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COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 1: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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COMBUSTION CONTROL

IN BOILERS

Page 2: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 3: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Fire-tube boilers are generally limited in size to approximately 25,000 lb/hr (11,340 kg/hr) and 250 PSIG (1.7 MPa) saturated steam.A typical coal-fired utility boiler might produce 3 million lb/hr (1.36 million kg/hr) of superheated steam at 2400PSIG (16.5 MPa).

A typical nonelectric utility industrial boiler might produce 400,000 lb/hr (181,000 kg/hr) of steam at 900 PSIG (6.2 MPa).

Industrial boilers are commonly referred to as Co-Generation or combined heat and power (CHP) applications.

Page 4: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 5: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 6: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 7: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Balancing total energy entering a boiler against the energy that leaves the boiler in different forms

Heat in Steam

BOILER

Heat loss due to dry flue gas

Heat loss due to steam in fuel gas

Heat loss due to moisture in fuel

Heat loss due to unburnts in residue

Heat loss due to moisture in air

Heat loss due to radiation & other unaccounted loss

12.7 %

8.1 %

1.7 %

0.3 %

2.4 %

1.0 %

73.8 %

100.0 %

Fuel

73.8 %

Heat Balance

Page 8: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 9: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 10: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 11: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 12: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 13: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 14: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 15: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Image of Jack Shaft

Page 16: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Image of Jack Shaft

Page 17: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Image of Jack Shaft

Page 18: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Image of Jack Shaft

Page 19: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 20: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 21: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 22: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 23: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Drum Level Control Schemes

Page 24: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 25: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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Page 26: COMBUSTION CONTROL IN BOILERS 1 Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore

Dept. of Electronics & Instrumentation, Narayana Engineering College, Nellore.

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