sanitary components catalog - sani-matic,...

Sanitary Components Catalog

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R epeatable results you can count on every time you clean your process parts, lines andequipment. We call it Cleaning Confidence. Sani-Matic, Inc. designs and manufactures automated sanitary process cleaning equipment and components. We offer Clean-Out-of-Place (COP) parts washers, cabinet washers, tunnel washers, Clean-In-Place (CIP) systems, spray balls, strainers and more that provide a complete clean – every time. And, we don’t stop there. We also provide expert services, including our Tactical Solutions program, to ensure systems are optimized for money-saving efficiencies and increased productivity.

We are committed to helping our customers attain sanitary cleaning results for a diverse range of industries, including food, beverage, pharmaceutical, biotech, nutraceutical and personal care.

Commit to a change in your sanitary process cleaning approach with Sani-Matic. And, we will commit to improving your operations so you can grow your business.

Cleaning Confidence

A Commitment to Clean

Sani-Matic, Inc. 1915 S. Stoughton Rd., Madison, WI 53716 (p) 800-356-3300 (f) 608-222-5348 SC17.3 3

Table of Contents

In-Line Strainers . . . . . . . . . . . . . . . . . . . . 4Straight-Line, Angle-Line, Complete Assemblies and Replacement Parts, Dual Strainer

Assemblies and SaniClean™ Strainers (Direct Replacement for Tri-Clover Strainers)

Tee-Line Strainers . . . . . . . . . . . . . . . . . . 20Complete Assemblies and Replacement Parts

Y-Strainers . . . . . . . . . . . . . . . . . . . . . . 23Complete Assemblies and Replacement Parts

Basket Strainers . . . . . . . . . . . . . . . . . . . 28Complete Assemblies and Replacement Parts

Spray Balls . . . . . . . . . . . . . . . . . . . . . . 33Custom and Standard Spray Balls for the Food, Beverage and Bio-Pharm Industries

Supply Tubes . . . . . . . . . . . . . . . . . . . . . 38Single and Double Ball Tee Supply Tubes

Tanker Spray Washers . . . . . . . . . . . . . . . . 42TS-4 and TS-5, Complete Assemblies and Replacement Parts

Accessories . . . . . . . . . . . . . . . . . . . . . . 46COP Baskets, Mushroom Vents, Air Eliminators, Air Vents, Hose Racks, Chemical Pump

Assemblies, Mixer/Sparger, Flow-Verter Panels, Steam Regulators, Electric Heaters and More

Technical Data . . . . . . . . . . . . . . . . . . . . 54Conversion Factors, Viscosity and Specific Gravity Table for Various Foods

Capabilities Overview . . . . . . . . . . . . . . . . . 56Food & Beverage Systems, Bio-Pharm Systems, Sanitary Components and Services.

Cleaning is all we do — and we do it well.


Most items are in stock and available for immediate shipment. Minimum order size applies. Please call for the latest price information.

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Sani-Matic offers high-quality, sanitary Angle-Line and Straight-LineStrainers designed for durability and reliable performance. Each Sani-Matic strainer is manufactured in the USA and available for quick delivery.

Angle-Line and Straight-Line Strainer bodies require a straining element to filter particulate from the product stream. Both perforated and wedgewire inserts are available and can be used interchangeably. For fine filtration, perforated inserts require either disposable filter tubes or wire mesh overlays. Wedgewire offers an effective and durable single piece insert in micron ratings equivalent to wire mesh. (See pages 8-9 for more information on strainer elements and overlays.)

Sani-Matic’s standard In-Line Strainers are 3-A approved when using the perforated insert. If 3-A approval is required, contact Sani-Matic

to ensure the configuration meets all 3-A standards.

In-Line Strainers

Durable Design, Reliable Performance

5

In-Line Strainers

SC17.3

Standard Features• 316L stainless steel construction throughout• Standard tri-clamp connections• EPDM tri-clamp gaskets, Teflon® encapsulated O-Ring• Sanitary finish (32 Ra) — except wedgewire element

Optional Features• Additional finishes and elastomers• Dual strainer installation is possible to increase

capacity and provide uninterrupted processing• Hot water jacket

Mesh/Micron/Inches Reference DataMesh Micron Inches

4 4760 0.2030

8 2487 0.0970

10 1600 0.0750

14 1307 0.0510

17 1015 0.0394

20 840 0.0331

25 750 0.0280

30 590 0.0232

32 500 0.0197

40 380 0.0165

45 350 0.0138

50 297 0.0117

60 250 0.0098

70 210 0.0083

80 177 0.0070

100 149 0.0059

120 125 0.0049

140 105 0.0041

170 88 0.0035

200 74 0.0029

230 62 0.0024

270 50 0.0021

325 44 0.0017

400 37 0.0015

550 25 0.0009

800 15 0.0006

1250 10 0.0004

**** 5 0.0002

0

5

10

15

20

25

30

0 25 50 75 100 125 150 175 200 225 250 275 300

1 1/2"x 20 3/4"

2"x 20 3/4"

2 1/2"x 20 3/4"

3"x 20 3/4"

1 1/2"x 36"

2"x 36"

2 1/2"x 36"

3"x 36"

Strainer Size

Pre

ssur

e D

rop

(psi

)

Flow Rate (gpm)

Pressure Drop for In-Line Strainer

Performance based on testing using 70 °F water and 0.015" wedgewire element.

Maximum Pressure Rating Tri-Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 psiFilter Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 psiPerforated Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psiWedgewire Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 psi

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rs Complete Assembly: Straight-Line Strainer

4" dia. body with 3" x 15" element

1 sq. ft. area

20 3 /

4"


2 sq. ft. area

36"

Straight-Line Strainer

Fitting Size Body OD

Recommended Maximum gpm

Short (20 3/4")Perforated

Part #

Long (36.0")Perforated

Part #

Short (20 3/4")Wedgewire

Part #

Long (36.0")Wedgewire

Part #

1.5" 4" 80 S10006 S10016 S10126 S10136

2.0" 4" 120 S10007 S10017 S10127 S10137

2.5" 4" 180 S10008 S10018 S10128 S10138

3.0" 4" 240 S10009 S10019 S10129 S10139

4.0" 4" 300 S10010 S10020 S10130 S10140

Not sure when to clean a strainer?Installing a pressure gauge before and after a strainer can help. When the gauge placed after the strainer drops 8 to 10 psi following the initial flow start-up, you'll know it is time to clean.

SC17.3 7

In-Line Strainers

Complete Assembly: Angle-Line Strainer



Short Perforated

Part #

Long Perforated

Part #

Short Wedgewire

Part #

Long Wedgewire

Part #

1.5" 4" 80 X10026 X10036 X10146 X10156

2.0" 4" 120 X10027 X10037 X10147 X10157

2.5" 4" 180 X10028 X10038 X10148 X10158

3.0" 4" 240 X10029 X10039 X10149 X10159

4.0" 4" 300 X10030 X10040 X10150 X10160

4.0" 6" 450 N/A X10176 N/A X10175



Short Perforated

Part #

Long Perforated

Part #

Short Wedgewire

Part #

Long Wedgewire

Part #

1.5" 4" 80 S10026 S10036 S10146 S10156

2.0" 4" 120 S10027 S10037 S10147 S10157

2.5" 4" 180 S10028 S10038 S10148 S10158

3.0" 4" 240 S10029 S10039 S10149 S10159

4.0" 4" 300 S10030 S10040 S10150 S10160

4.0" 6" 450 N/A S10176 N/A S10175


1 sq. ft. area

3 5/32"

20 3 /

4" 26 1 /

16"


2 sq. ft. area

3 5/32"

36" 4

1 5/ 16

"

6" dia. body with 4" x 30" element 2.6 sq. ft. area

4 3/16"

40" 4

6 3 / 8

"

Angle-Line End-Inlet Model (Standard Flow)

Angle-Line Side-Inlet Model (Reverse Flow)

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rs Strainer ElementsStrainer elements, or strainer inserts, are the filters used to protect your processing equipment and product integrity from unwanted process particles.

Both perforated and wedgewire elements provide different straining/filtering advantages.

Wedgewire Strainer Elements

Advantages of Perforated Element• 3-A approved when used without mesh overlay• Large open area ratio with lower pressure drops• Can capture fine particulate with wire mesh

overlay and filter tubes

Advantages of Wedgewire Element• One piece solution• Ideal for high purity processing• Slot sizes down to 0.002"• Increased pressure rating• More sanitary than mesh overlay

Perforated Strainer Elements

Hole Size

Body Dia.

Open Area

Short (15") Long (30") & High CapacityPart # Part #

3/32" 4" 33% 721068 720972

1/8" 4" 40% 720584 720585

1/4" 4" 58% 720411 720412

3/8" 4" 51% 720939 720940

3/32" 6" 33% N/A 720890

1/8" 6" 40% N/A 720799

1/4" 6" 58% N/A 7208001/8" Perforated

Strainer Element

1/4" Perforated Strainer Element

Wedgewire Strainer Element

Slot Size

Body Dia.

Wire Mesh Equiv.

(approx)

Micron Rating

Open Area

Short (15")

Long (30") & High

Capacity

Part # Part #

0.002" 4" 270 50 4.1% 700323 700334

0.005" 4" 120 125 8% 700324 700335

0.007" 4" 80 177 10% 700325 700336

0.010" 4" 60 250 14% 700326 700337

0.015" 4" 40 380 20% 700327 700338

0.020" 4" 32 500 25% 700328 700339

0.030" 4" 25 750 33% 700329 700340

0.040" 4" 17 1015 40% 700330 700341

0.050" 4" 14 1307 N/A 105611 107682

0.060" 4" 10 1600 50% 700331 700342

0.188" 4" 4 4760 75% 700333 700343

0.005" 6" 120 125 8% N/A 700482

0.007" 6" 80 177 20% N/A 700483

0.015" 6" 40 380 10% N/A 700485

0.060" 6" 10 1600 50% N/A 700489

SC17.3 9

In-Line Strainers

Filter Tubes4" OD Body x 20.75" Strainers 4 7/8" x 17" Filter Tubes (For 1", 1.5" and 2" connections)

4" OD Body x 36" Strainers 4 7/8" x 33 1/2" Filter Tubes (For 1", 1.5" and 2" connections)

Material Width Length (Short) Micron Part #Non-Woven Polyester 4 7/8 17 25 032789

Non-Woven Rayon 4 7/8 17 40 048602

Polyester Screen 4 7/8 17 80 041235

Nylon Multifilament 4 7/8 17 150 031264

Polyester Knit 4 7/8 17 225 033922

Smooth Weave Dacron 4 7/8 17 250 036985

Cotton Cheese Cloth 4 7/8 17 300 028476

Nylon Monofilament 4 7/8 17 300 046885

Nylon Multifilament 4 7/8 17 400 048603

Nylon Leno 4 7/8 17 765 031133

Polyester 4 7/8 17 1000 028335

Material Width Length (Long) Micron Part #Non-Woven Rayon 4 7/8 33 1/2 25 028390

Non-Woven Rayon 4 7/8 33 1/2 40 028857

Polyester Screen 4 7/8 33 1/2 80 029075

Nylon Multifilament 4 7/8 33 1/2 150 028395

Polyester Knit 4 7/8 33 1/2 225 040565

Smooth Weave Dacron 4 7/8 33 1/2 250 030951

Cotton Cheese Cloth 4 7/8 33 1/2 300 028797

Plain Weave Polyester 4 7/8 33 1/2 400 023864

Cotton Flannel 4 7/8 33 1/2 500 029190

Nylon Monofilament 4 7/8 33 1/2 500 041618

Nylon Leno 4 7/8 33 1/2 765 10000044

Mesh Overlays(For perforated elements only)

Mesh Overlay

Mesh Size

Space Btwn Wires (inches)

Micron Rating

Open Area

Short (15") Long (30")Part # Part #

8 0.0970 2487 58% 035251 029664

10 0.0750 1905 56.3% 000717 000701

12 0.0630 1600 54.3% 035252 029665

20 0.0340 864 46.2% 000712 000702

30 0.0210 533 40.8% 000713 000703

40 0.0150 381 36.0% 000714 000704

50 0.0110 280 30.3% 000715 000705

60 0.0092 230 30.5% 000716 000706

80 0.0070 180 31.4% 000718 000708

100 0.0060 140 30.3% 000711 000710

120 0.0046 117 30.5% 000720 000707

150 0.0041 100 37.8% 021276 021274

200 0.0030 74 29.5% 021275 10000048

150 ** 0.0041 100 37.8% N/A 000719

** 6" OD Strainers.

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rs Internal Replacement PartsStraight-Line Strainer

Angle-Line Side-Inlet

(reverse flow)

Element Retainer Inserts

Straight-Line End-Inlet

Angle-Line Side-Inlet Strainer (Reverse Flow)

Angle-Line End-Inlet Strainer (Standard Flow)

*

*

*

Configuration Flow Model Fitting Part #

Straight-Line End-Inlet Short 1 1/2" 740318

Straight-Line End-Inlet Short 2" 740325

Straight-Line End-Inlet Short 2 1/2" 740359



Straight-Line End-Inlet Long 1 1/2" 740422

Straight-Line End-Inlet Long 2" 740309

Straight-Line End-Inlet Long 2 1/2" 740305



Angle-Line Side-Inlet Short N/A 740320

Angle-Line Side-Inlet Long N/A 740348

Angle-Line End-Inlet Short N/A 700544

Angle-Line End-Inlet Long N/A 700546

Angle-Line End-Inlet Short (4" TC) N/A 700552

Angle-Line End-Inlet Long (4" TC) N/A 700549

Angle-Line Side-Inlet High Capacity N/A 110123

Angle-Line End-Inlet High Capacity N/A 740622

Configuration Model Fitting Part #

Straight-Line Short 1 1/2" 740843

Straight-Line Short 2" 740844

Straight-Line Short 2 1/2" 740845

Straight Line Short 3" 740846

Straight-Line Short 4" 741141

Straight-Line Long 1 1/2" 740847

Straight-Line Long 2" 740848

Straight-Line Long 2 1/2" 740849



Angle-Line Short 1 1/2" 740835

Angle-Line Short 2" 740836

Angle Line Short 2 1/2" 740837



Angle-Line Long 1 1/2" 740839

Angle-Line Long 2" 740840

Angle-Line Long 2 1/2" 740841



4" OD Strainer BodyStrainer Element Retainer Inserts

Angle-Line End-Inlet

(standard flow)

SC17.3 11

In-Line StrainersO-Ring Retainers • Angle-Line Side-Inlet Only

Retaining Clips

O-Rings

End Plugs • Straight-Line and Angle-Line End-Inlet Only

Body Diameter Material Part #

4" Nylon1 7204191

4" Teflon® 720988

4" Stainless2 1185822

6" Stainless 118583

6" UHMW 720616

1 Nylon End Plug is for strainers manufactured before 2007. 2 Stainless End Plug replaces Old Part #721577.

Body Diameter Part #

4" 721488

6" 226783

Conversion Kits Angle-Line Strainer Kits are used to reverse flow direction.

Includes: Frame, O-Ring Retainer or End Plug, Clip & O-Ring

FlowShort LongPart # Part #

End to Side-Inlet S10177 S10180

Side to End-Inlet S10178 S10181

Side to End-Inlet (for 4" tri-clamp and body)

S10179 S10182

Spare Parts Kit Angle-Line StrainerIncludes: O-Ring Retainer or Stainless Steel End Plug, Retainer Clip, 4" Tri-Clamp Gasket & One (1) Frame Seal O-Ring

Flow Part #

End-Inlet (standard flow) S25725

Side-Inlet (reverse flow) X10177

Body Diameter Flow Part #

4" Side-Inlet 720408

4" End-Inlet 740295

6" Side-Inlet 320033

6" End-Inlet 740623 Side-Inlet Clip Straight-Line and End-Inlet Clip

Body Diameter Material Part #

4" Viton 020236

4" EPDM 020503

4" Teflon® 024020

6" EPDM 022416

6" Teflon® 034355

Stainless Steel End Plug

Teflon End Plug

4" O-Ring Retainer

4" O-Ring

6" O-Ring

6" O-Ring Retainer

See page 26 for body clamp and gasket elastomer replacements.

Note: Teflon® is O-Ring standard. Other materials may require lubrication.

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rs Dual Strainer AssemblyDual Angle-Line Strainer AssemblyA Full Assembly includes a Strainer Stand, Valve Kit and two (2) Strainers

Fitting Size Body O.D Long (36")Perforated Part #Long (36")

Wedgewire Part #

1.5" 4" S10036DUAL S10156DUAL

2.0" 4" S10037DUAL S10157DUAL

2.5" 4" S10038DUAL S10158DUAL

3.0" 4" S10039DUAL S10159DUAL

4.0" 4" S10040DUAL S10160DUAL

NOTE: Refer to Page 10 for standard perforated and wedgewire insert options.

Closed

for clea

nin

g

Line remains open

SC17.3 13

In-Line Strainers

Valve Kit with VNE Butterfly ValvesKit includes: Four (4) Elbows, two (2) Tees, four (4) Valves, twelve (12) Clamps, twelve (12) Gaskets and one (1) Stand.

Material: 316L Stainless Steel

Alternate valves available.Note: Strainers are not included in the valve kit, they are sold separately.

Pressure Gauge KitTwo (2) Sanitary Diaphragm-type Pressure Gauges, two (2) Tees, four (4) Gaskets and four (4) Clamps. Install before and after the strainer assembly.

Fitting Size Part #

1.5" 122606

2.0" 122607

2.5" 122608

3.0" 122609

4.0" 122610

Fitting Size Part #

1.5" 158581

2.0" 158585

2.5" 158591

3.0" 158593

4.0" 158596

Optional Valve Actuating MechanismThese valves offer a one-step control for simultaneous control of all four butterfly valves for the strainer assembly. The interlocking control puts one strainer on-line and the other strainer off-line. To ensure operator safety, insert access is limited to the off-line strainer. Will work with standard butterfly valves only.

Material: 316L Stainless Steel

Fitting Size Part #

3.0" 132128

Closed for cleaning

Line remains open

Additional fitting size options are available.

In-Line Strainers: Tri-Clamp Connections, 4" OD x 35.38", 3" Element

Description Fitting Size Perf Size Element Size Part #SHORT - 1/4" Perf, Tri-Clamp 2.5" 1/4" 3.5" x 10 7/8" 5009030

SHORT - 1/8" Perf, Tri-Clamp 2.5" 1/8" 3.5" x 10 7/8" 5009035





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rs SaniCleanTM StrainersThe SaniClean strainer is a direct replacement for a Tri-Clover style strainer. Constructed with 316L stainless steel, this high-quality alternative gives you a choice for your in-line strainer needs. Wire mesh overscreens with longitudinal seams fit over the heavy gauge perforated cores to ensure a consistent diameter for the full length of the cylinder. Hemmed seams are tacked in place to provide a finished smooth edge.

Description Fitting Size Perf Size Element Size Part #LONG - 1/4" Perf, Tri-Clamp 1.0" 1/4" 3.0" x 30 3/4" 5009050

LONG - 1/8" Perf, Tri-Clamp 1.0" 1/8" 3.0" x 30 3/4" 5009055





Description Fitting Size Perf Size Element Size Part #SHORT - 1/4" Perf, Tri-Clamp 1.0" 1/4" 3.0" x 10 7/8" 5009000






Description Fitting Size Perf Size Element Size Part #LONG - 1/4" Perf, Tri-Clamp 2.5" 1/4" 3.5" x 30 3/4" 5009080






Complete Strainer AssembliesAssemblies Include: Filter Body, Outlet Assembly, Distributor Cap, Spring, Clamp, Gasket (Buna-N), Perforated Element (Support Core).

In-Line Strainers: Tri-Clamp Connections, 4" OD x 15.75", 3" Element

In-Line Strainers: Tri-Clamp Connections, 4.5" OD x 15.75", 3.5" Element

In-Line Strainers: Tri-Clamp Connections, 4.5" OD x 35.38", 3.5" Element

SC17.3

In-Line Strainers

15

In-Line Strainers: Perforated Elements (Support Cores)Description

Fitting Size Part # 3" DiameterBack-Up Tube: SHORT - 1/8" dia. holes 1.0", 1.5", & 2.0" 5005010

Back-Up Tube: SHORT - 1/4" dia. holes 1.0", 1.5", & 2.0" 5005030

Back-Up Tube: LONG - 1/8" dia. holes 1.0", 1.5", & 2.0" 5005050

Back-Up Tube: LONG - 1/4" dia. holes 1.0", 1.5", & 2.0" 5005070

Description Fitting Size Part #

3.5" DiameterBack-Up Tube: SHORT - 1/8" dia. holes 2.5" & 3.0" 5006090

Back-Up Tube: SHORT - 1/4" dia. holes 2.5" & 3.0" 5006100

Back-Up Tube: LONG - 1/8" dia. holes 2.5" & 3.0" 5006120

Back-Up Tube: LONG - 1/4" dia. holes 2.5" & 3.0" 5006130

5" OD Body 5 5/8" x 33 1/2" Filter Tubes (For 2.5" and 3" connections)

Filter Tubes5" OD Body 5 5/8" x 13 1/2" Filter Tubes (For 2.5" and 3" connections)

Material Width Length Micron Part #Non-Woven Rayon 5 5/8 13 1/2 40 031840



Polyester Knit 5 5/8 13 1/2 225 048626





Cotton Flannel 5 5/8 13 1/2 500 033778


Nylon Leno 5 5/8 13 1/2 765 048631


Non-Woven Rayon 5 5/8 33 1/2 40 030660



Polyester Knit 5 5/8 33 1/2 225 038186






Cotton Flannel 5 5/8 33 1/2 500 048607


Nylon Leno 5 5/8 33 1/2 765 048609

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rs SaniClean In-Line Strainers Replacement Parts

Clamp

Distributor Cap

Gasket

Perforated Element

Outlet Assembly

Spring

Filter Body

Clamp

Distributor Cap

Gaskets

Fitting Size Body OD Part #1" / 1.5" / 2" 4.0" 5000750

2.5" / 3" / 4" 4.5" 5000850


2.5" / 3" / 4" 4.5" 5001030

Description Fitting Size4" Body OD

Fitting Size4.5" Body OD

Part # Part #

Buna-N (Standard) 1" / 1.5" / 2" 5000760 2.5" / 3" / 4" 5000765

Silicon 1" / 1.5" / 2" 5000770 2.5" / 3" / 4" 5000775

EPDM 1" / 1.5" / 2" 5000780 2.5" / 3" / 4" 5000785

Viton-SFY 1" / 1.5" / 2" 5000790 2.5" / 3" / 4" 5000795

SC17.3 17

In-Line Strainers

Filter Body

Perforated Elements

Outlet Assembly/Clamped Connection (Lid)

Spring


2.5" / 3" / 4" 4.5" 5001040

Clamped Fitting Size Part # Bevel Seat Fitting Size Part #

1.0" 5000700 1.0" 5000705

1.5" 5000800 1.5" 5000805

2.0" 5000900 2.0" 5000905

2.5" 5001000 2.5" 5001005

3.0" 5002000 3.0" 5002005

4.0" 5003000 4.0" 5003005

Clamped Fitting SizeShort Body Long Body

Part # Part #

1.0" 5000710 5000720

1.5" 5000810 5000820

2.0" 5000910 5000920

2.5" 5001010 5001020

3.0" 5002010 5002020

4.0" 5003010 5003030

Description Fitting Size Element Size Part #SHORT - 1/4" Perf 1" / 1.5" / 2" 3.0" x 10 7/8" 5005030

SHORT - 1/8" Perf 1" / 1.5" / 2" 3.0" x 10 7/8" 5005010

LONG - 1/4" Perf 1" / 1.5" / 2" 3.0" x 10 7/8" 5005070

LONG - 1/8" Perf 1" / 1.5" / 2" 3.0" x 10 7/8" 5005050

Description Fitting Size Element Size Part #

SHORT - 1/4" Perf 2.5" / 3" / 4" 3.5" x 10 7/8" 5006100

SHORT - 1/8" Perf 2.5" / 3" / 4" 3.5" x 10 7/8" 5006090

LONG - 1/4" Perf 2.5" / 3" / 4" 3.5" x 10 7/8" 5006130

LONG - 1/8" Perf 2.5" / 3" / 4" 3.5" x 10 7/8" 5006120

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rs Mesh Overscreens for SaniClean In-Line and Side-Inlet Strainers

DescriptionMesh Count Part #

3" dia. x 10 7/8" lg.

Wire Mesh Overscreen 10 x 10 5000010

















3" dia. x 30 3/4" lg.

















SC17.3 19

In-Line Strainers

Mesh Overscreens for SaniClean In-Line and Side-Inlet Strainers


3 1/2" dia. x 10 7/8" lg.


















3 1/2" dia. x 30 3/4" lg.

















20

Protect Your Pumps and Equipment

Sani-Matic Tee-Line Strainers are designed to keep materials out of yourpumps and process equipment. And, because the Sani-Matic Tee-Line Strainer’s open area of perforation exceeds line size diameter, there is zero pressure drop.

Engineered with simplicity and durability in mind, the tri-clamp allows quick removal of the insert assembly for easy cleaning.

We recommend purchasing the complete assembly — tee, insert, gasket and tri-clamp — to ensure a proper fit.

Tee-Line Strainers

SC17.3 21

Tee-Line Strainers

Standard Features• 316L stainless steel construction• Tri-clamp connection• Compact design• Open area of perforation exceeds line size diameter• Bead blast finish• EPDM gasket

Optional Features• Choice of 1/4" or 1/8" perforations for inserts• Insert alignment pin available• Able to upgrade from a bead blast finish to 32 Ra• Other fitting types available• Viton® and Teflon® gaskets are available

Insert Length

Face-to-Face Dimension

Insert

Gasket

Clamp

Tee-Line Strainer Body

Want an economical and easy way to prolong the life of your equipment?Install Tee-Line Strainers at the suction end of the pump to protect the pump, process equipment and valves from foreign materials, such as gasket pieces, bolts and other items.

A

B

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Tee-

Line

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rs

Tri-clamp Fitting Size Insert Length “A”

Face-to-Face Tee Dim. - “B” Perf. Size Part #

1.5" 3.50" 5.5" 1/8" 740754

1.5" 3.50" 5.5" 1/4" 740759

2.0" 4.50" 7.0" 1/8" 740755

2.0" 4.50" 7.0" 1/4" 740760

2.5" 4.75" 7.0" 1/8" 740756

2.5" 4.75" 7.0" 1/4" 740761

3.0" 5.25" 7.5" 1/8" 740757

3.0" 5.25" 7.5" 1/4" 740762

4.0" 6.50" 9.0" 1/8" 740758

4.0" 6.50" 9.0" 1/4" 740763

6.0" 9.375" 13.0" 1/8" 740991

6.0" 9.375" 13.0" 1/4” 741035

Tri-clamp Fitting Size Perforation Size

Face-to-Face Tee Dim. - “B” Part #

1.5" 1/8" 5.5" 105712

1.5" 1/4" 5.5" 105727

2.0" 1/8" 7.0" 105719

2.0" 1/4" 7.0" 105730

2.5" 1/8" 7.0" 105721

2.5" 1/4" 7.0" 105732

3.0" 1/8" 7.5" 105723

3.0" 1/4" 7.5" 105734

4.0" 1/8" 9.0" 105725

4.0" 1/4" 9.0" 105736

6.0" 1/8" 13.0" 110165

6.0" 1/4" 13.0" 110166

NOTE: Assembly includes strainer body, insert, EPDM gasket and clamp. If not using a Sani-Matic Tee-Line Strainer body, customer must supply a tee-line strainer body to match insert length.

NOTE: Inserts do not include a Tee-Line Strainer body, gasket or clamps. Insert alignment pins are available for an additional cost.

Complete Assembly

Insert Only

23

Y-Strainers

Small Footprint, Big Increase in Productivity

Sani-Matic Y-Strainers are designed to fit into tight pipingconfigurations and provide quick access to the straining insert for easy cleaning. The high-quality, durable strainers are made in the USA, which allows fast turnaround times.

Sani-Matic‘s standard Y-Strainers are 3-A approved when using the perforated insert. If 3-A approval is required, contact Sani-Matic to ensure the configuration meets all

3-A standards. Sani-Matic Y-Strainers are engineered with a close-tolerance fitment (0.010") at the base of the insert and do not require an O-Ring. Fewer parts result in faster, more effective cleaning — and increased performance to save you time and money.

sanimatic.com 24

Y-S

trai

ners

Standard Features• 316L stainless steel construction• Standard tri-clamp connections• EPDM tri-clamp gaskets• Perforated or wedgewire strainer inserts are interchangeable• Sanitary finish (32 Ra) - except wedgewire insert• Close-tolerance fitment at base of insert (see Figure 1)

Optional Features• Wire mesh overlays for use with perforated insert• Additional finishes and elastomers available• Hot water jackets available in 4" strainer bodies only

Figure 1

Strainer Size

Performance based on testing using 70 °F water and 0.015" wedgewire inserts.

0

5

10

15

20

25

30

0 25 50 75 100 125 150 175 200 225 250 275 300

1-1/2"

2"

2-1/2"

3"

Pre

ssur

e D

rop

(psi

)

Flow Rate (gpm)

Pressure Drop for Y-StrainerFitting Size

1.5" 2.0" 2.5" 3.0"

Inse

rt s

ize

WW 0.002" 36 47 55 86

WW 0.005" 39 70 103 109

WW 0.010" 39 71 111 125

WW 0.015" 39 72 112 137

WW 0.020" 39 73 113 143

WW 0.030" 39 73 116 152

WW 0.040" 39 73 121 160

WW 0.060" 39 76 125 165

Perf. 1/8" 38 72 115 148

Perf. 1/4" 38 75 122 159

Pressure drop for 70 °F water can be calculated using the following formula: psi = (gpm/Cv) 2.

Cv Values for Y-Strainer

Maximum Pressure Rating Tri-Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 psiFilter Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 psiPerforated Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 psiWedgewire Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600 psi

SC17.3 25

Y-S

trainersFace-t

o-Fa

ce D

imen

sion

Complete Assembly 4" Body - 0.7 ft2 Surface AreaThe assembly price includes strainer body, choice of insert, gasket and clamp.

Port Size



Perforated Part #

Wedgewire Part #

1.5" 10" 80 Y10015 Y20015

2.0" 11" 120 Y10020 Y20020

2.5" 12" 180 Y10025 Y20025

3.0" 14" 240 Y10030 Y20030

Port Size



Perforated Part #

Wedgewire Part #

4.0" 17" 500 Y10040 Y20040

6" Body - 1.0 ft2 Surface Area

Port Size



Perforated Part #

Wedgewire Part #

1.5" 10" 80 Y10115 Y20115

2.0" 11" 120 Y10120 Y20120

2.5" 12" 180 Y10125 Y20125

3.0" 14" 240 Y10130 Y20130

Port Size



Perforated Part #

Wedgewire Part #

4.0" 17" 500 Y10140 Y20140

4" Body - 0.7 ft2 Surface Area with Metaglas® Dual Sight GlassThe assembly price includes strainer body, choice of insert, gasket, clamp and Metaglas® dual sight glass.

6" Body - 1.0 ft2 Surface Area with Metaglas® Dual Sight Glass

Clamp

Gasket Elastomer

Strainer Insert Strainer Body

Sight Glass Replacement

Wedgewire Insert

SizeFor 4" Body For 6" Body

Part # Part #

0.010" 700232 700504

0.015" 700164 700505

0.020" 700234 700506

0.030" 700236 700507

0.040" 700238 700508

0.060" 700240 700509

0.188" 117417 700510

Perforated Insert

SizeFor 4" Body For 6" Body

Part # Part #1/8" 700226 7005131/4" 240959 700524

Gasket Elastomers

MaterialFor 4" Body For 6" Body

Part # Part #

Buna 020226 020263

EPDM (standard) 021031 022975

Viton 020474 023847

Strainer Inserts1

Clamps

For 4" Body For 6" Body

Part # Part #

020225 020976

2

3

sanimatic.com 26

Y-S

trai

ners Y-Strainer Replacement Parts

5

4

31

2

SC17.3


Rayon 4 7/8 13 1/2 40 037853



Polyester Knit 4 7/8 13 1/2 225 048600





Filter Tubes

4" OD Body*4 7/8" x 13 1/2" Filter Tubes (For 1", 1.5" and 2" connections)

27

Y-S

trainers

Wire Mesh Overlays (For Y-Strainers using perforated inserts)Wire Mesh Overlay - 4" Body

Mesh Count Part #

10 mesh 032867

20 mesh 032868

30 mesh 032869

40 mesh 032870

50 mesh 032871

60 mesh 032872

80 mesh 032873

100 mesh 032874

120 mesh 032875

Wire Mesh Overlay - 6" Body

Mesh Count Part #

10 mesh 032876

20 mesh 032877

30 mesh 032878

40 mesh 032879

50 mesh 032880

60 mesh 032881

80 mesh 032882

100 mesh 032883

120 mesh 032884

NOTE: Use of wire mesh overlay is not compliant with 3-A standard.

*NOTE: Rated at 200 psi @ 536 °F.*NOTE: Sight glass single replacement includes one clamp,lens and gasket.

Strainer Body

Fitting Size

4" Body - Standard 4" Body - Sight Glass

Part # Part #

1.5" 700249 103786

2.0" 700243 103779

2.5" 700245 103801

3.0" 700247 103805

Sight Glass ReplacementDescription Part #

2.5" Tri-Clamp Metaglas® single replacement lens 036638*

Fitting Size

6" Body - Standard 6" Body - Sight Glass

Part # Part #

4.0" 700471 103810

4

5

*Filter tube use on Y-Strainers requires a custom strainer insert.

28

Sani-Matic Basket Strainers are specially constructed to strainparticulates out of a high-volume process stream. The innovative, durable design includes a side-inlet, which allows you to easily remove the basket for cleaning without disconnecting the line.

Our Basket Strainers can be equipped with either a wedgewire or perforated insert. Filter bags can be used for finer straining applications and are available in a wide variety of media types and micron sizes.

The strainer's lid and hand knob closure are rated for higher pressures than clamp-style covers, which improves operator safety.

Sani-Matic’s standard Basket Strainers are 3-A approved when using the perforated insert. If 3-A approval is required,

contact Sani-Matic to ensure the configuration meets all 3-A standards.

High Volume, High Performance

Basket Strainers

SC17.3 29

Basket S

trainersStandard Features• Cast and heavy-gauge 316L stainless steel construction• Air relief vent valve included with complete assembly• Rated to 100 psi maximum @ 200 °F• Side inlet• Two sizes: short and long• Machined O-Ring seat• Long model: Approximate weight, 110 lbs., Surface area, 3.7 ft2

• Short model: Approximate weight, 130 lbs., Surface area, 1.6 ft2

Optional Features• Disposable filter bags for perforated inserts

(Note: Filter bags require clamp ring and locking latch and are sold separately.)

• Long and short strainer stands available

0

1

2

3

4

5

6

7

0 50 100 150 200 250 300 350 400 450 500 550 600

4” x 22”

Pre

ssur

e D

rop

(psi

)

Strainer Size

Flow Rate (gpm)

Pressure Drop for Basket Strainer

Performance based on testing using 70 °F water and 4" x 22" housing with 0.005" wedgewire insert.

" "

Need to capture a large amount of particulate from your high-volume process?Sani-Matic Basket Strainers maintain a large surface area to capture heavy particle loads from your process. The durable insert captures most particulate from your process within the basket, and its machined O-Ring seat prevents fluid bypass to maintain product integrity.

sanimatic.com 30

Bas

ket

Str

aine

rs Complete AssemblyWith Perforated Strainer InsertComplete assembly includes strainer body, insert, cover O-Ring, insert O-Ring, air relief vent valve and vent valve gasket. Specify perforatedinsert's hole size when ordering (1/8", 3/16" or 1/4").

Fitting Size Recommended Maximum gpmPart # -

Short (22")Part # -

Long (37")

1.5" 80 S10501 S10505

2.0" 120 S10502 S10506

2.5" 180 S10503 S10507

3.0" 240 S10504 S10508

4.0" 300 S10520 S10509

Strainer Stand

Long Model Strainer Stand (37")

Short Model Strainer Stand (22")

With Wedgewire Strainer InsertSpecify slot size when ordering (0.005", 0.015" or 0.030").

Fitting Size Recommended Maximum gpmPart # -

Short (22")Part # -

Long (37")

1.5" 80 S10510 S10515

2.0" 120 S10511 S10516

2.5" 180 S10512 S10517

3.0" 240 S10513 S10518

4.0" 300 S10514 S10519

Description Part #

Long Model 741065

Short Model 101998

Note: If using a filter bag with perforated insert, a clamp ring and locking latch are required and sold separately.

Surface Area: 1.6 ft2

Surface Area: 3.7 ft2

22" 37"

7"

7"

8"

22 7/16"17 9/16"

16 13/16"

17 3/4"

38 13/16"

30 3/4"

22 5/8"

15 3/4"

52 3/4"

8"

SC17.3

Air Relief Vent Valve

31

Basket S

trainersBasket Strainer Replacement Parts

Filter Bag Clamp Ring

Filter Bag Locking Latch

Cover Hold Down Parts

Perforated Insert

Filter Bag

InsertO-Ring

Strainer Inserts1

Description Short Model Long Model

Perforated Part # Part #1/8" Holes 741039 741052

3/16" Holes 741040 7410531/4" Holes 741051 741054

Wedgewire* Part # Part #

0.005" 741022 741047

0.015" 741030 741048

0.030" 741046 741049

*Other sizes are available.

Cover O-Ring

Long Model Perforated Insert

Short Model Wedgewire Insert

Insert O-Ring

Vent Valve Gasket

Cover O-Ring Part # EPDM (standard) 021378

Viton® 021144

Element O-Ring Part # EPDM (standard) 021356

Viton® 021143

Vent Valve Gasket Part # EPDM (standard) 021037

Viton® 028725

Basket Strainer O-Ring/Gasket2

sanimatic.com 32

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sanimatic.com 32

Bas

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rs Basket Strainer Replacement PartsDisposable Filter Bags • 50 per box3

SMI 22" Short Model Basket StrainersMicron Model Material Part #

1 22" Short Polypropylene 029244



10 22" Short Polyester Felt 031955

25 22" Short Polyester 040134




150 22" Short Nylon 029249

400 22" Short Nylon 040903

400 22" Short Polypropylene Monofilament 045387

600 22" Short Nylon Mesh 043768

800 22" Short Nylon 029250

1500 22" Short Polyester 029251

SMI 37" Long Model Basket Strainers1 37" Long Polypropylene 029252

5 37" Long Polypropylene 029253




50 37" Long Polyester 034820


100 37" Long Nylon 031268

150 37" Long Nylon 029259

250 37" Long Nylon 026262

300 37" Long Nylon 024098

400 37" Long Nylon 042110


800 37" Long Nylon 029261

1500 37" Long Polyester 029262

Filter Bag Clamp Parts4

Cover Hold-down Parts5

Air Relief Vent Valve

Description Part #Filter Bag Kit* 105937

Clamp Ring 641110

Locking Latch 621766

Description Part # A Threaded Knob 021385

B Swing Bolt 177476

C Swing Bolt Clevis Pin 021382

C Cover Hinge Clevis Pin 021383

D Pin, Hair Pin 021384

Description Part #Air Relief Vent Valve with 1/2" Connection 021881

Clamp Ring Locking Latch

Filter Bag Notes:• Filter bags are 7" diameter• Sewn-in, stainless steel ring in top• Filter bags require a media clamp ring

& locking latch• All bags are FDA compliant• Micron rating is industry standard nominal

rating with 75% efficiency• 95% efficiency filter bags are available

upon request

*Includes clamp ring and locking latch.

33

Spray Balls

Spray Solutions Designed for Your Process

Sani-Matic has decades of experience in spray technology for thefood & beverage and bio-pharm industries. We will evaluate your application needs to design and manufacture a spray solution with appropriate flows, pressures and spray patterns to ensure efficient and dependable cleaning for your specific process equipment.

Sani-Matic is 3-A approved for its standard spray ball design when used with a wraparound clip. When considering a custom

spray ball, there is the possibility that the spray ball will not conform to 3-A requirements. If a custom 3-A approved spray ball is required, contact Sani-Matic.

sanimatic.com 34

Spr

ay B

alls

Enter tank diameter (D) in feet = _______________

Spray Ball gpm = _______________(9.5 x tank diameter in feet)

Calculate recommended minimum flow rate for cleaning vertical process vessels:

A minimum flow rate of 3 gallons per minute, per foot (tank circumference) is required to produce sufficient turbulent flow to cascade solution down vessel walls.

Standard Features• 316L stainless steel• 32 Ra finish• Sanitary polished ball• Each ball includes wraparound clip• Standard drilling is 40 gpm @ 25 psi• Slip-fit collar• Spherical hemisphere

Optional Features• Custom drilling available (Drill Pattern: SB-3)• Material certification available• Orbital welding and directional drilling• Supply Tubes, see pages 38-41• 2.5" tangential hemisphere available

Spray Ball Dimensions

Solution Tube Pinhole Location for Proper Fit with Spray BallTube A Distance B Drill Diameter C

1/2" 3/16" 5/64"

3/4" 3/16" 9/64"

1" 5/16" 9/64"

1 1/2" 11/16" 13/64"

2" 15/16" 13/64"

Ball Diameter A B C D E F

4.0"Ø 2" 1" Ø 13/64" 5 15/16" 55° 5 1/2"

Ø 1 1/2" 3/4" Ø 13/64" 5 7/8" 62° 5 7/16"

Ø 1" 3/8" Ø 9/64" 5 3/8" 70° 5"

3.0"Ø 2" 1" Ø 13/64" 4 13/16" 42° 4 3/8"

Ø 1 1/2" 3/4" Ø 13/64" 4 13/16" 55° 4 3/8"

Ø 1" 3/8" Ø 9/64" 4 5/16" 67° 3 15/16"

2.5"Ø 1 1/2" 3/4" Ø 13/64" 4 11/32" 48° 3 29/32"

Ø 1" 3/8" Ø 9/64" 3 25/32" 62° 3 13/32"

2.0"Ø 1" 3/8" Ø 9/64" 3 1/4" 55° 2 7/8"

Ø 3/4" 1/4" Ø 9/64" 3 1/16" 62° 2 11/16"

1.5"Ø 1" 3/8" Ø 9/64" 2 11/16" 41° 2 5/16"

Ø 3/4" 1/4" Ø 9/64" 2 17/32" 55° 2 5/32"

Ø 1/2" 3/16" Ø 5/64" 2 9/16" 61° 2 3/32"

1.25"Ø 3/4" 1/4" Ø 9/64" 2 1/4" 42° 1 7/8"

Ø 1/2" 3/16" Ø 5/64" 2 5/16" 57° 1 27/32"

F

A C

B

D

E (MAX)

NOTE: Custom spray balls will require a longer lead time.

A

A

B

C

A

B

C

C

D

F

B

E (MAX)

SC17.3 35

Spray B

alls

Stock Spray Clips

Description Part #

Hair Pin Clip for 0.50" SC* 321443

Wraparound Clip for 0.75" SC 321554




Standard Products Stock Spray Balls

Description Drill PatternBall

DiameterConnection

SizeConnection

Style gpm psi Finish Part #

180° Up - Vertical Mount SB-1 2.50 1.50 SC 40 25 32 Ra 128271

180° Up - Vertical Mount SB-1 3.00 1.50 SC 40 25 32 Ra 131028

180° Up - Double Ball (each ball) SB-2 4.00 1.50 SC 40 25 32 Ra 128272

360° Full Coverage SB-5 1.50 0.75 SC 40 25 32 Ra 128277



360° Full Coverage SB-5 2.50 1.00 PN 58 20 32 Ra 117503




NOTE: Clip included.NOTE: Diagrams for standard drill patterns are shown on page 36.

*0.50" Clip diameter does not conform to 3-A standard.

sanimatic.com 36

Spr

ay B

alls

* Hair pin clip diameter does not conform to 3-A standard.** Directionally drilled patterns require special pricing.*** Does not conform to 3-A standard.

Material certification is available for an additional cost.

Hastelloy and AL-6XN material options are available for some spray balls.

Spray Ball Drill Patterns

SB-1

SB-4

SB-5

22°

SB-2

SB-6

Model #

=SB gpm psi Ra

Custom Spray Ball NomenclatureSelection Option Description

Drill Pattern

0 No holes - Voids 3-A

1 180˚ Up - Vertical Mount

2 180˚ Up - Double Ball (each ball)

3 Special Spray Pattern (diagram req’d)**

4 180˚ Down - Vertical Mount

5 360˚ Full Coverage

6 180˚ Up - Horizontal Mount

Ball Diameter

1.25 1.25"

1.5 1.50"

2.0 2.00"

2.5 2.50"

3.0 3.00"

4.0 4.00"

Connection Size

0.50" 0.50"* - 12 gpm (max. flow)

0.75" 0.75" - 25 gpm (max. flow)

1.00" 1.00" - 40 gpm (max. flow)

1.50" 1.50" - 100 gpm (max. flow)

2.00" 2.00" - 240 gpm (max. flow)

2.50" 2.50" - 400 gpm (max. flow)

Connection Style

SC Slip Collar (standard)

BW Butt Weld

FL Flare (no connection)

TC Tri-Clamp

HC Half Coupling*** (FNPT)

PN Pipe Nipple*** (MNPT)

Flow (gpm)- See item 3 above for limitations

40 40 gpm (standard)

0 0 gpm (no holes)

Custom Enter gpm (maximum 400 gpm)

Pressure (psi)

25 25 psi (standard)

0 0 psi (no holes)

Custom Enter psi (maximum 70 psi)

Finish (Ra)

32 32 Ra/150 Grit (standard)

25 25 Ra/180 Grit

15-20 15-20 Ra/240 Grit

9-11 9-11 Ra/320 Grit

Finish Option (EP) EP Electropolish (added to any finish)

Custom Spray Balls

SC17.3 37

Spray B

alls

• Custom engineered in 3-D• Precision drilled• Pass Riboflavin testing the first time• Documented for future replacement

Figure 1

Spray Balls for Bio-Pharm Process TanksCustom-Engineered SolutionsSani-Matic creates a 3-D model of your process vessels. This allows us to engineer the most effective static spray device and drill pattern to ensure proper coverage of all ports and surfaces. With decades of experience in spray technology and Bio-Pharm CIP applications, we understand the spray dynamics required to ensure proper flow rates, pressures and geometries.

Precision Drilled Spray Balls and Custom Supply TubesOnce the spray pattern and design have been determined, Sani-Matic will manufacture the spray balls and supply tubes to deliver the cleaning solution.

• Custom patterns drilled with a CNC machine• Orbital welding• Product contact welds are ground and polished

to meet interior finish requirements• Orbital welds are boroscope inspected to meet

ASME-BPE standards

DocumentationSani-Matic can provide complete documentation designed to meet your validation requirements for an additional cost.

• Material Certificates (MTRs and lettersof compliance)

• Weld qualification, log and inspection reports• Weld maps (see Figure 1)• Mechanical polishing procedures• Electropolishing procedures and certifications• Surface finish certification• General and subassembly as-built drawings• Spray pattern layout with degrees and angles• Weld procedures

Custom SolutionsWe find custom solutions to individual processes by reviewing the cleaning needs and applying our state-of-the-art, 3-D modeling process.

To order, please be ready to supply us with the following information:

• Tank drawings indicating agitators, dip tubes,anti-foams and spray ball connections

• Available CIP flow and pressure• Surface finish requirements

38

Supply Tubes

Determining the proper supply tube for your spraying system iscritical for thorough cleaning. Although spray balls are thought of as the only part to your spray solution, they will only provide a complete clean if they are positioned correctly for proper head and nozzle coverage. And, the right supply tube is an integral part of proper positioning.

Sani-Matic is 3-A approved for its supply tube design, however, if your process requires a custom-designed supply tube,

contact Sani-Matic to ensure it meets 3-A approval.

Precise Spray Ball Placement for a Complete Clean

SC17.3 39

Supply Tubes

Single Ball Supply Tube vs. Double Ball Tee AttachmentA properly sized single spray ball with the correct spray pattern provides the necessary cleaning coverage for many tanks. However, for tanks with baffles or agitators, a shadowing effect occurs within the tank. The diagrams below show how a double ball tee attachment overcomes this problem to provide complete cleaning coverage.

Shadowing

This top view of a tank with baffles and agitator shows the shadowing of spray

due to obstructions within the tank.

Double Ball Placement

For complete coverage, multiple spray sources are needed to compensate

for the shadowing effect.

Custom supply tube configuration.

Features/Special Notes• 316L stainless steel• Custom supply tubes require a longer lead time• Material certification is available for an additional cost• For Spray Ball options see pages 33-37

Selection Option Description

Tube Diameter

0.5 0.50"

0.75 0.75"

1.0 1.00"

1.5 1.50"

2.0 2.00"

2.5 2.50"

3.0 3.00"

Tank Connection

0 none

1.5 1.50" End Cap Tri-Clamp






Internal Connection


BW Butt Weld

TC Tri-Clamp

HC* Half Coupling (FNPT)

PN* Pipe Nipple (MNPT)

Connection

TC Tri-Clamp Ferrule (standard)

BW Butt Weld

SC Slip Collar

HC* Half Coupling (FNPT)

PN* Pipe Nipple (MNPT)

Internal Length (Enter length in inches)

External Length

SIf End Cap is used in , standard length of 1 11/16" is included (S)

(Length in inches)

If no End Cap is used in , measure this length (enter length)

Finish (Ra)

32 32 Ra/150 Grit (standard)

25 25 Ra/180 Grit

15-20 15-20 Ra/240 Grit

9-11 9-11 Ra/320 Grit

Finish Option (EP) EP Electropolish (added to any finish)

* Does not conform to 3-A standard.

NOTE: Material certification is available for an additional cost.

sanimatic.com 40

Sup

ply

Tube

s Supply TubesSupply Tube Nomenclature

Model #

=Ra EPST

SC17.3 41

Supply Tubes

Double Ball TeeDouble Ball Tee Nomenclature

Selection Option Description

Tube Diameter

0.75 0.75"

1.0 1.00"

1.5 1.50"

2.0 2.00"

ConnectionSC Slip Collar (standard)

BW Butt Weld

TC Tri-Clamp

Ball Connection


BW Butt Weld

Leg Length (Enter length in inches)

Leg Length (Enter length in inches)

Finish (Ra)

3232 Ra/150 Grit (standard)

25 25 Ra/180 Grit

15-20 15-20 Ra/240 Grit

9-11 9-11 Ra/320 Grit

Finish Option (EP) EP

Electropolish (added to any finish)

Model #

=DT Ra EP

Tube Diameter (selection )

Standard Internal Length

0.75" 0.84" or 27/32"

1.0" 1.69" or 1 11/16"

1.5" 2.41" or 2 13/32"

2.0" 2.66" or 2 5/32"

Internal Length

Note: Spray balls and spray ball clips are not included. See page 35 for options.

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Tanker Spray Washers

Reliable Spray Options for Small, Medium and Large Tankers

Sani-Matic provides two different models of drop-in style tanker spraywashers for tanks transporting bulk food grade liquids. The TS-4 static spray washer and TS-5 impingement spray washer are capable of cleaning a variety of soils including dairy, juice and more.

The TS-4 is designed to thoroughly clean tankers up to 44 feet in length. It features a center-positioned, static spray ball with a top-to-bottom spray pattern. The top of the tanker is sprayed directly with the solution, which then cascades down the sides of the tank removing soil. It also includes two multi-bore jet nozzles to reach all product contact surfaces.

The TS-5 is ideal for cleaning tanks up to 55 feet, as well as tanks that require high-impact cleaning for tough soils. Its S-shaped manifold positions the rotary spray device’s nozzle for 360° spray coverage without obstruction, cleaning all product contact surfaces inside the tank.

Model TS-5

Model TS-4

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TS-5 Spray pattern

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Tanker Spray W

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Model TS-4TS-4 features a center spray ball for top spray pattern and two multi-bore jet nozzles for tank end washing. The vented manway cover has a bail handle and two hold downs with gasket.

• Flow Requirements: 120 gpm @ 55 psi• Connection Size: 2"• Approximate Weight: 50 lbs.

Model TS-5The unique S-shaped manifold combines with the rotary spray device to create 360° spray coverage, allowing direct impingement of the cleaning solution to the entire tank. High pressure nozzles provide the reach needed to clean long tankers.

• Flow Requirements: 74 gpm @ 60 psi• Connection Size: 2"• Approximate Weight: 70 lbs.• High (194 °F) and low (140 °F) temperature-rated

spray nozzles are available

TS-4 Spray pattern

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er S

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Was

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Model TS-5*Drop-in style washer is ideal for 55' tankers.

ConnectionMaximum

Temperature Rating

Part #

Tri-Clamp Complete Assembly

140 °F 138893

194 °F 239965

Bevel Seat Complete Assembly

140 °F 144213

194 °F 239966

Model TS-4Drop-in style washer is ideal for 44' tankers.

Connection Part #

Tri-Clamp - Complete Assembly 153190

Bevel Seat - Complete Assembly S10090

12 3/4"

48"Standard Length

10103

41

2b

5

9

12 3/4"

48"Standard Length

10103

1 4

9

2a

7 8

6

1a

Item Part #

Top only (bevel seat) 360004

Top only (tri-clamp) 138806

Bottom only — TS-4 360075

Bottom only — TS-5 (no spray) 138890

Arm/Spring Assembly (set of 2) S10093

Manway Gasket (neoprene) 320053

TS-5 Spray Nozzle*1 0386341

TS-5 Spray Nozzle*2 0488122

TS-4 Nozzle 321793

Nozzle Gasket 020455

Nozzle Clamp 020473

Clip 320068

Gauge 031564

9

10

3

4

5

8

2b

6

7

5

Replacement Parts List

1

1a

2a

*Recommended operating pressure 40-100 psi.

*Recommended operating pressure 40-100 psi.

1 Spray Nozzle - Maximum temperature 140 °F. 2 Spray Nozzle - Maximum temperature 194 °F.

1a

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Item Description Part #

Rail 4" I-beam, hanger, carbon steel primed 000522

Turns 90° / 48° radius bend, prime coated S18780

Carrier Rolling carrier, adjustable I-Beam fit 020231

Balancer Operate @ 55 - 70 lbs. 020766

Electric Hoist 1/6 HP, 300-lb capacity 021047

CIP Hose Tri-clamp discharge hose (2") 032757

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Tapered Manway AssemblyFor use with rotating spray heads. Used in applications where impingement cleaning is required to remove heavily soiled products.

Optional Equipment for Drop-In Handling

Part #

360115

3 45 6

1

1

2

3

4

5

6

2

16 1/8" W

22" W15" D

4646

Accessories

Accessories and Replacement Parts to Meet Diverse Cleaning Needs

Whether manufactured in Madison, WI by our dedicatedcraftsmen or sourced from long-trusted suppliers, our lineup of accessories and replacement parts are available to help you meet your sanitation goals — and make your work day easier.

From CIP air eliminators, mushroom air vents, Flow-Verter Panels and chemical pumps to COP steam regulator valves, hose racks and COP baskets, we offer the accessories and replacement parts needed for a sanitary cleaning process.

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In-Tank Steam Mixer/SpargerThe steam mixer/sparger mixes steam with water in the tank to reduce noise and maximize heating capacity. Steam mixers/spargers are attached to either in-tank piping or a coupling that is mounted through the tank sidewall.

Thermowell for Steam Regulator Thermal Bulb

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Accessories

Description Connection Size Length Part #

316L stainless steel with a

MNPT threaded connection type

0.5" 9.75" 741162

0.75" 9.81" 740859

1.0" 7.00" 741137

1.25" 7.00" 640842

1.5" 9.00" 540042

NOTE: Sizing is determined by the steam valve through which steam is delivered.

Description Part #

NPT x NPT Fitting Thermowell, 321 stainless steel tube, 10.5" long, 1.0 MNPT brass fitting

120002

Tri-Clamp x NPT Connection Thermowell 221907

Description Connection Size Part #

Brass with a FNPT connection type

0.5" 020494

0.75" 020495

1.0" 020506

Steam Regulator ValveThe steam regulator automatically controls the temperature of your cleaning unit without the use of external power. With a vapor pressure thermal system, the steam regulator senses temperature change and positions the valve plug to regulate the heating or cooling medium to maintain a desired temperature.

NPT x NPT Fitting Thermowell

Tri-Clamp x NPT Connection Thermowell

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Description Power Rating Part #

Manual thermostat, 3"

Tri-Clamp, NEMA 4x Head,

50° - 120 °F, 460 VAC

7.5 kW 023997

9.0 kW 029529

12.0 kW 024296

NOTE: Additional voltages and sizes are available upon request.

Hose RacksStainless steel hose racks provide a convenient way to store hoses at cleaning stations and COP tanks. They are available in two styles.

Description Model # Part #

5" x 12" backing plate 201A 740017

Mounting holes at each end 201B 740684

In-Tank Steam KitAll the components for adding steam capabilities to your COP.

NOTE: Maximum pressure for mixer/sparger is determined by the incoming connection line.

Size Kit Assembly Part #

0.50 NPT

Steam Sparger

Adapters

Thermowell

Clamps & Gaskets

Regulating Valve

160813

0.75 NPT Same as above 160814

1.0 NPT Same as above 160815

Gaskets & Clamps

Steam Sparger

Tri-Clamp Connection Thermowell

Adapter

Regulating Valve

Level ProbeThe three-point level probe maintains the correct solution levels in a tank. Lumenite level controls are mounted in the control panel.

Note: All probes are cut to length. For replacement level probes, please measure the lengths of the existing model.

Connection Size Part #2" Tri-Clamp connection for mounting

on the top of tanks220293

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Accessories

Tri-Clamp Connection Thermowell

Orifice PlatesThese flow restrictors come with an 1/8" pilot hole, but can be drilled to your specifications.

Fitting Size Material Pilot Hole Diameter Part #

.75" Tri-Clamp EPDM 1/8" 048700

1.0" Tri-Clamp EPDM 1/8" 048701

1.5" Tri-Clamp EPDM 1/8" 022074

2.0" Tri-Clamp EPDM 1/8" 048696

2.5" Tri-Clamp EPDM 1/8" 048697

3.0" Tri-Clamp EPDM 1/8" 048695

4.0" Tri-Clamp EPDM 1/8" 048702

3 3/4"

Anti-SiphonThe anti-siphon is constructed of 316L stainless steel and eliminates the siphoning of water from the tank back into the process water.

Height (Face-to-Face Dimensions): 3 3/4"

Tank Connection

Tube Adapter

Flow Capacity Part #

3.0" Tri-Clamp 1.5" Tri-Clamp 100 gpm 123416

3.0" Tri-Clamp 2.0" Tri-Clamp 240 gpm 129208

Mushroom-Style Air VentThese vents are constructed of 316L stainless steel with a solid radiused and panned top. The underside portion is constructed with 1/8" perforated material. The vents may be installed on CIP tanks to prevent foreign materials from entering the tank.

Fitting Size Part #

1.5" Tri-Clamp 740828

2.0" Tri-Clamp 740829

2.5" Tri-Clamp 740830

3.0" Tri-Clamp 740831

4.0" Tri-Clamp 740832

6.0" Tri-Clamp 741502

Note: Available in Viton®.

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The following options are available to enhance your previously purchased COP system.

COP CoverCounter-weighted sanitary cover assembly.

Description COP Model Part #

304 stainless steelRW-6 166376

RW-8 172152

Heavy-Duty CastersAdd flexibility to your COP washer. Set of four (4) complete caster assemblies.

Description Part #

304 stainless steel 138593

Removable End-Drain TableDrain table to place parts for drying or re-assembly.

Description Part #

304 stainless steel 144416

Please contact your Sani-Matic Sales Engineer about installation recommendations and options.

Model 201B

Electric Motor StarterNEMA 4X, stainless steel enclosure UL-508.

COP Model VAC Part #

RW-6 230 832091a

RW-6 460 830192a

RW-8 230 830992a

RW-8 460 830195a

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Accessories

Basket Description Dimensions(Basket only)Handle Height Part #

URWB-1 Small Parts Basket, 316L Stainless Steel, EP Finish 19" x 15" x 3.5" 17 1/2" 460030

URWB-2 Fittings Basket, 316L Stainless Steel, EP Finish 19.75" x 15" x 4" 15" 020132

URWB-5Hanger style handle to hang on COP tanks’ edge and locking cover to isolate components, 316L Stainless Steel, EP Finish

12" x 6" x 10" 17 5/8" 020139

URWB-6 Valve Basket, 316L Stainless Steel, EP Finish 22" x 10.5" x 10" 23" 020136

URWB-7Extra Large Parts Basket, 316L Stainless Steel, Bead Blasted Finish

Note: Fits Sani-Matic COP tanks 24" W x 22" D or larger22" x 22" x 18" 28" 440021

Standard COP BasketsAll Standard COP Baskets are available for immediate delivery.

Sani-Matic COP Baskets allow for thorough cleaning, while reducing the number of damaged and lost parts. Baskets make it easy and safe for workers to handle valuable components.

URWB-1 URWB-2

URWB-5 URWB-6 URWB-7

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*Call Sani-Matic to discuss your Flow-Verter Panel requirements.

1.25" Plastic

Ball

Sanitary Air EliminatorThe air eliminator is constructed of 316L stainless steel and installed at the suction of a CIP return pump to remove air from CIP return solution and prevent air lock in a centrifugal pump.

Tip: If the pump is used during processing to transfer product, the air eliminator is usually removed and the port is capped.

Flow-Verter PanelsReduce piping and valve costs by creating multi-port flow selector stations with a Sani-Matic Flow-Verter Panel.

Connection Size Part #

1.5" 740636

2.0" 740637

2.5" 740638

3.0" 740639

4.0" 740640

Replacement Parts Part #

1" Gasket 020388

Plastic Ball (1.25") 020280

CIP Return Pump Air VentThe return pump air vent is installed to expel air. This avoids cavitation and air lock that can cause wash program disruption. Ball valve shut-off available, please call for pricing.

Description Part #

304 stainless steel, 1/4" I.P. thread 720001

Description Custom

Three styles: round, rectangular and square

Designed for your process*

1" Gasket

Sanitary Air Eliminator

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Accessories

Pump AssembliesAssemblies include mounting bracket, check valve and complete piping kit.

Description Connection SizeMax gpm Part #

Diaphragm pump, 1/4" Connection Size,

Polypropylene

1/4" 4.8 900028

Diaphragm pump, 1/2" Connection Size,

Polypropylene

1/2" 15.0 900510

Chemical PumpsSani-Matic provides high-quality Wilden pumps on our chemical pump assemblies. The Air-Operated Double-Diaphragm (AODD) pumps ensure reliability and easy installation.

Pump Features/Benefits

• Self-priming• Variable speed• Dry-run without damage• Longest Mean Time Between Repair (MTBR)• Anti-freezing• Robust design

- Polypropylene - wetted parts, outer piston,center section and air valve

- PTFE - valve ball, diaphragm O-Ring (neopreneback-up) and valve seat O-Ring (encap. Viton®)

Chemical Pump Performance Curves

Curve for Pump with 1/4" Connection Size (Part # 900028)

Pump Only

Max gpm Voltage Part #4.8 24 109640

4.8 120 760504

15.0 24 109211

15.0 120 760455

Diaphragm Pump, 1/4" connection size

Diaphragm Pump, 1/2" connection size

Curve for Pump with 1/2" Connection Size (Part # 900510)

54

Technical Data

Ordering sanitary components for an applicationrequires a great deal of information to ensure the right strainer or spraying system is selected.

We have a group of inside sales specialists and engineers available to help find the right solution for your process, but for quick and easy reference, we’ve included an abbreviated technical data sheet.

Finding the Right Solution for Your Process

SC17.3 55

Technical Data

Conversion Factors

PressureFeet of Water x 0.433 = psi

Inches Hg. x 0.491 = psi

Atmosphere x 14.7 = psi

Meters of Water x 1.42 = psi

Kilograms per Centimeter3 x 14.22 = psi

Atmosphere x 33.9 = Feet of Water

psi x 2.31 = Feet of Water

Inches Hg. x 1.13 = Feet of Water

FlowLbs. of Water per Hour x 0.002 = gpm

Lbs. of Fluid per Hour/Specific Gravity x 0.002 = gpm

Meter3 per hour x 4.4 = gpm

Liters per minute x 0.264 = gpm

gpm x 3.785 = Liters per minute

VolumeLiter x 0.264 = Gallon

Feet3 x 7.48 = Gallon

Lbs. of Water x 0.119 = Gallon

Imperial Gallon (British) x 1.2 = Gallon (U.S.)

U.S. Gallon x 3.785 = Liter

ViscosityCentipoise/Specific Gravity = Centistokes

Centistokes x 4.64 = SSU (approx.)

Viscosity and Specific Gravity Table for Various FoodsProduct Condition Specific Gravity Viscosity

Butter 0.93 to 0.98

15,000 SSU @ 55 °F

440 SSU @ 90 °F

220 SSU @ 115 °F

Catsup Varies 1.13 2,300 to 6,100 SSU @ 190 °F

Cream

60 °F - 30% Fat 1.00 73 SSU

60 °F - 40% Fat 0.99 140 SSU

60 °F - 45% Fat 0.99 215 SSU

Egg Yolk 1.12 21,500 SSU @ 35 °F

Honey 81.2° Brix (standard) 1.30 1,250 to 1,425 SSU @ 100 °F

Maple Syrup 1.37 2,000 SSU @ 68 °F

Margarine 0.93 (approx.) 13,900 SSU @ 84 °F

Peanut Butter 1.20 31 SSU @ 68 °F

Water 1.00 77,400 SSU @ 85 °F

Whey (condensed)

60% Total Solids 1.24 9,300 SSU @ 45 °F



27% Total Solids 1.11 75 SSU @ 100 °F

Note: Viscosities may vary depending on products, formulas and the process used.

Capabilities Overview

Food & Beverage Systems

Bio-Pharm Systems

The most well-known and respected food and beverage processors put product safety at the top of their priority list. That’s why

they turn to Sani-Matic for sanitary process cleaning solutions. From Clean-Out-of-Place (COP) parts washers, cabinet washers, tunnel washers and boosted pressure systems to multi-tank and multi-circuit

Clean-In-Place (CIP) systems, Sani-Matic delivers a complete clean, every time. The Sani-Matic team is experienced in developing systems,

equipment and procedures that meet industry standards for safety and provide customers with ongoing Cleaning Confidence.

Sani-Matic bio-pharm cleaning equipment for the pharmaceutical and biotech industries meet cGMP and

ASME-BPE standards, as well as individual safety and manufacturing standards for a repeatable and validatable clean.

The Sani-Matic bio-pharm offering includes portable and stationary Clean-In-Place (CIP) systems to clean tanks, process lines,

bioreactors and fermenters, as well as Clean-Out-of-Place (COP) systems. The COP systems include Immersion Parts Washers for

cleaning hoses, fittings, gaskets and clamps—and cabinet washers for cleaning pharmaceutical glassware or entire suites of process items.

Whether a bio-pharm manufacturer needs to clean processing equipment in place or disassembled parts out of place, they

turn to Sani-Matic to design systems that address their toughest critical cleaning challenges.

57

Sanitary Components

Services

High-quality, off-the-shelf and custom-designed components are part of Sani-Matic’s extensive sanitary process cleaning equipment and component offering. From CIP air vents and air eliminators to COP baskets, In-Line Strainers and custom-designed spray balls, Sani-Matic has components for your sanitary process cleaning needs.

The company’s experienced team of design and engineering experts ensures your components are properly specified to meet your exact process. And, components are manufactured by Sani-Matic’s Madison, Wisconsin-based craftsmen for quick order turnaround. Select components are designed to conform to 3-A standards to accommodate process requirements.

Sani-Matic has a large team of field service engineers to provide preventative maintenance, system start-up and after-market service. And, through the Tactical Solutions program, Sani-Matic offers system analyses and consultation to help optimize your current cleaning process.

The motivated service team has decades of experience identifying, troubleshooting and solving the difficult cleaning challenges you face every day.

Whether you’d like routine maintenance to ensure ongoing high-quality system performance, or you’d like an expert to assess your current system to identify cost-saving adjustments, Sani-Matic has the resources to offer Cleaning Confidence before, during and after your cleaning system purchase.

Sani-Matic, Inc. 1915 S. Stoughton Rd., Madison, WI 53716 (p) 800-356-3300 (f) 608-222-5348 SC17.3


Strainers • Spray Balls • Supply Tubes • Tanker Spray Washers • Accessories • COP Baskets

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