fmkhacwa enms and iee opportunities

NATIONAL CLEANER PRODUCTION CENTRE

SOUTH AFRICA

Industrial Energy Efficiency ProjectEnergy management systems and

industrial energy efficiency opportunitiesFaith Mkhacwa

EE & RE Specialist: Project Manager|Trainer|Advisor|Expert

www.iee-sa.co.za

• Project Stakeholders

• EnMS

• Benefits of EnMS

• SANS/ISO 50001:2011

• SA ISO 50001 Certified Companies

• International ISO 50001 Certified Companies

Presentation Points

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Phase I (2010 – 2015)

Phase II (2016 – 2019)

Project Stakeholders

NATIONAL CLEANER PRODUCTION CENTRE

SOUTH AFRICA

Project Methodology

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Planned activities

OperationalSouth AfricaMoldovaRussiaTurkeyEcuadorMalaysiaThailandVietnamIndia

PhilippinesEgyptIndonesiaIranUkraineColombiaMacedoniaMyanmar

Operational in 17 countries Planned activities in 10 countries

IEE Project – a Global Programme

www.iee-sa.co.zaImplementing partner

INDUSTRIAL ENERGY

EFFICIENCY PROJECT

- Partnership with UNIDO- Energy Management Systems - Energy Systems Optimisation

- Energy Management Standard- SANS/ISO 50001, 50002, & 50010

- Effective National Policy Framework i.e. NEES

- Host Plants- Candidate Plants- Demonstration Projects

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Why Should Organisation Care About Energy Efficiency

• Energy is a critical component of an organization's operations and can be one of the largest controllable costs, depending on the activities.

• Improved energy performance helps organizations maximize the use of their energy sources and energy-related assets, thus reducing both energy cost and consumption.

• Organizations should strive to make positive contributions toward reducing depletion of energy resources and mitigating worldwide effects of energy use, such as global warming, while improving the efficiency of organizational operations related to energy

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The Energy Efficiency Ladder

WHY ?

ISO 50001

ATTENTION

KNOWLEDGE

ATTITUDE

BEHAVIOURCHANGES

SUSTAINED BEHAVIOUR

AwarenessNo

Action

EnergyAudit & Analysis

Structure

• EnMS• LEAN

BusinessIntegrati

on

Innovative:• Up-stream• In-house• Down-stream

No priority Management Attention

Strategic Issue

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Energy Efficiency Benefits

Relative % of turnover

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CO-BENEFITS/UNINTENDED IMPACT OF ENERGY EFFICIENCY

NATIONAL CLEANER PRODUCTION CENTRE

SOUTH AFRICA

Energy Management Systems (EnMS)

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EnMS Facts

Enable organizations to establish systems and processes necessary to improve energy performance

Applicable to all organizations

Does NOT prescribe specific performance criteria with respect to energy

Consistent energy management helps organizations to realize untapped energy efficiency potential

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Critical Aspects of EnMS

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Ad hoc approach to managing energy

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Structured approach to managing energy

NATIONAL CLEANER PRODUCTION CENTRE

SOUTH AFRICA

Outcomes and Impact

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EnMS Implementation OutcomesCompany kWh Savings Energy Systems

Mercedes Benz 1 400 000 Compressed airKraft Foods 2 915 912 Pf correction, Lighting, Idle machinesPPC Cement PE 51 531 Axial sampling of grinding mediaRichards Bay Minerals 3 919 687 Pumps, Compressed air, LightingTenneco Emission Control 301 564 LightingTenneco Ride Control 1 181 844 Oven, Knives, Induction geyser, VSDACSA-King Shaka International

1 932 576 Lighting, BMS operational control

BMW 8 850 000 Paintshop ovens, driersFeltex-Durban 1 070 000 Cooling, Compressed air, Lighting,

Idle machinesTotal 21 623 114

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THE NUMBERS: SA

384

2 240

280 000

R1.7 b

2 m

55

industrial plants engaged

GWh energy saved

SA homes could be electrified for 1 year with energy

savings

saved in energy costs

tonnes CO2e mitigated

case studies

> Back to Home

Energy management standards - ISO 50001:2011

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> Back to Home

• ISO 50001 is the international energy management system (EnMS) standard.

• It is the first global EnMS following from a range of national and regional standards such as EN 16001.

• ISO 50001 EnMS is based on the management system model that is already understood and implemented by organisations worldwide. Deming’s “Plan-Do-Check-Act” underpins the standard, as is the case with ISO 9001, ISO 14001 and other established management system standards.

• ISO 50001 has been designed for implementation by any organisation irrespective of size, sector or geographical location.

• ISO estimates that the standard could influence up to 60% of the world’s energy use.

ISO 50001 Characteristics

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> Back to Home

• Assist organisations in making better use of energy-consuming equipment

• Facilitate transparency/communication on management of energy resources

• Promote energy management best practices• Assist facilities in evaluating and prioritising the implementation of new

energy-efficient technologies• Provide framework for energy efficiency throughout the supply chain• Facilitate energy management improvements for GHG emissions

reduction projects• Integration with existing organisational management systems (ISO 9001

& 14001)

Organisational Drivers for ISO 50001

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> Back to Home

• Costs cut through increased efficiency thereby delivering competitive advantage

• Energy security risks reduction through improved energy performance• Increased stakeholder confidence and employee engagement due to

organisational commitment to integrated climate change emissions reduction strategy

• Productivity compliance improved• Formalised policies• Ease of integration with existing ISO 9001 and ISO 14001 standards• Seamless migration from EN 16001 to ISO 50001

ISO 50001 benefits

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Facilitation of ISO 50001 Certification in SA

The SABS certification audit team were:• graduates of the IEEP

Lead Auditor training,• graduates of the EnMS

Expert Programme

Compressed air system optimization assessment

• IEEP supported EnMS implementation

• IEEP conducted the stage 1 audit.

• EnMS candidate plant• IEEP supported

implementation • Conducted internal

audit • Auditor a graduate of

IEEP lead auditor training.

• Conducted 3 EnMS training workshops on site

• EnMS Expert conducted internal audit

• EnMS candidate plant• Energy Manager trained

by IEEP

• EnMS DEMO plant• Energy Manager &

other company employees trained by IEEP

• EnMS candidate plant• Energy Manager

trained by IEEP

• EnMS candidate plant• Energy Manager

trained by IEEP

• EnMS DEMO plant• Energy Manager &

other company employees trained by IEEP

ISO 50001 Re-Certified in

2016

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International Early Adopters

ABB facilities in both Argentina (Alsina, Buenos Aires Province) and Germany (Bad Berleburg), were ISO 50001 certified in June 2012.

Electrical Equipment: Manufacturing Sector: Germany & Argentina

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International Early Adopters

Pharmaceutical Sector: Ireland

Pfizer’s Loughbeg Plant in Irelend was certified in November , 2011

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International Early Adopters

Commercial Building Sector: India

The Delhi International Airport Limited was certified for ISO 50001 in 2011, becoming the first airport operator to receive this certification.

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International Early Adopters

Commercial Building Sector: Ireland

“While universities may not immediately spring to mind in relation to energy management, they are ideal candidates for ISO 50001 certification”….UCC implemented its energy management programme in just four months was certified in 2011.

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International Early Adopters

Food and Beverages Manufacturing Sector: Germany

Lindt & Sprüngli, Germany plant implemented energy management system and was ISO 50001certified in 2011.

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International Early Adopters

Hospitality Sector: Global

Hilton Worldwide becomes first global hospitality company to implement ISO 50001 energy management system globally and was certified in 2014.

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International Early Adopters

Tire Manufacturing Sector: Thailand

Yokohama Tire Manufacturing, Thailand acquired ISO 50001 certification in 2011.

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International Early Adopters

Nissan’s vehicle assembly plant in Smyrna, Tennessee, was the first U.S. passenger vehicle plant to achieve ISO 50001 in May, 2012

Automotive Sector : USA

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International Early Adopters

Automobili Lamborghini is the first Italian carmaker to attain the ISO 50001 certification in 2011.

Automotive Sector : Italy

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What Energy Managers say about ISO 50001

Going for ISO 50001 certification provides a

point of focus and galvanizes the people

involved to identify and deliver significant

improvements.

By practicing energy saving thoroughly and conscientiously we not only save money, but also contribute to the national grid in a very

positive way.

Improved operational control of existing equipment and systems has received a strong focus as a

result of implementing ISO 50001. We have been impressed by the

new savings opportunities we have identified, many at low cost.

What Assistance is available from NCPC-SA/IEE Project?

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Energy Efficiency Training1-Day, 2-Day and Expert Level

training

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ESO Capacity Building Programme

Resources and Tools

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Energy Assessments

• Detailed energy assessment are conducted at no cost to companies- Identification of SEU’s- Energy efficiency project recommendations- Baseload adjustments- Economic evaluations of energy efficiency projects- Energy efficiency project implementation support

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ESO (Energy Systems Optimisation) Assessments

• ESO assessment options:- Host Plant- Candidate Plant

• Detailed assessment of SEU’s (Pumps, Steam, Fans, Motor, Chillers, Compressed Air)

- ESO project recommendations- Economic evaluations of energy efficiency projects- ESO project implementation support

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Renewable Energy Scoping for Project Development

• Assessment and scoping of SPV and Biogas projects- Technology feasibility studies- Technology recommendations- Biogas waste-stream assessments- Economic evaluations of SPV and Biogas projects

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EnMS Implementation

• EnMS Implementation options:- Candidate plant- DEMO plant - Baseload adjustments- Economic evaluations of energy efficiency project- Energy efficiency project implementation support

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ISO 50001 Certification Support

• Mock audits

• ISO 50001 certification readiness assessment

• Energy review

• ISO 50001 certification re-certification readiness

@NCPC_SA

THANK YOU

fmkhacwa@csir.co.za

www.ncpc.co.za