procon systems presentation.2007.eng
TRANSCRIPT
PROCON SYSTEMS S.A.PRESENTATION
Founded in 1995Staff 40 employees6M € turn over in 2006, 50% exportHead Office in Badalona (Barcelona)The TÜV CERT certifies that PROCON SYSTEMS has a Quality System implemented for Design, Fabrication, Installation and Commissioning of Industrial Automation Projects according to ISO 9001:2000 Standard
GENERAL DATA
Member of
ACTIVITIESElectrical Engineering DesignRobot and PLC ProgrammingSystems Design and AnalysisHigh-Level Software ProgrammingDevelopment of Information TechnologiesProcess Simulation
SPECIALIZATIONIndustrial Process AutomationVisualization Systems,
Management and Process SupervisionVerification Systems and Quality ControlSpecial Projects
AREASAutomotiveAuxiliary AutomotiveIndustrial ElectronicsAeronauticsScientific InstallationsEnvironment
CLIENTSAutomotive Auxiliary Automotive Aeronautics
Environment
OthersEUROPEAN COMMISIONRESEARCH DIRECTORATE-GENERAL
Directorate J-Energy (EUROATOM)
PROJECT LOCATIONS
GERMANYEisenach
RüsselsheimBochum
Kaiserslautern
ARGENTINAPacheco
BELGIUMAntwerp
CHINAShangai
SLOVAKIABratislava
FRANCEPoissy
UNITED KINGDOM
Ellesmere Port Ryton
Birmingham
MEXICOPuebla
PORTUGALAzambuja
SWEDENTrollhättan
POLANDGliwice
FINLANDTampere
PROCESS AUTOMATION
PRODUCTION LINE AUTOMATION
Electrical Engineering of InstallationsElectrical InstallationRobot and PLC ProgrammingDiagnostic and Monitoring Software ProgrammingVerification of Installations and Start-upsProduction AssistanceClient Training
MOBY-M
I/O
A GANCHO T.
AUTOMATA
S5-135U
Fotocélulas
Display Display
Escritor datos del Gancho "C"
MOBY E
Portadores datos
MOBY E
Sistema
visualización auditoria
Lectores
MOBY E
Lector
MOBY E
Lector
MOBY E
Cámara de visión
artificial
PROCESS AUTOMATION
Front LongitudinalsSide Panel Lines
VITO / NCV2Vitoria (Spain)
Floor Body MainRespot Body Main
TINOBarcelona (Spain)
Front LongitudinalFront CarDash PanelFront DoorsBack Doors
S-4300 / 0411Azambuja (Portugal)
PRODUCTION LINE AUTOMATION
Front Car
ASTRAEisenach (Germany)
Subassemblies S-4300
CORSAEisenach (Germany)
Subassemblies S-4300Lateral Framing S-4400Reinf. Back Seat S-4400Hood S-4400
CORSAZaragoza (Spain)
HoodReinforcement Doors
LCCM / ASTRAAbadiño (Spain)
PROCESS AUTOMATION
PRODUCTION LINE AUTOMATION
Underbody MarriageFloor Panel SideReinf. Back Panel LowerTailgate Welding Line
VECTRA / NCVRüsselsheim (Germany)
Subassemblies
VECTRA / NCVKaiserslautern (Germany)
Subassemblies
EPSILON II / VECTRAKaiserslautern (Germany)
HoodBodenFront UpperFront Side
LCCM / ASTRAGliwice (Poland)
Hood Line
DELTA / ZAFIRABochum (Germany)
PROCESS AUTOMATION
PRODUCTION LINE AUTOMATION
Underbody LineSubassemblies
206Ryton (United Kingdom)
206Poissy (France)
Underbody LineSubassemblies
JimmyLinares (Spain)
Front Car
PROCESS AUTOMATION
PRODUCTION LINE AUTOMATION
Door Lines
AROSAMartorell (Spain)
Underbody LineSide Panel Lines
LEONMartorell (Spain)
Side Panel Lines
PQ24 / TOLEDOMartorell (Spain)
PROCESS AUTOMATION
PRODUCTION LINE AUTOMATION
Front Car
POLOPamplona (Spain)
RoofSide Panel Lines
IBIZAPacheco (Argentina)
Floor Panel SideReinf. Back Panel Lower
VECTRAEllesmere Port (United Kingdom)
Outer side panel assemblyHood and Fender assemblyDecklid
PROJECT 460Trollhättan (Sweden)
InnovatumHood assemblyFender assembly
PROJECT 408Trollhättan (Sweden)
PROCESS AUTOMATION
PRODUCTION LINE AUTOMATION
DEVELOPMENT AND ELECTRICAL INSTALLATION OF TOOLS AND HANDLING FOR
HTP AND S19 OF A380 (2002 – 2004)Development and execution of the electrical project for two tools for the HTP and three turn over machines for the S19, dedicated to the fabrication of carbon fibre covering for the rear stabilizer and a fuselage section of the commercial plane AIRBUS-A380, factory in Illescas (Spain)Electrical Design of the installationsPLC and user Interface ProgrammingStart-up and production assistance
PROCESS AUTOMATION
REAR STABILIZER PROJECT A400M(2002 – 2004)
Electrical Engineering for the assembly of rudder and other parts of the Rear Stabilizer of the Airbus 400M.
Electrical Design of the installations
PROCESS AUTOMATION
PROJECT HOT DRAPE FORMING CELL 787 (2001 – 2002)
Electrical Engineering and cabinet fabrication for the Hot Drape Forming Cell of the horizontal Stabilizer for the Boeing 787
Electrical design of the installationsFabrication of 2 electrical control cabinets
PROCESS AUTOMATION
DESIGN AND INSTALLATION OF A CHASSIS CLEANING LINE IN THE PAINT SHOP (2000 – 2002)
Electrical Engineering and Installation of a Chassis Cleaning System capable of treating distinct vehicle models in the Paint Shop, factory in Barcelona (Spain)Electrical Design and complete installationPLC and Numeric Control programmingPLC and PC application design and database for editing and storage of model parametersTraining, start-up and production assistance
PROCESS AUTOMATION
UBS RETOOLING LINE 1 AND 2 (2005 – 2007)
Retooling of production lines for applying sealing paste UBS 1 and UBS 2, factory in Martorell (Spain)
Electrical Design and InstallationDesign, Dimensioning and Installation of network and communication busesPLC, Robots, Supervision PCs and Paste Dosage Systems programmingTraining, start-up and production assistance
PROCESS AUTOMATION
MANAGEMENT AND SUPERVISION SYSTEMS
PRODUCTION CONTROL SYSTEM (2000 – 2007)
Design, installation and start-up of a production control system for the factory in Martorell (Spain)
Design, installation of the control stations, interfaces, communication with the field PLCs and monitoringElectrical design and installation of remote production launch points.
PLC programming of the installationInstallation of Redundant systems for data safety.
Programming of Camera and Automatic Barcode Scanners
APPLICATION FOR EXTERNAL RELATIONS MANAGEMENT (2004)
Design and implementation of a multi-user application for the management of external incidences and their associated documentation for the company in its head office in St. Joan Despí (Spain)
Programming of a multi-user PC applicationDatabase adapted to the client requirements and report systemDocument management system for the storage and maintenance of the associated documentationStart-up and staff training
MANAGEMENT AND SUPERVISION SYSTEMS
WHEEL ALIGNEMENT MACHINES 1- 4 MODIFICATION(2000 – 2006)
VERIFICATION AND QUALITY CONTROL SYSTEMS
Modernization, adaptation to new models and start-up of 4 Wheel Alignement Machines in the factory in Barcelona (Spain)
Design and implementation of a customized PC applicationRestructure of the PLC program adding new functionalitiesHardware installation modernization: display elements, data acquisition systems and user interfacesTraining, start-up and production assistance
MODIFICATION OF WHEEL ALIGNEMENT MACHINES 1-4 IN PLANT 9 AND 1-4 IN PLANT 11 (1999– 2007)
Modernization, adaptation to new models and start-up of wheel alignement machines in the factory in Martorell (Spain)
Design and implementation of a PC application for work cycle controlPLC program restructuration for the adaptation to the new requirementsHardware installation modernization:
Display elements, data acquisition systems and user interfaces
Mechanical modifications for the new functionalities and adaptation to new modelsTraining, start-up and production assistanceQSSM network connection for quality control
VERIFICATION AND QUALITY CONTROL SYSTEMS
TRACING SYSTEM FOR SCREWING IN THE FINISH LINES IN PLANT 1 (2003 - 2006)
Design and Implementation of a Tracing System for the Screwing Data in the Finish Lines of the plant 1 in the factory in Martorell (Spain)Design and installation of all screwing stations: standard stations, GRC and Large-scale Repairs. Implementation of the tracing System for the screwing for the quality control in all stationsAnalysis, design and implementation of TraSys data management system for the generation of reports and statistics calculations, realized through a web interface
VERIFICATION AND QUALITY CONTROL SYSTEMS
TRACING SYSTEM FOR SCREWING OF IMPORTANT A AND B IN THE X-83 ASSEMBLY LINE (2005-2007)
Installation of a PokaYoke system for the tracing of the screwing data in the X-83 assembly line located in the factory in Barcelona (Spain)Electrical design and installation of a tracking system, using mobile data storage units in the vehicles and antennas in the screwing stationsDesign and implementation of a customized control application Programming of PCs and PLCs of the installationDatabase generation with the compiled results for quality controlTraining, start-up and production assistance
VERIFICATION AND QUALITY CONTROL SYSTEMS
TESTING SYSTEM FOR ELECTRICAL PARTS IN DOORS(1998 – 2005)
Design and implementation of a testing system for electrical parts in doors in the door assembly lines of plant 8 and 9 in the factory in Martorell (Spain)Electrical Design, Construction and Installation of the Testing Stations. Study of the electrical parts of doors in order to establish the quality parametersCAN, LIN and KWP2000 bus analysis. Developement of the complete communication interfaces for the Electronic Control Units of the doorsSystem connection to the SEAT network for the reporting of test results
VERIFICATION AND QUALITY CONTROL SYSTEMS
SPECIAL PROJECTS
CONTROL SYSTEM FOR THE PROTOTYPE CMM / SCEE AND CTM FOR ITER (2006 - 2007)
Design and fabrication of the electrical control system for the mechanics and hidraulics of the systems CMM / SCEE and CTM, located in DTP2, being under construction in Tampere (Finland), for the ITER fusion reactor Design and fabrication of CCS (control cabinet), cabling extension and IWC (field connection cabinet)Development and performance of the test procedure with client supervision
DEVELOPMENT OF A LASER WELDING SYSTEM FOR DIFFERENT TYPES OF POLYMERS (2007)
PLASWELD project financed by the EU under the VI MARCO program
Development of an automated welding system using a laserDevelopment of new polymer materials that absorve light in the near infrared range in order to weld chemically incompatible plastic materialsImplementation of a dosage system for quick and precise assembly
SPECIAL PROJECTS
SYSTEM OF PEOPLE PROTECTION FOR THE LIGHT LABORATORY OF THE ALBA SYNCROTRON (2007)
Design, Supply, Programming, Installation and Acceptance Tests for the System used for protection of the people for the Linac, the Booster Syncrotron and the Storage Ring in ALBA Syncrotron, being under construction in Cerdanyola del Vallès (Spain)Safety PLCs and SCADA programmingDesign and installation of the mechanical parts of the safety system and the monitoring systemPerformance of the protocol Test for acceptanceStart-up and assistance
SPECIAL PROJECTS
FUNCTIONAL ANALYSIS FOR THE AUTOMATED STORAGE SYSTEM OF T12 (2006-2007)
Analysis of the operation process, hardware and software, communications, data storage and data management. Generation of Technical Specifications for the modernization of the Automated Storage system of T12 located in the factory in Martorell (Spain)
Analysis of the automatic transport systems and the input / output areasPLCs program analysisCommunication analysis between all field elements, PLCs and PCsAnalysis of Data System structures
Database analysisGeneration of the specifications for future proposals of system modernization
SPECIAL PROJECTS
CONTACTArquímedes, 26
08918 Badalona
Spain
+34 93 460 99 40 +34 93 383 16 01
http://www.proconsystems.net