siemens electric machines s.r.o. factory drásov
TRANSCRIPT
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 1 PD LD AP MG MF-DSV S
Siemens Electric Machines s.r.o. Factory Drásov
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 2 PD LD AP MG MF-DSV S
We PD LD manufacture at 26 production sites around the world close to our customers
Jundiai
AlpharettaNorwood
Shanghai
Tianjin
NashikKalwa
Bogotá
YizhengNew Kensington
Guadalajara
Changzhi
Brazil
China
India
Columbia
Mexico
USA
St. Petersburg
SibiuSubotica
DrasovMohelniceFrenstat
Russia
Serbia
RomaniaCzech Republic
SpainCornella
Austria
Germany
Krefeld
Vienna
Berlin
Bad Neustadt
RuhstorfNuremburg, Erlangen
Motors and/or generators
Converters
Motors and/or generators/converters
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 3 PD LD AP MG MF-DSV S
Siemens Electric Machines Drasov
Synchronous Generators: up to 25 MVA Motors: up to 20 MW Components: for Siemens GERFounded: 1913Employees: appr. 700Manufacturing Area: 18,000 m²Office Area 3,000 m²
Laminations
Feeder factory for components
Complete Stators(1LA4, 1RA4, H-modyn)
Excitermachines
Synchronous Generators
Motors A-ModynSlip Ring ARK
Generators / Motors
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 4 PD LD AP MG MF-DSV S
History of Siemens Electric Machines Drasov
1913 Established as a factory for brickmachines 1994 Purchased by SIEMENS
1918Beginning of the cooperation withBROWN BOVERI COMPANY –repairing electric motors
1996 Beginning of the production of synchronous generators
1923Start and continuous increase in production of induction motors forBBC
2001 Establishment of SEM Drásov Siemens Electric Machines s.r.o.
1947 Nationalization of the plant 2006„Platform A“ motors launched onto market
1950 Incorporating into MEZ-association 2007„Platform G“ for turbo generatorslaunched onto market
1990 Independent plant from the ZSE-corporation 2010 R&D of a platform 1DB, 1DC generators
and vertical A-modyn
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 5 PD LD AP MG MF-DSV S
Integrated management system in DrasovCurrent state
Integrated, fully functional, certified and continuously improved QM and EM Systems
Certification on the welding in the welding shop, recognized by inspection companies such as DNV, LR, GL, ABS, CCS and BV
Modern technologies on most workplaces
Access to Siemens AG know-how and almost identical processes, Methods & Tools, Software, Internal Audits, Milestones, Quality Gates
Qualified and skilled personnel
Continuous increase in supplier performance
Certificates
Certificates
New machines and technologies in the winding hall, punching shop and other plants
LD Know How released
Good Internal and External audit results
Selection and evaluation of suppliers
Evidence
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 6 PD LD AP MG MF-DSV S
Integrated management system in DrasovHistory
1998 Certificate according to ISO 9001
2001 Certificate according to EN ISO 729-2
2001 Certificate according to ISO 9001:2000
2006 Certificate according to ISO 14001
2007 Certification according to KTA 1401
2007 Certification according ISO 3834-2:2005
2008 Beginning of implementation of a new system acc.to OHSAS 18001
2010 Nuclear safety IAEA 50-C-Q
2010 PTB – ATEX Q009-3 for explosive atmospheres - components
2011 New certificate according to SN EN 15085 – 2 and D VD 95/52
2011 November - Certification in accordance with OHSAS 18001
2012 Certification for Russian Railways (GOST standards)
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 7 PD LD AP MG MF-DSV S
Integrated management system in DrasovCertificates
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 8 PD LD AP MG MF-DSV S
Integrated management system in DrasovCertificates
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 9 PD LD AP MG MF-DSV S
Core capabilities of SEM DrasovService & Support
Role of Customer Support is to significantly supports customers satisfactionin after sales activities and to secure continuous operation of equipmentthroughout of the entire lifetime – Life Cycle Management
Service solutions for product entire lifetime
Sales release ObsoleteOperation Phase out
Delivery Support Replacement
Spare PartsRepairsMaintenance & Field ServicesTechnical supportRetrofits
Troubles:Lack of spare partsReduced possibility of repairs – old technologies
Solution:Modern Retrofits
Spare partsInstallation & CommissioningTrainingTechnical ConsultationMaintenance Contract
Spare partsTraining RepairsMaintenance & Field ServicesWarranty extensions
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 10 PD LD AP MG MF-DSV S
Core capabilities of SEM DrasovService & Support
Training & schooling
1- 5 day long courses focusing on:
• machine functionality
• adjustment of equipment
• maintenance processes
• spare part exchange methods
Schooling courses may be adapted to specific requirements
Including theoretical part and practical shows.
Schooling of personals for operation & maintenance
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 11 PD LD AP MG MF-DSV S
Throughout our global network we can offer an excellent service to our customer
1. LD: Own Repair CenterDrives RepairMotors Repair
2. LD: Factory Repair CenterDrives RepairMotors Repair
3. LD: Third Parties Repair CenterDrives RepairMotors Repair
4. More than 1.300 Service Experts located around the globe
Perth
Hotline USA Hotline Germany Hotline China
24/7 Availability24/7 Availability24/7 Availability 24/7 Availability
Global Support
I CS service network availability
26 Siemens LD factories in 14 countries
244 certified repairshops for LD in 45 countries
812 field service engineers for LD
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 12 PD LD AP MG MF-DSV S
ApplicationSynchronous generators
1DU 1DK 1DC & 1DB 1FC2
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 13 PD LD AP MG MF-DSV S
Main application opportunities
Oil & Gas
Marine
Industry
Energy
Industrial generators 1-25MVA
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 14 PD LD AP MG MF-DSV S
High voltage portfolioPower output structure
0MVA
5MVA
10MVA
15MVA
20MVA
25MVA
4 pole -50Hz
6 pole -50Hz
8 pole -50Hz
10 pole -50Hz
12 pole -50Hz
1DU1DK1DC1DB
50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz
4 pole 6 pole 8 pole 10 pole 12 pole
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 15 PD LD AP MG MF-DSV S
Low voltage portfolioPower output structure
0MVA
5MVA
10MVA
15MVA
20MVA
25MVA
4 pole -50Hz
6 pole -50Hz
8 pole -50Hz
10 pole -50Hz
12 pole -50Hz
1DC1DB
50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz
4 pole 6 pole 8 pole 10 pole 12 pole
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 16 PD LD AP MG MF-DSV S
SIGENTICS LV1FC series
1FC series
Frame size SH280 – SH710
Efficiency up to 97%
Voltage 400V – 3 300V
Protection IP 23 / IP 44
Isulation class 155 (F); 180 (H)
Cooling IC 01 / IC 11
Output range
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 17 PD LD AP MG MF-DSV S
SIGENTICS HV & LV1DC series
0
2
4
6
8
10
4 pole 6 pole 8 pole 10 pole 12 pole
Output range
50 Hz60 Hz
1DC series
Frame size SH400 – SH800
Efficiency up to 97%
Voltage 400V – 13 800V
Certificates CE, DNV, ABS, LRS, BV, GL,
Protection IP 23 / IP 44 / IP54 / IP55
Isulation class 155 (F)
Cooling IC 01 / IC 31 / IC 81W
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 18 PD LD AP MG MF-DSV S
SIGENTICS HV & LV1DB series
0
2
4
6
8
10
4 pole 6 pole 8 pole 10 pole 12 pole
Output range
50 Hz60 Hz
1DB series
Frame size SH400 – SH710
Efficiency up to 95%
Voltage 400V – 11 000V
Certificates CE, DNV, ABS, LRS, BV, GL,
Protection IP 23 / IP 44 / IP54 / IP55
Isulation class 155 (F)
Cooling IC 01 / IC 31 / IC 81W
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 19 PD LD AP MG MF-DSV S
SIGENTICS HV1DK series
0
5
10
15
20
25
4 pole 6 pole 8 pole 10 pole 12 pole
Output range
50 Hz60 Hz
1DK series
Frame size SH900 – SH1120
Efficiency up to 98%
Voltage 400V – 15 000V
Certificates CE, DNV, ABS, LRS, BV, GL,
Protection IP 23 / IP 44 / IP54 / IP55
Isulation class 155 (F)
Cooling IC 01 / IC 31 / IC 81W
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 20 PD LD AP MG MF-DSV S
SIGENTICS HV1DU series
0
5
10
15
20
25
4 pole 6 pole 8 pole 10 pole 12 pole
Output range
50 Hz60 Hz
1DU series
Frame size SHU800 – SH1340
Efficiency up to 98%
Voltage 400V – 15 000V
Certificates CE, DNV, ABS, LRS, BV, GL,
Protection IP 23 / IP 44 / IP54 / IP55
Isulation class 155 (F)
Cooling IC 01 / IC 31 / IC 81W / IC 616
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 21 PD LD AP MG MF-DSV S
ApplicationSynchronous and asynchronous motors
1DV – synchronous 1TV – asynchronous ARK – slip ring asynchronous
1TC – verticalasynchronous
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 22 PD LD AP MG MF-DSV S
A – MODYN1DV (synchronous)
1DV series
Frame size SH900 – SH1180
Efficiency up to 98,5%
Voltage 4 160V – 13 800V
Protection IPW 24 / IP 54 / IP 55
Isulation class 155 (F)
Cooling IC 01 / IC 81W
0
5
10
15
20
4 pole 6 pole 8 pole 10 pole 12 pole 14 pole 16 pole
Output range
50 Hz 60 Hz
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 23 PD LD AP MG MF-DSV S
A – MODYN1TV (asynchronous)
1TV series
Frame size SH900 – SH1180
Efficiency up to 98%
Voltage 4 160V – 13 800V
Protection IPW 24 / IP 54 / IP 55
Isulation class 155 (F)
Cooling IC 01 / IC 81W
0
5
10
15
20
4 pole 6 pole 8 pole 10 pole 12 pole 14 pole 16 pole
Output range
50 Hz 60 Hz
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 24 PD LD AP MG MF-DSV S
A – MODYN1TV (asynchronous) - vertical
1TV series
Efficiency up to 97%
Voltage 10 000V (50Hz); 13 200V (60Hz)
Protection IP 23 / IP 54 / IP 55
Isulation class 155 (F)
Cooling IC 01 / IC 81W / IC611 / IC616
0
2
4
6
8
10
12 pole 14 pole 16 pole 18 pole 20 pole
Output range
50 Hz 60 Hz
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 25 PD LD AP MG MF-DSV S
R – MODYN Rolling mill motor
1TQ; 1DQ series
Frame size SH630 – SH1000
Power 500 -7500 kW
Torque up to 150 kNm
Voltage Designed for converter operation
Protection IP 44 / IP 54
Isulation class 155 (F)
Cooling IC 86W
Customer BenefitsOptimal adaptation to the torque and speed requirements of therolling process
Optional overload capability up to 275% of the rated torque: minimum speed changes even at maximum load changes Short reversing times for high throughput, high control quality in the drive trainSlipring excitation. Constant tension over the complete speedrange, outstanding control dynamic performance securesconsistently high quality of the rolled material
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 26 PD LD AP MG MF-DSV S
Slip ring motorsARK
ARK series
Frame size SH450 – SH800
Efficiency up to 97%
Voltage 400V – 13 800V
Protection IP 55
Isulation class 155 (F)
Cooling IC 511
0
1
2
3
4
4 pole 6 pole 8 pole 10 pole 12 pole
Output range
50 Hz 60 Hz
2015
Restricted © Siemens Electric Machines s.r.o. 2015 All rights reserved.
Page 27 PD LD AP MG MF-DSV S
Thank you for your attention
Siemens Electric Machines s.r.o.
Sales departmentPD LD AP MG MF-DSV S
Drásov 126
664 24 Drásov
Czech Republic
www.siemens.cz/semd