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Magal Engineering Limited
Headley Road East
Woodley
Reading RG5 4SN
United Kingdom
www.magal.co.uk
Magal Engineering Group
Magal Engineering Group Structure
Gamil Magal (CEO) David Woolford (COO)
Kevin Lowen (CFO) Adrian Paul (Finance, M&A)
Andy Tonks (Group Sales & Business Development)
Automotive
Division
Location Products
Thermostat
Plastic
Housing
Oil Diverter
Conrods
Pedals
Handbrake
Gear Shifter
Hinges
Steering
Latches
Jacks
Winches
Cables
UK (x3)
France (x3)
Germany (x1)
India (x1)
Turkey (x1)
USA (x1)
China (x1)
Non-
Automotive
Division
Location Products
Elements
Central
Heating
Temperature
Control
Industrial
UK
France
India
Industrial
Facades
Location Products
Industrial
Window
Systems
Cladding
Door
Systems
Curtain
Walling
UK
Implementation of
Magal Lean Manufacturing
Principles
Magal Engineering Company History
Acquisition of Adwest Engineering Ltd 2002
Acquisition of; Metallifacture Ltd; Adwest Cables Ltd; Western Thomson Controls Ltd; Dauphinoise Thomson SAS (France); Bowden SAS (France); Western Thomson India Formation of the Magal Engineering Group.
2003
2004 FTW and Portland Pressings acquired and amalgamated into Western Thomson Plastics Ltd
2005 Acquisition of AP Driveline Technology Ltd
2006 Construction of new production facility in Chennai, India commences Central R&D facility complete and fully operational Launch of Customer Focused Sales Organisation
Acquisition of QH Clutch manufacturing business Magal Engineering becomes strategic supplier to Daimler, Ford and Renault
2007
Production begins at Magal Engg. Tech, Chennai Worldwide recession hits automotive industry 2008
2009 Strong restructuring; Formation of strategic alliance with Midway Products US Acquisition of moulding company Saviplast – Saint Savine, France
2010/11 Launch of single company at Reading UK – Magal AWT Ltd. (Adwest Western Thomson). Start up of significant new programs Launch of Magal Otomotiv Turkey JV Cavo
Implementation of
Magal Lean Manufacturing
Principles
2012 Launch of new company in China; Partnership with Tongrun
Magal Engineering Company History
2008 Sales
781 People | 7 Countries | Global Facilities 11 | £72m (2013 Sales Forecast)
(As of January 2013)
Magal Group Global Locations
Facilities | 1
US + CANADA
Facilities | 3
UK
Facilities | 5
Europe
Facilities | 2
Asia
Magal Engineering Group Capabilities
Cooling Management Modules Push/pull control cables,
light, heavy duty, & Security cables. Park Brake Assemblies Conrods
Pedal Box Assemblies Gear Shift Assemblies Complex Steel Pressings
Hinges
Puncture Management
Magal Group Turnover Projected – 2017
• Recession 2008/9 hits Automotive industry. AP Driveline lost from group • Strategic new business wins increase sales in UK from 2013 • Magal Cavo sales increase as Ford Otosan ramps up new Transit production
Magal Group Sales by Customer
2014 Sales £86m
Magal Group Sales by Division
2014 Sales £86m
Steering 6% Jacks 16%
Parking brakes 16%
Cables 9%
Thermostat & Powertrain Mouldings 30%
Con-Rods 5%
Other 4%
Pedal Boxes 2%
Wheel Winch 12%
Consolidated Group Product Sales
Electronic valve, DC Motor Conventional Thermostat Housing
Development Innovation
New Projects – Industrial Facades
• Magal Facades produces & assembles window systems, cladding and curtain walling for the construction industry
• 2013 Sales turnover £1m (labour only)
• 2014 Sales forecast £2m (labour only)
• Bidding for complete manufacturing & installation projects
• Working with high end developments & materials
• Lean Manufacturing Principles
• Right First Time / Just in Time Philosophy
CUSTOMER ORDER RECEIVED
ACTIONS PAYMENT Terms
• Issue tool maker with order 30% 0 months
• Tools completed with samples 30% 3-5 months
• Tools bye-off at supplier 30% 5-6 months
• Tools delivered and large batches run at our
factory
10% 6-7 months
• Send Quality report with part to Customer
• Customer approval process
• Tools run rate approval (PPAP)
• Invoice customers on approval
• Customer pay tooling 100%
7-8 months
8-10 months
10-12 months
13-14 month
Customer Tooling: Capital Needs Pattern
PRODUCTION LINES AND CAPITAL EQUIPMENT AMORTISED
• Order machines and assembly lines 30% 0 months
• Assembly line completed after receiving parts
from production tools
• Finish assembly lines
30% 6-8
8-10 months
• Run at supplier bye-off (quality, quantity) 30% 10-12 months
• Run rate at our factories
Capital equipment will be amortised in the life
of the project 6-8 years.
10% 12-13 months
All above has to be in place 12 months before start of production. Customer
will have several pre production builds
Customer Capital equipment Needs Pattern
Customer Tooling: Capital Needs Pattern
Example - Customer Timing
Build Purpose Dates Months Timing From
Customer Order
Prototype Build Development Nov-12 0-8 - - -
Cost Agreement PO Release
from Customer Jul-13 9 0
VP Build
Off mould tool
and facilities at
toolmakers
Dec-13 10 - 14 0 - 5
TT Build Full Off Tool In
Plant Jun-14 15 - 20 5 - 11
PP Build
In Plant
Capability and
Capacity - PSW
Sep-14 21 - 23 12 - 14
SOP Start Of
Production Jan-15 24 - 27 15 - 18
Tooling financing options.
• Own cash.
• Short term bank loan 24-30 month.
• Agree payment terms with suppliers to mirror OEM’s payment terms.
• Find another way to finance (SMMT list of options)
Capital finance equipment options.
• Own Cash
• Lease standard equipment (IE presses, cutting machines, robots, etc..)
• Long term bank loans 7-9 years.
• Introduce new funders.
Customer Tooling: Financing