nk minda group corporate profile 2011
TRANSCRIPT
AS ON 1ST MAY 2011
CONTENT
Group OverviewMission, Vision and ValuesMilestonesManufacturing PlantsDomestic And International PresencePartnerships And AffiliationsDomain OverviewRevenue and Sales StructureDomestic and International Client BaseCapabilities (R&D/Manufacturing/Validation)Awards and RecognitionsOur TeamInitiatives - PATHSHALAStrength of Our GroupCorporate Social Responsibility
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Founded in 1958 by Late Sh. S. L. MindaAnnual turnover of Rs. 16250 mn ($ 361 mn) in 2010-11Headquartered at Manesar, Gurgaon, India26 plants spread across IndiaInnovative design solutionsNo. of Employees - 6600No. of Patents awarded - 43No. of Design registrations - 66Design centers in Taiwan and JapanJV’s with global technology leadersR & D spend – 3% of Annual TurnoverGreenfield Manufacturing Facilities – Indonesia & VietnamReceived ACMA Award for Manufacturing Excellence in 2010
GROUP OVERVIEW
Founded in 1958
Turn over Rs. 16250 mn
Plants26
Employees6600
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VISIONGroup to be Global Benchmark in QPCDSM by 2012-13 and pioneer in Technology by 2014-15
MISSIONTo continually enhance stakeholders’ value through global competitiveness while contributing to society
VALUES• Customer is Supreme• Live Quality • Encourage Creativity & Innovation to Drive People,
Process & Products • Respect for Individual• Respect for Work-Place Ethics
VISION MISSION VALUES
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GROUP MILESTONES
• Ammeter manufacturing starts • Foundation of MINDA Group
• Minda Group starts manufacturing Automotive Switches
• Automotive Lighting production commences
• Starts fabrication of Automotive Horns
• JV with Tokairika for manufacturing Automotive 4 Wheeler Switches and Heater Control Panels
1958
1960
1980
1993
1995
• Blow Molding Manufacturing2008
• Switch manufacturing in Pune starts
• Mfg. Plant in Indonesia opens
• TAA with KYORAKU• Battery Manufacturing
• JV with Roki Co. Ltd., Japan• JV with Kosei Aluminum Co.
Ltd., Japan• JV with affiliate group for
M J Casting Ltd.
• TRMN – seat belt Mfg.• JV with EMER spa Italy• Manufacturing plant in Vietnam
2010
2001
2004
2007
2009
1958 - 1999 2000 - 2010
Cutting Edge Growth In Last Decade 5 of 34
MANUFACTURING PLANTS
PTMA INDONESIA MINDA VIETNAM Co Ltd
MIL BATTERY DIVISION MAL HORN
PANTNAGAR
MIL BLOW MOLDING BANGALORE
MIL SWITCH PUNE
MIL LIGHTING PUNE
TRMN BANGALORE
METL (Alt. Fuel Systems)MANESAR
MIL SWITCH MANESAR
MAL HORN – MANESAR
MIL LIGHTING – MANESARMIL LIGHTING
SONEPATMINDARIKA MANESAR
MIL BLOW MOLDING BAWAL
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M J CASTINGBAWAL
GROWING DOMESTIC PRESENCE
NEW PROJECTS STARTED IN LAST ONE YEAR 7 of 34
USACalifornia ITALY
Turin
India Japan
VietnamVin Phuc
Chiyoda–ku Tokyo
Taiwan - Tainan
IndonesiaKarawang
Brazil
ChinaZhejiang
INTERNATIONAL PRESENCE
Sales office Manufacturing Design officeStrategic
sourcing office Feasibility
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NURTURED PARTNERSHIPS & AFFILIATIONS
1995• Automotive Switches• Heater Control Panels
2007• Outer Rear
View Mirrors
2008• New company-
TRMN• Seat Belts
2007• Engine rooms, Interior
& Exterior BlowMolding Componentsfor Toyota Innova
2009• For other OEMs
2011• Plant in Bawal• Blow Molding
products forOEMs in NCR
2010• Alternate Fuel Systems
2010 • Alloy Wheels for OEMs
2010• Air Filters
JV with Kosei Aluminum Co., Ltd. , Japan
TAA with Kyoraku Co., Ltd. , Japan
JV with Emer Spa, Italy
JV with Tokai Rika Co., Ltd. , Japan
JV with Roki Co., Ltd. , Japan
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DOMAIN OVERVIEW
To be realigned
Engine & Exhaust Alternate Fuel Systems
Air Filtration Systems
Alloy Wheels CNG
Cylinders
Body & StructureTool Room
(ASM)Automotive
Lighting
Interior, Controls
& Safety
Switch 4W/HVAC
Wheel Covers Seat BeltsCigar
LightersBlow Molding
Electrical & Electronics
Switch 2W/HBA
General Casting
Sensor , Body Electronics
HLLM, Relay, Actuators
Chassis & Motor Systems
Group Exports
Automotive Horns
New ProjectsNew Product Line in
Chassis & Transmission
Battery DivisionAutomotive
Batteries
CleanTech & Institutional
Business
Non-Automotive LED Lighting
Solar, Renewable
Energy
Services CDM, Post Sales Support, RECs
Accelerator Pedal
Assembly
SRCAutomatic
Gear Shifter
Institutional Business Defence, Aerospace,
Railways, Infrastructure
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ENGINE & EXHAUST
Engine & Exhaust
Body & Structure
Interior, Controls & Safety
Electrical & Electronics
Chassis & Motor Systems
DOMAIN
Alloy Wheels
Kosei Minda Aluminum Company Ltd.
Roki Minda Co. Pvt. Ltd.
Air Filtration Systems
Battery Division
Minda Emer Technologies Limited
Alternate Fuel Systems
Clean Tech & Institutional Business
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Automotive Lighting (2W)
MIL - Lighting Division
BODY & STRUCTURE
Engine & Exhaust
Body & Structure
Interior, Controls & Safety
Chassis & Motor Systems
Battery Division
Clean Tech & Institutional Business
DOMAIN
Automotive Lighting (4W)
Accelerator Pedal Assembly
MIL – Accelerator Pedal Assembly Division
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Electrical & Electronics
Switch 4W/HVAC
Mindarika Pvt. Ltd
Cigar Lighters / SRC Wheel Covers
Tokairika Minda India Pvt. Ltd.
MIL -Blow Molding Div.
Seat Belts And Automatic Gear Shifter
Blow Molding
INTERIOR, CONTROLS & SAFETY
Engine & Exhaust
Body & Structure
Interior, Controls & Safety
Chassis & Motor Systems
Battery Division
Clean Tech & Institutional Business
DOMAIN
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Electrical & Electronics
MIL - Switch Division
Sensors , Actuators and Controllers
MIL - Electronic Division M J Casting Ltd
Switch 2W/3W/Offroad/Handle bar
assemblies
General Casting
ELECTRICAL
Engine & Exhaust
Body & Structure
Interior, Controls & Safety
Electrical & Electronics
Chassis & Motor Systems
Battery Division
Clean Tech & Institutional Business
DOMAIN
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BATTERY DIVISION
Engine & Exhaust
Body & Structure
Interior, Controls & Safety
Chassis & Motor Systems
Battery Division
MIL - Battery Division
Automotive Batteries
Clean Tech & Institutional Business
DOMAIN
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Electrical & Electronics
Minda Acoustics Ltd.
Chassis & Motor Systems
Engine & Exhaust
Body & Structure
Interior, Controls & Safety
Electrical
Chassis & Motor Systems
Battery Division
Clean Tech & Institutional Business
DOMAIN
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No. of Plants – 3 (Mnsr, Pantnagar)
Capacity (Million Pcs)
Installed Used Spare
Disc 20 17 3
Trumpet 5 3 2
Minda NexGen Tech Ltd. – Company Setup In Dec, 2010
PROJECT NAME SUB PROJECTS
Energy Efficiency • LED Solar Lanterns• LED Street Lights• LED Home Lighting Systems
Solar, Renewable Energy(In Progress)
• Grid Connected Power Generation• Off Grid Power Generation• Rural Electrification Using
Combinations of Solar/ Wind/Biomass
• Available from 7.2 to 24W (Solar) • Available from 30 to 120W (Non Solar)
• Power 2.5 / 3.0 Watts• Battery 6V/4.5Ah
CLEANTECH & INSTITUTIONAL BUSINESS
LED SOLAR LANTERNS
LED STREET LIGHTS –Solar / Non Solar
Engine & Exhaust
Body & Structure
Interior, Controls & Safety
Chassis & Motor Systems
Battery Division
Clean Tech & Institutional Business
DOMAIN
Services (In Progress)
• Installation and Commissioning• After Sales Service• CDM (Carbon Trading), RECs
(Renewable Energy Certificates)
Institutional Business(Under Consideration)
• Defence and Aerospace• Railways• Infrastructure
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PRODUCT
Electrical & Electronics
INCREASING REVENUES
SALES IN USD MILLIONRS. MILLION
ACTUALS PROJECTIONS
$ 1858311
$ 2089339
$ 23610652
$ 291 13130
$ 46120750
$ 73833200
$ 580 26100
$ 68931000
$ 36116250
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SALES STRUCTURE
PRODUCT LINE MARKET
Aftermarket 9%
AFTERMARKET
100
186
145
96
NUMBER OF BUSINESS PARTNERS – 522
Geographical Distribution of Dealers
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CLIENT BASE - DOMESTIC
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CLIENT BASE - INTERNATIONAL
• Malaysia• Indonesia• Philippines• Thailand• Spain
• Indonesia• Thailand• Malaysia• MBK France• YMES, Spain
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RESEARCH & DESIGN CAPABILITIES
MINDA R&D VISION• Group to be a Benchmark in QPCDSM and a Pioneer in Technology• To Design & develop World Class Products adding value to Customer
CONCEPTS & SKETCHINGVIRTUAL VALIDATION
l Optical l Thermal l Structural l Process
WHAT’S NEW AT MINDAPatents 43Design Registrations 66
DESIGN & DEVELOPMENT PROCESS• Benchmarking with World’s Best• Patent Study for Infringement• Conceptualization & Sketching• Virtual Prototypes and Validation• Strong DFMEA based approach• Strong Validation with self designed
Testing• Field Trials
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RESEARCH & DESIGN CAPABILITIES
SENSORS, ACTUATORS AND CONTROLLERSl Sealed Design l Quick & Precise Response l Non Contact Type
SENSORS – 4WSENSORS – 2W
Development
ACTUATORS and CONTROLLERS
BCM -4W
APPS
BCM-2W
HLLM
Ready/Production23 of 34
IN-HOUSE MANUFACTURING CAPABILITIES
ASSEMBLY SHOP FACILITY
INJECTION MOLDING MACHINES CAPACITY 35T – 1100T HARD COATING FACILITIES
BMC & BEZEL METALIZINGSEALING FACILITIES
MULTICOLOR INJECTION
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IN-HOUSE MANUFACTURING CAPABILITIES
DIE CASTING CAPACITY 150T – 250T
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DIE CASTING (ZITAI)CAPACITY 560T – 900T
All Hydraulic with Electric Control
CENTER MELTING FURNACE (ZPF-THERM)
CAPACITY1 T MELT/2.5 T HOLD
VERTICAL MACHINING CENTER FANUC VMC T14
NOS. 10
SURFACE FINISHING FETTLING
SHOT BLASTING/BUFFING CAPACITY – 20000 PCS/DAY
PRODUCT VALIDATION
Photometric Testing
Accelerated Corrosive
Environment Testing
Feeling Checking Test
Temperature –High & Low
Testing
ACOUSTIC TUNNEL & SPECTRUM ANALYZER
VIBRATION TEST RIG
ENDURANCE TESTS HIGH VOLTAGE INSULATION TEST
ILLUMINATION TEST SALT SPRAY
FATIGUE TEST CHAMBER ENVIRONMENT TESTING
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QUALITY FOCUS, AWARDS AND RECOGNITIONS
AWARDS - 2010• MRPL Manesar received ACMA Gold Award for Manufacturing Excellence • BAL TPM EXCELLENCE AWARD to Minda Switch Pune Plant• MINDA Acoustic received “ Outstanding Performance Award - 2010“ from
Mahindra – Automotive & Farm Equipment Sectors• MIL Blow Molding received “Best Localization Award” from Toyota Kirloskar
Motor, Bangalore• MRPL Manesar received Gold Trophy in Good Green Governance Award• MRPL Manesar Received Gold Award from Quality Circle Forum - Delhi
Chapter• MRPL Manesar received Energy Conservation Award from Government of
India• “Grand Development Award 2010-11” to MIL – Switch Div. from HMSI• TAFE has awarded Minda-Lighting Sonepat as a “SELF CERTIFIED SUPPLIER”
QUALITY CERTIFICATIONSAll Group Companies are ISO/TS16949 : 2002. We also have additional certifications : FORD Q1, ISO 14001 : 2004, OHSAS 18001:1999, ISO 17025 : 2005.
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OUR TEAM
-Individual functional skill needs have been identified & skill chart have been prepared for each employee
-‘Career Development Plan’ has been prepared in consultation with employee (senior staff)
-Revitalize the small group activities i.e. QCC, Kaizens, CFT & TPS
-Focus on values dissemination-Focus on TQM activities-Function related trainings
-Employees from senior staff have been identified for leadership skill development
-Employee development needs identified through systematic approach & HR Initiatives for improvement
-Focused approach on competency development of the concerned level
Skill
Career
Training
Leadership
Development
Planning & Progress
DRIVING FORCES
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OTHERS30%
ICWA/CA/CS3%MBA
10%
SKILL SETTECHNICAL STAFF57%
INITIATIVES
Business Excellence
Quality Circles
Kaizen
5- S Principles
TPM
DWM
SAP Deployment
-“BEST” (Business Excellence Through Simple Techniques) The program targets people & process development
-Fifty Quality Circles are actively involved In various improvement projects. Inter-Unit Quality Circle competitions are held quarterly
-Involvement in Kaizen activities at all levels in the organization. Unit and Group level awards are given to best Kaizen activities
-Emphasis on Clearing up, Organizing, Cleaning, Standardization Discipline
-Ensures Best Quality, Lowest Cost, Shortest Lead time, High Safety and Morale
-Daily work Management tool kit is used to enhance time management, efficiency and effectiveness on daily basis
-SAP deployment across all divisions in 2009/2010 in line with TS16949 and Minda System Manual
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PATHSHALA - THE TRAINING FORCE BEHIND MINDA
N K MINDA Group started PATHSHALA in 2009 to impart functional, behavioral and values training
to new and existing employees
SKILL TRAINING/S IN PROGRESS
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Wide Product Range
Positive Approach to New Business & Exports
Joint Ventures With World Leaders
Marketing Network all over India & World
Presence in all Segments 4w (PV&CV), 3w, 2w, Off-road
Professional Management
Very Good Image among Customers
Strong Relation with Government Authorities
Fully Integrated Product Development & Manufacturing
Manufacturing Facilities in proximity to Customers – North, South
and West
Strong Aftermarket Presence
Strong Financials
STRENGTHS OF OUR GROUP
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MINDA BAL GRAM – A HOME FOR UNDER PRIVILEGED CHILDREN• Minda Bal Gram provides long-term and sustained wholesome care to children in need• Aim is to provide Food, Shelter and Medical facilities to under privileged children
MINDA SCHOOLS - PROVIDING HOLISTIC EDUCATION TO CHILDREN• MINDA VIDYA NIKETAN – A Primary School• MOGA DEVI MINDA Memorial School
CORPORATE SOCIAL RESPONSIBILITY
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Active Involvement with other Social Organizations
RECENT INITIATIVES
• At the Gopashtmi Festival in November 2010, over200 units of blood were donated to the Red-Cross
• At the MDMMS school, two new sections, class 6and 7 have started functioning, with 500 studentsin 7th standard, 100 students in Minda Balgram and400 students in Computer Centre and VocationalCourses
• Tying up with National Institute of Open Schooling(NIOS) for imparting Vocational Training to youngstudents and women to make them employableand give them lifelong source of earnings
Maharaja AgrasenCharitable Trust
Jan Kalyan
Charitable Trust
Nishkam Sewa
Trust
Ekal Vidyalaya
Hari Bharti
Dharmarth Eye
Chikitsalaya
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CORPORATE SOCIAL RESPONSIBILITY
Thank You
Corporate Office Address
Minda Industries Ltd., Village Nawada Fatehpur, P.O. Sikanderpur Badda,
Manesar, Distt., Gurgaon – 122004, Haryana , India.
Website: www.mindagroup.com, For further details contact at: [email protected] of 34