Plot no.3, KSSIDC Industrial estate, Sagar Road,

Shimoga.

Gravitech Inc

GRAVITY CASTING AND MACHINING SOLUTIONS: NON FERROUS

Contents of the Presentation:

Infrastructure facility present in the company

Casting and post-casting facilities

Laboratory department

Quality certifications

Organization structure

Managerial and financial ability of the promoters

Generic slides on the location advantage

Infrastructure facility

Gravitech Inc aims to provide the best to its customers interms of infrastructure, quality and service

Gravitech Inc spans over a wide area of 13500sft. whichprovides enough room for future expansion to meet thecustomer demand

Shop floor contains a 80ft single hook reach crane withweight carrying capacity of 3 tonnes.

The plant site of the company encompasses a wide area shopfloor, dedicated laboratory, 180 KV acoustic generator fromCaterpillar to ensure continuous production and an officespace

A Peep into Factory Inside and Outside

Overview

Casting and Post-casting facilities

Gravitech Inc apart from other companies aims to provide

both casting and post-casting facilities at one stop

In order to ensure highest quality of the components, each

activity is done in-house

The plant embodies the best in class machinery to attain

highest efficiency

A deeper look into each of the facility is discussed in the

further slides…

Furnace

In order to ensure continuous production, the plant is

equipped with dedicated tilt type melting furnace along with

holding furnaces

The furnaces come with a melt capacity of 300 Kg each

Furnaces are equipped with PID and Thyrister functions for

better melt control and constant monitoring

Mobile Nitrogen Degasser

With degassing being an

important part of the casting

process, Gravitech uses a

mobile nitrogen degasser to

ensure hydrogen free molten

metal

For the various disadvantages

present with the use of

nitrogen tablets, it is not used

Our degasser comes with the

PLC to ensure perfect

degassing

Hydrogen Gas Index Tester

Even after a perfect

degassing, it is essential

that we are sure of gasses

free molten metal

Tilting Die Casting Machine

Machines are PLC controlled withfault diagnosis and display for bestreproducibility and consistentresults for minimum rejection.With Memory for different dies.

Up to 4 core pulls available.Bottom core pull also available.Versatile enough to manufactureintricate designs

0-90 degree jerk free tilt .Withtilting process considerable amountof returns is reduced due toreduction of gating.

Tilting speed control withhydraulic proportional valve

Fettling facility

Fettling area is equipped with

Band saw machines and belt

sanders

Heat Treatment

Heat treatment furnacewith 850 mm basket sizewith 48kw heating element.

Hydraulically controlledbottom quench tank

Control panel with digitalindication time basedcontroller, paperlesstemperature recorder &duplex K typethermocouple

Shot Blasting

Shot blasting is available in-

house to ensure smooth

surface finish of the

component

Double door type to

reduce the cycle time of

loading and unloading the

material

Cold Box Core Shooter

Along with the above

mentioned facilities, we are

also equipped with an in-

house cold box core

shooter

Cold box increases our

ability to manufacture

components which are

porosity free

Laboratory facilities

We at Gravitech give utmost importance to both casting

process and the quality of the component

An in-house state of the art laboratory is an evidence of our

quality consciousness

Laboratory facility is equipped with a spectrometer, hardness

tester and other gauges and basic equipments

Spectrometer Based on the concept of Total

Quality Management, we arefollowing strict qualitystandards in every stage ofmanufacturing processnamely raw-materialinspection, melting & casting.

We use Metavision 108 NFfor intensive check up ofchemical compositionassuring the best castings toour customers

Hardness tester

In addition to spectrometer

out lab is equipped with

Hardness tester machine to

measure the hardness of

the components post heat

treatment.

Other Lab Equipments

Other lab equipment includes

600mm height gauge, depth

gauge, micro meter and all

other measures

Our Products

Quality Certification and Road Map

We have been coveted with Quality management certification as per ISO 9001:2008.

We are documenting the process and systems as per TS norms , by August 2015 we will be TUV certified.

So far, we have completed manual and procedures as per TS requirement and expect to finish the SOP and system documentation and implementation by end of May

Our 1st Internal Audit is proposed to be held in June

We will be more than happy to adopt any systems as required by our customers along with our existing systems

Organization StructureThe organization structure is simple with roles and responsibilities duly

defined along with accountability

Managerial and Financial Ability of the

Promoters

Raghu C V Kamalesh C J

An MBA from St.Josephs college of commerce, Bangalore specialized in field of Finance and Accounts.

Comes from a business family present in construction, automobile and logistic field. Ventured into Engineering Industry with sheer passion for it. Experienced in managing businesses from different verticals.

Known track record of 10 years in managing various businesses. Understands and honors interests of all stake holders of the business

An MBA from SDMIMD, Mysore

specialized in the field of HRD and

Operations

He will be in charge of day to day

functioning of the company to take

care of customer needs and ensures

smooth workflow in the plant. He

will be full time representing the

management he comes into

Gravitech Inc as a fresh blood

rearing to implement new and

unorthodox business practice

Group Business Details

The group is present in the varied industries which helps its

members to understand the business horizon as a whole

A diversified industrial presence ensures a constant financial

stability and support for future expansion to meet customer needs

Sl. No Name of firm Line of Business Annual

turnover

1 Sree Karthik Motors Sales, Service & Spares for M/s Hero Motocorp

Ltd for Shimoga dist.

30 crore

2 Sree Shabreesh Agency C & f Agents for M/s ACC Ltd 28 crore

3 Sree Shabreesh Transport Fleet owners and transport contractor for M/s

ACC Ltd – fleet size of 80 trucks

35 crore

4 Sree Karthik Enterprises Dealers for Finolex pipes. 12000sft Retail store

for Agri and plumbing goods.

5 crore

5 Sree Karthik Traders Dealers in construction steel and cement 5 crore

Location Advantage

Shimoga

Auto ancillary hub

Home to automobile and

auto components

industry

MSME Cluster for Foundry

development

Literacy rate of 80.5%

Presence of esteemed

engineering institutions

Nearest Airport and Port –

Mangalore – 200 Kms.

SEZ for Auto Components

(Proposed)

Future Road Map

• Road Map in place install 4 Gravity Die casting cell, Post

Casting and Machining Operations

• End to End Solutions from Casting to Assembly.

• Implementation of Best Practices by adhering to world class

Quality Management systems.

We look forward for your valuable association.

THANKYOU