Download - Mit Iiot Siemens Digital Factory
Unrestricted © Siemens AG 2014. All rights reserved.
The Digital Factory – Enabling a Holistic Approach to AutomationMIT Industrial IoT Workshop – October 7, 2014
Rick Dries, Director of Engineering Support, Digital Factory Division, Siemens USA
© Siemens AG 2014. All rights reserved.
Challenges: Manufacturing is changing faster than ever before
Industry Software should help to solve manufacturing challenges
Increasingcompetitiveness
Enhance flexibility
• Shorter innovation cycles• More complex products• Larger data volumes
• Individualized mass production• Volatile markets• High productivity
• Energy and resource efficiency are decisive competitive factors
Increase efficiency1 Shorten time-to-market2 3
© Siemens AG 2014. All rights reserved.
Growing business process complexity is impacting automation systems
Series1S5
CPU1001987
S7CPU1518
2013
S7CPU319
2010
S5CPU945
1993
0,03
16,384
2,0000,25
On Board Memory (OBM) SIMATIC controller
MbyteSeries1
TIA PortalV122013
TIA PortalV112011
Step7 ProfClassic
2010
TIA PortalV132014
(current status)
~ 7’
~ 55’50’
31’
Code volume SIMATIC Engineering Software
Lines of Code
Software content of automation solutions is continuously rising
Page 3
© Siemens AG 2014. All rights reserved.
Complexity is driving up engineering costs
time
Hou
rly ra
tes
/ Eng
inee
ring
hour
s / T
otal
eng
inee
ring
cost
Hourly rate of engineers
Total engineering costEngineering hours per project
Page 4
© Siemens AG 2014. All rights reserved.
TIA Portal – Mitigating the fast growing cost of automation engineering
Page 5
time
Hou
rly ra
tes
/ Eng
inee
ring
hour
s /
Tot
al e
ngin
eerin
g co
st Hourly rate of engineers
Total engineering costEngineering hours per project
time
TIA PortalOne engineering tool for all automation engineering tasks
Tota
l eng
inee
ring
cost
© Siemens AG 2014. All rights reserved.
Automotive manufacturers reach the next level of production with industry software
Electrical and mechanical turnkey solution in BMW assembly factory
Reference: BMWIntegrated industry software optimizes production at BMW
• PLM software, MES and TIA Portal• All BMW cars can be produced on one manufacturing line • Ergonomic adjustments to production plant and high safety standards • 99%+ availability – helping assembly
plant to avoid bottlenecks: Low downtimes, High quality• BMW sees the greatest potential cost savings in engineering• TIA Portal concepts delivers this savings through:
• Fewer interfaces• A common database• Less errors through consistent system support
• TIA Portal creates the conditions for reducing engineering costs by creating more effective and automated engineering; contributing significantly to cost reduction in time and quality.
© Siemens AG 2014. All rights reserved.
A holistic automation approach must include the entire value chain
1 Product design
2 Production planning
3 Production engineering4 Production execution
5 Services
12
3 4 5
Increasing productivity and efficiency in the individual process steps
© Siemens AG 2014. All rights reserved.
Siemens Digital Enterprise Platform
Best in class digital representation of the physical world.
TIATotally Integrated Automation
PLMProduct Lifecycle Management
Productionplanning
Productionengineering
Productionexecution
Product design
Digital WorldProduct design and virtual production
Physical WorldReal production
Page 8
© Siemens AG 2014. All rights reserved.
The 3 core aspects
Production Network1
Flexible supply chains with cross-company just-in-time decisions
Product and Production Design2
Reducing time to market by the integration of both processes
Cyber-Physical Systems3
Flexible production based on modular, autonomous production units
Cyber-physical systems
© Siemens AG 2014. All rights reserved.
Production chain Production networkMore flexible and dynamic production
…. based on just-in-time decisions
From static production chains to flexible network
Long-term and static relations
More dynamic relations
Seamless Integration of PLM, ERP, MES and Automation Dynamic decisions regarding supply of dedicated resources, vendor parts, logistic services and
production sites
Solution: Optimized production with Manufacturing Operations Management
© Siemens AG 2014. All rights reserved.
The 3 core aspects
Production Network1
Flexible supply chains with cross-company just-in-time decisions
Product and Production Design2
Reducing time to market by the integration of both processes
Cyber-Physical Systems3
Flexible production based on modular, autonomous production units
Cyber-physical systems
© Siemens AG 2014. All rights reserved.
From serial to parallel processes
Common data model with consistent data flows
PLM-Team collaboration and roundtrip engineering
Faster from idea to production…
Solution: Integrated Workflow from Product Design to Production
….based on integration of product- and production design
Serial Process Parallel Process
Local optimization
Integratedoptimization
time time
© Siemens AG 2014. All rights reserved.
The 3 core aspects
Production Network1
Flexible supply chains with cross-company just-in-time decisions
Product and Production Design2
Reducing time to market by the integration of both processes
Cyber-Physical Systems3
Flexible production based on modular, autonomous production units
Cyber-physical systems
© Siemens AG 2014. All rights reserved.
Static Production Flexible ProductionIncreasing flexibility ofproduction…
…. based on modular production units
From static to flexible production
Pre-defined production process
Self optimizing and autonomous
Solution: Use of Cyber-Physical Systems
Increase flexibility and reduce complexityCPS
Intelligent, autonomous and self configuration/optimizing Communicative and collaborative Context aware
Unrestricted © Siemens AG 2014. All rights reserved.
The Digital Factory – Enabling a Holistic Approach to AutomationMIT Industrial IoT Workshop – October 7, 2014
Rick Dries, Director of Engineering Support, Digital Factory Division, Siemens USA