ed3600 & ed3600a series.pdf · this distance apar t 43-1/8" above finished floor 1. slide...

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® ASSA ABLOY In U.S.: Corbin Russwin, Inc. 225 Episcopal Road Berlin, CT 06037 USA www.corbinrusswin.com In Canada: ASSA ABLOY Door Security Solutions Canada 160 Four Valley Drive Vaughan, Ontario, Canada L4K4T9 www.assaabloy.ca Technical Product Support: Phone: 888-607-5703 Installation Instructions 1 of 5 Copyright © 2015 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited. ED3600 & ED3600A Series Mortise Exit Device FM363 (05/15) FM363 (05/15) Inactive Case Cover Dogging Key Active Case Chassis Active Case Cover Crossbar Mortise Lock Inactive Case Chassis Plug Locking Screw Locking Screw LHR Left Hand Reverse Hinges Left Open Outward RHR Right Hand Reverse Hinges Right Open Outward Check Application For Proper Hand And Function. If Required, Adjust Exit Device As Follows: Plug Tools Required 1. Measuring tape 2. Power drill 3. Drill bits: 3/32",1/4",11/32", 3/8", #25 4. Taps:#10-24 5. Screwdrivers: Phillips #2 and #3 To view helpful video installation tips, scan the Microsoft® Tags with your mobile phone. Download the free mobile app at http://getscanlife.com.

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Page 1: ED3600 & ED3600A Series.pdf · This Distance Apar t 43-1/8" Above Finished Floor 1. Slide lockbody into mortise pocket of door. 2. Fasten mortise lock in place. B. Mortise Lock TEMPLA

®

ASSA ABLOYIn U.S.:Corbin Russwin, Inc.225 Episcopal RoadBerlin, CT 06037 USAwww.corbinrusswin.com

In Canada:ASSA ABLOY Door Security Solutions Canada160 Four Valley DriveVaughan, Ontario, Canada L4K4T9www.assaabloy.ca

Technical Product Support: Phone: 888-607-5703

Installation Instructions

1 of 5Copyright © 2015 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express writtenpermission of Corbin Russwin, Inc. is prohibited.

ED3600 & ED3600A Series Mortise Exit Device

FM363 (05/15)

FM363 (05/15)

Inactive CaseCover

Dogging Key

Active CaseChassis

Active CaseCover

Crossbar MortiseLock

Inactive CaseChassis

Plug

LockingScrew

LockingScrew

LHR Left Hand Reverse

Hinges Left Open Outward

RHR Right Hand Reverse

Hinges Right Open Outward

Check Application For Proper Hand And Function. If Required, Adjust Exit

Device As Follows: Plug

Tools Required1. Measuring tape2. Power drill3. Drill bits: 3/32",1/4",11/32", 3/8", #254. Taps:#10-245. Screwdrivers: Phillips #2 and #3

To view helpful video installation tips, scan the Microsoft® Tags with your mobile phone. Download the free mobile app at http://getscanlife.com.

Page 2: ED3600 & ED3600A Series.pdf · This Distance Apar t 43-1/8" Above Finished Floor 1. Slide lockbody into mortise pocket of door. 2. Fasten mortise lock in place. B. Mortise Lock TEMPLA

®

ASSA ABLOY

ED3600 & ED3600A Series Mortise Exit Device

2 of 5Copyright © 2015 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express writtenpermission of Corbin Russwin, Inc. is prohibited.

FM363 (05/15)

A. Active Case Template

1. Measure 2-11/16" backset from center of door edge and draw vertical centerline ("A").

2. Measure 43-1/8" above finished floor and draw horizontal line for active case template.

3. Align template (T31204, LHR or T31205, RHR) for active case with centerline and tape.

4. Measure 38-5/8" above finished floor and draw horizontal line for inactive case template.

5. Using crossbar hole centers for measuring, draw vertical centerline of inactive case.

6. Align template (T31206) for inactive case with centerline and tape.

Tape

Horizontal Cof Inactive CaseHoles

38-5/8" AboveFinished Floor

L Vertical C of Active Case - "A"

L

L

2-3/4"

Inside Faceof Door

VerticalC of Inactive Case

TEMPLATET31204

TEMPLATE

Locate Templates This Distance Apart

43-1/8" AboveFinished Floor

1. Slide lockbody into mortise pocket of door.

2. Fasten mortise lock in place.

B. Mortise Lock

TEMPLATET31206

Metal:#12-24 x 1/2" Phillips Flat Under Cut(Total 2)

Lock Mounting Screws - Actual SizeLock Mounting Screws - Actual SizeWood:

#12 x 1" Phillips Flat

Head(Total 2)

Page 3: ED3600 & ED3600A Series.pdf · This Distance Apar t 43-1/8" Above Finished Floor 1. Slide lockbody into mortise pocket of door. 2. Fasten mortise lock in place. B. Mortise Lock TEMPLA

3 of 5Copyright © 2015 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express writtenpermission of Corbin Russwin, Inc. is prohibited.

®

ASSA ABLOY

ED3600 & ED3600A Series Mortise Exit Device

1. Remove cover from active case chassis.

2. Depress arm and tighten with dogging key (provided) until held in down position (See 2a-2b).

3. Position active case chassis against door so that the center case lever rests underneath the bottom of the mortise lockbody (See 3).

4. Lift active case chassis upward until the latchbolt is completely retracted.

5. With chassis in this position, mark hole locations for the top of the chassis.

6. Remove chassis from door then drill and tap top holes.

Dogging Key

Active CaseChassis

Active CaseCover 1

2a

2b

CenterCaseLever

3

Latchbolt

NOTE: Center case lever must engage with rear lever of lockbody for latchbolt to retract.

C. Active Case

7. Undog arm by loosening with dogging key (provided), until arm rotates freely.

8. Align chassis with holes on door.

9. Screw in top two holes of active case chassis and mount to door.

10. Mark bottom hole locations on active case chassis.

11. Remove chassis from door.

12. Drill and tap bottom holes.

13. Position chassis on door and screw in top and bottom holes.

14. Verify latchbolt arm retracts.

Dogging Key

Active CaseChassis

Metal:#10-24 x 3/4" Phillips Flat Under Cut(Total 4)

Active Case Mounting Screws - Actual SizeActive Case Mounting Screws - Actual SizeWood:

#10 x 1-1/4" Phillips Flat Head(Total 4)

FM363 (05/15)

Page 4: ED3600 & ED3600A Series.pdf · This Distance Apar t 43-1/8" Above Finished Floor 1. Slide lockbody into mortise pocket of door. 2. Fasten mortise lock in place. B. Mortise Lock TEMPLA

®

ASSA ABLOY

ED3600 & ED3600A Series Mortise Exit Device

4 of 5Copyright © 2015 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express writtenpermission of Corbin Russwin, Inc. is prohibited.

FM363 (05/15)

D. Inactive Case Template

1. Center punch mounting holes for inactive case on door.

2. Drill and tap holes in door. Tape

Horizontal Cof Inactive CaseHoles

38-5/8" AboveFinished Floor

L

L

Inside Faceof Door

VerticalC of Inactive Case

Locate Templates This Distance Apart

E. Inactive Case

1. Remove cover.

2. Mount chassis to door.

Inactive Chassis

TEMPLATET31206

Inactive Case Mounting Screws - Actual Size

Metal:#10-24 x 3/4" Phillips Flat Under Cut(Total 4)

Inactive Case Mounting Screws - Actual Size

Active CaseChassis

Wood:#10 x 1-1/4"

Phillips Flat Head(Total 4)

Page 5: ED3600 & ED3600A Series.pdf · This Distance Apar t 43-1/8" Above Finished Floor 1. Slide lockbody into mortise pocket of door. 2. Fasten mortise lock in place. B. Mortise Lock TEMPLA

®

ASSA ABLOY

ED3600 & ED3600A Series Mortise Exit Device

H. Crossbar

1. Attach covers to both chassis and secure .

1. Slide crossbar into active chassis arm.

2. Slide crossbar into inactive chassis arm.

3. Insert plugs and secure to bar with locking screws.

4. Depress the crossbar to confirm the latchbolt retracts.

1. Slide thrubolt screws thru inside chassis and door.

2. Install cylinder (if applicable).

3. Align outside trim with exposed thrubolt screws and secure.

4. Tighten cylinder set screw (if applicable).

G. Covers

Cylinder Set

Screw

Cylinder

Cross Bar

Arm

Plug

LockingScrew

Inactive Chassis Active Chassis

5 of 5Copyright © 2015 Corbin Russwin Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express writtenpermission of Corbin Russwin, Inc. is prohibited.

F. Attach Outside Trim

1/4 -20 x 2-3/8" Phillips

Flat Head (Total 2)

Outside Trim Mounting Screws - Actual Size

Cover Mounting Screws - Actual Size

Crossbar Mounting Screws - Actual Size#10-24 x 3/4" Socket Head Cap Screw

(Total 2)

#8-32 x 7/32" Phillips Oval

Head (Total 8)

FM363 (05/15)