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Unrestricted / © Siemens AG 2016. All Rights Reserved. Digital Factory

Digitalization to enable the Futureof Manufacturing

Siemens Ltd Taiwan – Digital Factory / Tino Hildebrand

2016


• Digitalization in Manufacturing

• The Role of Digitalization

Digitalization to enable the Future of ManufacturingRealizing Industrie 4.0

• Conclusion

2016


Studies emphasize the manufacturing transformation

Trend to individualized massproduction requires extendedcommunication technologiesalong the value chain

»«

The shift towards networkedproduction is just beginning

» «Digital manufacturing is expected tochange the face of today’s industrystructures and value chains

»«

2016

Unrestricted / © Siemens AG 2016 All Rights Reserved. Digital Factory

The Internet is revolutionizing the business world andcreates major challenges for manufacturing companies

The Internet isrevolutionizing thebusiness world and

creating majorchallenges formanufacturing

companies.

Transparency

Comparability

Decentralization

Increased focus oncompetitiveness

2016


Increased productivityenhances competitiveness

Challenges for the industry are growing worldwideProductivity as the main lever for enhancedCompetitiveness

• Shorter innovationcycles

• More complex products• Larger data volumes

• Individualized massproduction

• Volatile markets• High productivity

• Energy and resourceefficiency are decisivefactors ofcompetitiveness

Increase efficiency Enhance flexibilityShortentime-to-market

Smart Manufacturing to elaborate key lever for productivity gains

Efficient Planning&EngineeringTools and Operations

Integrated Processes over thecomplete Lifecycle

Flexible Production ProcessesEfficient Modernization

2016


USA„Manufacturing Resurgence“• Stronger support for

manufacturing and skillstraining (UI Labs)

• Formation of a "NationalNetwork for ManufacturingInnovation"

ChinaHigher product quality by use ofhigh-end technology• Developing from „Made in

China“ to „Create in China“• Investment in software and

automation• Increased energy efficiency

GermanyMaintain leading industrialposition• Sustainable investment

in innovative strength• Maintain high share of GDP

contributed by manufacturing• Industrie 4.0 as new guiding

principle

In economies around the world, industry is againseen as a motor of growth and stability

2016


Machines and productsexchange information andinstructionsin real time

Product development, productionand services communicate throughsoftware and networks

Autonomous control andoptimization

Industrie 4.0 requirements to be supported byDigitalization to drive towards the Future ofManufacturing

2016


From vision to realityDigitalization to Enable the Future of Manufacturing

Local automationtechnology

Yesterday Today

Communication-based automation

Tomorrow

Optimization of theentire productionprocess withinnovative softwaresystems

Thereafter

Organization andoptimizing of theproduction throughcyber-physicalsystems (CPS)

Automation Communication Digitalization Smart Factory

2016


Efficient interoperability of all systems &components to ensure value add by Digitalization

rol

Manufacturing Execution System

Totally Integrated Automation Portal

SCADA System Energy Management

Controller HMI IPC Communication Motion Control CNC

Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls

Added value in all automation tasks

IndustrialSecurity

IndustrialCommunication

SafetyIntegrated

Industrial DataManagement

IntegratedEngineering

Management

Operations

Field

Control Engineering Framework

Management

Operations

Field

Control

Product Lifecycle Management and Enterprise Resource Planning

Product design Product data management Production planning ERP

2016 Digital Factory

Unrestricted © Siemens AG 2016. All rights reserved.




• Conclusion

2016 Digital Factory


Drivers for the future of manufacturing

Industrial integration

Industrial Automationsoftware and hardware

Resource efficiency

1 2 3 4 5

2016


Design and virtualproduction

Real production

Real and virtual worlds are converging thanksto innovative software and powerful hardware

TIATotallyIntegratedAutomation

PLMProductLifecycleManagement

Productionplanning

Productionengineering

Productionexecution

Productdesign

2016


Integrate Functional and Enterprise Process Levels

rol

Manufacturing Execution System

Totally Integrated Automation Portal

SCADA System Energy Management

Controller HMI IPC Communication Motion Control CNC

Power Supply Industrial Identification Distributed I/O Drive Systems Industrial Controls

Added value in all automation tasks

IndustrialSecurity


SafetyIntegrated

Industrial DataManagement

IntegratedEngineering

Management

Operations

Field

Control Engineering Framework

Management

Operations

Field

Control

Product Lifecycle Management and Enterprise Resource Planning

Product design Product data management Production planning ERP

Func

tiona

lInt

egra

tion

Enterprise Process Integration

2016 Industry Sector


Digitalization in Factory AutomationContinuously optimize and extend the productivity

TimeStart of production

Horizontalintegration onmachine level

“M2M”

Robotics &Handling

ConditionMonitoring

Energymanagement

IT levelMES

AutomationMachine level

Connection to PLM / MES toolsProductivity

Integration in automation

2016


Global standardsOffering a maximum of interoperability

Field Level

Perfect interoperability across all automation levels through openness andstandards

Management Level

Operator Level

Control Level

Standards

Openness

Inter-operability

Inter-operability

Inter-operability

Sensors Actors

PLC HMI

SCADA

MESERP

Third-partyequipment

2016


Industrial CommunicationReal-time performance and open Ethernetcommunication in one system

PROFINET – communication from field to management level

Horizontalintegration onmachine level

Full TCP/IP inparallel toreal-time

IndustrialStandardse.g. OPC,

Safety, EnergyManagement

Maintenanceand service

IT level

TIAMachine level

M2M

QualityData

Motion

EnergyData

BoM

DiagnosticData

RemoteService

2016


Industrial Data Management to enable newtechnologies and approached for manufacturing

2016


Enhanced strategies to mitigate security risks

2016





• Conclusion

2016


Digitalization in Factory AutomationEfficient Engineering and Vertical Integration

Communication and IdentificationVertical integration in

Production Execution &Services

Horizontal integration of production planning and production engineering

Product Design Virtual and realCommissioning

Production Planning Integrated AutomationEngineering

2016


Digital and Integrated Planning and EngineeringPlatforms as the basis for future manufacturingconcepts

Integrated Automation

IndustrialData Management

IndustrialSecurity

SafetyIntegrated


Integrated Engineering

PlantCloud ServicesPLM Software

Consistent datamanagement

Global standards

Uniforminterfaces forhardware andsoftware

Requirements

https://intranet.industry.siemens.com/mpm-sim/search/downloader?objectId=8a4c16b8d9c64ad68846d878ddde5f10

2016


The Future of Manufacturing on the way to realityProposals for execution

Request supplier’s full support in terms of know-how, consulting, resourcesand technology – team up!

Definition of targeted optimizationsDefinition of targeted optimizations

Evaluation of current operationsEvaluation of current operations

Elaboration of focus areasElaboration of focus areas

Defining SW & Automation StructureDefining SW & Automation Structure

Implementation and OptimizationImplementation and Optimization

2016


Thank you for your attention!

Tino Hildebrand

Digital Factory

Process Industries and Drives

Siemens Ltd. Taiwan

Phone: +886 (2) 7747-8618

Cellular: +886 960-548-618

E-Mail:[email protected]

DF/ PD Taiwan

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