alcan composite
TRANSCRIPT
Evolution
Inspiration
Sustainability
Surfaces
Curves
Colours
Light and rigid
Product information
Processing
Routing / Folding
Cladding /Applications
Information / Fire protection
Index
Founded in 1912, Alcan Singen GmbHis one of the leading aluminiumprocessing companies in Germany.It is part of the international AlcanGroup which has extensive productionfacilities in more than 50 countrieswith various distribution centreslocated around the world.
With its numerous product innovationsand state-of-the-art productionfacilities, Alcan Singen has been apioneer in processing ofaluminium for more than 90 years.Already in 1969, the production ofALUCOBOND® started on acommercial basis. By the turn of themillennium, 70 million square metersof this light aluminium compositepanel had been sold world-wide.For more than 35 years, buildingowners and architects havesuccessfully chosen our versatileALUCOBOND® as a constructionmaterial to turn their ideas into realityand to give buildings and skylines theshape of the future.
Ancient view of the former castleon top of the 686 m high extinctvolcano, the Hohentwiel, near thetown of Singen.
2-5 mmPlastic or
mineral filled core
0.5 mmAluminium
0.5 mmAluminium
The ProductALUCOBOND® is a composite panelconsisting of two aluminium coversheets and a plastic or mineral filledcore.EV
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NALUCOBOND® Production Sites
EUROPESingen / Germany
NORTH AMERICABenton / USA
SOUTH AMERICACamacari / Brazil
ASIA / PACIFICShanghai / China
knowledge in the processing of ALUCOBOND®
and their skilled personnel and specializedprocessing equipment ensure that your projectis completed on time and within budget.
WorldwideThe close co-operation between ALCAN COMPOSITESand its distributors has led to a finely meshedinternational marketing network that provides
Comprehensive ServiceThe service teams at ALCAN COMPOSITESsupport architects and building owners rightfrom the planning stage. They providecomprehensive technical information andindividual advisory services to assist in theperfect implementation of all ideas and plans.For every project, the proven strategy toachieve a smooth completion lies in an earlyco-ordination between vision, architecturalplans and the many possibilities which ourunique panels give to fabricators andinstallers. Our product and applicationknow-how is the fastest and surest way tosuccess, whether for new buildings, renovationworks, interior or exterior applications.
Just-in-time Fabrication CentresDuring the past 30 years, qualified, independentfabricators and installers have become firmlyestablished, offering professional service to thebuilding industry. They have acquired deep
our customers with distinct benefits. Wherever aproject is to be realized, ALCAN COMPOSITESand its partners ensure you quick andprofessional on-site service.
One thousand ideas - one material The world-wide success of ALUCOBOND® speaksfor itself! Never compromise when it comes toquality and experience! Your nearest fabricatorwill provide a tailor-made solution which will last!
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NDreams about claddingsWhether your project is discreet or avant-garde, you can count on ALUCOBOND® tomake your dream façades come true. Part ofthe success of ALUCOBOND® is due to itsdurability and resistance against corrosion.ALUCOBOND® adapts’ perfectly to the buildings’contours. It can easily be cut and shaped,without having to compromise on the factoryapplied surface finish. Whether soft curves orstraight lines rising into the sky, ALUCOBOND®
will provide an economical design. The superbproperties of this material boost inspirationand offer a whole new range of innovativesolutions to the building industry. Whetheryour project is a private home, a publicbuilding, a corporate headquarter or a trade orindustrial complex, ALUCOBOND® can give it adistinguished look which will last forever.
Interior DesignALUCOBOND® also inspires newhorizons in interior decoration, be it forgalleries, reception areas, passageways, shops, airports, banks or tradefairs and exhibitions. Through the useof exclusive colours and innovativeshapes, this material offers impressivedecorative solutions for the creation ofoutstanding and unique interior designs.
Renovation WorkAny building in need of renovationcan easily be given a rejuvenatingfacelift by using ALUCOBOND®-fastand economically. In addition to givingthe existing structure long-termprotection against the elements, thenew façade will provide the old buildingwith a fresh, new look. A carefully selecteddesign solution and colour schemewill guarantee subtle integration intothe existing environment.
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Environment, Health and SafetyFor ALCAN, effective, continuingenvironmental protection is a mainpriority. The company considers naturalresources to be a basic asset to bepreserved, in order to ensure forthcominggenerations a future worth living.Considering itself a world leader inenvironmental protection, ALCANintroduced its own Environment, Healthand Safety Programme which is strictlymonitored and enforced at all productionplants. With this, ALCAN commits itselfto continuous improvement which by farexceeds existing regulations.
ALCAN was one of the first companiesto develop its own EnvironmentalManagement System which isregularly reviewed by independentauditors. We have successfullyachieved certification according toEN ISO 14001 standards.
Ozone FriendlyDuring the life cycle of ALUCOBOND®
composite panels, no substancescontaining CFC are set free at any time.The core material does not containany nitrogen, chlorine or sulphur.Therefore, selecting ALUCOBOND® forprojects which require environmental-friendly materials is literally a naturalchoice.
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Life CycleDuring decades of use in arear-ventilated claddingsystem, ALUCOBOND®
protects the building fromweathering and the harmfuleffects caused by industrialand environmental pollution. Advantages:• Lower maintenance costs• Long-term preservation of
the building structure
An external cladding systemusing ALUCOBOND®, acts as abarrier against solar radiation.The ventilated space between theALUCOBOND® and the wall or thethermal insulation (in climateswhich require additionalinsulation material) reduces theheat transmission.Advantages:• In winter: savings in
heating cost• In summer: savings
in air-conditioning cost
The rear-ventilated claddingsystem protects the wall ofthe building from high andrapid temperature fluctuations.Advantages:• Reduction of thermal
expansion/contraction• Reduction in crack
formation
Moisture can pass throughthe wall.The building structure keepsdry.
RecyclingALUCOBOND® is fully recyclable, i.e.both the core material and thealuminium cover sheets are recycledand can be used in the production ofnew material.
C E R T I F I C A T E
DQS GmbHDeutsche Gesellschaft zur Zertifizierung von Managementsystemen
hereby certifies that the company
Alcan Singen GmbHwith external production shops located in Gottmadingen, Neckarsulm and Rastatt
Alusingen Platz 1
D-78221 Singen
Germany
for the scope
Development, production and marketing of extruded and rolled products,
panels, designed parts as well as assemblies for the automotive industry
has implemented and maintains an
Environmental Management System.
An audit, documented in a report, has verified that this
environmental management system fulfills the requirements
of the following standard:
DIN EN ISO 14001October 1996 edition
This certificate is valid until 2006-02-05
Certificate Registration No.: 055180 UM
Frankfurt am Main, Berlin 2003-02-06
Dr.-Ing. K. Petrick Dipl.-Ing. S. Heinloth
MANAGING DIRECTORS
D-60433 Frankfurt am Main, August-Schanz-Straße 21
D-10787 Berlin, Burggrafenstraße 6
TGA-ZM-02-90-00
TGA-ZM-02-90-60
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Welcome to the world ofALUCOBOND® - a world unlike thatof other building materials.Designers and architects areattracted by the extraordinaryflatness of ALUCOBOND®. Turn thepages and take a look at what thedesign world is doing today with thisflat, formable, prefinished aluminiumcomposite. Embark on a creativejourney with ALUCOBOND® and startplanning your very own stories ofsuccess in a world of innovativesolutions. Prefabricated panelelements ensure fast installation.The light weight of ALUCOBOND®
cladding elements makes handlingon site very easy.
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Image-building DesignExteriors are more attractive and moredurable when clad with ALUCOBOND®.Style, elegant surfaces, exclusive corporatecolours and outstanding constructiondetails will create long lasting impressions.ALUCOBOND® is the perfect material if yourorganisation wants to create a new image.
ALUCOBOND® is unbeatable when it comesto colour consistency, excellent formability,flatness, rigidity, weather resistance andease of maintenance. Whether a corporateoffice, a public building or a modern home,a creative design using ALUCOBOND® willmake heads turn for many years to come.You won’t find a better choice.
Flowing ContoursDue to its composite structure,ALUCOBOND® can take on manydifferent shapes. It is almost like adifferent skin wrapping the buildingstructure. The panels can be bent,folded or shaped to form complex,flowing elements using simple,conventional tools and equipment.Its unique product features offerarchitects design options which arelimited only by their imagination.Smooth roof structures, curved roofedgings and attics, balustradesaround balconies, circular columnsand arches can easily be realized.Its perfect formability does not affectits stability and flatness. The highrigidity of the panel remains. Whencompared with ALUCOBOND®,forming and shaping of any othermaterial to create the same structureof equal durability could only be doneat considerably higher cost. Specialcladding systems developed byALCAN COMPOSITES offer attractivelow-cost solutions. Curved elementsor column claddings are no problemfor the fabricators. We say “evenwhen ALUCOBOND® is curved, it isflat“ and it will remain flat for itsentire life-span. Whether you are planning a newbuilding or to refurbish an existingone, colourful surfaces and elegantdetails will give a building its ownindividual character.Using ALUCOBOND® will ensure thatit will last.
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The Building MaterialThe innovative product conception ofALUCOBOND® combines seeminglycontradictory properties such asexcellent formability and stability, lowweight and large sizes, brilliantcolours and weather resistance, justto mention only a few.The combination of all theseadvantageous characteristics makesALUCOBOND® one of the mostversatile materials for interior andexterior design.
Public buildings, administrativebuildings, residential buildings, postoffices, hospitals, trade centres,airports, cultural centres and schoolsgreatly influence our social lives and,at the same time, give our cities theirindividual character. ALUCOBOND®
offers a tailor-made solution for everyproject.
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SVariety of ColoursFrom a wide range of standardcolours, customers can select bothmetallic and solid colours.Custom colours are available onrequest.
The gloss for solid and for metalliccolours is in the range of 30-40%according to Gardner Scale, which ismost suitable for architecturalapplications. For special effectcolours, the gloss is in the range of70-80% according to Gardner Scale.Due to their high gloss, panels coatedin special effect colours need specialcare in the design and duringfabrication and installation.
LacqueringALUCOBOND® surfaces are coatedusing exclusively high-quality lacquersystems which have an optimumresistance against the effects ofstrong solar radiation, weather andindustrial pollution. These propertiesare achieved by using UV resistantbonding agents. For standard finishes,Fluorpolymer (e.g. PVDF or PVF2) topcoats are used. The coating systemscombine good formability andexcellent surface durability.
Alcan Singen GmbH apply all lacquer-based surface finishes in their own plantto the aluminium coil, prior to laminationinto a composite panel. They use acontinuous coil coating line which is basedon the latest technology. The multiplelayers of the coating are individually bakedat temperatures of between 200-260°C.
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QualityThe fully automatic coil coatingprocess is computer controlledthroughout all the stages. The qualityof the coating is tested according tothe standards established by theE.C.C.A. (European Coil CoatingAssociation) of which Alcan SingenGmbH is a member.
PVDFSiliconized polyesterVinyl
PolyesterAqueous acrylicSolvent acrylic
Colorchange
45° S. Florida Years
PVDFSiliconized polyesterVinyl
PolyesterAqueous acrylicSolvent acrylic
% Glossretention
45° S. Florida Years
PVDFSiliconized polyesterVinyl
PolyesterAqueous acrylicSolvent acrylic
Chalking
45° S. Florida Years
The long-term durability of coatingscan be compared by measuring• Colour change• Gloss retention and• ChalkingThe superiority of UV resistantlacquer systems (PVDF) is shown in thethree graphs. The values indicatedare taken from the test conductedby the American Coil CoatingAssociation (NCCA) on lacqueredsurfaces which were exposed to theextreme climatic conditions of SouthFlorida for several years.
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The composite structure of ALUCOBOND® - twoaluminium cover sheets and a plastic or mineralfilled core - results in an impressive strength-to-weight ratio, even when comparing large panelsizes. Despite its low weight, which makesALUCOBOND® easy to transport and handle inthe factory and on site, its rigidity and highstrength make it the most suitable material forexterior wall cladding. When properly designedand installed, ALUCOBOND® panels will keeptheir shape and remain flat for life, even whenexposed to extreme temperature changes.
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ALUCOBOND®
4 mm
Aluminium3.3 mm
Steel2.4 mm
Fibre cement5.8 mm
Rigidity E·J
5.5 kg
8.9 kg
18.7 kg
11.7 kgWeightkg/m2
Comparison of thickness andweight of panels with equalrigidity
Wind load and permissible panel sizesThe graphs for 3 mm and 4 mm thick ALUCOBOND® indicate the maximum permissible panellength (without having to add a stiffener) based on applicable design wind load and panel width.Note: • Permissible stress = 53 N/mm2 (includes safety)
• Values apply to 4-side supported panels• Values for other systems on request
1000 2000 3000 4000 5000 6000
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
1000 2000 3000 4000 5000 6000
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
1000 2000 3000 4000 5000 6000
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
Panel width
625 mm
750 mm
1000 mm1250 mm
ALUCOBOND® 3 mm
Permissible length L in mm
Win
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1000 2000 3000 4000 5000 6000
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
1000 2000 3000 4000 5000 6000
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
1000 2000 3000 4000 5000 6000
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
Panel width
1000 mm
1250 mm
1500 mm
ALUCOBOND® 4 mm
Permissible length L in mm
Win
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ALUCOBOND® compared with solid aluminiumRequired thickness and actual weights of panels with same rigidity
ALUCOBOND® Aluminium
Rigidity Section modulus Thickness Weight Thickness WeightE·J W
1250 kN cm2/m 1.25 cm3/m 3 mm 4.5 kg/m2 2.7 mm 7.3 kg/m2
2400 kN cm2/m 1.75 cm3/m 4 mm 5.5 kg/m2 3.3 mm 8.9 kg/m2
0.5 mm Aluminium0.5 mm Aluminium
2-5 mmPlastic or high mineral filled core
ALUCOBOND® is a composite panelconsisting of two aluminium cover sheetsof Peraluman alloy - 100 (AlMg1),EN AW - 5005 A according to EN 485-2and a plastic or high mineral filled core.
ALUCOBOND® is produced withvarious core thicknesses in acontinuous lamination process.
All painted panels are supplied with aprotective peel-off foil.
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Product RangeALUCOBOND®
One side coil coated Thickness 4 mm (3, 6 mm*)lacquer finish Width 1000 mm, 1250 mm, 1500 mm
Length up to 8000 mm
ALUCOBOND® PLUS Thickness 4 mm (3 mm*)One side coil coated Width 1250 mm, 1500 mmlacquer finish Length up to 8000 mm
ALUCOBOND® A2 Thickness 4 mm (3 mm*)One side coil coated Width 1250 mm, 1500 mmlacquer finish Length up to 8000 mm
Upon request: Other surfaces mill-finishboth sides coil coated lacquer,both sides colourless anodised 1)
Special widthsSpecial lengths
*) Upon request - 1) Please note: All anodised ALUCOBOND® composite panels have contact lines (about 25mm width) on their short sides. Please take this into consideration when dimensioning the panels.
Thermal insulating propertiesDue to its relatively thin andhomogeneous core, ALUCOBOND® isnot an insulation panel.
Temperature resistanceFrom -50° C to +80°C.
Rear ventilated ALUCOBOND® cladding considerably improves sound insulation. For example, the sound insulation of alight-weight concrete wall is double when clad with ALUCOBOND®. The loss factor (a measure for the acousticsound-damping behaviour) of ALUCOBOND® is approx. 6 times better than that of solid aluminium sheets.
Technical data ALUCOBOND® PLUS A2
Thickness: 3 mm 4 mm 6 mm 4 mm 3 mm 4 mm
Cover sheet, thickness [mm] 0.50 0.50 0.50Weight [kg/m2] 4.5 5.5 7.3 7.6 5.9 7.6Width [mm] 1000/1250/1500 1250/1500 1250/1500
Technological data:
Section modulus W [cm3/m] 1.25 1.75 2.75 1.75 1.25 1.75Rigidity E·J [kNcm2/m] 1250 2400 5900 2400 1250 2400Alloy EN AW - 5005 A (AlMg1)Mechanical properties of the cover sheets H22/H42, according to EN 573-3Modulus of elasticity [N/mm2] 70,000Tensile strength of cover sheets [N/mm2] Rm ≥ 130Proof stress (0.2%) [N/mm2] Rp0.2 ≥ 90Elongation A50 ≥ 5%Linear expansion 2.4 mm/m at 100°C temperature difference
Acoustical properties: ALUCOBOND® PLUS A2
Thickness: 3 mm 4 mm 6 mm 4 mm 3 mm 4 mm
Sound absorption factor as 0.05 0.05 0.05(accord. to EN 20354, ISO 354)
Sound insulation Rw [dB] 25 26 27 STC =30, OITC 24 27 27(ISO/DIS 717-1, EN ISO 140-3) (accord. to ASTM 90) (ISO/DIS 717-1, EN ISO 140-3)
Loss factor d [mm] 0.0072 0.0087 0.0138 0.004 0.005(accord. to EN ISO 6721, frequency range 100-3200 Hz)
ALUCOBOND® can be cut with avertical panel saw, circular or jig saw.Conditions for cutting with acircular saw:Cutting tools/carbide tipped, bladegeometry:Thickness of cutting teeth approx. 2-4 mm;Tapered from outside to inside toprevent jamming.Tooth geometry: Trapeze tooth/flat toothPitch t: 10-12 mm
Clearance angle �: 15°
Rake angle �: 10° (positive)Max. cutting speed v: 5000 m/min.Max. feed s: 30 m/min.
ALUCOBOND® can be cut to shape usingCNC machining centres, water jet cuttingmachines, copy routers and jig saws.
Shearing can be done with aguillotine.To prevent surface damage, useprotective pads betweendown-holders and ALUCOBOND®
surface and adjust to minimum downholding pressure.Use carpet protection on feeder table.Do not use ball supports as theydamage the ALUCOBOND® surface.Shearing will cause a slightdeflection of the cut edge on theimpact side.
ALUCOBOND® can be drilled with twistdrills normally used for aluminium andplastics on machines common for metals.Drill material:High-speed steel (HSS)We recommend metal drills withcentre-point.
Cutting
Drilling
Contourcutting
ShearingP
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For exterior use and structuralapplications:• Adhesive sealing compounds• Double-sided VHB tapesConsult sealant manufacturer forcorrect application.For interior applications:• Metal adhesives• Double-sided VHB tapesAdhesives and sealants do not adhereto the plastic core! Apply to thealuminium cover sheet only!
With serrated corner-joint orbutt-joint sections or clampedbetween special aluminiumextrusions.
The plastic core of ALUCOBOND® canbe hot-air welded using conventionalhot-air welding equipment and plasticfiller rod. Hot-air welding provides awater-tight joint for decorativepurpose only. It is not suitable forjoints where structural strength isrequired.
Use conventional wood,sheet-metal or machinescrews made of stainlesssteel.For exterior applications allow forthermal expansion and possiblebuilding movements.
ALUCOBOND® can be bent using aroll bending machine (pyramid orpinch rollers).To protect the surface finish ofALUCOBOND® during bending useonly polished rollers free of dents andother defects.
Bending is possible with a folding table ora bending press. Min. required inside radius:• For ALUCOBOND®: r = 10 x t• For ALUCOBOND® PLUS: r = 10 x t• For ALUCOBOND® A2: r = 25 x tt = panel thicknessTo protect the surface finish of ALUCOBOND®
during bending use padding strips. Thespring-back of ALUCOBOND® is greaterthan that of a solid aluminium sheet.To determine spring-back for serialproduction, make tests on sample panels.
ALUCOBOND® can be punched usingconventional sheet metal punchingmachines or manual notchers. Forclean cuts use sharp tools and dieswith minimal cutting clearance.Punching will cause a slight deflectionof the cut edge on the impact side.
Riveting is possible using solid or blindrivets with conventional riveting tool. Forexterior applications allow for thermalexpansion and possible building movements.
BondingWelding
Punching
Bending Clamping
ScrewingRoll bending
Riveting
For further information please ask forour brochure ALUCOBOND® Processing.
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MethodA major feature of ALUCOBOND® is thepossibility to shape panels using a verysimple technique called the routing andfolding method. It enables a fabricator toproduce shapes of various kinds byhand, without the need for heavyequipment like folding machines orbreak presses.
A V-shaped or rectangular groove isrouted on the reverse side of theALUCOBOND® composite panel alongthe proposed folding edge, using adisk or end milling cutter. A thin layerof the core material should be left atthe base of the groove, i.e. on theinside of the outer cover sheet. Theuntouched outer cover sheet can nowbe bent manually, giving an exact andclean folding line which follows therouted groove. The outer radius of thefolded edge depends on the shape ofthe groove and its depth.
We recommend that the routing bedone using a panel saw equipped withALUCOBOND® grooving accessoriesor a specially designed portable sheetmilling machine. Conventional handrouters with suitable router bits canbe used for curves and for very small
jobs. For complicated shapes, a CNCmachining centre will providerepetitive accuracy and high output.
The routing and folding method canbe used for ALUCOBOND® compositepanels with all available standardsurface finishes.
3 mm 0.8 mm
r ~ 7 mm
90° V-groove for folds up to 90°
r ~ 3 mm
90°
r ~ 2 mm
135°
2 mm
45°
0.8 mm
14 mm
1.5 mm
135° V-groove for folds up to 135°
Rectangular (U -) groove for folds up to150°, depending on panel thickness.Not suitable for ALUCOBOND® A2.
AdvantagesThe convincing advantages of thisunique technique are: - Low investment cost- Simple fabrication technique which can
be learnt easily by unskilled workers- Folding can be done on site, saving
packing and transportation cost and reducing damage caused in transit
- Low-cost fabrication of shapedcomponents used in fascia and wallcladding, roof edgings, column cladding, flashings, etc.
- Flexibility in creating shapes- Very economical, without
compromising on quality - Shapes are not limited by machine capacity- Components can be easily
fabricated and fitted on site
BenefitsThe fabrication of shaped componentsusing ALUCOBOND® only requires aminimal investment outlay. Handrouters and sheet milling machinesare inexpensive and can be usedeither in the workshop or on site.The fabrication of shapes in largerquantities is particularly economicalusing vertical panel saws equippedwith ALUCOBOND® groovingaccessories.
For further information please ask forour brochure ALUCOBOND® Processing.
Contact roller controls exact groovedepth.
ALUCOBOND®
Disk millingcutter
Horizontal section
The following ALUCOBOND® claddingexamples are proven solutions which thetechnical teams of ALCAN COMPOSITEShave developed for their clients,hence sharing their know-how andexperience in the application ofALUCOBOND® with you. For differentenvironmental and climatic conditions
Vertical sectionCLA
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S ALUCOBOND® tray panelssuspended on stainless steelbolts for vertical panel layout
Horizontal section
ALUCOBOND® tray panelsClamped/screwed for verticalpanel layout
Detailed drawings, performancespecifications and recommended textsfor tender documentation of the shownexamples are available on request.
Vertical section
different details may apply.ALCAN COMPOSITES do not sellsystems, but assist their clients indeveloping tailor-made solutions mostsuitable to achieve the requireddesign intent and making use oflocally available components,equipment and expertise.
For further information please contactyour nearest ALUCOBOND®
Distributor or ALUCOBOND® SupportCentre for full details and free advice.
Horizontal section
Vertical section
ALUCOBOND® tray panelsTongue and groove design(SZ 20 system)for horizontal panel layout
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ALUCOBOND®
Clamped/screwedDouble “top-hat“ sections
for vertical panel layout
Detailed drawings, performancespecifications and recommended textsfor tender documentation of the shownexamples are available on request.
Horizontal section
Vertical section
Vertical section Vertical sectionCLA
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Horizontal section Horizontal section
Aluminiumstiffener
Double-sidedadhesive tape
Recommendedstructural sealant
Aluminium stiffeners bonded toALUCOBOND® panels
Bonding of Aluminium sections toALUCOBOND® panels
Structural silicone technique
ALUCOBOND®
Riveted or screwed toAluminium substructure
Detailed drawings, performancespecifications and recommended textsfor tender documentation of the shownexamples are available on request.
ALUCOBOND® panels framed withbonded edge sections
Vertical and horizontal panel layout
External corner - horizontal section Internal corner - horizontal section
Upper end of panel - vertical section Lower end of panel - vertical section
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ALUCOBOND® window sill in true alignmentwith cladding - horizontal section
Panel on top of window - vertical section
In addition, it is possible to combine or vary these systems in anyconceivable way.Our technical service is there to help you implement your visions.
ALUCOBOND® window sill withinternal drainage - vertical section
Vertical section
Detailed drawings, performancespecifications and recommended textsfor tender documentation of the shownexamples are available on request.
Processing/InstallationTo avoid possible reflectiondifferences (for metallic colours only),we recommend installing the panelsin the direction of the marking shownon the protective foil of the individualpanels.
Dimensional tolerancesThickness mill-finish/stove-lacquered/anodised: ±0.2 mmWidth -0/+4 mmLength 1000-4000 mm -0/+6 mm
4001-8000 mm -0/+10 mm
Due to the production process, a displacementof the cover sheets of max. 2 mm to one sidemay occur along the longer sides of thepanels if not specially trimmed.
Removal of protective foilWe recommend removing theprotective foil as soon as possibleafter the installation. Due to UVradiation, it may occur that residualglue sticks to the surface of the panels.
Cleaning and MaintenanceThe frequency of cleaning dependslargely on the design, the location ofthe building and the degree of soiling.For further information please ask forour brochure ALUCOBOND®
Processing.
StorageProtect the ALUCOBOND® panels duringstorage against rain, moisture penetratingthe pallets and condensation.Store the pallets stacked one on topof the other; stacks must not comprisemore than 6 pallets of identical size.Storage exceeding 6 months shouldbe avoided.
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Fire behaviour of ALUCOBOND® panelsALUCOBOND®
Country Test accord. to... Classification
Germany DIN 4102-1 Class B2DIN 4102-7 passed
Austria ÖNORM B 3800 Class B1
CzechRepublic CSN 73 0862 Class B
DenmarkNorway NT Fire 002 hardly inflammableSweden
France NF P 92-501 Class M1NF F 16-101 Class F0
Italy CSE RF 2/75/A, RF 3/77 Class 1
Switzerland VKF Fire regulation Class 4.2
Great Britain BS 476, Part 6 Index 0 Class 0BS 476, Part 7 Class 1 Building Regul.
ALUCOBOND® PlusCountry Test accord. to... Classification
Germany DIN 4102-1 Class B1DIN 4102-7 passed
Switzerland VKF Fire regulation Class 5.3Great Britain BS 476, Part 5 Class P
ALUCOBOND® A2Country Test accord. to... Classification
GermanyDIN 4102 Class A2
Austria ÖNORM 3800 Class A
CzechRepublic CSN 73 0862 Class A
Denmark DS 1065.1 Class A
France NF P 92-501 Class M1
Italy CSE RF 1/75/A, RF 3/77 Class 1
Switzerland VKF Fire regulation Class 6q.3
Great Britain BS 476, Part 6 Index 0 Class 0BS 476, Part 7 Class 1 Building Regul.BS 6853 Meets requirements of the London
Underground Ltd. code of practice
ALUCOBOND
Z-33.2-6DIN 4102
Forschungs -und
Materialprufungs-
anstalt
FMPA-BWOtto Graf Institut
Alcan Singen GmbH
}
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Information(Please ask for our additional documentation on)
ALUCOBOND® Product Information FolderALUCOBOND® The ColoursALUCOBOND® Range of Products:
Special Aluminium Sections and Accessories
ALUCOBOND® Documentation FileCladding Samples and recommended texts for tender documentation Incl. CD Rom
ALUCOBOND® Original samples withstandard surfaces
ALCAN COMPOSITES -A worldwide organisation• Alcan Airex AG, Sins, Switzerland• Alcan Kapa GmbH, Osnabrück, Germany• Alcan Singen GmbH, Singen, Germany• Alcan Thermoplastics, Chelmsford, UK• Alcan Composites USA Inc., St. Louis• Alcan Composites Ltd., Shanghai, China• Alcan Composites Brasil S.A., São Paulo
ALCAN COMPOSITESAlcan Singen GmbH78221 Singen, GermanyPhone +497731/80-0Fax +497731/[email protected]
ALCAN COMPOSITES -A true “global player”• Sales offices and production sites in Europe,
North and South America, and Asia• Large variety of panels• Partnerships with leading distributors• Professional sales teams
www.alucobond.com
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