vernetzte lagerlogistik mit sap - kuka ag · 2018. 6. 20. · staging and consumption cross-dock or...

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CUSTOMER Vernetzte Lagerlogistik mit SAP Ralf Schränkler, SAP Deutschland Augsburg, 13. Juni 2018

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Page 1: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

CUSTOMER

Vernetzte Lagerlogistik mit SAP

Ralf Schränkler, SAP Deutschland

Augsburg, 13. Juni 2018

Page 2: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

SAP Supply Chain Execution Platform

Page 3: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

3CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Integrated

Support for end-to-end

processes

Digital Logistics and Order Fulfillment on Supply Chain Execution Platform

Connected

Real-time insight and

network communication

Flexible

Processes and

deployment

Track and Trace

Extended

Warehouse

Management

Transportation

ManagementYard Logistics

SAP HANA/SAP Cloud Platform

SAP

Leonardo

Apps

SAP

Leonardo

Foundation

Functional

Holistic and

vertical

Page 4: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

Highlights of SAP Extended Warehouse Management

Page 5: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

5CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Functional Integration IoT Deployment

• Continuous core

improvement for SCE

• New industry

capabilities

• Enhanced SCE

platform integration

• Enhanced integration

with SAP S/4HANA

• Next-generation

automation

• Enhanced device

and asset connectivity

• SAP EWM in

SAP S/4HANA

• SAP EWM with

SAP ECC

• Cloud solution

SAP Extended Warehouse Management (SAP EWM)

Enterprise

Management

Enterprise

Management

Warehouse

Management

Transportation

Management

Track & Trace

Supply Chain Execution Platform

Page 6: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

6CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Production

Warehouse

Raw-material handling

Integration of quality

management

Production supply

Receipt from production

Staging and consumption

Cross-Dock or

Transit Warehouse

Regional hubs, gateways,

and container freight station

Air and ocean freight

handling

Unit-load device and

container handling

Receive from and send to

airport or seaport (drayage)

Service Parts

Warehouse

Low to very high complexity

Kitting and value-added

service

High volatility

Serial numbering

Heterogeneous product

range

Distribution Center

Complex process and high

volume

High degree of automation

Wave management

Slotting and rearrangement

Replenishment

Types of Warehouses for SAP EWM

Page 7: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

7CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Analytics • Transit warehousing • Labor management • Cross-docking • Compliance

Native technologies • Implementation tools

SAP Extended Warehouse Management – Overview

Inbound Processing Storage and Operations Outbound Processing

Page 8: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

8CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Storage and Operations Outbound Processing

Business Benefits

• Optimize use of manpower

• Facilitate cross-docking

• Streamline receiving and dock management

• Optimize inventory placement in the warehouse with flexible put-away

strategies

• Improve inbound inventory visibility

SAP Extended Warehouse Management – Inbound Processing

• Transportation unit processing

• Goods receipt management

and optimization

• Inbound quality management

• Internal routing

Inbound Processing

Page 9: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

9CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Inbound Processing Storage and Operations Outbound Processing

SAP Extended Warehouse Management – Storage and Operations

• Physical inventory

• Slotting

• Replenishment and

rearrangement

• Kit-to-stock management

• Value-added services

• Transit warehouse

• Warehouse billing

Business Benefits

• Track every unit to the lowest level of

detail

• Manage inventory balances on an

ongoing basis

• Reduce effort for annual physical

counts

• Eliminate inefficient movement and

redundant effort

• Improve facility utilization

Page 10: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

10CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Inbound Processing Storage and Operations Outbound Processing

• Outbound planning, including

route, wave, and bin planning

• Picking optimization, packing,

staging, and load management

SAP Extended Warehouse Management – Outbound Processing

Business Benefits

• Increase inventory accuracy and availability

• Reduce picking, shipping, and billing errors

• Raise customer service levels through high efficiency and accuracy

• Shorten order turnaround times

• Take advantage of cross-docking opportunities

Page 11: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

11CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Main Deployment Options for SAP EWM

S/4HANASAP ERP

Decentral SAP EWM Embedded EWM in SAP S/4HANA

On-Premise

Embedded

EWM

SAP EWM

SAP NetWeaver

Embedded

EWM

Page 12: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

Connected Warehousing – Working mobile

Page 13: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

13CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

• Mobile devices

• RFID scanners

• Pick by voice

• Augmented reality

• Pagers and phones

• Label printers

• Scales

• Conveyors

• Lifts

• Cranes

• Robots

• Picking systems

• Manufacturing execution systems

• Automated storage and retrieval

system (ASRS)

• Automatic guided vehicle (AGV)

SAP Extended

Warehouse

Management

Leading-Edge Warehouse Technology Integration

Connected

Devices

Connected

Automation

Page 14: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

14CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

SAP Augmented Reality SAP and Bechtle: At the Forefront of Device Connectivity

Combined Augmented Reality

& Pick-by-Voice for Warehouse Picking

• Verbal commands & confirmation

• Scanning with glasses

Connected Warehousing

Page 15: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

Connected Warehousing – Connected automation

Page 16: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

16CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

• Mobile devices

• RFID scanners

• Pick by voice

• Augmented reality

• Pagers and phones

• Label printers

• Scales

• Conveyors

• Lifts

• Cranes

• Robots

• Picking systems

• Manufacturing execution systems

• Automated storage and retrieval

system (ASRS)

• Automatic guided vehicle (AGV)

SAP Extended

Warehouse

Management

Leading-Edge Warehouse Technology Integration

Connected

Devices

Connected

Automation

Page 17: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

17CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Integration of warehouse automation

3rd Party

MFS

SAP EWM

PLC (S7)

Stock Management

Warehouse Management

Material Flow System

Control Level

SAP ERP

SAP EWM

MFS

PLC (S7)

SAP ERP

Page 18: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

18CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Integrated Material Flow Systemfor direct control of automation – pallets

SAP ERP

PLC

SAP EWM

MFS

System architecture

NiOGI

GR

Crane

1

Crane

2

Crane

3

TCAR

I-Point

P-Point

Empty pallets

Aisle 1 Aisle 2 Aisle 3

Shuttle

Sto

rage

Bin

s H

RS

Con

ve

yo

rs

Page 19: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

19CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Integrated Material Flow Systemfor direct control of automation – case conveyors

SAP ERP

PLC

SAP EWM

MFS

System architecture

CP CP

Work Center

CP

Decision Point

Sorter

CP

Work Center

CP

CPDecision

Point

Sorter

GI

GR

Page 20: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

20CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Types of Equipment

Conveyers

– Pallets / cases / packages

– Transfer cars

– Sorter

– Label applicators

– Pick-Pack-Pass picking principle

Storage Retrieval Machines

– ASRS pallets / cases

– Goods-to-man picking principle

– Shuttle warehouses

Subsystems

– Monorail system

– Automated guided vehicle systems (AGV)

Page 21: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

Digitization in the warehouse

Page 22: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

22CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

High flexibilty

High efficiency and productivity

Less execution errors

Collaboration in Social Networked Industry

Increasing usage of Human-machine-interaction in the warehouseRobotics / machines and humans work closely together

Page 23: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

23CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Robotics scenarios – Example: Human-machine-interaction

“Freight”

▪ Autonomous mobile platform with

integrated through REST-ful APIs (json)

▪ Focused on Logistics and manufacturing

workflows

▪ Associate can pick items from shelves,

performing point to point delivery tasks,

dispatching parts to an associate on an

assembly line/packaging station etc.

SAP Integration Scenarios

▪ SAP Extended Warehouse Management

▪ …

▪ …

Page 24: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

24CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Packing Area

Picking Area

EWM Use Case

1. Picker receives WO/WT

2. Picker places picked items

on robot

3. Picker confirms WO/WT

4. Picker sends robot to

Packing Area

5. Packer retrieve the picked

product

6. Packer sends robot back to

Picking Area

Expected Benefits

• Drastically Reduces Transport Time

• Improves Warehouse Throughput by 30%

• Improves Picker Productivity by 40%

Robotics scenarios – Example: Human-machine-interactionOutbound use case and key benefits

Page 25: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

What else?

Page 26: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

26CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

EWM in S/4HANA as a new deployment option

Strong Innovations in 2017

Continuous investment in best-of-breed

warehouse functionality

Summary

Page 27: Vernetzte Lagerlogistik mit SAP - KUKA AG · 2018. 6. 20. · Staging and consumption Cross-Dock or Transit Warehouse ... EWM Use Case 1. Picker receives WO/WT 2. Picker places picked

27CUSTOMER© 2018 SAP SE or an SAP affiliate company. All rights reserved. ǀ

Thank You!

Contact information:

Ralf Schränkler – Presales Expert SAP SCE

SAP Deutschland SE & Co. KG

Hasso-Plattner-Ring 7

69190 Walldorf

T: +49 6227 7 43211

M: +49 160 360 3864

[email protected]