filed instrument supporting digital transformation...verification : comparison new and previous...

08/17/2019

Products Solutions Services

INTERNAL

Filed Instrument Supporting Digital Transformation

- Smart maintenance with Process sensor 4.0

- The Endress + Hauser IIoT Eco System

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INTERNAL

Process sensor 4.0

- Safety : New product according to IEC 61508

Process Sensors 4.0

1

IIoT-enabled Hardware Digital Twins, Algorithms, Service Apps

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- Technology : Heartbeat for easy maintenance and predictive

- IIoT : Service connected, enable to IIoT Ecosystem

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Safety first

Freedom from unacceptable risk


Reference: IEC 61511-1 Ed. 1.0, §3.2.67

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Where are different faults/failures mainly located?


λ ~ 97-98%

λ ~ 2-3%

SIL calculationsonly address

Random failures

Systematic faults influencing sensor performancee.g. corrosion, abrasion, coating

Heartbeat Diagnostics, Verification and Monitoring

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Process sensor 4.0 show the high self-diagnosis (e.g. flow meter)

The diagnostic features of Heartbeat Technology (Promass, Promag, Prowirl 200)

offers higher SFF and lower DU values


Promass 83F

89,6 %

178 FIT

SFF Lambda DU

Promag 53P

76 %

295 FIT

SFF Lambda DU

Prowirl 72F

80 %

175 FIT

SFF Lambda DU

Promass F200

98 %

73 FIT

SFF Lambda DU

Promag P200

95 %

156 FIT

SFF Lambda DU

Prowirl F200

98 %

70 FIT

SFF Lambda DU

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Benefit of new products from Endress & Hauser

SIL 2

SIL 3

SIL 1Typical SIL capable flowmeterson the market, e.g. Promass 83or competitor devices

Promass 20073 FIT

160 FIT

Heartbeat continuously diagnoses whether failures have occurred.

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Smart Maintenance with Process sensor 4.0

Smart field devices combined with IIoT technology are now a reality,

enabling efficiency improvements in maintenance execution.

Filed Instrument Supporting Digital TransformationNAMUR

ReferenceNE 129

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Diagnostics with Namur NE107

All diagnostic codes are classified according Namur NE107

• Clear text indication on error + Stamp time

• Clearly stated causes

“NE107 is essential to distinguish between messages for maintenance and operational staff.”Customer commentFieldbus


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Diagnostic & HMI : Comparison new and previous Generation


Previous generation

Promass 83F

New generation

Promass F300/500

2

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Diagnostic & HMI : Diagnostic & HistroROM at new Generation


New generation

Promass F300/500

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- Diagnostic list- Stamp Time

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Diagnostic & HMI : Datalogger at new Generation


New generation

Promass F300/500

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- Datalogger at device (1,000 sampling)- Record data of Heartbeat technology

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Set up device : Comparison new and previous Generation


Previous generation

Promass 83F

New generation

Promass F300/500

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Search documentations


1. Use search in www.endress.com

- Access documentation with the serial number

- Access documentation with the order code

2. Operation in Mobile app

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http://www.endress.com/

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Search diagnostic error in E+H Hub

- Go to www.iiot.endress.com

- Log in user

- Go to Search in Health application

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http://www.iiot.endress.com/

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Verification : Comparison new and previous Generation

Verification with Fieldcheck

Promass 83FPromass F300/500

Verification with Heartbeat verification

Link

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https://www.youtube.com/watch?v=jwNToW3N7EQ&feature=youtu.be

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Predictive : Comparison Previous and new Generation Coriolis

Example : Flow build-up in the tube

N/A

Tube damping

Signal asymmetry

Resonance frequency

The density measurement can be tracked in addition, if the fluid is

unchanged.

e.g. +10%

e.g. - 1%

e.g. +10%

Promass 83FPromass F300/500

Base value

- Continuous monitoring data of Heartbeat technology by HART / FF / Profibus communication

- Manual monitoring data of Heartbeat technology by Heartbeat verification

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Smart Maintenance with Process sensor 4.0 - Summary


• Process sensor 4.0 provide more information from the

field enabling

1. Ease of maintenance tasks : Friendly, plug & play

Heartbeat diagnostic, HistoROM,

Connection with LAN, Bluetooth, Wireless

2. Ease of quality control tasks

Heartbeat verification

3. Better control of the process

Heartbeat monitoring

• Enable to IIoT Eco system

1. Make information easily accessible anytime, anywhere

E+H Cloud

2. Bring the right relevant information to the right people

Analytics, Health, Library, Predict

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Process sensor 4.0 – Growing across the whole portfolio


Liquiline

SamplerTrustSens

Micropilot

Levelflex

Promass

ProsonicFlow

Prowirl

Promag

Level Temperature Analysis … and more to comeFlow

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Field device innovations open up new possibilities – Flow - Coriolis

Corrosion/Abrasion

Deposits Gas in Liquid/Cavitation

The Heartbeat Sensor Integrity Parameter unequivocally determines the health status of the measurement

• For distinct recognition of abrasion, corrosion, or deposit formation

• Process-independent and linear

• Enables predictive maintenance

• TÜV attestation: verification traceable acc. to ISO 9001

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Field device innovations open up new possibilities – Level

Heartbeat Monitoring

Foam recognition with Wizard(foam reduces the echo amplitude)

Deposit formation with Wizard(deposits change the antenna’s near field)(microwave energy coupling area)

Heartbeat Verification

WHG/SIL re-examination with Wizard• Guided• Simple• Interactive

Heartbeat Diagnostics

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Field device innovations open up new possibilities – Analysis

The Heartbeat Diagnosis function continuously determines the status of all connected sensors

Influence variables, e.g. for pH sensors:

• Calibration results: slope and zero point

• Actual sensor status: continuous measurement of glass resistance

• Sensor history: operating time over certain temperature limits, or

• Number of SIP/CIP cycles

• Individual factors configurable

Permanent diagnosis for predictive maintenance

Higher facility availability thanks to verification without process interruption

Reduced documentation effort through automatically generated test protocol

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Field device innovations open up new possibilities – Temperature

Value proposition

• Auditable documentation of performed calibrations including history• Proof that batch has been performed under valid conditions• Prediction about drift and necessary calibration intervals


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INTERNAL

IIoT Components

• Netilion Connect

Process Sensors 4.0

IIoTComponents

12


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Industry recommendations and open standards boundaries

NOA reference architecture Ethernet in the process industry

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Parallel data access enabling IIoT


ERP

MES

DCS

IIoT

Hub

Connect

Services

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Netilion Connect : Edge device enable to IIoT


From to

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Netilion connect : Edge device

Edge device

Establish connectivity between OT and IT

Create digital twins automatically

Foundation for further IIoT use cases

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Netilion Connect : Retrofit adapter for HART device

Brownfield Installation:

• no change in OT architecture

• Separate IT Chanel

• Suitable for all HART devices


device

Threadedadapter

PLC

MonitoringData as SV, TV, QV

gateway edge

Link

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https://www.youtube.com/watch?v=ohmlOOZf3ds&feature=youtu.be

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PLSclosed

Connectivity in Brown field


Controller

Monitoring + Optimization

Multicore/proprietary

Edge Device

Wireless 2nd channel

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INTERNAL

The Endress + Hauser IIoT Eco System ( Netillion )

• Netilion


IIoTEcosystem

3

Netilion

Process Sensors 4.0

1 IIoTComponents

2

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Netilion: our IIoT Ecosystem


Customer ITCustomer IT

Other

(our IIoT Ecosystem)

HubHub

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Netilion Services


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The individual apps and their functionalities

Asset management

Scanner

Create digital twins

Analytics

Make things visible and transparent in your plant

Library

Document everything on your assets

Asset performance

Value ( Coming soon )

Your measurement value easily connected

Health

Feel the pulse of your assets

Predict ( Coming soon )

Anticipate events which might happen


Library

7.0 pH

ValueAnalyticsHealthPredictScanner

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Asset Management : Scanner app

Scanner app

Digital twins incl. photos, tag,

GPS coordinates, criticality parameters,

manufacturer, serial number, …

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Asset Performance : Health Application

Health Application

Link

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https://www.youtube.com/watch?v=dIjZi81f9dM&feature=youtu.be

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Asset Performance : Predict ( Coming soon )


Live field data• Process values (PV, Temp)• Min/max-values• Monitoring data of

Heartbeat Technology

• Estimated maintenance date

• Asset health status (100% - 0%)

Based on monitoring and Big Data

Link

Predict

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https://www.youtube.com/watch?v=YAe21OpfcIA&feature=youtu.be

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INTERNAL

Thank you very much for your attention

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filed instrument supporting digital transformation...verification : comparison new and previous...

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