vehicle dismantling manual goa sc dc.pdf

2010

Vehicle Dismantling Manual

Mahindra Goa PIK UP

2010 Mahindra & Mahindra Ltd. All rights reserved. This Manual may be reproduced or copied, in whole or partwithout the written permission of Mahindra & Mahindra Ltd

Table of Content

Vehicle Dismantling Manual ................................................................................... 1

Airbag Deployment in End-of-Life Vehicles .......................................................... 2

Component Parts Deemed to be Non Reusable .................................................... 4

Introduction .............................................................................................................. 5

Vehicles Activity Area .............................................................................................. 8

Activity Area - Door and Glazing ............................................................................ 10

Activity Area - Exterior ............................................................................................ 14

Activity Area - Instrumental Panel .......................................................................... 17

Activity Area - Seat .................................................................................................. 19

Activity Area - Interior .............................................................................................. 22

Activity Area - Engine .............................................................................................. 25

Abbreviation ............................................................................................................. 30

Vehicle Dismantling ManualVehicle Dismantling ManualCaution Provide additional support when a vehicle is on a hoist in the following ways: Before removing parts, support the opposite end. This helps to prevent the vehicle

slipping off. Before removing the major components, chain the vehicle frame to the hoist pads at the

same end as the removal, this helps to avoid a tip-off.

Disconnect the battery terminal prior to fluid removal and dismantling in order to reduce risk of fire and personal injuries.

Always wear safety goggles when working with fuel in order to protect the eyes from splash.

Fuel vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store fuel in an open container, due to the possible of any fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby always. Relieve the fuel system pressure before dismantling fuel system component in order to reduce the risk of fire accident and personal injuries.

Drain the fuel completely from the system like fuel injector nozzle, the fuel pump, fuel pipe lines and the fuel tank. Draining the fuel will reduce the risk of fire accident and personal injury.

Provide proper ventilation, when working with fuel in enclosed areas where fuel vapors can collect. The lack of adequate ventilation may result in personal injuries.

While performing disassembly on or near the Airbag (SRS) components or the wiring point of those components, cautions to be followed are listed below.

Be careful when handling the SRS sensor. Do not strike or jolt a SRS sensor. Do not carry the inflator module by the wires or the connector on the inflator module. Make sure the airbag opening points away from your side. Provide free space for the airbag to expand in case of an accidental deployment.

Note: If fail to follow these cautions could cause airbag deployment or some per-sonal injuries.

Follow the airbag (SRS) deployment procedure available before carrying out the vehicle dismantling.

Provide free space for the airbag to expand in case of an accidental deployment. 1Goa SC DC

Vehicle Dismantling ManualAirbag Deployment in End-of-Life VehiclesAirbag Deployment in End-of-Life Vehicles (Single Stage Airbags)Important Warning

An Airbag that has been removed from a vehicle should never be installed in any other vehicle. We oppose reuse of airbag or any of its components. It must be noted that;

An airbag may not work effectively even when it is taken from a vehicle of same make, model and year of manufacturing.

The difference between airbag systems are much more than just the trim covers inclosing them.

Installation of wrong airbag module or improper installation could increase the risk of serious injury or death during collision.

Any modification of airbag module, like; incorrect mounting, airbag size, inflator module output, airbag vent size, airbag folding method or painting the cover surface could have adverse effect on protection offered by airbag.

Removal or deployment of airbags before scrapping a vehicle eliminates the potential for hazardous reactions during processing. A live airbag initiator can potentially discharge even after it is separated from airbag assembly during processing. Airbags that have not been fully deployed can cause human injury, damage of equipment. If special handling proce-dures are followed, airbags can be safely deployed and then recycled with the rest of the vehicle or shipped separately to a recycling facility.

Single Stage Air-BagsSuch airbags have one initiator and a single charge of gas generating material. Single stage airbags have one pair of wires that connects to the airbag module.

Important Safety Information The removal, handling, storage and deployment of airbags require special care. Only

trained professionals should perform this work. Personal performing these operations should wear appropriate protection

Only trained technicians should perform this work. Personal performing these operations should wear appropriate protection, including eye and ear protection, during air bag deployment.

Do not dispose of a live (undeployed/partially deployed) air bag through normal disposal channels until after it has been fully deployed.

Deployment of AirbagsSituations may arise that require the disposal of a live (undeployed/partially deployed) air bag. If the entire vehicle is to be scrapped, the air bag must be deployed within the vehicle. 2Goa SC DC

Vehicle Dismantling ManualRecommended Procedure for Airbags Deployment Whenever possible, full deployment of all air bags should take place in the vehicle prior to vehicle recycling and disposal.

1. Disconnect the cables from the vehicle's battery(ies).2. Wait at least 30 minutes for the energy-reserve capacitor to discharge.3. Make a jumper-wiring harness of two wires 30 feet or longer for remote deployment of

the air bag. If the vehicle is equipped with two-stage air bags, additional harnesses will be required.

4. At one end of the harness, connect the two leads together to reduce the chance of unwanted deployment.

5. Locate and disconnect the wires leading to all airbags system.

6. Cut the wires leading to the air bags, leaving at least 4 inches to splice into the jumper.7. Connect the ends of the jumper-wiring harness to the ends of the wires leading to the

air bag modules. Alligator clips may be used. Use tape or other insulating material to make sure that the two leads do not make contact with each other. Both stages of a two-stage air bag may be deployed at the same time by twisting together the corre-sponding wires from each stage, or the two stages may be wired and deployed sepa-rately.

8. Make sure that all air bag modules are properly mounted and secure in the vehicle.9. Clear all loose items from the path of the air bag's deployment (for example, clear the

front seat for driver air bag deployment).10.Notify all the people in the area that air bag deployment is about to occur, and move

everyone at least 30 feet from the vehicle.11.Separate the leads on the wiring harness (from step 4) and touch the leads to the

terminals of a 12-volt automotive battery. Once the contact is made, airbag deployment will occur. Make certain that both stages of a two-stage air bag have deployed.

12.Leave the fully deployed air bag(s) in the vehicle, or remove for separate recycling. 13.Some air bag modules may be hot. Allow the air bag to cool for approximately 20

minutes and the dust to settle before approaching the vehicle. Keep water and other liquids away from the air bags. If powder from the air bag contacts the skin, wash with water.

Note: Always disconnect the wires to avoid static electricity. Static electricity can deployed the airbags system. 3Goa SC DC

Vehicle Dismantling ManualComponent Parts Deemed to be Non ReusableThe below mentioned component parts of the vehicles belonging to the category M1

and to the category N1 which must not be reused in the construction of new vehicle.

List of Component Parts

- All airbags (), including cushions pyrotechnic actuators, electronic control units and sensors.

- Automatic or non automatic seat belt assemblies, including webbing, buckles retractors, pyrotechnic actuators.

- Seats (only in the case where safety belts anchorages and/or airbags are incorporated in the seat).

- Steering lock assemblies acting on the steering column.- Immobilisers, including transponders and electronic control units.- Emission after-treatment systems (e.g. catalytic converters, particulate filters).- Exhaust silencers.

() when the air bags is inserted inside the steering wheel, the steering wheel itself act as an air bag system. 4Goa SC DC

Vehicle Dismantling ManualIntroductionThis manual contains the Dismantling procedures of the following vehicle.

MODEL MAKE VARIATION ENGINE TRANSMISSION

GOA Mahindra SUV m_Hawk 530 R 5Goa SC DC

Vehicle Dismantling Manual 6Goa SC DC

7


hindra Goa

Goa SC DC

Vehicle Dismantling Manual for MaSC DC

ER CASE OIL0.05RR LH - TIRE

0.12REAR AXLE OIL

8


Vehicles Activity Area 0.01ENGINE OIL

0.04REFRIGERANT

0.05FR RH - TIRE

0.05FR LH - TIRE

0.07TRANSMISSION OIL

0.06TRANSF0.11

FRONT AXLE OIL

0.10STEERING OIL

0.02BATTERY

0.03COOLANT

0.08BRAKE OIL

0.09CLUTCH OIL

Goa SC DC

9


Area: Pretreatment

Qty Weight (kg/lit)

6.5 lit

1 24.22 kg

Coolant 2.7 litWater 7.3 lit

0.65 kg

5 87 kg

1.9 lit

1.55 lit

0.65 lit

0.16 lit

0.85 lit

1.20 lit

1.85 lit

Goa SC DC

Model: Goa SC DC

Information and CommentsTotal Volume or Weight = Weight of single part material x Quantity.

S:No Part Name Material

0.01 Engine oil Oil

0.02 Battery Multiple

0.03 Coolant Coolant

0.04 Refrigerant R134a

0.05 Tires EPDM

0.06 Transfer case oil Oil

0.07 Transmission oil Oil

0.08 Brake fluid Oil

0.09 Clutch fluid Oil

0.10 Steering oil Oil

0.11 Front axle oil Oil

0.12 Rear axle oil Oil

HS

1.15 LH EPDM

1.14 LHEPDMX

1.13 LHEPDMX

1.12 LHEPDM

1.13 RHEPDMX

.14 RHPDMX

1.17 LHEPDM

7 RHPDM

LHMX

1.03 GLASS

1.04 EPDM

10


Activity Area - Door and Glazing1.06 FR-RHGLASS

1.11 RR-RHGLASS

1.11 RR-LHGLASS

1.16 LGLAS

1.15 RHEPDM

1.12 RHEPDM 1

E

1.08 LHEPDMX

1.09 LHEPDMX

1.09 RHEPDMX

1.08 RHEPDMX

1.1 E

1.16 RHGLASS

1.06 FR-LH GLASS

1.05 LHEPDMX

1.05 RHEPDMX

1.10 RHEPDMX

1.10EPD

1.07 RHEPDM

1.07 LHEPDM

1.01 GLASS

1.02 EPDM

EPDM

GLASS

EPDMX

Goa SC DC

11


Area: Door and Glazing

Tooling

a of ld

lass r

Power hacksaw with thin blade and Wind shield hold-ing device (Suction cups)

lass Manually

a of ld

lass r

Power hacksaw with thin blade and Wind shield hold-ing device (Suction cups)

lass Manually

ld-(M4 - 9 Star headed screw driver

and - ator.

10mm Socket, Ratchet with 4 extension

Goa SC DC

Model: Goa SC DC

S:No Part Name Material Qty Weight Removal

1.01Assembly glass windshield clear

Glass 1 11.3 kg

Cut out the bond surface arethe assembly glass wind shiefrom the vehicle.Note: Hold the wind shield gassembly by the glass holde(Suction cups).

1.02 Flip seal wind shield glass EPDM 1 0.27 kg Draw off the flip windshield gseal.

1.03Assembly back glass wind-shield clear

Glass 1 4.67 kg

Cut out the bond surface arethe assembly glass wind shiefrom the vehicle.Note: Hold the wind shield gassembly by the glass holde(Suction cups).

1.04Seal back back door window glass

EPDM 1 1.80 kg Draw off the flip windshield gseal.

1.05Weather strip front door opening inner

EPDMX 2 2.62 kgRemove the weather strip hoing plates mounting screws 3nos).

1.06 Glass front door Window Glass 2 5.06 kgRemove the door inner trimsthe glass mounting bolts (M62nos) from the window regul

12


Manually

12 Thin bladed screw driver


9 Star headed screw driver


Manually



Manually

S:No Part Name Material Qty Weight Removal Tooling

Goa SC DC

1.07 Seal front door window glass EPDM 2 1.20 kgDraw off the front window glass seal.

1.08Weather strip front door waist outer

EPDMX 2 0.34 kg Draw off the weather strip from the door.

1.09Weather strip front door waist inner


1.10Weather strip rear door open-ing inner

EPDMX 2 2.45 kgRemove the weather strip hold-ing plates mounting screws (M4 -3nos).

1.11 Glass rear door Window Glass 2 4.78 kg Remove the door inner trims and the glass mounting bolts (M6 - 2nos) from the window regulator.

1.12 Seal rear door window glass EPDM 2 0.76 kg Draw off the front window glass seal.

1.13Weather strip rear door waist outer


1.14Weather strip rear door waist inner


1.15Seal rear door window glass fix

EPDM 2 1.18 kg Draw off the seal from the rear door window glass

13


Manually

Manually


Goa SC DC


1.16 Glass rear door fix Glass 2 1.42 kgDraw off the rear door glass fix. After removal of the front door window glass seal.

1.17 Dog leg seal rear door EPDM 2 0.10 kgDraw off the weather strip from the ring panel.

ABSX

LH

2.11 LHPP

2.15 LHPP

2.14 LHABSX

2.12 LHPP

2.13 LHPP

2.10 LH PP

2.07 LHPP

14


Activity Area - ExteriorPP

MULTIPLE

PURX

PPX

NR

TPO

2.01PPX

2.05PURX 2.03 LHMULTIPLE

2.04 LHMULTIPLE

2.06 TPO 2.08 ABSX

2.08 RHABSX

2.09 RH NR

2.10 RHPP

2.14 RHABSX

2.12 RHPP

2.13 RHPP

2.11 RHPP

2.15 RHPP

2.09 LH NR

2.07 RHPP

2.04 RHMULTIPLE

2.03 RHMULTIPLE

2.02 PPX

Goa SC DC

15


Area: Exterior

Tooling

14mm Socket, Ratchet and 6 extension

9 Star headed Screw driver

t 9 Star headed Screw driver

n.



8mm Socket, Ratchet and 9 Star headed screw driver




Goa SC DC

Model: Goa SC DC


2.01 Fascia front bumper PPX 1 3.85 kgRemove the front fascia bumper mounting nuts (M10-4nos).

2.02 Assembly front applique PPX 1 1.86 kgRemove the front appliques mounting screws (M6-7nos).

2.03 Fog lamp as-sembly Multiple 2 1.04 kgRemove the fog lamp mounting screws (M4-3nos) and disconnecthe fog lamp harness connection.

2.04 Assembly head lamp Multiple 2 4.01 kgRemove the head lamp mountingbolts (M6-3nos) and disconnect the head lamp harness connectio

2.05Assembly seal condenser bot-tom

PURX 1 0.53 kg Remove the seal condenser bot-tom mounting bolts (M8-2nos).

2.06 Plenum appli-que TPO 1 0.97 kgRemove the wiper mounting nut (M8-2nos) and plenum applique mounting screws (M3-6nos).

2.07 Assembly air extractor PP 2 0.64 kgRemove the assembly air extrac-tor mounting nuts (M6-4nos).

2.08 Side marker lamp ABSX 2 0.05 kg Snap fit

2.09 Apron rubber front NR 2 0.99 kgRemove the plastic fasteners (5nos).

16


- 6 Thin bladed screw driver

-10mm Socket, Ratchet and 12 Thin bladed screw driver

- 10mm Socket, Ratchet and 12 Thin bladed screw driver

- 10mm Socket, Ratchet and 12 Thin bladed screw driver


t- 10mm Socket, Ratchet with 4 extension


Goa SC DC


2.10 Front styled mud flap PP 2 0.62 kgRemove the mud flap mounting screws (M2-2nos) and plastic fasteners (1no).

2.11 Rear styled mud flap PP 2 0.44 kgRemove the mud flap mounting bolts (M6-1no) and plastic fasteners (8nos).

2.12 Splash shield front PP 2 1.88 kgRemove the Splash shield mounting bolts (M6-2nos) and plastic fasteners (6nos).

2.13 Splash shield rear PP 2 0.46 kgRemove the Splash shield mounting bolts (M6-3nos) and plastic fasteners (4nos).

2.14Lamp assem-bly rear combi-nation

ABSX 2 1.02 kg Remove the bumper mounting screws (M6-4nos).

2.15 Corner bumper PP 2 0.86 kg Remove the corner bumper mouning bolts (M6-2nos).

3.05 RHPP

17


Activity Area - Instrumental Panel3.01PPX

3.02PPX

3.03PPX

3.04PPX

3.05 LHPP

12v

PP

PPX

Goa SC DC

18


Area: Instrumental panel

Tooling

- 13mm Socket and Ratch-et with 4 extension

13mm Socket and Ratch-et with 4 extension

Manually



Goa SC DC

Model: Goa SC DC



3.01Instrumental panel upper as-sembly

PPX 1 5.45 kg Remove the instrumental panel upper mounting bolts (M8).

3.02Instrumental panel lower as-sembly

PPX 1 1.51 kg Remove the instrumental panel lower mounting bolts (M8).

3.03 Glove box as-sembly PPX 1 0.76 kgRemove the instrumental panel holding fasteners.

3.04 Center bezel PPX 1 1.05 kg Snap fit

3.05 Air vent assem-bly side PP 2 0.34 kg Snap fit

PP 4.11 PP4.11PP

4.11 PP

7 RRR

4.06 RR-RHPUR

4.06 RR-LHPUR

4.05 RRPUR

LH

19


Activity Area - SeatPP

PUR

4.01 FR-RHPUR

4.11 PP 4.11 PP4.11 PP 4.11 PP

4.11 4.03 FR-RHPUR

4.03 FR-LHPUR

4.04 RRPUR

4.0PU

4.01 FR-LHPUR

4.08 LHPP

4.08 RHPP

4.10 RHPP

4.10 LHPP

4.09 RHPP

4.09 PP

4.02 FR-LHPUR

4.02 FR-RHPUR

Goa SC DC

20


Area: Seat

Tooling

t-

16mm Socket, Ratchet and wire cutter

t-

16mm Socket, Ratchet and wire cutter

g e Wire cutter

t- 16mm Socket, Ratchet and wire cutter


g e Wire cutter

Goa SC DC

Model: Goa SC DC


4.01Front seat back cushion (LH and RH)

PUR 2 1.99 kgRemove the seat assembly mouning bolts (M12-4nos) and removethe front seat back cushion coverby cutting out the copper tags.

4.02Front seat base cushion (LH and RH)

PUR 2 2.40 kgRemove the seat assembly mouning bolts (M12-4nos) and removethe front seat back cushion coverby cutting out the copper tags.

4.03Front seat head rest (LH and RH)

PUR 2 0.47 kgRemove the head rest by pressinthe head rest adjuster and removthe head rest cover by cutting outthe copper tags.

4.04Second row seat back cush-ion

PUR 1 2.83 kg

Remove the seat assembly mouning bolts (M12-6nos) and removethe second row seat back cushioncover by cutting out the copper tags.

4.05Second row seat base cushion

PUR 1 3.88 kg


4.06 Second row seat head rest PUR 2 0.51 kgRemove the head rest by pressinthe head rest adjuster and removthe head rest cover by cutting outthe copper tags.

21




- 6 Star headed screw driver

s 6 Star headed screw driver

Manually/Pliers


Goa SC DC


4.07 Second row seat arm rest PUR 1 0.32 kg


4.08Front seat re-cliner knob (LH and RH)

PP 2 0.03 kg Remove the recliner control knobmounting screw (M3-1no).

4.09Front seat re-cliner cover (LH and RH)

PP 2 0.18 kgRemove the recliner cover mounting screws (M3-1no) and (M4-1no).

4.10 Slider track cover PP 2 0. kgRemove the recliner cover and slider track cover mounting screw(M3-1no).

4.11 Head rest adjuster PP 8 0.14 kgPress the bottom end of the headrest adjuster gently.

5.07 RR-LHPP

5.08 RHPPX 5.08 LH

PPX

5.05 LHPPX

5.06 RHPPX

5.06 LHPPX

22


Activity Area - Interior5.01 RHPPX

5.02 RHPPX

5.02 LHPPX

5.01 RHPPX

5.03 RHPPX

5.07 FR-RHPP

5.07 RR-RHPP

5.03 LHPPX

5.04 LHPPX

5.05 RHPPX

5.04 RHPPX

5.09 PPX

PP

PPX

Goa SC DC

23


Area: Interior

Tooling

-. Manually

. Manually

lt

r 16mm Socket and Ratchet

lt

r 16mm Socket and Ratchet

at

16mm Socket and Ratchet

at

s-16mm Socket and Ratchet

Goa SC DC

Model: Goa SC DC


5.01 Trim A pillar upper assembly PPX 2 0.43 kg Remove the A pillar upper assembly trim, by releasing the snap fits

5.02 Trim A pillar lower assembly PPX 2 0.52 kg Remove the A pillar lower assem-bly trim, by releasing the snap fits

5.03 Trim B pillar upper assembly PPX 2 0.53 kg

Remove the drivers cabin seat beassembly mounting bolts (M12-1no) and remove the B pillar uppeassembly trims, by releasing the snap fits.

5.04 Trim B pillar lower assembly PPX 2 0.66 kg

Remove the drivers cabin seat beassembly mounting bolts (M12-1no) and remove the B pillar loweassembly trims, by releasing the snap fits.

5.05 Trim C pillar upper assembly PPX 2 0.93 kg

Remove the passengers cabin sebelt assembly mounting bolts (M12-1no) and remove the C pil-lar upper assembly trims, by releasing the snap fits.

5.06 Trim C pillar lower assembly PPX 2 0.90 kg

Remove the passengers cabin sebelt assembly mounting bolts (M12-1no) and remove the C pil-lar lower assembly trims, by releaing the snap fits.

24


unt- 9 Star headed screw driver

ll, by Manually

sem-) and

10mm Socket, Ratchet and 9 Thin bladed screw driver


Goa SC DC


5.07 Grab handle PP 3 0.18 kg Remove the grap handle moings screws (M3-2nos).

5.08 Grill for rear speaker PPX 2 0.27 kgRemove the rear speaker grireleasing its snap fits.

5.09Front floorconsole PPX 1 4.06 kg

Remove the front console asbly mounting bolts (M6-2nosthe plastic fasteners (2nos).assembly

SR

PA

MULTIPLE

ABS

PE

6.21 EPDM

6.20 EPDM

2 LH

.03 LHAX

6.04 LHPP

6.05PE

6.25PE

6.26PE

6.28 EPDM

6.27 EPDM

6.11 PP

25


Activity Area - EnginePP-TF20

EPDM

NBRX

PAX

CSM

PP

HDPE

NR 6.01 PA6

6.10 PE

6.13EPDM

6.14 EPDM

6.1NR6.17 PAX

6.12 RHNR

6.02 PP

6.16NBRX

6P

6.03 RHPAX

6.04 RHPP

6.06MULTIPLE

6.18 PE

6.19 NBRX

6.07NBRX

6.15SR

6.08NBRX

6.09MULTIPLE

6.23EPDM6.22

EPDM

6.24CSM

Goa SC DC

26


Area: Engine

Removal

Tooling

assem-).

10mm Socket, Ratchet and 4 extension

top mount- 10mm Socket and Ratchet

er 10mm Socket and Ratchet

seal ount- 10mm Socket and Ratchet

reser-).


Multiple

-3nos).

13mm Socket, Ratchet and extension

se clip Clip plier

ose clip Clip plier

unting 10mm Socket and Ratchet

Goa SC DC

Model: Goa SC DC

S:No Part Name Material Qty Weight

6.01 Assembly top NVH barrier PA 1 1.72 kg Remove the top NVH barrierbly mounting bolts (M6-4nos

6.02 Assembly seal condenser top PP 1 0.54 kgRemove the seal condensor assembly radiator top shield ing bolts (M6-2nos).

6.03 Radiator side cover PAX 2 0.24 kgRemove the radiator side covmounting bolts (M6-1no).

6.04 Assemble seal condenser side PP 2 0.47 kgRemove the condenser side assembly (fan side shroud) ming bolts (M6-2nos).

6.05Radiator cool-ant reservoir tank

PE 1 0.18 kgRemove the radiator coolant voir mounting bolts (M6-2nos

6.06Assembly air cleaner foam type

1 1.74 kg Remove the Air cleaner foamassembly mounting bolts (M8

6.07 Hose oil sepa-rator NBRX 1 0.06 kg Remove the breather inlet ho(2nos).

6.08 Breather outlet hose NBRX 1 0.07 kg Remove the breather outlet h(2nos).

6.09 Oil separator - EUV Multiple 1 0.18 kgRemove the oil separator mobolts (M6-1no).

27


ith Manually

Manually

Manually

clip Clip plier

flip manually

, 7mm Socket, Ratchet and 8 extension

e, 7mm Socket, Ratchet and 8 extension

ry s).


, 7mm Socket, Ratchet and 8 extension


Goa SC DC

6.10 Engine oil fill-ing cap PE 1 0.04 kgRemove the engine oil filler cap wits O-ring.

6.11 Engine fuse box cover PP 1 0.04 kg Snap fit

6.12 Hood bump Stop NR 2 0.04 kg Snap fit

6.13 Brake booster vacuum hose EPDM 1 0.22 kgRemove the brake vacuum hose (3nos).

6.14Flip seal on the engine com-partment

EPDM 1 0.24 kg Draw off the engine compartmentseal.

6.15 Hose inter cooler inlet SR 1 0.43 kgRemove the intercooler inlet hoseby loosing the hose gripple studs (2nos).

6.16 Hose inter-cooler outlet NBRX 1 0.22 kgRemove the intercooler outlet hosby loosing the hose gripple studs (2nos).

6.17 Radiator shroud primary PAX 1 0.67 kgRemove the radiator shroud primaassembly mounting bolts (M6-4no

6.18 Air filter inlet hose PE 1 0.30 kgRemove the air cleaner inlet hoseby loosing the hose gripple studs (2nos).

28


let hose, tuds 13mm Socket, Ratchet and 8 extension

e, by s 7mm Socket, Ratchet and 8 extension

ose, by s 7mm Socket, Ratchet and 8 extension

clip Clip plier

se clip Clip plier

elivery Clip plier

mount- 10mm Socket and Ratchet

0.0065 kg

Manually

Manually

Manually

S:No Part Name Material Qty Weight

Removal

Tooling

Goa SC DC

6.19 Turbo charger inlet hose NBRX 1 0.79 kgRemove the turbo charger inby loosing the hose gripple s(2nos).

6.20 Radiator inlet hose EPDM 1 0.23 kgRemove the radiator inlet hosloosing the hose gripple stud(2nos).

6.21 Hose radiator outlet EPDM 1 0.81 kg Remove the radiator outlet hloosing the hose gripple stud(2nos).

6.22 Hose heater in-let EPDM 1 0.10 kg Remove the heater inlet hose(2nos).

6.23 Hose heater outlet EPDM 1 0.14 kg Remove the heater outlet ho(2nos).

6.24Hose steering pump to reser-voir

CSM 1 0.40 kg Remove the steering pump dhose clip (2nos).

6.25 Wiper water tank PE 1 0.20 kgRemove the wiper water tanking bolts (M6-2nos).

6.26 Coolant recov-ery tank cap PE 1 Snap fit

6.27 Coolant tank inlet hose EPDM 10.012

kg Snap fit

6.28 Coolant tank outlet hose EPDM 1 0.02 kg Snap fit

29


Information and Comments

Goa SC DC

Total Volume or Weight = Weight of single part material x Quantity.

Vehicle Dismantling ManualAbbreviation1. PE - Poly Ethylene2. PEX - Poly Ethylene Blend3. PP - Poly Propylene4. PPX - Poly Propylene Blend5. PVC - Poly Vinyl Chloride6. PVCX - Poly Vinyl Chloride Blend7. ABS - Acrylonitrille Butadiene Styrene8. ABSX - Acrylonitrille Butadiene Styrene Blend9. PA - Poly Amide10. PAX - Poly Amide Blend11. PET - Poly Ethylene Terephthalate12. PETX - Poly Ethylene Terephthalate Blend13. PBT - Poly Butylene Terephthalate14. PBTX - Poly Butylene Terephthalate Blend15. PES - Polyethersulfone16. PC - Polycarbonate17. PCX - Polycarbonate Blend18. TPU - Thermoplastic Polyurethane19. TPUX - Thermoplastic Polyurethane Blend20. NR - Natural Rubber21. NRX - Natural Rubber Blend22. EPDM - Ethylene Propylene(Diene) Monomer23. EPDMX - Ethylene Propylene(Diene) Monomer Blend24. NBR - Acrylonitrile Butadiene Rubber25. NBRX - Acrylonitrile Butadiene Rubber Blend26. CSM - Chloro Sulphonyl Polyethylene27. CSMX - Chloro Sulphonyl Polyethylene Blend28. ACM - Acrylic Rubber29. ACMX - Acrylic Rubber Blend30. AEM - Vamac Rubber31. AEMX - Vamac Rubber Blend32. SR - Silicone Rubber33. SRX - Silicone Rubber Blend34. PUR - Polyurethane Rubber35. PURX - Polyurethane Rubber Blend36. HDPE - High Density Polyehtylene37. TPO - Thermo Plastic Olefin

38. SRS - Supplemental Restraint System

39. NVH - Noise Vibration Harshness 30Goa SC DC

Vehicle Dismantling Manual 31Goa SC DC


Mahindra GoaPIK UP

Revised2 June 2010

2010

Vehicle Dismantling ManualVehicle Dismantling ManualCaution Caution Provide additional support when a vehicle is on a hoist in the following ways:. Before removing parts, support the opposite end. This helps to prevent the vehicle slipping off.. Before removing parts, support the opposite end. This helps to prevent the vehicle slipping off.. Before removing parts, support the opposite end. This helps to prevent the vehicle slipping off.

. Before removing the major components, chain the vehicle frame to the hoist pads at the same end as the removal, this helps to avoid a tip-off.. Before removing the major components, chain the vehicle frame to the hoist pads at the same end as the removal, this helps to avoid a tip-off.

Disconnect the battery terminal prior to fluid removal and dismantling in order to reduce risk of fire and personal injuries.Always wear safety goggles when working with fuel in order to protect the eyes from splash.Fuel vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store fuel in an open container, due to the possible of any fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby always. Relieve the fuel system pressure before dismantling fuel system component in order to reduce the risk of fire accident and personal injuries.Drain the fuel completely from the system like fuel injector nozzle, the fuel pump, fuel pipe lines and the fuel tank. Draining the fuel will reduce the risk of fire accident and personal injury.Provide proper ventilation, when working with fuel in enclosed areas where fuel vapors can collect. The lack of adequate ventilation may result in personal injuries.While performing disassembly on or near the Airbag (SRS) components or the wiring point of those components, cautions to be followed are listed below.Note: If fail to follow these cautions could cause airbag deployment or some personal injuries.Note: If fail to follow these cautions could cause airbag deployment or some personal injuries.

. Be careful when handling the SRS sensor.. Be careful when handling the SRS sensor.. Be careful when handling the SRS sensor.

. Do not strike or jolt a SRS sensor.. Do not strike or jolt a SRS sensor.

. Do not carry the inflator module by the wires or the connector on the inflator module.. Do not carry the inflator module by the wires or the connector on the inflator module.

. Make sure the airbag opening points away from your side.. Make sure the airbag opening points away from your side.

. Follow the airbag (SRS) deployment procedure available in annex before carrying out the vehicle dismantling.. Follow the airbag (SRS) deployment procedure available in annex before carrying out the vehicle dismantling.

. Provide free space for the airbag to expand in case of an accidental deployment.. Provide free space for the airbag to expand in case of an accidental deployment.

Note: Refer to the Mahindra & Mahindra interactive training manual for additional safety information on airbag system and pretensioners.Note: Refer to the Mahindra & Mahindra interactive training manual for additional safety information on airbag system and pretensioners.

Airbag Deployment in End-of-Life VehiclesAirbag Deployment in End-of-Life VehiclesAirbag Deployment in End-of-Life Vehicles (Single Stage Airbags)Airbag Deployment in End-of-Life Vehicles (Single Stage Airbags)Important WarningAn Airbag that has been removed from a vehicle should never be installed in any other vehicle. We oppose reuse of airbag or any of its components. It must be noted that;. An airbag may not work effectively even when it is taken from a vehicle of same make, model and year of manufacturing.. An airbag may not work effectively even when it is taken from a vehicle of same make, model and year of manufacturing.. An airbag may not work effectively even when it is taken from a vehicle of same make, model and year of manufacturing.

. The difference between airbag systems are much more than just the trim covers inclosing them.. The difference between airbag systems are much more than just the trim covers inclosing them.

. Installation of wrong airbag module or improper installation could increase the risk of serious injury or death during collision.. Installation of wrong airbag module or improper installation could increase the risk of serious injury or death during collision.

. Any modification of airbag module, like; incorrect mounting, airbag size, inflator module output, airbag vent size, airbag folding method or painting the cover surface could have adverse effect on protection offered by airbag.. Any modification of airbag module, like; incorrect mounting, airbag size, inflator module output, airbag vent size, airbag folding method or painting the cover surface could have adverse effect on protection offered by airbag.

Removal or deployment of airbags before scrapping a vehicle eliminates the potential for hazardous reactions during processing. ...Single Stage Air-BagsSuch airbags have one initiator and a single charge of gas generating material. Single stage airbags have one pair of wires that connects to the airbag module.Important Safety Information. The removal, handling, storage and deployment of airbags require special care. Only trained professionals should perform this work. Personal performing these operations should wear appropriate protection . The removal, handling, storage and deployment of airbags require special care. Only trained professionals should perform this work. Personal performing these operations should wear appropriate protection . The removal, handling, storage and deployment of airbags require special care. Only trained professionals should perform this work. Personal performing these operations should wear appropriate protection

. Only trained technicians should perform this work. Personal performing these operations should wear appropriate protection, including eye and ear protection, during air bag deployment.. Only trained technicians should perform this work. Personal performing these operations should wear appropriate protection, including eye and ear protection, during air bag deployment.

. Do not dispose of a live (undeployed/partially deployed) air bag through normal disposal channels until after it has been fully deployed.. Do not dispose of a live (undeployed/partially deployed) air bag through normal disposal channels until after it has been fully deployed.

Deployment of AirbagsSituations may arise that require the disposal of a live (undeployed/partially deployed) air bag. If the entire vehicle is to be scrapped, the air bag must be deployed within the vehicle.Recommended Procedure for Airbags Deployment Whenever possible, full deployment of all air bags should take place in the vehicle prior to vehicle recycling and disposal. 1. Disconnect the cables from the vehicle's battery(ies).1. Disconnect the cables from the vehicle's battery(ies).1. Disconnect the cables from the vehicle's battery(ies).

2. Wait at least 30 minutes for the energy-reserve capacitor to discharge.2. Wait at least 30 minutes for the energy-reserve capacitor to discharge.

3. Make a jumper-wiring harness of two wires 30 feet or longer for remote deployment of the air bag. If the vehicle is equipped with two-stage air bags, additional harnesses will be required.3. Make a jumper-wiring harness of two wires 30 feet or longer for remote deployment of the air bag. If the vehicle is equipped with two-stage air bags, additional harnesses will be required.

4. At one end of the harness, connect the two leads together to reduce the chance of unwanted deployment. 4. At one end of the harness, connect the two leads together to reduce the chance of unwanted deployment.

5. Locate and disconnect the wires leading to all airbags system. 5. Locate and disconnect the wires leading to all airbags system. Note: Always disconnect the wires to avoid static electricity. Static electricity can deployed the airbags system.Note: Always disconnect the wires to avoid static electricity. Static electricity can deployed the airbags system.

6. Cut the wires leading to the air bags, leaving at least 4 inches to splice into the jumper.6. Cut the wires leading to the air bags, leaving at least 4 inches to splice into the jumper.

7. Connect the ends of the jumper-wiring harness to the ends of the wires leading to the air bag modules. Alligator clips may be...7. Connect the ends of the jumper-wiring harness to the ends of the wires leading to the air bag modules. Alligator clips may be...

8. Make sure that all air bag modules are properly mounted and secure in the vehicle.8. Make sure that all air bag modules are properly mounted and secure in the vehicle.

9. Clear all loose items from the path of the air bag's deployment (for example, clear the front seat for driver air bag deployment).9. Clear all loose items from the path of the air bag's deployment (for example, clear the front seat for driver air bag deployment).

10. Notify all the people in the area that air bag deployment is about to occur, and move everyone at least 30 feet from the vehicle.10. Notify all the people in the area that air bag deployment is about to occur, and move everyone at least 30 feet from the vehicle.

11. Separate the leads on the wiring harness (from step 4) and touch the leads to the terminals of a 12-volt automotive battery. Once the contact is made, airbag deployment will occur. Make certain that both stages of a two-stage air bag have deployed.11. Separate the leads on the wiring harness (from step 4) and touch the leads to the terminals of a 12-volt automotive battery. Once the contact is made, airbag deployment will occur. Make certain that both stages of a two-stage air bag have deployed.

12. Leave the fully deployed air bag(s) in the vehicle, or remove for separate recycling. 12. Leave the fully deployed air bag(s) in the vehicle, or remove for separate recycling.

13. Some air bag modules may be hot. Allow the air bag to cool for approximately 20 minutes and the dust to settle before approa...13. Some air bag modules may be hot. Allow the air bag to cool for approximately 20 minutes and the dust to settle before approa...

Component Parts Deemed to be Non ReusableComponent Parts Deemed to be Non ReusableThe below mentioned component parts of the vehicles belonging to the category M1 and to the category N1 which must not be reused in the construction of new vehicle.List of Component Parts- All airbags (), including cushions pyrotechnic actuators, electronic control units and sensors.- All airbags (), including cushions pyrotechnic actuators, electronic control units and sensors.- All airbags (), including cushions pyrotechnic actuators, electronic control units and sensors.

- Automatic or non automatic seat belt assemblies, including webbing, buckles retractors, pyrotechnic actuators.- Automatic or non automatic seat belt assemblies, including webbing, buckles retractors, pyrotechnic actuators.

- Seats (only in the case where safety belts anchorages and/or airbags are incorporated in the seat).- Seats (only in the case where safety belts anchorages and/or airbags are incorporated in the seat).

- Steering lock assemblies acting on the steering column.- Steering lock assemblies acting on the steering column.

- Immobilisers, including transponders and electronic control units.- Immobilisers, including transponders and electronic control units.

- Emission after-treatment systems (e.g. catalytic converters, particulate filters).- Emission after-treatment systems (e.g. catalytic converters, particulate filters).

- Exhaust silencers.- Exhaust silencers.

() when the air bags is inserted inside the steering wheel, the steering wheel itself act as an air bag system.

IntroductionIntroductionThis manual contains the Dismantling procedures of the following vehicle.MODELMODELMODEL

MAKEMAKEMAKE

VARIATIONVARIATIONVARIATION

ENGINEENGINEENGINE

TRANSMISSIONTRANSMISSIONTRANSMISSION

GOAGOAGOA

MahindraMahindraMahindra

SUVSUVSUV

m_Hawkm_Hawkm_Hawk

530 R530 R530 R

Vehicles Activity Area Vehicle Dismantling Manual for Mahindra Goa SC DC

Vehicles Activity Area Vehicles Activity Area

Area: PretreatmentModel: Goa SC DCS:NoS:NoS:No

Part NamePart NamePart Name

Material Material Material

QtyQtyQty

Weight (kg/lit)Weight (kg/lit)Weight (kg/lit)

0.010.010.01

Engine oil Engine oil Engine oil

Oil Oil Oil

6.5 lit6.5 lit6.5 lit

0.020.020.02

BatteryBatteryBattery

MultipleMultipleMultiple

111

24.22 kg24.22 kg24.22 kg

0.030.030.03

Coolant Coolant Coolant

CoolantCoolantCoolant

Coolant 2.7 lit Coolant 2.7 litCoolant 2.7 litWater 7.3 lit

0.040.040.04

Refrigerant Refrigerant Refrigerant

R134aR134aR134a

0.65 kg 0.65 kg 0.65 kg

0.050.050.05

Tires Tires Tires

EPDMEPDMEPDM

555

85.5 kg85.5 kg85.5 kg

0.060.060.06

Transfer case oilTransfer case oilTransfer case oil

OilOilOil

1.9 lit1.9 lit1.9 lit

0.070.070.07

Transmission oilTransmission oilTransmission oil

OilOilOil

1.55 lit1.55 lit1.55 lit

0.080.080.08

Brake fluidBrake fluidBrake fluid

OilOilOil

0.65 lit0.65 lit0.65 lit

0.090.090.09

Clutch fluidClutch fluidClutch fluid

OilOilOil

0.16 lit0.16 lit0.16 lit

0.100.100.10

Steering oilSteering oilSteering oil

OilOilOil

0.85 lit0.85 lit0.85 lit

0.110.110.11

Front axle oilFront axle oilFront axle oil

OilOilOil

1.20 lit1.20 lit1.20 lit

0.120.120.12

Rear axle oilRear axle oilRear axle oil

OilOilOil

1.85 lit1.85 lit1.85 lit

Information and CommentsInformation and CommentsTotal Volume or Weight = Weight of single part material x Quantity.

Activity Area - Door and GlazingActivity Area - Door and Glazing

Area: Door and GlazingModel: Goa SC DCS:NoS:NoS:No


MaterialMaterialMaterial

QtyQtyQty

WeightWeightWeight

RemovalRemovalRemoval

ToolingToolingTooling

1.011.011.01

Assembly glass windshield clearAssembly glass windshield clearAssembly glass windshield clear

GlassGlassGlass

111

11.3 kg 11.3 kg 11.3 kg

Cut out the bond surface area of the assembly glass wind shield from the vehicle. Cut out the bond surface area of the assembly glass wind shield from the vehicle.Cut out the bond surface area of the assembly glass wind shield from the vehicle.Note: Hold the wind shield glass assembly by the glass holder (Suction cups).

Power hacksaw with thin blade and Wind shield holding device (Suction cups)Power hacksaw with thin blade and Wind shield holding device (Suction cups)Power hacksaw with thin blade and Wind shield holding device (Suction cups)

1.021.021.02

Flip seal wind shield glassFlip seal wind shield glassFlip seal wind shield glass

EPDM EPDM EPDM

111

0.27 kg 0.27 kg 0.27 kg

Draw off the flip windshield glass seal.Draw off the flip windshield glass seal.Draw off the flip windshield glass seal.

ManuallyManuallyManually

1.031.031.03

Assembly back glass windshield clearAssembly back glass windshield clearAssembly back glass windshield clear

GlassGlassGlass

111

4.67 kg 4.67 kg 4.67 kg

Cut out the bond surface area of the assembly glass wind shield from the vehicle. Cut out the bond surface area of the assembly glass wind shield from the vehicle.Cut out the bond surface area of the assembly glass wind shield from the vehicle.Note: Hold the wind shield glass assembly by the glass holder (Suction cups).

Power hacksaw with thin blade and Wind shield holding device (Suction cups)Power hacksaw with thin blade and Wind shield holding device (Suction cups)Power hacksaw with thin blade and Wind shield holding device (Suction cups)

1.041.041.04

Flip seal back wind shield glassFlip seal back wind shield glassFlip seal back wind shield glass

EPDM EPDM EPDM

111

1.80 kg1.80 kg1.80 kg

Draw off the flip windshield glass seal.Draw off the flip windshield glass seal.Draw off the flip windshield glass seal.


1.051.051.05

Weather strip front door opening innerWeather strip front door opening innerWeather strip front door opening inner

EPDMXEPDMXEPDMX

222

2.62 kg2.62 kg2.62 kg

Remove the weather strip holding plates mounting screws (M4 - 3nos).Remove the weather strip holding plates mounting screws (M4 - 3nos).Remove the weather strip holding plates mounting screws (M4 - 3nos).

9 Star headed screw driver9 Star headed screw driver9 Star headed screw driver

1.061.061.06

Glass front door WindowGlass front door WindowGlass front door Window

GlassGlassGlass

222

5.06 kg5.06 kg5.06 kg

Remove the door inner trims and the glass mounting bolts (M6 - 2nos) from the window regulator.Remove the door inner trims and the glass mounting bolts (M6 - 2nos) from the window regulator.Remove the door inner trims and the glass mounting bolts (M6 - 2nos) from the window regulator.

10mm Socket, Ratchet with 4 extension10mm Socket, Ratchet with 4 extension10mm Socket, Ratchet with 4 extension

1.071.071.07

Seal front door window glassSeal front door window glassSeal front door window glass

EPDMEPDMEPDM

222

1.20 kg1.20 kg1.20 kg

Draw off the front window glass seal.Draw off the front window glass seal.Draw off the front window glass seal.


1.081.081.08

Weather strip front door waist outerWeather strip front door waist outerWeather strip front door waist outer

EPDMXEPDMXEPDMX

222

0.34 kg0.34 kg0.34 kg

Draw off the weather strip from the door.Draw off the weather strip from the door.Draw off the weather strip from the door.

12 Thin bladed screw driver12 Thin bladed screw driver12 Thin bladed screw driver

1.091.091.09

Weather strip front door waist innerWeather strip front door waist innerWeather strip front door waist inner

EPDMXEPDMXEPDMX

222

0.36 kg0.36 kg0.36 kg



1.101.101.10

Weather strip rear door opening innerWeather strip rear door opening innerWeather strip rear door opening inner

EPDMXEPDMXEPDMX

222

2.45 kg2.45 kg2.45 kg

Remove the weather strip holding plates mounting screws (M4 - 3nos).Remove the weather strip holding plates mounting screws (M4 - 3nos).Remove the weather strip holding plates mounting screws (M4 - 3nos).


1.111.111.11

Glass rear door WindowGlass rear door WindowGlass rear door Window

GlassGlassGlass

222

4.78 kg 4.78 kg 4.78 kg

Remove the door inner trims and the glass mounting bolts (M6 - 2nos) from the window regulator.Remove the door inner trims and the glass mounting bolts (M6 - 2nos) from the window regulator.Remove the door inner trims and the glass mounting bolts (M6 - 2nos) from the window regulator.


1.121.121.12

Seal rear door window glassSeal rear door window glassSeal rear door window glass

EPDM EPDM EPDM

222

0.76 kg 0.76 kg 0.76 kg

Draw off the front window glass seal.Draw off the front window glass seal.Draw off the front window glass seal.


1.131.131.13

Weather strip rear door waist outerWeather strip rear door waist outerWeather strip rear door waist outer

EPDMX EPDMX EPDMX

222

0.32 kg 0.32 kg 0.32 kg



1.141.141.14

Weather strip rear door waist innerWeather strip rear door waist innerWeather strip rear door waist inner

EPDMXEPDMXEPDMX

222

0.27 kg0.27 kg0.27 kg



1.151.151.15

Seal rear door window glass fixSeal rear door window glass fixSeal rear door window glass fix

EPDMEPDMEPDM

222

1.18 kg1.18 kg1.18 kg

Draw off the seal from the rear door window glass Draw off the seal from the rear door window glass Draw off the seal from the rear door window glass


1.161.161.16

Glass rear door fixGlass rear door fixGlass rear door fix

GlassGlassGlass

222

1.42 kg1.42 kg1.42 kg

Draw off the rear door glass fix. After removal of the front door window glass seal.Draw off the rear door glass fix. After removal of the front door window glass seal.Draw off the rear door glass fix. After removal of the front door window glass seal.


1.171.171.17

Dog leg seal rear doorDog leg seal rear doorDog leg seal rear door

EPDMEPDMEPDM

222

0.10 kg0.10 kg0.10 kg

Draw off the weather strip from the ring panel.Draw off the weather strip from the ring panel.Draw off the weather strip from the ring panel.



Activity Area - ExteriorActivity Area - Exterior

Area: ExteriorModel: Goa SC DCS:NoS:NoS:No



QtyQtyQty

WeightWeightWeight



2.012.012.01

Fascia front bumperFascia front bumperFascia front bumper

PPXPPXPPX

111

3.85 kg3.85 kg3.85 kg

Remove the front fascia bumper mounting nuts (M10-4nos).Remove the front fascia bumper mounting nuts (M10-4nos).Remove the front fascia bumper mounting nuts (M10-4nos).

14mm Socket, Ratchet and 6 extension14mm Socket, Ratchet and 6 extension14mm Socket, Ratchet and 6 extension

2.022.022.02

Assembly front appliqueAssembly front appliqueAssembly front applique

PPXPPXPPX

111

1.86 kg1.86 kg1.86 kg

Remove the front appliques mounting screws (M6-7nos).Remove the front appliques mounting screws (M6-7nos).Remove the front appliques mounting screws (M6-7nos).

9 Star headed Screw driver9 Star headed Screw driver9 Star headed Screw driver

2.032.032.03

Fog lamp assemblyFog lamp assemblyFog lamp assembly

Multiple Multiple Multiple

2 2 2

1.04 kg1.04 kg1.04 kg

Remove the fog lamp mounting screws (M4-3nos) and disconnect the fog lamp harness connection.Remove the fog lamp mounting screws (M4-3nos) and disconnect the fog lamp harness connection.Remove the fog lamp mounting screws (M4-3nos) and disconnect the fog lamp harness connection.

9 Star headed Screw driver9 Star headed Screw driver9 Star headed Screw driver

2.042.042.04

Assembly head lampAssembly head lampAssembly head lamp

MultipleMultipleMultiple

222

4.01 kg4.01 kg4.01 kg

Remove the head lamp mounting bolts (M6-3nos) and disconnect the head lamp harness connection.Remove the head lamp mounting bolts (M6-3nos) and disconnect the head lamp harness connection.Remove the head lamp mounting bolts (M6-3nos) and disconnect the head lamp harness connection.


2.052.052.05

Assembly seal condenser bottomAssembly seal condenser bottomAssembly seal condenser bottom

PURXPURXPURX

1 1 1

0.53 kg0.53 kg0.53 kg

Remove the seal condenser bottom mounting bolts (M8-2nos).Remove the seal condenser bottom mounting bolts (M8-2nos).Remove the seal condenser bottom mounting bolts (M8-2nos).


2.062.062.06

Plenum appliquePlenum appliquePlenum applique

TPOTPOTPO

111

0.97 kg0.97 kg0.97 kg

Remove the wiper mounting nut (M8-2nos) and plenum applique mounting screws (M3-6nos).Remove the wiper mounting nut (M8-2nos) and plenum applique mounting screws (M3-6nos).Remove the wiper mounting nut (M8-2nos) and plenum applique mounting screws (M3-6nos).

8mm Socket, Ratchet and 9 Star headed screw driver8mm Socket, Ratchet and 9 Star headed screw driver8mm Socket, Ratchet and 9 Star headed screw driver

2.072.072.07

Assembly air extractorAssembly air extractorAssembly air extractor

PPPPPP

222

0.64 kg0.64 kg0.64 kg

Remove the assembly air extractor mounting nuts (M6-4nos).Remove the assembly air extractor mounting nuts (M6-4nos).Remove the assembly air extractor mounting nuts (M6-4nos).


2.082.082.08

Side marker lampSide marker lampSide marker lamp

ABSXABSXABSX

2 2 2

0.05 kg0.05 kg0.05 kg

Snap fitSnap fitSnap fit


2.092.092.09

Apron rubber frontApron rubber frontApron rubber front

NRNRNR

222

0.99 kg0.99 kg0.99 kg

Remove the plastic fasteners (5nos).Remove the plastic fasteners (5nos).Remove the plastic fasteners (5nos).


2.102.102.10

Front styled mud flapFront styled mud flapFront styled mud flap

PPPPPP

222

0.62 kg0.62 kg0.62 kg

Remove the mud flap mounting screws (M2-2nos) and plastic fasteners (1no).Remove the mud flap mounting screws (M2-2nos) and plastic fasteners (1no).Remove the mud flap mounting screws (M2-2nos) and plastic fasteners (1no).


2.112.112.11

Rear styled mud flapRear styled mud flapRear styled mud flap

PPPPPP

222

0.44 kg0.44 kg0.44 kg

Remove the mud flap mounting bolts (M6-1no) and plastic fasteners (8nos).Remove the mud flap mounting bolts (M6-1no) and plastic fasteners (8nos).Remove the mud flap mounting bolts (M6-1no) and plastic fasteners (8nos).

10mm Socket, Ratchet and 12 Thin bladed screw driver10mm Socket, Ratchet and 12 Thin bladed screw driver10mm Socket, Ratchet and 12 Thin bladed screw driver

2.122.122.12

Splash shield frontSplash shield frontSplash shield front

PPPPPP

222

1.88 kg1.88 kg1.88 kg

Remove the Splash shield mounting bolts (M6-2nos) and plastic fasteners (6nos).Remove the Splash shield mounting bolts (M6-2nos) and plastic fasteners (6nos).Remove the Splash shield mounting bolts (M6-2nos) and plastic fasteners (6nos).


2.132.132.13

Splash shield rearSplash shield rearSplash shield rear

PPPPPP

222

0.46 kg0.46 kg0.46 kg

Remove the Splash shield mounting bolts (M6-3nos) and plastic fasteners (4nos).Remove the Splash shield mounting bolts (M6-3nos) and plastic fasteners (4nos).Remove the Splash shield mounting bolts (M6-3nos) and plastic fasteners (4nos).


2.142.142.14

Lamp assembly rear combinationLamp assembly rear combinationLamp assembly rear combination

ABSXABSXABSX

222

1.02 kg1.02 kg1.02 kg

Remove the bumper mounting screws (M6-4nos).Remove the bumper mounting screws (M6-4nos).Remove the bumper mounting screws (M6-4nos).


2.152.152.15

Corner bumperCorner bumperCorner bumper

PPPPPP

222

0.86 kg0.86 kg0.86 kg

Remove the corner bumper mounting bolts (M6-2nos).Remove the corner bumper mounting bolts (M6-2nos).Remove the corner bumper mounting bolts (M6-2nos).



Activity Area - Instrumental PanelActivity Area - Instrumental Panel

Area: Instrumental panelModel: Goa SC DCS:NoS:NoS:No



QtyQtyQty

WeightWeightWeight



3.013.013.01

Instrumental panel upper assembly Instrumental panel upper assembly Instrumental panel upper assembly

PPX PPX PPX

1 1 1

5.45 kg 5.45 kg 5.45 kg

Remove the instrumental panel upper mounting bolts (M8).Remove the instrumental panel upper mounting bolts (M8).Remove the instrumental panel upper mounting bolts (M8).

13mm Socket and Ratchet with 4 extension13mm Socket and Ratchet with 4 extension13mm Socket and Ratchet with 4 extension

3.023.023.02

Instrumental panel lower assemblyInstrumental panel lower assemblyInstrumental panel lower assembly

PPX PPX PPX

1 1 1

1.51 kg1.51 kg1.51 kg

Remove the instrumental panel lower mounting bolts (M8).Remove the instrumental panel lower mounting bolts (M8).Remove the instrumental panel lower mounting bolts (M8).

13mm Socket and Ratchet with 4 extension13mm Socket and Ratchet with 4 extension13mm Socket and Ratchet with 4 extension

3.033.033.03

Glove box assemblyGlove box assemblyGlove box assembly

PPXPPXPPX

111

0.76 kg0.76 kg0.76 kg

Remove the instrumental panel holding fasteners.Remove the instrumental panel holding fasteners.Remove the instrumental panel holding fasteners.


3.043.043.04

Center bezelCenter bezelCenter bezel

PPXPPXPPX

111

1.05 kg1.05 kg1.05 kg



3.053.053.05

Air vent assembly sideAir vent assembly sideAir vent assembly side

PPPPPP

222

0.34 kg0.34 kg0.34 kg




Activity Area - SeatActivity Area - Seat

Area: SeatModel: Goa SC DCS:NoS:NoS:No



QtyQtyQty

WeightWeightWeight



4.014.014.01

Front seat back cushion (LH and RH)Front seat back cushion (LH and RH)Front seat back cushion (LH and RH)

PURPURPUR

2 2 2

1.99 kg1.99 kg1.99 kg

Remove the seat assembly mounting bolts (M12-4nos) and remove the front seat back cushion cover by cutting out the copper tags.Remove the seat assembly mounting bolts (M12-4nos) and remove the front seat back cushion cover by cutting out the copper tags.Remove the seat assembly mounting bolts (M12-4nos) and remove the front seat back cushion cover by cutting out the copper tags.

16mm Socket, Ratchet and wire cutter16mm Socket, Ratchet and wire cutter16mm Socket, Ratchet and wire cutter

4.024.024.02

Front seat base cushion (LH and RH)Front seat base cushion (LH and RH)Front seat base cushion (LH and RH)

PURPURPUR

222

2.40 kg2.40 kg2.40 kg

Remove the seat assembly mounting bolts (M12-4nos) and remove the front seat back cushion cover by cutting out the copper tags.Remove the seat assembly mounting bolts (M12-4nos) and remove the front seat back cushion cover by cutting out the copper tags.Remove the seat assembly mounting bolts (M12-4nos) and remove the front seat back cushion cover by cutting out the copper tags.


4.034.034.03

Front seat head rest (LH and RH)Front seat head rest (LH and RH)Front seat head rest (LH and RH)

PURPURPUR

222

0.47 kg0.47 kg0.47 kg

Remove the head rest by pressing the head rest adjuster and remove the head rest cover by cutting out the copper tags.Remove the head rest by pressing the head rest adjuster and remove the head rest cover by cutting out the copper tags.Remove the head rest by pressing the head rest adjuster and remove the head rest cover by cutting out the copper tags.

Wire cutterWire cutterWire cutter

4.044.044.04

Second row seat back cushionSecond row seat back cushionSecond row seat back cushion

PURPURPUR

111

2.83 kg2.83 kg2.83 kg

Remove the seat assembly mounting bolts (M12-6nos) and remove the second row seat back cushion cover by cutting out the copper tags.Remove the seat assembly mounting bolts (M12-6nos) and remove the second row seat back cushion cover by cutting out the copper tags.Remove the seat assembly mounting bolts (M12-6nos) and remove the second row seat back cushion cover by cutting out the copper tags.


4.054.054.05

Second row seat base cushionSecond row seat base cushionSecond row seat base cushion

PURPURPUR

111

3.88 kg3.88 kg3.88 kg



4.064.064.06

Second row seat head restSecond row seat head restSecond row seat head rest

PURPURPUR

222

0.51 kg0.51 kg0.51 kg

Remove the head rest by pressing the head rest adjuster and remove the head rest cover by cutting out the copper tags.Remove the head rest by pressing the head rest adjuster and remove the head rest cover by cutting out the copper tags.Remove the head rest by pressing the head rest adjuster and remove the head rest cover by cutting out the copper tags.

Wire cutterWire cutterWire cutter

4.074.074.07

Second row seat arm restSecond row seat arm restSecond row seat arm rest

PURPURPUR

111

0.32 kg0.32 kg0.32 kg



4.084.084.08

Front seat recliner knob (LH and RH)Front seat recliner knob (LH and RH)Front seat recliner knob (LH and RH)

PPPPPP

222

0.03 kg0.03 kg0.03 kg

Remove the recliner control knob mounting screw (M3-1no).Remove the recliner control knob mounting screw (M3-1no).Remove the recliner control knob mounting screw (M3-1no).


4.094.094.09

Front seat recliner cover (LH and RH)Front seat recliner cover (LH and RH)Front seat recliner cover (LH and RH)

PPPPPP

222

0.18 kg0.18 kg0.18 kg

Remove the recliner cover mounting screws (M3-1no) and (M4- 1no).Remove the recliner cover mounting screws (M3-1no) and (M4- 1no).Remove the recliner cover mounting screws (M3-1no) and (M4- 1no).


4.104.104.10

Slider track coverSlider track coverSlider track cover

PPPPPP

222

0. kg0. kg0. kg

Remove the recliner cover and slider track cover mounting screws (M3-1no).Remove the recliner cover and slider track cover mounting screws (M3-1no).Remove the recliner cover and slider track cover mounting screws (M3-1no).


4.114.114.11

Head rest adjusterHead rest adjusterHead rest adjuster

PPPPPP

888

0.14 kg0.14 kg0.14 kg

Press the bottom end of the head rest adjuster gently. Press the bottom end of the head rest adjuster gently. Press the bottom end of the head rest adjuster gently.

Manually/PliersManually/PliersManually/Pliers


Activity Area - InteriorActivity Area - Interior

Area: InteriorModel: Goa SC DC S:NoS:NoS:No



QtyQtyQty

WeightWeightWeight



5.015.015.01

Trim A pillar upper assemblyTrim A pillar upper assemblyTrim A pillar upper assembly

PPXPPXPPX

2 2 2

0.43 kg 0.43 kg 0.43 kg

Remove the A pillar upper assembly trim, by releasing the snap fits.Remove the A pillar upper assembly trim, by releasing the snap fits.Remove the A pillar upper assembly trim, by releasing the snap fits.


5.025.025.02

Trim A pillar lower assemblyTrim A pillar lower assemblyTrim A pillar lower assembly

PPXPPXPPX

222

0.52 kg 0.52 kg 0.52 kg

Remove the A pillar lower assembly trim, by releasing the snap fits.Remove the A pillar lower assembly trim, by releasing the snap fits.Remove the A pillar lower assembly trim, by releasing the snap fits.


5.035.035.03

Trim B pillar upper assemblyTrim B pillar upper assemblyTrim B pillar upper assembly

PPXPPXPPX

2 2 2

0.53 kg 0.53 kg 0.53 kg

Remove the drivers cabin seat belt assembly mounting bolts (M12- 1no) and remove the B pillar upper assembly trims, by releasing the snap fits.Remove the drivers cabin seat belt assembly mounting bolts (M12- 1no) and remove the B pillar upper assembly trims, by releasing the snap fits.Remove the drivers cabin seat belt assembly mounting bolts (M12- 1no) and remove the B pillar upper assembly trims, by releasing the snap fits.

16mm Socket and Ratchet16mm Socket and Ratchet16mm Socket and Ratchet

5.045.045.04

Trim B pillar lower assemblyTrim B pillar lower assemblyTrim B pillar lower assembly

PPXPPXPPX

2 2 2

0.66 kg0.66 kg0.66 kg

Remove the drivers cabin seat belt assembly mounting bolts (M12- 1no) and remove the B pillar lower assembly trims, by releasing the snap fits.Remove the drivers cabin seat belt assembly mounting bolts (M12- 1no) and remove the B pillar lower assembly trims, by releasing the snap fits.Remove the drivers cabin seat belt assembly mounting bolts (M12- 1no) and remove the B pillar lower assembly trims, by releasing the snap fits.


5.055.055.05

Trim C pillar upper assemblyTrim C pillar upper assemblyTrim C pillar upper assembly

PPXPPXPPX

2 2 2

0.93 kg 0.93 kg 0.93 kg

Remove the passengers cabin seat belt assembly mounting bolts (M12-1no) and remove the C pillar upper assembly trims, by releasing the snap fits.Remove the passengers cabin seat belt assembly mounting bolts (M12-1no) and remove the C pillar upper assembly trims, by releasing the snap fits.Remove the passengers cabin seat belt assembly mounting bolts (M12-1no) and remove the C pillar upper assembly trims, by releasing the snap fits.


5.065.065.06

Trim C pillar lower assemblyTrim C pillar lower assemblyTrim C pillar lower assembly

PPXPPXPPX

222

0.90 kg 0.90 kg 0.90 kg

Remove the passengers cabin seat belt assembly mounting bolts (M12-1no) and remove the C pillar lower assembly trims, by releasing the snap fits.Remove the passengers cabin seat belt assembly mounting bolts (M12-1no) and remove the C pillar lower assembly trims, by releasing the snap fits.Remove the passengers cabin seat belt assembly mounting bolts (M12-1no) and remove the C pillar lower assembly trims, by releasing the snap fits.


5.075.075.07

Grab handleGrab handleGrab handle

PP PP PP

333

0.18 kg0.18 kg0.18 kg

Remove the grap handle mountings screws (M3-2nos).Remove the grap handle mountings screws (M3-2nos).Remove the grap handle mountings screws (M3-2nos).


5.085.085.08

Grill for rear speaker Grill for rear speaker Grill for rear speaker

PPXPPXPPX

2 2 2

0.27 kg0.27 kg0.27 kg

Remove the rear speaker grill, by releasing its snap fits.Remove the rear speaker grill, by releasing its snap fits.Remove the rear speaker grill, by releasing its snap fits.


5.095.095.09

Front console assemblyFront console assemblyFront console assembly

PPXPPXPPX

111

4.06 kg4.06 kg4.06 kg

Remove the front console assembly mounting bolts (M6-2nos) and the plastic fasteners (2nos).Remove the front console assembly mounting bolts (M6-2nos) and the plastic fasteners (2nos).Remove the front console assembly mounting bolts (M6-2nos) and the plastic fasteners (2nos).



Activity Area - EngineActivity Area - Engine

Area: EngineModel: Goa SC DCS:NoS:NoS:No



QtyQtyQty

WeightWeightWeight



6.016.016.01

Assembly top NVH barrierAssembly top NVH barrierAssembly top NVH barrier

PAPAPA

1 1 1

1.72 kg 1.72 kg 1.72 kg

Remove the top NVH barrier assembly mounting bolts (M6-4nos).Remove the top NVH barrier assembly mounting bolts (M6-4nos).Remove the top NVH barrier assembly mounting bolts (M6-4nos).

10mm Socket, Ratchet and 4 extension 10mm Socket, Ratchet and 4 extension 10mm Socket, Ratchet and 4 extension

6.026.026.02

Assembly seal condenser topAssembly seal condenser topAssembly seal condenser top

PPPPPP

1 1 1

0.54 kg0.54 kg0.54 kg

Remove the seal condensor top assembly radiator top shield mounting bolts (M6-2nos).Remove the seal condensor top assembly radiator top shield mounting bolts (M6-2nos).Remove the seal condensor top assembly radiator top shield mounting bolts (M6-2nos).

10mm Socket and Ratchet 10mm Socket and Ratchet 10mm Socket and Ratchet

6.036.036.03

Radiator side coverRadiator side coverRadiator side cover

PAXPAXPAX

222

0.24 kg0.24 kg0.24 kg

Remove the radiator side cover mounting bolts (M6-1no).Remove the radiator side cover mounting bolts (M6-1no).Remove the radiator side cover mounting bolts (M6-1no).


6.046.046.04

Assemble seal condenser sideAssemble seal condenser sideAssemble seal condenser side

PPPPPP

222

0.47 kg0.47 kg0.47 kg

Remove the condenser side seal assembly (fan side shroud) mounting bolts (M6-2nos).Remove the condenser side seal assembly (fan side shroud) mounting bolts (M6-2nos).Remove the condenser side seal assembly (fan side shroud) mounting bolts (M6-2nos).


6.056.056.05

Radiator coolant reservoir tank Radiator coolant reservoir tank Radiator coolant reservoir tank

HDPE HDPE HDPE

111

0.18 kg0.18 kg0.18 kg

Remove the radiator coolant reservoir mounting bolts (M6-2nos).Remove the radiator coolant reservoir mounting bolts (M6-2nos).Remove the radiator coolant reservoir mounting bolts (M6-2nos).


6.066.066.06

Assembly air cleaner foam typeAssembly air cleaner foam typeAssembly air cleaner foam type


111

1.74 kg 1.74 kg 1.74 kg

Remove the Air cleaner foam assembly mounting bolts (M8-3nos).Remove the Air cleaner foam assembly mounting bolts (M8-3nos).Remove the Air cleaner foam assembly mounting bolts (M8-3nos).

13mm Socket, Ratchet and extension13mm Socket, Ratchet and extension13mm Socket, Ratchet and extension

6.076.076.07

Hose oil separatorHose oil separatorHose oil separator

NBRX NBRX NBRX

111

0.06 kg 0.06 kg 0.06 kg

Remove the breather inlet hose clip (2nos).Remove the breather inlet hose clip (2nos).Remove the breather inlet hose clip (2nos).

Clip plierClip plierClip plier

6.086.086.08

Breather outlet hoseBreather outlet hoseBreather outlet hose

NBRXNBRXNBRX

111

0.07 kg 0.07 kg 0.07 kg

Remove the breather outlet hose clip (2nos).Remove the breather outlet hose clip (2nos).Remove the breather outlet hose clip (2nos).


6.096.096.09

Oil separator - EUVOil separator - EUVOil separator - EUV


1 1 1

0.18 kg0.18 kg0.18 kg

Remove the oil separator mounting bolts (M6-1no).Remove the oil separator mounting bolts (M6-1no).Remove the oil separator mounting bolts (M6-1no).


6.106.106.10

Engine oil filling capEngine oil filling capEngine oil filling cap

PEPEPE

111

0.04 kg0.04 kg0.04 kg

Remove the engine oil filler cap with its O-ring.Remove the engine oil filler cap with its O-ring.Remove the engine oil filler cap with its O-ring.


6.116.116.11

Engine fuse box coverEngine fuse box coverEngine fuse box cover

PPPPPP

111

0.04 kg0.04 kg0.04 kg



6.126.126.12

Hood bump StopHood bump StopHood bump Stop

NRNRNR

222

0.04 kg0.04 kg0.04 kg



6.136.136.13

Brake booster vacuum hoseBrake booster vacuum hoseBrake booster vacuum hose

EPDMEPDMEPDM

111

0.22 kg0.22 kg0.22 kg

Remove the brake vacuum hose clip (3nos).Remove the brake vacuum hose clip (3nos).Remove the brake vacuum hose clip (3nos).


6.146.146.14

Flip seal on the engine compartmentFlip seal on the engine compartmentFlip seal on the engine compartment

EPDMEPDMEPDM

111

0.24 kg0.24 kg0.24 kg

Draw off the engine compartment flip seal.Draw off the engine compartment flip seal.Draw off the engine compartment flip seal.

manuallymanuallymanually

6.156.156.15

Hose inter cooler inletHose inter cooler inletHose inter cooler inlet

SRSRSR

111

0.43 kg0.43 kg0.43 kg

Remove the intercooler inlet hose, by loosing the hose gripple studs (2nos).Remove the intercooler inlet hose, by loosing the hose gripple studs (2nos).Remove the intercooler inlet hose, by loosing the hose gripple studs (2nos).


6.166.166.16

Hose intercooler outletHose intercooler outletHose intercooler outlet

NBRXNBRXNBRX

111

0.22 kg0.22 kg0.22 kg

Remove the intercooler outlet hose, by loosing the hose gripple studs (2nos).Remove the intercooler outlet hose, by loosing the hose gripple studs (2nos).Remove the intercooler outlet hose, by loosing the hose gripple studs (2nos).


6.176.176.17

Radiator shroud primaryRadiator shroud primaryRadiator shroud primary

PAXPAXPAX

111

0.67 kg0.67 kg0.67 kg

Remove the radiator shroud primary assembly mounting bolts (M6-4nos).Remove the radiator shroud primary assembly mounting bolts (M6-4nos).Remove the radiator shroud primary assembly mounting bolts (M6-4nos).


6.186.186.18

Air filter inlet hoseAir filter inlet hoseAir filter inlet hose

PEPEPE

111

0.30 kg0.30 kg0.30 kg

Remove the air cleaner inlet hose, by loosing the hose gripple studs (2nos). Remove the air cleaner inlet hose, by loosing the hose gripple studs (2nos). Remove the air cleaner inlet hose, by loosing the hose gripple studs (2nos).


6.196.196.19

Turbo charger inlet hoseTurbo charger inlet hoseTurbo charger inlet hose

NBRXNBRXNBRX

111

0.79 kg0.79 kg0.79 kg

Remove the turbo charger inlet hose, by loosing the hose gripple studs (2nos).Remove the turbo charger inlet hose, by loosing the hose gripple studs (2nos).Remove the turbo charger inlet hose, by loosing the hose gripple studs (2nos).


6.206.206.20

Radiator inlet hoseRadiator inlet hoseRadiator inlet hose

EPDMEPDMEPDM

111

0.23 kg0.23 kg0.23 kg

Remove the radiator inlet hose, by loosing the hose gripple studs (2nos).Remove the radiator inlet hose, by loosing the hose gripple studs (2nos).Remove the radiator inlet hose, by loosing the hose gripple studs (2nos).


6.216.216.21

Hose radiator outletHose radiator outletHose radiator outlet

EPDMEPDMEPDM

1 1 1

0.81 kg 0.81 kg 0.81 kg

Remove the radiator outlet hose, by loosing the hose gripple studs (2nos).Remove the radiator outlet hose, by loosing the hose gripple studs (2nos).Remove the radiator outlet hose, by loosing the hose gripple studs (2nos).


6.226.226.22

Hose heater inletHose heater inletHose heater inlet

EPDMEPDMEPDM

111

0.10 kg 0.10 kg 0.10 kg

Remove the heater inlet hose clip (2nos).Remove the heater inlet hose clip (2nos).Remove the heater inlet hose clip (2nos).


6.236.236.23

Hose heater outletHose heater outletHose heater outlet

EPDMEPDMEPDM

111

0.14 kg 0.14 kg 0.14 kg

Remove the heater outlet hose clip (2nos).Remove the heater outlet hose clip (2nos).Remove the heater outlet hose clip (2nos).


6.246.246.24

Hose steering pump to reservoirHose steering pump to reservoirHose steering pump to reservoir

CSM CSM CSM

1 1 1

0.40 kg 0.40 kg 0.40 kg

Remove the steering pump delivery hose clip (2nos).Remove the steering pump delivery hose clip (2nos).Remove the steering pump delivery hose clip (2nos).


6.256.256.25

Wiper water tankWiper water tankWiper water tank

HDPEHDPEHDPE

111

0.20 kg0.20 kg0.20 kg

Remove the wiper water tank mounting bolts (M6-2nos).Remove the wiper water tank mounting bolts (M6-2nos).Remove the wiper water tank mounting bolts (M6-2nos).


6.266.266.26

Coolant recovery tank capCoolant recovery tank capCoolant recovery tank cap

HDPEHDPEHDPE

111

0.0065 kg0.0065 kg0.0065 kg



6.276.276.27

Coolant tank inlet hoseCoolant tank inlet hoseCoolant tank inlet hose

EPDMEPDMEPDM

111

0.012 kg0.012 kg0.012 kg



6.286.286.28

Coolant tank outlet hoseCoolant tank outlet hoseCoolant tank outlet hose

EPDMEPDMEPDM

111

0.02 kg0.02 kg0.02 kg




AbbreviationAbbreviation1. PE - Poly Ethylene1. PE - Poly Ethylene1. PE - Poly Ethylene1. PE - Poly Ethylene

2. PEX - Poly Ethylene Blend2. PEX - Poly Ethylene Blend

3. PP - Poly Propylene3. PP - Poly Propylene

4. PPX - Poly Propylene Blend4. PPX - Poly Propylene Blend

5. PVC - Poly Vinyl Chloride5. PVC - Poly Vinyl Chloride

6. PVCX - Poly Vinyl Chloride Blend6. PVCX - Poly Vinyl Chloride Blend

7. ABS - Acrylonitrille Butadiene Styrene7. ABS - Acrylonitrille Butadiene Styrene

8. ABSX - Acrylonitrille Butadiene Styrene Blend8. ABSX - Acrylonitrille Butadiene Styrene Blend

9. PA - Poly Amide9. PA - Poly Amide

10. PAX - Poly Amide Blend10. PAX - Poly Amide Blend

11. PET - Poly Ethylene Terephthalate11. PET - Poly Ethylene Terephthalate

12. PETX - Poly Ethylene Terephthalate Blend12. PETX - Poly Ethylene Terephthalate Blend

13. PBT - Poly Butylene Terephthalate13. PBT - Poly Butylene Terephthalate

14. PBTX - Poly Butylene Terephthalate Blend14. PBTX - Poly Butylene Terephthalate Blend

15. PES - Polyethersulfone15. PES - Polyethersulfone

16. PC - Polycarbonate16. PC - Polycarbonate

17. PCX - Polycarbonate Blend17. PCX - Polycarbonate Blend

18. TPU - Thermoplastic Polyurethane18. TPU - Thermoplastic Polyurethane

19. TPUX - Thermoplastic Polyurethane Blend19. TPUX - Thermoplastic Polyurethane Blend

20. NR - Natural Rubber20. NR - Natural Rubber

21. NRX - Natural Rubber Blend21. NRX - Natural Rubber Blend

22. EPDM - Ethylene Propylene(Diene) Monomer22. EPDM - Ethylene Propylene(Diene) Monomer

23. EPDMX - Ethylene Propylene(Diene) Monomer Blend23. EPDMX - Ethylene Propylene(Diene) Monomer Blend

24. NBR - Acrylonitrile Butadiene Rubber24. NBR - Acrylonitrile Butadiene Rubber

25. NBRX - Acrylonitrile Butadiene Rubber Blend25. NBRX - Acrylonitrile Butadiene Rubber Blend

26. CSM - Chloro Sulphonyl Polyethylene26. CSM - Chloro Sulphonyl Polyethylene

27. CSMX - Chloro Sulphonyl Polyethylene Blend27. CSMX - Chloro Sulphonyl Polyethylene Blend

28. ACM - Acrylic Rubber28. ACM - Acrylic Rubber

29. ACMX - Acrylic Rubber Blend29. ACMX - Acrylic Rubber Blend

30. AEM - Vamac Rubber30. AEM - Vamac Rubber

31. AEMX - Vamac Rubber Blend31. AEMX - Vamac Rubber Blend

32. SR - Silicone Rubber32. SR - Silicone Rubber

33. SRX - Silicone Rubber Blend33. SRX - Silicone Rubber Blend

34. PUR - Polyurethane Rubber34. PUR - Polyurethane Rubber

35. PURX - Polyurethane Rubber Blend35. PURX - Polyurethane Rubber Blend

36. HDPE - High Density Polyehtylene36. HDPE - High Density Polyehtylene

37. TPO - Thermo Plastic Olefin37. TPO - Thermo Plastic Olefin

38. SRS - Supplemental Restraint System38. SRS - Supplemental Restraint System

39. NVH - Noise Vibration Harshness39. NVH - Noise Vibration Harshness

vehicle dismantling manual goa sc dc.pdf

Documents

fuel vapors

fuel pump

fuel tank

store fuel

fuel system component

fuel system pressure

vehicles activity area

fuel pipe lines