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SCW Series Product Assembly

Manual 2008

SCW

CURTAIN W

ALL

Introduction The Company Senior Aluminium Systems are a group of companies based in the United Kingdom supported through regional Service Centres. Its' operations include the main business of stockholding in both systemized and standard aluminium extrusions. Mill finish, anodised (natural and bronze), and powder coated sections are all available, along with all of the necessary accessories for manufacture. The incorporation of new or modified sections, system compatible, is carried out when required. The emphasis is on service to our clients, with response speed being very much of the essence. Deliveries are made on dedicated vehicles in our own livery, into all areas of the country on a regular basis - collections can be easily arranged for direct release (ex. works) to our clients' instructions. Short notice collections can also be arranged in the event of the occasional, and inevitable 'emergency'.

The Product Range Other product ranges available from Senior Aluminium Systems include: -

Entrances and Doors, Windows, Mid-Rise Curtain Walls, Commercial Windows, Patent Glazing, Sub Frame, Standard Angles and Rectangular Tubes, Residential Windows, Residential Doors, Patio Doors and Secondary Glazing.

Quality Assurance We are committed to the aims of ISO 9001 Quality Assurance. In the event of questions or queries concerning the contents of this manual or any other product on offer from Senior Aluminium Systems, please do not hesitate to contact your Regional Service Centre:

Senior Aluminium Systems Denaby (Head Office) 01709 772600

Senior Aluminium Systems Scotland 01506 407640

Senior Aluminium Systems South 01633 277880

Senior Aluminium Systems Ltd operate a policy of continuing development and reserve the right to amend and improve their products without notification. Every effort will however be made to ensure that up-dates are circulated to our clients for information as deemed necessary.

All items contained in this manual are subject to our normal terms and conditions, a copy of which is available on request. Whilst we make every effort to ensure the accuracy of the drawings and measurements contained in this manual, we neither warrant nor guarantee the accuracy and you should undertake your own measurements and not place any reliance on or act in consequence of the contents herein.

SCW Curtain Wall 2.1.ii 07.08

Scope This specification covers the materials, sections and accessories generally available from stock through the Senior Aluminium Systems group of companies. It illustrates typical recommendations for the fabrication of our SCW series Curtain Walling. Refer to SD & SFG Manual for data on insert door assembly. There are also a range of thermally broken window inserts available and are illustrated in separate manuals. The sections and fittings described in this manual are not definitive or exclusive in application but show typical assemblies using standard materials and accessories. These details are suitable for installations in both new buildings and re-furbishments, which should comply with the latest building regulations.

Construction SCW Curtain Wall framing is constructed using mechanical methods at butt joints. Assembly uses stainless steel self-tapping screws into integral screw ports extruded into the body of the sections, directly through square cut adjoining component parts. A proprietary sealant to protect against water entry should always be used on all metal-to-metal and gaskets to gaskets joints during assembly Vertical sections are designed to run through which enables individual panels to be made separately and ease the problems associated with handling or transporting large, or multi panel, frames when fully assembled. Optional shear blocks are available for joint and sectional re-inforcing or expansion joints and larger spans, over 1200mm. Glazing options include single glazing 6.0mm or 10.0mm(using adaptors) and Double-glazing 28mm. At all times good working practices should be employed.

Accessories All accessories shown in this manual are deemed to be both typical, and suitable for, the installations intended. They are generally standard items, which carry with them the manufacturers guarantees and are components that are held in stock.

Testing SCW Series curtain walling, in all glazing methods shown in this manual, has been independently tested and has achieved the following results: - SCW utilising Aluminium pressure plate:

Air Permeability 600Pa (class C) Water Tightness 600Pa Wind Resistance 2400Pa

SCW utilising SCWPPP Plastic pressure plate: Air Permeability 600Pa (class C) Water Tightness 600Pa Wind Resistance 2000Pa Separate figures are available for Thermal U-values depending on type of frame and glazing material

Materials Extruded aluminium is Aluminium Alloy 6063.T6 to BS EN 755 part9: 2008. Anodizing: i) Natural (Silver) anodised to BS3897, 1991. and ii) Anolok Bronze Colour 547 anodised to BS3987, 1991. Anodising is to a minimum of 25 microns (AA25). Powder Coating is to BS6496, 1984. Gasketry is manufactured in accordance with BS3734 and BS7412, cat A.

Glazing Note: All Glazing should be carried out to the recommendations of B.S.6262. Single glazing adaptor sections are designed to take glass thickness of 10mm and 6mm. Each pane of glass is individually inserted into a fully rebated and prepared opening. Gasket or foam tape seals to the inside create a bond between the glass and the main structure. Glass is retained in position by pressure plates screwed into extruded screw ports in the face of the main sections. Cover caps conceal the fixings screws for an aesthetic exterior appearance. For Double-glazing there is a standard unit thicknesses of 28mm. Also up to 10mm glass can be achieved using adaptors (See Section A). Double-glazing is carried out in the same manner as single glazing. Doors can be incorporated directly into the aluminium framing using standard assembly and glazing methods as detailed in SD & SFG Manual.

Site Installation Site fixing of finished frames should take into account all applicable standards with regard to both the method employed and safe working practices. Frame fixings should be suitable for the purpose given site conditions and materials into which the installation is to be made. If in doubt, please check with your fixings supplier regarding type and method to be used.

Machinery Requirements Senior Aluminium Systems SCW Curtain Wall systems are designed to facilitate assembly with a minimum of equipment. It is however advisable that a positive approach be made to available machinery, and it’s use, to ensure good quality of finished work with any aluminium product.

2.1.iii 07.08

SCW Curtain Wall

SCW.1.iv SCW Curtain Wall 02.16

Index

Description Detail Page. Last Issue Date Front Cover SCW..1.i 07.08 Introduction SCW.1.ii 07.08 Specification SCW.1.iii 07.08 Index SCW.1.iv 02.16 Index SCW.1.v 02.16 Section Identification SCW.1.vi 08.09 Section Identification SCW.1.vii 07.08

Manual Up-Dates SCW.1.MU.i 02.16 SCW.1.MU.ii 04.15 A - General Arrangements General Arrangements 50mm & 75mm Transom/Mullion Alternatives SCW.A.101 07.08 General Arrangements 100mm & 125mm Transom/Mullion Alternatives SCW.A.102 07.08 General Arrangements Jamb & Mullion Alternatives SCW.A.103 07.08 General Arrangements General Arrangement - Inserts SCW.A.104 07.08 General Arrangements 75mm Mullion Corner Alternatives SCW.A.201 07.08 General Arrangements 75mm Mullion 90 degree Corner SCW.A.202 07.08 General Arrangements Adjustable Mullion SCW081 + SCW082 SCW.A.203 07.08 General Arrangements Blank SCW.A.204 07.08 General Arrangements Door Header Options SCW.A.301 07.08 General Arrangements Door Header Option & Standard Threshold SCW.A.302 07.08

General Arrangements Sloping Glazing Sections SCW.A.401 04.15 General Arrangements Sloping Glazing Sections SCW.A.402 04.15 General Arrangements Sloping Glazing Sections SCW.A.403 07.08 General Arrangements Sloping Glazing Section SCW.A.404 04.15

B - Section Identification Full Size Sections Section Identification & Properties SCW.B.01 07.08 Full Size Sections Section Identification & Properties SCW.B.02 07.08 Full Size Sections Section Identification & Properties SCW.B.03 07.08 Full Size Sections Section Identification & Properties SCW.B.04 07.08 Full Size Sections Section Identification & Properties SCW.B.05 07.08 Full Size Sections Section Identification & Properties SCW.B.06 07.08 Full Size Sections Section Identification & Properties SCW.B.07 07.08 Full Size Sections Section Identification & Properties SCW.B.08 07.08 Full Size Sections Section Identification & Properties SCW.B.09 07.08 Full Size Sections Section Identification & Properties SCW.B.10 08.09 Full Size Sections Section Identification & Properties SCW.B.11 07.08 Full Size Sections Section Identification & Properties SCW.B.12 07.08 Full Size Sections Section Identification & Properties SCW.B.13 07.08 Full Size Sections Section Identification & Properties SCW.B.14 07.08 Full Size Sections Section Identification & Properties SCW.B.15 07.08 Full Size Sections Blank SCW.B.16 07.08

SCW Curtain Wall SCW.1.v 02.16

Index

Description Product Page Last Issue Date

C - Accessory Components Accessories Shear Blocks & Sundry Accessories. SCW.C.01 08.09 Accessories Gaskets & Tapes SCW.C.02 02.12

D – Section Properties & Reinforcing Section Properties Double Glazed SCW.D.01 07.08 Section Properties Double Glazed SCW.D.02 07.08 Section Properties Double Glazed Sloping SCW.D.03 07.08 Section Properties Blank SCW.D.04 07.08 Section Properties General Infil Deductions SCW.D.05 07.08 Section Properties Horizontal Rail Deductions SCW.D.06 07.08 E - Assembly Assembly Drilling Details SCW.E.101 02.09 Assembly Shear Blocks SCW.E.102 07.08 Assembly Closer Preparation - 100mm C.Wall Transom SCW.E.103 07.08 Assembly Pressure Plate Preparation - SCWPPP SCW.E.104 07.08 Assembly Crucifix Assembly with SCWPPP SCW.E.105 07.08 Assembly Joint Sealing to Sealing Block and Gaskets SCW.E.106 07.08 Assembly Crucifix Assembly with Aero Foil Cap SCW007 SCW.E.107 07.08 Assembly Crucifix Assembly with SCW004 SCW.E.108 07.08 Assembly Sealing Detail at Cruciform Joint with SCWPPP SCW.E.109 07.08 Assembly Joint Sealing and Glazing SCW.E.110 07.08 Assembly Aero Foil Cap SCW007 Jointing SCW.E.111 09.13 Assembly Expansion Joints and Bracketry SCW.E.112 07.08 Assembly Mullion Expansion Joint SCW.E.113 07.08 Assembly Pointing Detail at Expansion Joint SCW.E.114 07.08 Assembly Typical Mullion Detail At Sub Cill Adaptor SCW.E.115 02.16 Assembly Blank SCW.E.116 02.16 Assembly Sloping Glazing - Main Rafter and Purlin SCW.E.201 08.09 Assembly Sloping Glazing - Main Rafter and Transom Bar SCW.E.202 07.08

F - Installation Installation Typical Fixing And Perimeter Sealing SCW.F.101 07.08 Installation Typical Fixing And Perimeter Sealing SCW.F.102 02.16 Installation Typical Fixing And Perimeter Sealing SCW.F.103 07.08 Installation Blank SCW.F.104 07.08

SCW.1.vi 08.09

50mm SECTION

=CJ SCW059 50mm Transom/Mullion

75mm SECTIONS

=f7 SCW060 75mm Transom/Mullion

SCW063 75mm 90° Corner

100mm SECTION

=-[" "] SCW061 100mm Transom/Mullion

125mm SECTION

"] SCW062 125mm Transom/Mullion

J t SCW014 Plain Plate

1 r SFG119 W/Seal Plate

1 r SFG102 Plain Plate

SFG104 Pocket Plate S.G.

SFG110 Pocket Filler

1 r SCW041 125mm Flat Plate

SLOPING GLAZING

SCW076 76mm Sloping Rafter


SCW077 Main Purlin

SCW032 au r 4 • Purlin Cap

a SPG305

• Glazing Bar Pressure Plate

SCW Series Section Identification

CAPS, ADAPTORS & PRESSURE PLATES

[ [ [

C <I

[ [

SCW002 17mm Capping

SCW003 15mm Capping

SCW055 50mm Horizontal Drip Capping

SCW008 50mm Capping

SCW00? Aero Foil Cap

SMR997 17mm Radius Cap

SMR998 22mm Radius Cap

SCW073 6mm To 28mm Adaptor

SCW053 10mm To 28mm Adaptor

SCW068 28mm D.G.Pocket Filler

SCW028 6mmAdaptor

SCW004 Pressure Plate

SCW030 Extended Pressure Plate

SCWPPP Plastic Pressure Plate


REINFORCING SECTIONS

0: D D D □

D

SCW009 100mm Shear Block/ Sleeve Joint



STC7344 Reinforcing add-on

SXTW299 Reinforcing add-on

STC7358 Reinforcing add-on

SRT Reinforcing add-on

SRT925 Reinforcing add-on

SRT926 Reinforcing add-on

SCW015 Fixing Bracket

SCW.1.vii 07.08

CILLS

r 1. [ C ~ SFG118 Sub Gill

r = SPW386 Clip-in Gill

r = I= SPW387 Clip-in Gill

~PW389 Clip-in Gill

~ SMR841 Insert Gill Adaptor

SCW.1.MU.i SCW Curtain Wall 02.16

Manual Update

Page No Update Description Date

SCW.C.02 SCWFT Omitted As No Longer Available 02.12

SCW.E.111 SCW007 Aero Foil Cap - Detail Clarified 09.13

Date By App'd

SCW.E.115 New Page - SMR841 Sub Gill Adaptor and Gill Note Added 02.16 GF MW

SCW.E.116 New Blank Page Added 02.16 GF MW

SCW.F.102 SMR841 Sub Gill Adaptor and Gill Note Added 02.16 GF MW

SCW Curtain Wall SCW.1.MU.ii 04.15

Manual Update

Page No Update Description Date By App'd

SCW.A.101 SCW Series 07.08 General Arrangements - 50mm & 75mm Transom/Mullion

Key

0 LO

I"" 28

SCW-G

CWWST27

SCWG

SCWWST27

50.5

SCW059 50mm Transom

0 75.5

SCW060 75mm Transom

SCW014 Plain Plate

•

0

SCW Series SCW.A.102 General Arrangements - 100mm & 125mm Transom/Mullion 07.08

SCWWST27

SCWWST27

100.5

SCW061 100mm Transom

SFG102 Plain Plate

125.5


SCW041 Plain Plate

®

®

SCW.A.103 07.08

B

Key

®

SCW Series General Arrangements - Typical Jamb & Mullion

SCW014 Plain Plate

SCW060 75mm Mullion

SCWWST27

6mm/10mm Glazing Adaptor

SCW073

SCWWST27

SCW068

Pocket Closer Section

SCW014 Plain Plate

SCW060 75mm Mullion

SCW068

SCWWST27

28mm DGU & Pocket Closer Section

SCW Series General Arrangements - Inserts

SCWWST27

SCW.A.104 07.08

WINDOW/ DOOR INSERTS (REFER TO RELEVANT MANUALS FOR FURTHER DETAILS)

SCW.A.201 SCW Series 07.08 General Arrangements - 75mm Double Glazed Corner Posts

Note:- All Depths of Curtain Walling Variable Corners To Be Constructed In a Similar Fashion.

Steel Folded Section or Timber Fillet (By Others)

SCW014 75mm Plain Plate

SCW060 75mm Mullion Bo~ -

SCW073 SCW073


SCW060 75mm Mullion Body

16swg Aluminium Folded Section & Ply Backing Or Similar (By Others)

'\ ?/60

I.

SCWWST27

_ I 50

@ Mullion Corner (Double Glazed)

Key

Alternative Detail

SCW Series SCW.A.202 General Arrangements - 75mm Double Glazed 90° Corner 07.08

A

Key

r

/

SCW063 75mm D G Corner

SCW014 Plain Plate

75.5

SCW014 Plain Plate

SCW063

® 90° Mullion Detail

I .

28

16swg Aluminium Folded Section & Ply Backing or Similar (By Others)

. I

0 LO

SCW.A.203 07.08

A

Key

+ lxx

SCW Series Adjustable Mullion - SCW081 + SCW082

Plain Plate

/

ANGLE 'A' DIM'B'

30° 25mm 35° 32mm 40° 38mm 45° 45mm 50° 52mm 55° 58mm

SCW081 ADJUSTABLE MULLION FIXED SIDE

lxx ♦ 313. 7266cm 4

311.0275cm 4

307 .6644cm 4

304.0460cm 4

301.5898cm 4

307.1740cm 4

0) T""

N c:o

SCW Series SCW.A.204 Blank 07.08

SCW.A.301 07.08

Key

28

SCWPPP

@ 125mm D G Header

0 LO

SCW068

co s::t

SCW Series General Arrangements - Door Header Options

28mm Double Glazed

I.

SFG112

75.5

SCW014

125.5


SFG114


tPIVOT

99.5

75mm Plain Plate

SCW060

0 LO

.

© 75mm D G Header

SCW Series General Arrangements - Door Header Option 28mm Double Glazed, Standard Threshold

0 I!)

28

SFG119

SCWPPP SWWP

@) Typical Header

Please Note:- This arrangement is only suitable For The Retractable Top Pivot

SO595

NOWP6.7950WF

co

~~1 -

SCW.A.302 07.08

100,5


~ Retractable Top Pivot

' I '

SO573

SO574 or SO575

' I ® Standard Threshold Detail For Pivot Doors

SCW.A.401 04.15

• : P' .

·•· . • • P'.

. . • . . . ..

·. ·.,. v· •··.

.. . . ... . .

FIX .. • -·-··

: .,. ... .. . ·,.

7 •• :

·""·

;, '• .. FIX · -----.. -"

D P M Flashing By Others

SCW004


®

SCW Series General Arrangements - Sloping Glazing

SCWHS24 SCWTB01


®

50

16SWG Pressing Sealed With Silicone & Fixed To Capping & Body of Rafter . (By Others)

(0 I'--

~ I{)

N N '<"'"

SCW Series SCW.A.402 04.15

General Arrangements - Sloping Glazing

- /o PM Flashing J By others

: ... -•· . . . v.

• . . . ..

v· •--.

. , . . .

.. . f/ ·" ..

SCW004

SCW002

95mm Sloping Rafter

• .. : .......

.f/ P,.

7 ·!'

.,. ..

FIX

®

SCWG

c:o C\I

SPGRG

SCWHS24 SCWTB01

I.


®

50 . I

16SWG Pressing Sealed With Silicone & Fixed To Capping & Body of Rafter. (By Others)

SCW.A.403 SCW Series 08.09

4 ·4 ·

"' ., .. .d .I! .

• . . . ,4', ..... 4 4

<I .<1 ..

. :.,, . .'-:,,. ~ .

.d ~ . . .- - :• .. .. 4 . ..,_"1 _:.d :

.. ~- ·. a: · . . . . _..,_ '°.

•.•. A 41

·,i ·,i ·. "'·. ,., '

4. ~. .. . . '!I .. '!I~- :

' .. ,·_ '~ . ' 4 ·4 ·

. 4- 4 4 • 4 .

.... · . _., _.,. .

. .·.a.: . .d:

... .' : ... i, . O' : • • •

• ",d-. ',d

.. .,,. ·4

4 ,4. •

,I <14 4 .. 4-•. _4·. , .

~ ~ • ".4•· ·.a.

<I_ ·<1_ .

., . "' . . _fl· -~

• •

·1: . 4 4

General Arrangements - Sloping Glazing - Typical Details

Lead Flashing (By Others)

SPG304 Glazing Bar Transom

©

Typical Fixing Bracket By Others

SCW003

SCW004

SPGRG

SCW032

SCW Series General Arrangements - Sloping Glazing - 6mm Adaptor

SPGRG

SCW028

SCWHS24

I .

SCWTB01


®

50

16SWG Pressing Sealed With Silicone & Fixed To Capping & Body of Rafter. (By Others)

SCW.A.404 04.15

SCW.B.01 07.08

30,5


75,5

SCW060 28mm Double Glazed 75mm Transom/Mullion

EXTERNAL PERIMETER 558mm lxx .- 85.2503cm4

lyy t 15.3494cm4

70



lyy t 0.1074cm4

0 I!)


41 • I.

1 · 1 EL

100,5



lyy t 18.7251cm4

95

SFG102 Plain Plate EXTERNAL PERIMETER 238mm lxx .- 23.8024cm4

lyy t 0.1848cm4

~ .. 1. 16,5 • I

95

SFG104 Pocket Plate Single Glazed use for fixing 100mm Jambs

EXTERNAL PERIMETER 352mm lxx.- 25.8856cm4

lyy t 3.1284cm4

Ii 20,5

ii SFG110 Single Glazed Pocket Filler EXTERNAL PERIMETER 62mm

95

EL SFG119 Weather Seal Plate EXTERNAL PERIMETER 257mm lxx.- 23.6085cm4

lyy t 0.1872cm4

4 ~

I

SCW.B.02

("I") N

. I

,

0 LO

07.08

SCW.B.03 07.08

~[

1


125,5


EXTERNAL PERIMETER 682mm lxx +- 248.1703cm4

lyy t 19.7722cm4

120


EXTERNAL PERIMETER 288mm lxx +- 46.2080cm4

lyy t 0.1931cm4

I

0 LO


~[

30.5

~[

75.5

SCW063 28mm Double Glazed 75mm 90° Corner Section

EXTERNAL PERIMETER lxx.-lyy t

50.5

SCW059 28mm Double Glazed 50mm Transom

EXTERNAL PERIMETER INTERNAL PERIMETER lxx.-lyy t

455mm 60.9680cm4

11.7358cm4

0 I!)

344mm 232mm 43.9217cm4

21.1972cm4

SCW.B.04 07.08

SCW.B.05 07.08

SCW073 28-6mm Glazing Adapter For Gasket Version Sections EXTERNAL PERIMETER 148mm

SCW072 28mm Pocket Filler For Weather Sealing

l EXTERNAL PERIMETER 141mm


SCW053 28-10mm Glazing Adapter For Gasket Version Sections EXTERNAL PERIMETER 128mm

31

SCW068 28mm D G Pocket Filler

,

EXTERNAL PERIMETER 170mm

SCW Series SCW.B.06 Section Identification 07.08

SCW002 17 17mm Capping 15mm Capping

SCW003 I. 15 . I 50

EXTERNAL PERIMETER 174mm EXTERNAL PERIMETER 165mm SCW008

SCW007 Horizontal Drip Cap EXTERNAL PERIMETER 296mm INTERNAL PERIMETER 227mm

0 I()

SMR997

96

.. 17

17mm Radius Corner Capping EXTERNAL PERIMETER 168mm

0 I()

SMR998

50mm Capping EXTERNAL PERIMETER 301 mm

N I()

SCW055 Horizontal Drip Cap EXTERNAL PERIMETER 163mm

22 22mm Radius Corner Capping EXTERNAL PERIMETER 188mm

SCW.B.07 07.08

SCW004 Pressure Plate EXTERNAL PERIMETER 168mm

SCW030 Extended Pressure Plate EXTERNAL PERIMETER 189mm




70

SCW025 75mm Shear Block/Sleeve Joint

EXTERNAL PERIMETER 271 mm INTERNAL PERIMETER 204mm lxx.- 21.7901cm4

lyy t 10.0774cm4

44.5


EXTERNAL PERIMETER 368mm lxx.- 9.0017cm4

lyy t 11.6908cm4

SCW.B.08 07.08

SCW.B.09 07.08

94


EXTERNAL PERIMETER INTERNAL PERIMETER

320mm 251mm 55.2543cm4

15.2520cm4 lxx.-lyy t

118.75

SCW071 125mm Shear Block

EXTERNAL PERIMETER INTERNAL PERIMETER lxx.-lyy t

376mm 304mm 114.1050cm4

20.6539cm4


SCW Series Strengthening Mullion

0 I{)

0 I{)

50

SXTW299 Reinforcing add-on EXTERNAL PERIMETER 249mm INTERNAL PERIMETER 166mm lxx .- 33.0008cm4

lyy t 27.8381cm4

I.

0 I{)

30

I.

.

0 I{)

SCW032 Purlin Cap (Sloping Glazing)

SCW.B.10 08.09


STC7358 Strengthening Mullion

EXTERNAL PERIMETER 293mm INTERNAL PERIMETER 216mm lxx.- 38.1381cm4

lyy t 84.0014cm4

75

STC7344 Strengthening Mullion

EXTERNAL PERIMETER 208mm INTERNAL PERIMETER 126mm lxx .- 9.5905cm4

lyy t 20.2636cm4

.

SCW.B.11 07.08

0 I{)

0 I{)

0 I{)

31

31

31

::J

SCW Series

76

95

SCW075 Main Purlin (Sloping Glazing)

EXTERNAL PERIMETER 589mm INTERNAL PERIMETER 226mm

Section Identification

SCW076 76mm Rafter (Sloping Glazing)

EXTERNAL PERIMETER 530mm INTERNAL PERIMETER 206mm lxx .,_ 86.4897cm4

lyy t 23.8441cm4

lxx .,_ 142.0592cm4

lyy t 33.2870cm4

SCW077 Main Purlin (Sloping Glazing) EXTERNAL PERIMETER 591 mm lxx.,_ 58.1427cm4

lyy t 29.6592cm4

SCW028 28-6mm Adaptor (Sloping Glazing) EXTERNAL PERIMETER 95mm


101

T"" I!)

0 I!)

51

25

SCW.B.12 07.08

SRT EXTERNAL PERIMETER 150mm INTERNAL PERIMETER lxx..-lyy t

SRT 925

EXTERNAL PERIMETER INTERNAL PERIMETER lxx..-lyy t

SRT 926

126mm 3.9955cm4 12.5542cm4

204mm 180mm 22.2058cm4 22.2058cm4

EXTERNAL PERIMETER 304mm INTERNAL PERIMETER lxx..-lyy t

280mm 116.3623cm4 39.5073cm4

SCW.B.13 SCW Series 07.08 Section Identification

SCW015 Fixing Bracket



SCW082 ADJUSTABLE MULLION PLATE SIDE


SCW081 ADJUSTABLE MULLION FIXED SIDE


SCW.B.14 07.08

SCW.B.15 SCW Series 07.08 Section Identification - Adjustable Mullion

94

I!') ..... SFG118

Sub Gill

I!') EXTERNAL PERIMETER 518mm .....

I • 150 .

165

SPW386 Clip-in Sub Gill


115

SPW387 Clip-in Sub Gill


64

SPW389 SMR841 Clip-in Sub Gill


Clip-in Sub Gill Adaptor


SCW Series SCW.B.16 Blank 07.08

SCW.C.01 08.09

SCW071CUT 125mm Shear Block 40mm long

SCWWST27 No 14 x 25 Washered Screw (Stainless Steel)

SMR015F Fabricated Bracket

SPS1 1.5mm Fixing Packer


SFSPS01 No 10 x 32 Long Screw (Stainless Steel)

SCW015CUT Fixing Bracket

SPS3

SCW Series


SFSPS28 No 8 x 12 LG Screw ForSCWEC

SCWSBDG

Accessories


SRT925CUT Purlin Bracket For Sloped Glazing

SCWEC Sealing Block-Double Glazed End Cap

SPSS 3mm Fixing Packer 5mm Fixing Packer

SCW Series Accessories

SCWG sew Captive Gasket (50m coil)

SCWTB01 Thermal Break lnfil

SPGRG SPG Captive Gasket (For Sloping Glazing) (50m coil)

SGP28x1mm SGP28x2mm SGP28x3mm SGP28x4mm SGP28x5mm SGP28x6mm

SCW.C.02 02.12

(g iY ~f~,~~~~;,,.,, SCWBW15 M5 Plain Washer Stainless

SFSHM20 M5 x 60mm Fixing Bolt Stainless for Cut Shear Blocks

Glass Packs 28mm x 100mm DG Glass Packer @ 1 mm thick, Green.

28mm x 100mm DG Glass Packer @ 2mm thick, Black.

28mm x 100mm DG Glass Packer@ 3mm thick, White.

28mm x 100mm DG Glass Packer@4mm thick, Grey.

28mm x 100mm DG Glass Packer @ 5mm thick, Blue.

28mm x 100mm DG Glass Packer @ 6mm thick, Red.

SWECW End Caps For SPW Cills (White)

SWECB End Caps For SPW Cills (Black)

SCW.D.01 07.08

Reinforcings to be fixed to main bars at Max 150mm from each end and max 150 Crs.

(I) C

:.:::i (I) en ro

lxx

SCW Series Reinforcing Details - Double Glazed

Combination lxx Value cm4 lyy Value cm4

lllt-------------1------+--------1 50

□DID<= [1009

IIJD09 C[IDIDs=

75

llJC'JR IJDID

IJDID C[~

SCW059/SCW026

SCW059/STC7344

SCW059/SXTW299

SCW059/STC7358

SCW059/SRT SCW059/SRT925 SCW059/SRT926

SCW060/SCW025

SCW060/STC7344

SCW060/SXTW299

SCW060/STC7358


58.7007cm4

154.3922cm4

292.1650cm4

428.8198cm4

116.2524cm4

199.0808cm4

483.2534cm4

128. 7366cm4

269.2918cm4

459.5384cm4

623.6077cm4

220.5966cm4

331.8998cm4

682.921 0cm4

31.7387cm4

40.7863cm4

48.3082cm4

58.5992cm4

33.6286cm4

42.6264cm4

59.9298cm4

38.6535cm4

37.4286cm4

45.8023cm4

55.4060cm4

28.9379cm4

38.8146cm4

56.4153cm4

SCW Series Reinforcing Details - Double Glazed


100

Q) c::

:.:::i Q) en C1l cc

~D~ lIT :19

IIJD[ JR []□[ :19 L[DC 19

125

~I=========~

IIT :H IJDI[

IJDI[ L[DC J9

lxx

Combination

SCW061 /SCW009

SCW061 /STC7344

SCW061 /SXTW299

SCW061 /STC7358


SCW062/SCW071

SCW062/STC7344

SCW062/SXTW299

SCW062/STC7358


lxx Value cm4

257.0061cm4

460.2290cm4

691.1857cm4

885.2809cm4

374.0280cm4

519.8951 cm4

952.8678cm4

433.2083cm4

660.4294cm4

967.7818cm4

1189.4083cm4

565.4389cm4

749.8805cm4

1265.8800cm 4

SCW.D.02

4 lyyValue cm

61.7905cm4

42.2358cm4

50.9204cm4

60.6190cm4

33.6901cm4

38.8146cm4

61.5271cm4

84.4435cm4

43.9818cm4

50.5270cm4

63.5198cm4

36.1128cm4

45.8160cm4

64.3227cm4

07.08

SCW.D.03 10.08


Q) C: :::i Q) (/J Cll ea

76

□DCB

C[IDIL8

95

□DID~ □DID~

□DID~ C[IDID8

SCW Series Reinforcing Details - Sloping

lxx

Combination

SCW076/STC7344

SCW076/SXTW299

SCW076/STC7358


SCW075/STC7344

SCW075/SXTW299

SCW075/STC7358


lxx Value cm4 lyy Value cm4

269. 0905cm4

435.9038cm4

632.5399cm4

205.0079cm4

313.2468cm4

653.8764cm4

377.5342cm4

591.0896cm4

815.3003cm4

302.3197cm4

399.1633cm4

838. 7040cm 4

44.3856cm4

51.9475cm4

61.3033cm4

35.7956cm4

45.5925cm4

62.8933cm4

53.5717cm4

61.1087cm4

71.5146cm4

46.4149cm4

55.2392cm4

72.5417cm4

SCW Series SCW.D.04 Blank 07.08

SCW.D.05 SCW Series 07.08 General lnfil Deductions

N

w N (J)

w s 0

N 0 (J) z w w

~ N

w (J) N

z (J)

_J O:::'. w 0 f---- f----w <( ::r:: O:::'.

_J m (5

f----w w (J)

z :z O:::'. w <(

u o_

---------

(J) (J) <( _J

(5

N

lO

SCW Series Horizontal Rail Deductions

50

25

I 25.5 I

HORIZONTAL RAIL SIZE= (CTR to CTR)- 50mm

GASKET TO RUN FULL LENGTH ON HORIZONTAL MEMBERS & SEALED (SEAL ENDS ON SCWPPP)

HORIZONTAL PRESSURE PLATE= {CTR to CTR)- 54mm

HORIZONTAL CAP= (CTR to CTR) - 51 mm

SCW.D.06

50

I i i i i

25.5 i I

07.08

SCW.E.101 02.09

NOTE: USE SHEAR BLOCKS WHEN TRANSOM EXCEEDS 1200mm

19.5

19.5

19.5

62 Crs

L()

!!: (.) 0 0 L()

s:t


SFG102 Plain Plate

87Crs


SCW041 Plain Plate

L()

0 L()

SCW Series Drilling Details

NOTES: Drill positions markedS Dia.5.0mm for self tapping screw clearance Drill positions marked~ Dia.5.5mm for MS clearance (Shear Blocks Fixing) When using shear blocks drill also for relevant transom detail

0 L()

19.5 87Crs


19.5 62 Crs


n195


SCW026A

19.5

SCW Series Shear Blocks

SFSHM20 MS x 60 Hex Head Screws (2 No)



SFSHM20 MS x 60 Hex Head Screws

Mullio

SCW026ACUT S0mm Shear Block

SCW025CUT ?Smm Shear Block

SCW009CUT 100mm Shear Bloc

SCW071CUT 12Smm Shear Bloc

SCW.E.102

SCWBN10

SCWBW15 MS Nyloc Nuts (2 per block)

M5 FlatWashera/

(2pe\.>(il _..,--...--_~

::~✓~/

07.08

/~

-~..,--/~

...--,...---...---...-- ___________ ---,

_...---/~

NOTE: USE SHEAR BLOCKS WHEN TRANSOM EXCEEDS 1200mm

SCW.E.103 07.08

SCW Curtain Wall Closer Preparation - 100mm Curtain Wall Transom Drill-2 Holes 05 To Suit Transom Screw Ports And Fit SFSPS01 No1 Ox32Lg Self Tapping Screw

f<eAf rl~p.yfe--/

Pof,,,,, 1Q,/ ,/

Remove Hatch Areas For A Length Of *300mm As Detail Below (Detail Shows Nibs Only)

Drill and CSK 2 Holes to suit M6x25LG C'sk M/c screws not included with cl ser

AXTC88XXXX

SCW091 Transom

SCW Curtain Wall SCW.E.104 Preparation Details - Pressure Plate Drilling & Drainage

Machine Drainage Slots to Underside of Horizontal Cover Caps 75mm From Each End and 500mm Max Centres

Pre-Drilled Fixing Holes -Ensure First Hole is no More Than 50mm From Either End Redrill if Necessary

Remove Retaining Nib lnline With Cap Drain Slot

Drill 5.0 Dia Pressure Relief Holes approx 1 metre Centres in Lower Level of Pressure Plate Note: Ensure that Pressure Relief Holes and Drainage Slots do Not Align and are Positioned no closer than 50mm to each other

Typical Drainage Detail Through Transom

07.08

SCW.E.105 SCW Series 07.08

SCWPPP

Typical Crucifix Assembly Detail With Plastic Pressure Plate

NOTE: End Hole To Be Drilled At a Minimum of 50mm From Edge.

NOTE: Seal all metal to metal joints to prevent water ingress.

Mullion

SFSPS01 Screw (2 Per Joint)

SCWWST27 Fixing Screws Drill 5.0 Dia Pressure Relief

Holes approx 1 metre Centers in Lower Level of Pressure Plate

ransom

SCW Series SCW.E.106 Joint Sealing & Glazing Gasket Glazed 07.08

NOTES: 1. Vertical Gasket To Run Through at

Sight Size + 30mm. 2. Horizontal Gasket Cut To Transom

Size+ 5mm 3. Trim Horizontal Gasket For Gasket

Upturn and Seal Gasket Butt As Shown. At Each End.

SCWG Gasket

Transom Detail

SCWSBDG Sealing Block

Bed the Sealing Block and the Gaskef Joint with a compatible proprietary Sealant (Tremsil 500)

Bedded into Proprietary (Butyl Based) Sealant and Dressed to Ensure Maximum Efficiency

SCWG Gasket Both Sides

Trim SCWG Gasket to Suit & Apply Sealant at Gasket Joint

SCWSBDG D G Sealing Block

Plan Showing Gasket Joint

SCW.E.107 07.08

Mullion


SCWWST27

Note:

Fixing Screws

SFSPS28 Screw (2 Per Endcap)

#8x12mmLG

SCWEC End Cap

Span SCW007 Over A Max. Of 3 Bays Widths Or 3000mm Whichever Is Smallest. Leave 1 mm Expansion Joint Central Over Mullion Cap. Also SCW007 can run through with vertical caps butting up.


SCW Series Aero Foil Cap-SCW007

ransom

Aerofoil Cap

SCW Series Typical Crucifix Assembly Detail

NOTE: Seal all metal to metal joints (Tremsil 500) to prevent water ingress.

Thermal Break

SCWWST27 Fixing Screws

Mullion


SCW.E.108

SCWSBDG Sealing Blocks

Transom

07.08

SCW .. E.109 07.08

Point with Tremsil 500 After Fixing Pressure

Plates, This Should Be Done Immediately

Before Fitting Cover Cap.

(View Shown Exploded for Clarity)

SCW Curtain Wall Sealing Detail At Cruciform Joint

Fill In And Point Thermal Break with Tremsil 500 Full Width of Vertical Pressure Plate

SCW Series Joint Sealing and Glazing

Seal Corner Gasket Joint with (Tremsil 500) Proprietary Sealer After Glazing is Complete

Thermal Barrier

Pressure Plate SCWWST27

SCW.E.110 07.08

FIXING PROCEDURE 1. Fit Vertical Pressure Plate. 2. Fit Horizontal Pressure Plate

and Seal Corners. 3. Fit Vertical Cap. 4. Fit Horizontal Cap.

Cover Cap

SCW.E.111 07.08

NOTE: SCW00? Cap To Be Fitted In 3m Lengths Maximum. Horizontal Pressure Plates May Run Continuous. Joints Should Be In Middle Of Transoms - Not In Line With Mullions. See Page SCW.E.107 Also

SFSPS28 Screw (2 Per Endcap) #8x12mmLG

SCWEC End Cap

SCW00?PLT

SCW Series Aero Foil Cap Jointing

SCW007PLT-Glue Flush into Capping and Locate Square End into Ports on Return. NOTE: 90° Corner Shown Trim End to Suit Angle of apping.

Use 30° Cut End to Assist Location, Glue into One Side of Capping.

SCW Curtain Wall Expansion Joints and Bracketry

.;-4 .

., ~ . : -:d.4 . . . ., . '!1 "" . .tl .· 4 .. · '"'4· -_

4 ·. : ·..,4 ·. ·. ~

_-· ~.a._..,:::!:-2=i" . ~· ==· --:::::::::;~ .. _;I

I I P"

~-J@

. 4,.. ·-;,· . . 1 ..,_ .· : · .. .., .. ·4

r .- .,_ .4 •• • ll:d .,j 41 . A ..,,.

. ,·., .. :- .· . ..,

®

i -7 .. ·.4-~ _: ... . ., . 4 ~ --.. ..

I 16 . . -·

ii" !> ·.

I .. .-. .. . jJ"

I . . . . ·. -• .. ·.

I © 8 I I I L_J

.. In--.,,~- ·><--·-4i,.··-·:

., • -~ •• •• ,4. -~. _4-. . I" . - . 4 . .,

. "'·. . ..

®

1 - 7 1--0--1 @ I I b.

-)'FL90~ MOUNTED • -~-"'- • ,ill• ,4 •

; . : . .;, :· -__ ..

SCW.E.112

I .. _4 _: •• 41: "'. 4·

., ._ .. . ;,

I .- ~-_..,-· _- -- -·"'- : ~~~ 4. 0 41 _ I -- •: - -

,_-_ ._· .:.4)"4: ._.-. · .. "': .

®

·.,. 4_. . .i.: .. :.,, .

·-I .ii· - - -_"'., "'

·: ~-- _·11·

I . -· ~ : . . . ., .

·- -. • 4 _..

®

1 -7 I I I I I I .,, . '.4 -·-. .

I I L _J

4S .• f, "'· .. ··.d--. ·'4.

~~::::::::::::::: •, ~ .. ·..a_·. .., "'

_., . 4.

h . . . ~ . . . ., . 4 -.. ·

®

.. _.,,.. . ,4 ., ·_

.. ""· .i

1- ...... I .· · "'- · 4 . _ ..,,. 4 ..

.., . <11'.

®

07.08

SCW.E.113 07.08

* Fix Above And Below Joint When Butt Jointing Mullions

NOTES:-

Slide 300mm Expansion Sleeve in Half Way

*sFSPS35 No12x25LG C'sk S.T. Screw

Bracket Design to be Checked by Structural Engineers. All Fixing Bolts and Isolation Materials By Others.

SCW Curtain Wall Mullion Expansion Joint

M10x100LG Hex Hd Bolt Stainless Steel

SCW015CUT Fixing Bracket

Back Plate of Brackets Must Be In Continuous Contact With Substrate Surfaces, And The Capacity of Anchor Used is Dependant On The Site Fixing Conditions Applicable to Each Individual Case, eg. Substrate Conditions. M10x100LG Hex Hd Bolt It Is Essential for All Bracket Types, That a Check Is Completed to Ensure That the Tension and Shear Stainless Steel Forces Applied Can Be Carried Through The Stud Fixings. ® This Bracket is also available In Bar Length - SCW015. DETAIL B

SEE SCW.E.112

SCW Curtain Wall Pointing Detail At Expansion Joint

NOTE: Glass & Gaskets Not Shown For Clarity

SCW002 Cover Cap


SCWWST27 Washered Screw

Point Seal With

Tremsil 500

SMRCB

SCWWST27/ Washered Screw

SCW.E.114 07.08

/4Yr~ : l;I~ ~ 11

II I I I I

II I I I I

II I I I

II I 1 /

Al/ /4

SCW.E.115 02.16

NOTE: SMR841 CLIP IN SUB CILL ADAPTOR AND SPW389, SPW387 &

SPW386 CLIP IN SUB CILLS SHOULD BE CONTINUOUS OVER WIDTH OF FRAMES

AS REQUIRED.

SCW Curtain Wall Typical Mullion Detail At Sub Gill Adaptor

SMR841 Clip In Sub Cill Adaptor

SEAL JOINT WITH TREMSIL 500

SCW Curtain Wall SCW.E.116 Blank 02.16

SCW076

"' SFSPS28 No8 x 12mm Pan Head Screw ~

SCW003

Drill Clearance Holes Dia 4.5 and counterbore dia 8.0 to Clear Screw Heads

SFSPS28 No8 x 12mm Pan Head Screws

Proprietery Sealant to Joint (Tremsil 500) Seal on Assembly.

Please Note: SRT925CUT Is Supplied Un-Drilled

SCW003

0 ex, o <.O

en 0

"C ::::J cc G) Q) N ::::J cc

I

en (')

~ . m . "' 0 ....li.

~ (/) :::::," ()

~~ (1) -,

(/) Q)

a CD -, "'U -■ C CD -, :::::,· en

SCW076

Drill Clearance Holes Dia 4.5 Through SPG304 and Drill

SFSCS03 No8 x 12mm (2 No Each Side)

Tapping Hole Dia 3.8 Thro' SCW031 Counterbore Seal Groove Dia 8.0 in SFG304 to Clear Screw Head

SPG305 Pressure Plate for SPG304 (Cut at Rafter Centre~ - 54mm)

~, K tl ",

"' '

SPG304 (Cut at Rafter Centres - 20mm)

Seal Joints with Tremsil 500 Joint Sealer

<g (J) "0_ 0 ~~ ~- (J) ::::::, CD cc .,

-■

s:: CD m_ en ::::::,

:::0 Q,) ;::::p CD ., Q,) ::::::, a. -I m ::::::, en 0 3 OJ Q,) .,

en ()

~ m . I\J

~ 0 g I\J

SCW.F.101 07.08

Polyethylene Sealing Strip and Mastic Pointing

Polyethylene Strip

SCW Series Typical Perimeter Fixing and Perimeter Sealing

Head Detail

Gill Detail

Pack Level and Seal with Polyethylene Sealing Strip

Seal Screw Heads

"" . ·l! :· .· "'· .. . ,..,, . ;d:

4 •• :"°" _41 : •

NOTE: Perimeter Fixing Only. Mullions Must Be Fixed HEAD, GILL (and INTERMEDIATE spacings to suit mullion size) with Appropriate Bracketry to suit Individual Contracts. See Also Page SCW.E.112

and Proprietry Sealant Pointing

Gill Detail

4_ ·41_

Seal Curtain Wall to Cill Fix and Seal Screw Heads

NOTE: Perimeter Fixing Only.

<tl· :a __ .

.. '(/ .. ,J° . . . ., . All Fixings to Suit Building Conditions and are to be Typically 500mm Centres, and Approxiamately 150mm from Inside of Mullions.

"

Polyethylene Strip SCW072 Inverted to Provide Weathered Sealing for Pressing

(by others)

Pack Level and Seal with Polyethylene Sealing Strip and Proprietry Sealant Pointing

All Packers to Cills must span the FULL WIDTH of Mullions to prevent excessive load transmitting through the lower Transom Joints.

Gill Detail

.. Seal Curtain Wall to Cill Fix and Seal Screw Heads

.,._. ·-.·_.·4:.,

·-.,, •. .-- ~ • <tl 4 •

SCW Series SCW.F.102 Typical SMR841 Sub Cill Adaptor+ Perimeter Sealing 02.16

SPW387 cu,-;, cm~

. .. . 4 ·.,.•· .- ·- '."4-'"!. . .. .,-

• A • • ~ .41. _

·- .,."' ... .d

. d _.;,· ..

"'·. _.,,

.. f · . .,. ...

NOTE: SMR841 CLIP IN SUB GILL ADAPTOR AND SPW389, SPW387 &

SPW386 CLIP IN SUB CILLS SHOULD BE CONTINUOUS OVER WIDTH OF FRAMES

AS REQUIRED.

NOTE: Perimeter Fixing Only. Mullions Must Be Fixed HEAD, GILL (and INTERMEDIATE spacings to suit mullion size) with Appropriate Bracketry to suit Individual Contracts. See Also Page SCW.E.112

Gill Detail

Gill Detail

}. ~;

i MR841 Clip In Sub Gill

Adaptor Glazed Into Curtain Wall and Sealed To Structure As Previous Page.

Gill Detail

:i. ·.,;~ ·A . i

MR841 Clip In Sub Gill Adaptor Glazed Into Curtain Wall and Sealed To Structure As Previous Page.

NOTE: Perimeter Fixing Only.

. ·: 4"• _., • •

All Fixings to Suit Building Conditions and are to be Typically 500mm Centres, and Approxiamately 150mm from Inside of Mullions. All Packers to Cills must span the FULL WIDTH of Mullions to prevent excessive load transmitting through the lower Transom Joints.

--.,_. 4

SCW.F.103 SCW Series 07.08 Typical Fixing and Perimeter Sealing

Note: All Fixings to Suit Building Conditions and are to be Typically 500mm Centres and Approximateley 150mm from Inside of Mullions

SFG104

SFG110


NOTE: Perimeter Fixing Only. Mullions Must Be Fixed HEAD, CILL (and INTERMEDIATE spacings to suit mullion size) with Appropriate Bracketry to suit Individual Contracts. See Also Page SCW.E.112

NOTE: Perimeter Fixing Only. All Fixings to Suit Building Conditions and are to be Typically 500mm Centres, and Approxiamately 150mm from Inside of Mullions. All Packers to Cills must span the FULL WIDTH of Mullions to prevent excessive load transmitting through the lower Transom Joints.

Fabricated Bracket SCW015F with slotted holes for M8 bolts to assist installation

L\ <I Ll <I Ll

Ll I

r Ll

<I i Ll Ll <I

Ll <I

Galvanised Fixing Lug by others

Ll


<I Ll Ll I

Ll i i

<I

<I Ll

Ll

Insert lengths of Sleeve Section Local to Fixing Brackets

Fix Mullions at Head and Cill and all Floor Levels

Mullion Detail

SCW Series SCW.F.104 Blank 07.08

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