68 245 539BF4M2011 4 65 270 718 28.27 553 21.77 703 27.68 247 543.4BF4M2012 4 74.9 388 755 29.72 540 21.26 742 29.21 330 726BF4M2012C 4 103 493 755 29.72 540 21.26 742 29.21 332 730.4BF4M1013C MEC 4 106 569 1020 40.16 760 29.92 790 31.10 569 1251.8BF6M1013C EMR 6 112 569 1020 40.16 760 29.92 790 31.10 569 1251.8BF4M1013EC 4 118 577 862 33.94 616 24.25 844 33.23 432 950.4BF6M1013EC 6 174 854 1146 45.12 622 24.49 852 33.54 572 1258.4BF6M1015C 6 300 1978 1039 40.91 932 36.69 1174 46.22 830 1826BF8M1015C 8 400 2637 1153 45.39 955 37.60 1174 46.22 1060 2332BF6M1015CP 6 330 1876 1039 40.91 932 36.69 1174 46.22 830 1826BF8M1015CP 8 440 2501 1153 45.39 955 37.60 1174 46.22 1060 2332F4L912 4 59 270 807 31.77 679 26.73 806 31.73 307 675.4F5L912 5 68 300 954 37.56 679 26.73 833 32.80 380 836F6L912 6 82 360 1084 42.68 679 26.73 806 31.73 410 902F3L914 3 44 202 703 27.68 696 27.40 796 31.34 277 609.4F4L914 4 59 270 807 31.77 679 26.73 806 31.73 307 675.4F5L914 5 71.7 333 954 37.56 679 26.73 833 32.80 380 836F6L914 6 89 400 995 39.17 679 26.73 806 31.73 430 946BF4L914 4 71.7 355 814 32.05 645 25.39 872 34.33 350 770BF6L914 6 118 550 1352 53.23 714 28.11 994.5 39.15 510 1122

ENGINE QUICK REFERENCE GUIDE

Page 6: The Reman Difference. - DEUTZ Support...BF6M1013C EMR 6 112 569 1020 40.16 760 29.92 790 31.10 569 1251.8 BF4M1013EC 4 118 577 862 33.94 616 24.25 844 33.23 432 950.4 BF6M1013EC 6

Xchange engines are built to meet original DEUTZ specifi cations using an assembly line process.

T he vast majority of DEUTZ Xchange engines are remanufactured at our Pendergrass, Georgia facility.

These engines are made in advance to provide immediate availability, should a customer need an engine right away. In addition to servicing customers all across the Americas, we also have exclusive agreements with highly respected OEM partners.

Here we show just a few highlights of our 300-point reconditioning process.

Power in the Process

Every engine core is completely disassembled.

All parts receive a thorough cleaning and i nspection.

Various machining processes are used in the remanufacturing process.

Each reman part is checked carefully and those that make the grade are placed into stock.

Page 7: The Reman Difference. - DEUTZ Support...BF6M1013C EMR 6 112 569 1020 40.16 760 29.92 790 31.10 569 1251.8 BF4M1013EC 4 118 577 862 33.94 616 24.25 844 33.23 432 950.4 BF6M1013EC 6

Engines are placed onto shipping skids. Labels and loose parts are secured, and the engine is transferred into our fi nished inventory or shipping areas.

Nearing the end of the process, a DEUTZ Xchange engine in the paint booth starts to resemble the fi nished product.

All Xchange engines receive the original stringent factory test according to the latest engineered specifi cations.

After fi nal dress, engines are steam washed to remove any surface traces of assembly lubricant or residual testing fuel.

DEUTZ Xchange engines are prepped and ready for testing.

Page 8: The Reman Difference. - DEUTZ Support...BF6M1013C EMR 6 112 569 1020 40.16 760 29.92 790 31.10 569 1251.8 BF4M1013EC 4 118 577 862 33.94 616 24.25 844 33.23 432 950.4 BF6M1013EC 6

The DEUTZ Xchange Sales Group is ready to serve your needs.

DEUTZ Corporation is committed to providing Xchange customers with top-quality service and support.

In fact, the team that supports our remanufactured engines is as solid as the engines themselves.

Backed by decades of experience, the DEUTZ Xchange Sales Group is here to help.

Your local area DEUTZ distributor or dealer will work with you throughout the entire process,

from the core exchange procedure to the ordering of your engine, and fi nally

to the inspection and installation of your delivered engine.

DEUTZ Xchange | 1409 Valentine Industrial Pkwy | Pendergrass, Georgia 30567 | 770.564.7335 | [email protected]

Part no. 00316968 © 2019 DEUTZ Corporation