mortise lock installation instructions russwin/library/mortise... · for fire rated doors feed...

Copyright © 2011 Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin, Inc. is prohibited.

MORTISE LOCKINSTALLATION INSTRUCTIONS

INSPIRETM ROSELESS DESIGNER TRIMFM 340

Rev. 2/11

INSTALLATION INSTRUCTIONSINSPIRETM Mortise Trim InstructionsFM 340 Rev. 2/11

TABLE OF CONTENTS:DOOR PREPARATION

ML2000 LOCK HANDING

FULL WORKING TRIM (STD)

HALF WORKING TRIM (M30)

FULL DUMMY TRIM (ML2070)

HALF DUMMY TRIM (ML2050)

CYLINDER / TURN-PIECE

1

2

3

6

10

8

9

LOCK HANDING IS CRITICAL TO ENSURE LOCK FUNCTIONS PROPERLY


1

DOOR PREPARATION:

FULL WORKING TRIM:

HALF WORKING TRIM:

FULL DUMMY TRIM:

HALF DUMMY TRIM:

T31183

T31184

T31186

T31187

TEMPLATE

ALL TEMPLATES CAN BE FOUND ATWWW.CORBINRUSSWIN.COM/Library/Templates



2

Mortise Lock Handing Instructions

RED Locking Screw

Step 1) Move the Red locking screw to side of lock-body being locked (Fig. 1)

Step 2) Push in latch then depress catch plate with screw driver (Fig. 1)

Catch Plate

Step 3) Pull latch out of lock-body and turn latch over (Fig. 2)

Figure 1

Figure 2

Figure 3

Step 4) Push in latch while holding screw driver behind latch tail (Fig. 3)

Note: Push in latch until catch plate is no longer depressed (Fig. 4)

Figure 5

Step 5) Rotate lock front to match bevel of door as shown (Fig. 5)

MAKE SURE CATCH PLATE IS EVEN W/ TOP SURFACE

GOOD BADFigure 4

WARNING: LOCK-IN CAN

OCCUR IF LATCH IS NOT PROPERLY

INSTALLED



3

FULL TRIM (STD) INSTALLATIONStep 1) Install strike with shorter 3/4” mounting screws

Step 2) Insert mortise lock into door and hand tighten longer 1” mounting screws

Step 3) Install spacer blocks on both sides of lock-body with 1/4” Fillister Head Screws

Note: Align tabs on spacer with cutouts on lock-body

MAKE SURE LOCK IS UNLOCKED

Step 4) Install adapter plates on both sides of door using 1/2” Flat Head Screws



4

4

6

Spindles

Keypad ribbon cable

Outsideof Door

Installation of Outside Escutcheon

2A. For fire rated doors feed ribbon cable connector and ground wire from outside escutcheon through the fire stop plate.

2B. For non-fire rated doors, feed ribbon cable connector and ground wire from outside escutcheon through weather seal gasket (if used), then conduit sleeve in door (not shown).

3. With outside lever horizontal, insert mounting posts into the door. Make certain the lever spindle is properly engaged in lock. (see diagram and Note A. below) Screw cylinder into mortise lockbody make certain the cylinder orientation is in the correct position (see diagram below) . Using the 7/64 Allen wrench provided, hand tighten (5-10 in. lbs.) the cap screw to prevent unscrewing of the cylinder. Turn the key to make certain that the locking mechanism (latch, deadbolt, key) functions correctly. Tighten (2) #12 x 1" lockbody screws. Remove Allen wrench.

Installation Instructions

Groundwire

Gasket (optional)

CAUT IONDOOR MUST REMAIN OPEN

DURING INSTALLATION.USE DOOR STOP.

NOTE: Key and cylinder must be rotated as shown

Correct Incorrect

Use Correct Spindle Orientation

STANDARD MUSÉO

GASKET APPLICATION:Peel off the adhesive protective paper from gasket. Feed Trim assembly motor harness through gasket opening as shown and firmly press gasket to escutcheon, aligning edge of gasket with the edge of the escutcheon.

1. For exterior applications, an optional M99 Weatherseal Gasketing Kit can be ordered when a device is ordered. this kit includes gaskets and a conduit. When ordering the kit separately, order part number 794F929. The gaskets may be used as a seal between the escutcheon and the door surfaces.

NOTE A.For MUSÉO Lever collections ONLY.Rotate adapter bushing as neededto insure horizontal lever position and maximum thread engaging lever - adapter bushing.

LeverLever

GOODBAD

Step 5) Thread collar onto both sides of door using supplied rubber grip

Step 7) Install I/S spindle and adjustment bolt

Step 8) Install I/S lever with dowel screw

Step 6) Install O/S Lever

Make sure hole in adjustment bolt is aligned with threaded hole in I/S lever

After dowel screw is installed there should be less than 1/16” clearance between adapter plate and shoulder on lever

Step 9) Rotate both levers individually and make sure both levers return. If either lever binds, remove I/S lever and un-thread adjustment bolt 1/2 turn.



Make sure collar is tight up against door

5

Step 10) If the lock function calls for a cylinder or turn-piece proceed to cylinder and turn-piece instructions on page 10. Otherwise proceed to next step

Step 11) Install scalp using 3/16” Flat Head Screws



6

HALF TRIM (M30) INSTALLATIONStep 1) Install strike with shorter (3/4”) mounting screws

Step 2) Insert mortise lock into door and hand tighten longer (1”) mounting screws

MAKE SURE LOCK IS UNLOCKED

Step 3) Install spacer block on trim side of lock-body with 1/4” Fillister Head Screws

Step 4) Install adapter plate on trim side of door using 1/2” Flat Head Screws

Step 5) Thread collar on trim side of door using supplied rubber grip



Note: Align tabs on spacer with cutouts on lock-body


7

4

6

Spindles

Keypad ribbon cable

Outsideof Door






Groundwire

Gasket (optional)




Correct Incorrect


STANDARD MUSÉO




LeverLever

GOODBAD

Step 6) Install I/S spindle and adjustment bolt

Step 7) Install I/S lever with dowel screw

Make sure hole in adjustment bolt is aligned with threaded hole in I/S lever

After dowel screw is installed there should be less than 1/16” clearance between adapter plate and shoulder on lever

Step 8) Rotate both levers individually and make sure both levers return. If either lever binds, remove I/S lever and un-thread adjustment bolt 1/2 turn.

Step 10) If the lock function calls for a cylinder or turn-piece proceed to cylinder and turn-piece instructions on page 10. Otherwise proceed to next step

Step 11) Install scalp using 3/16” Flat Head Screws



8

FULL DUMMY TRIM (ML2070) INSTALLATIONStep 1) Insert dummy spindle into both adapter plates

Make sure dummy spindle is aligned as shown

Step 2) Install adapter plate assemblies

Step 3) Thread collar on both sides of door

Step 4) Install lever on both sides of door with dowel screws




9

HALF DUMMY TRIM (ML2050) INSTALLATIONStep 1) Insert dummy spindle into adapter plate

Make sure dummy spindle is aligned as shown

Step 2) Install adapter plate assemblies

Make sure dummy adapter plate is installed on non-trim side of door

Step 3) Thread collar on trim side of door Step 4) Install lever on trim side of door with dowel screw




10

CYLINDER AND TURN-PIECE INSTALL

Cylinder Install: - Push cylinder collar over cylinder then thread cylinder into lock-body - Secure cylinder with set screw

4

6

Spindles

Keypad ribbon cable

Outsideof Door






Groundwire

Gasket (optional)




Correct Incorrect


STANDARD MUSÉO




LeverLever Note: - Slightly retract key to help thread cylinder into lock-body - If cylinder will not thread into lock loosen lock mounting screws

Cylinder Set Screw

Turn-Piece Install: - Mark turn-piece mounting holes then drill two .110” holes where marked - Make sure turn-piece is vertical when lock is unlocked



mortise lock installation instructions russwin/library/mortise... · for fire rated doors feed...

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