mit iiot siemens digital factory

Unrestricted © Siemens AG 2014. All rights reserved.

The Digital Factory – Enabling a Holistic Approach to AutomationMIT Industrial IoT Workshop – October 7, 2014

Rick Dries, Director of Engineering Support, Digital Factory Division, Siemens USA

© Siemens AG 2014. All rights reserved.

Challenges: Manufacturing is changing faster than ever before

Industry Software should help to solve manufacturing challenges

Increasingcompetitiveness

Enhance flexibility

• Shorter innovation cycles• More complex products• Larger data volumes

• Individualized mass production• Volatile markets• High productivity

• Energy and resource efficiency are decisive competitive factors

Increase efficiency1 Shorten time-to-market2 3


Growing business process complexity is impacting automation systems

Series1S5

CPU1001987

S7CPU1518

2013

S7CPU319

2010

S5CPU945

1993

0,03

16,384

2,0000,25

On Board Memory (OBM) SIMATIC controller

MbyteSeries1

TIA PortalV122013

TIA PortalV112011

Step7 ProfClassic

2010

TIA PortalV132014

(current status)

~ 7’

~ 55’50’

31’

Code volume SIMATIC Engineering Software

Lines of Code

Software content of automation solutions is continuously rising


Complexity is driving up engineering costs

time

Hou

rly ra

tes

/ Eng

inee

ring

hour

s / T

otal

eng

inee

ring

cost

Hourly rate of engineers

Total engineering costEngineering hours per project


TIA Portal – Mitigating the fast growing cost of automation engineering

time

Hou

rly ra

tes

/ Eng

inee

ring

hour

s /

Tot

al e

ngin

eerin

g co

st Hourly rate of engineers

Total engineering costEngineering hours per project

time

TIA PortalOne engineering tool for all automation engineering tasks

Tota

l eng

inee

ring

cost


Automotive manufacturers reach the next level of production with industry software

Electrical and mechanical turnkey solution in BMW assembly factory

Reference: BMWIntegrated industry software optimizes production at BMW

• PLM software, MES and TIA Portal• All BMW cars can be produced on one manufacturing line • Ergonomic adjustments to production plant and high safety standards • 99%+ availability – helping assembly

plant to avoid bottlenecks: Low downtimes, High quality• BMW sees the greatest potential cost savings in engineering• TIA Portal concepts delivers this savings through:

• Fewer interfaces• A common database• Less errors through consistent system support

• TIA Portal creates the conditions for reducing engineering costs by creating more effective and automated engineering; contributing significantly to cost reduction in time and quality.


A holistic automation approach must include the entire value chain

1 Product design

2 Production planning

3 Production engineering4 Production execution

5 Services

12

3 4 5

Increasing productivity and efficiency in the individual process steps


Siemens Digital Enterprise Platform

Best in class digital representation of the physical world.

TIATotally Integrated Automation

PLMProduct Lifecycle Management

Productionplanning

Productionengineering

Productionexecution

Product design

Digital WorldProduct design and virtual production

Physical WorldReal production


The 3 core aspects

Production Network1

Flexible supply chains with cross-company just-in-time decisions

Product and Production Design2

Reducing time to market by the integration of both processes

Cyber-Physical Systems3

Flexible production based on modular, autonomous production units

Cyber-physical systems


Production chain Production networkMore flexible and dynamic production

…. based on just-in-time decisions

From static production chains to flexible network

Long-term and static relations

More dynamic relations

Seamless Integration of PLM, ERP, MES and Automation Dynamic decisions regarding supply of dedicated resources, vendor parts, logistic services and

production sites

Solution: Optimized production with Manufacturing Operations Management


The 3 core aspects

Production Network1








From serial to parallel processes

Common data model with consistent data flows

PLM-Team collaboration and roundtrip engineering

Faster from idea to production…

Solution: Integrated Workflow from Product Design to Production

….based on integration of product- and production design

Serial Process Parallel Process

Local optimization

Integratedoptimization

time time


The 3 core aspects

Production Network1








Static Production Flexible ProductionIncreasing flexibility ofproduction…

…. based on modular production units

From static to flexible production

Pre-defined production process

Self optimizing and autonomous

Solution: Use of Cyber-Physical Systems

Increase flexibility and reduce complexityCPS

Intelligent, autonomous and self configuration/optimizing Communicative and collaborative Context aware

Unrestricted © Siemens AG 2014. All rights reserved.

The Digital Factory – Enabling a Holistic Approach to AutomationMIT Industrial IoT Workshop – October 7, 2014

Rick Dries, Director of Engineering Support, Digital Factory Division, Siemens USA

mit iiot siemens digital factory

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