Vat WashSani-Matic University

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Vat Wash

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A Familiar Scene?

Industries Meat Baking Ingredients / Flavors

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Vat Washer Applications

•Applications

V-Mags

Dump Buggies

Totes

Trash bins

Plastic / Stainless Steel Bins

Lids

Plastic Combo 4x4x4Stainless Vat 4x4x4Trash Bin 3x6x4 Collapsible Tote 4x4x4

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•Small Footprint 100 ° invert door-Stainless Steel

air cylinders Conveyorized scraper strainer

built into reservoir, no extra drum strainer

•Durable Sanitary Design Fully seal-welded design Installation requires

multiple piece design

Vat & Buggy Washers

Conveyorized Strainer

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Flexibility -Removable carriage – multiple size vat-Controls – PLC / PanelView allows multiple cycles

Water & Chemical Savings-Split Reservoir w/diverter plate -Pre-rinse & conveyor strainer removes soil from the washer-Less detergent, more effective

Safety-Graded loading platform for easy/safe loading-Safety Lockouts/Sensors-Door gasket and exhaust fan eliminate leakage & condensate

Vat & Buggy Washers

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Vat & Buggy Washers

Durable Design for a Complete Clean

Durable Door/ Carriage

360° spray coverage & vat completely drains

Reliable chain drive, synchronized spray arms, rotary unions

Tray & Inline Strainers prevents nozzles from clogging

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Pre-Rinse Step, 2 minutes

Reused from Final Rinse

Bulk of soil removed w/strainer

Detergent Wash Step, 2.5 minutes

Remains concentrated for longer solution

life

Final Rinse Step, 30 seconds

Separate manifold, tops off detergent &

then pre-rinse

Temperature and Water Level Controls

Solution Recovery System

Diverter Plate

Pre-Rinse Detergent

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Competitor - Douglas Machines Corp

Multiple models

Sanitary & non-sanitary

Hydraulic cylinders for door opening

Aluminum / painted

Oscillating spray arms for exterior vat coverage

Minimized coverage

No spray coverage on vat bottom

Not fully seal welded. Only wetted

Controls. Relay logic / switches / push buttons

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Traveling spray manifoldLimited coverageAdditional cycle timeNo spray arm inserted in vat/binNo spray coverage on bottom / legsExterior conveyor strainerSingle reservoir – no pre-rinseDetergent use & control issuesBolt together design – not seal weldedNon-sanitary pump and piping Hydraulic carriage inverterControls – relay logic / switches / push

buttons

Competitor - Kuhl

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Product Carrier Washer

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Rack Washer Applications

IndustriesMeatPet food

ApplicationsSmoke trucksTree racks

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Rack / Tree / Cage Washers

Batch Style Typical 15 minute cycle Size Per Pack-Off Rate Provides Separation from RAW

and RTE Oscillating Manifolds

Continuous

Size Per Pack-Off Rate Provides Separation from RAW

and RTE Static Manifolds We don’t promote continuous

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Rack / Tree / Cage Washers

ADVANTAGES

Paced Capacity with Production Flow

Consistent Cleaning Process

Improved Worker Safety

Door Safety Lockouts

Exhaust system

Labor, Water, Chemicals Savings

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Cleaning Challenges

Shadowed Areas

Overcrowded

Shelving Contact Points

Springs, Clamps

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Oscillating Spray Manifolds / Zone Valving

• Oscillating Increased coverage/fewer manifolds

• Zoned Increased flow/impact per area Eliminates counter spray issues Allows chemical dwell time

Double Rack Washer Video – Oscillating Spray Manifolds

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External CIP System

Requires additional floor space Requires return pump Requires interconnecting

piping/wiring Best for rail supported carriers

Recovery of Final Rinse Flexibility Safety-Minimal solution in

cabinet during load/unload

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Pit-Mounted System

Eliminates ramps

Wheeled carriers or loading with walkie

Conserves floor space

Limited access for maintenance & sanitation

Expense of pit construction

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What To Look For, What To Ask

How Big? How Many? Rack Dimensions & Quantities of each style

Facility Layout? Get plant layout, material flow, rack storage areas

Cleaning Challenges? Identify process item’s problem areas (e.g., shadowed areas, spring clamps, shelving contact points, etc.)

Take pictures to show niches and condition

Identify soil types. Heavy or moderate?

Capacity. Understand product flow & turnaround time

Document current cleaning method. Headcount (include line service), GPM of hoses, chemical usage, cleaning process time, worker & food safety hazards

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Competitors

• Douglas Not fully seal welded. Only wetted Oscillating spray manifolds. Not zoned Bolt together design. Not seal welded Controls. Relay logic / switches / push buttons

• Girton /KuhlTraveling spray manifolds

Limited coverage Additional cycle time

Multiple pumps – per manifold Pre-rinse cycle

Bolt together design – not seal welded

Final rinse is recirculated

Contamination Girton Controls. Relay logic / switches /push buttons