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Page 1 Vietnamese-German-University Global Production Engineering and Management VGU Campus Binh Duong GPEM Intake 2013 and 2014

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Page 1: TU Berlin VGU GPEM HCMC (2)

Page 1

Vietnamese-German-UniversityGlobal Production Engineering and Management

VGU Campus Binh Duong GPEM Intake 2013 and 2014

Page 2: TU Berlin VGU GPEM HCMC (2)

Page 2

WHO WE ARE

The 1st New Model University project in

Vietnam focusing on high-tech engineering.

A Vietnamese state university following German

academic & administrative standards.

A joint project of Vietnam & Germany with

academic support from 36 German universities.

On the way to be a leading University in Vietnam

and Southeast-Asia.

Page 3: TU Berlin VGU GPEM HCMC (2)

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WHAT WE OFFER TO STUDENTS

An education of German high standard right in

Vietnam.

German and VGU degrees recognized all over the world.

Skills in the strongest engineering areas of Germany

transferred by experienced professors from Germany

(language of teaching is English).

A gateway to Germany, German businesses in Vietnam

and international job market.

Page 4: TU Berlin VGU GPEM HCMC (2)

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Global Production Engineering and Management (GPEM) – Overview

Education in cooperation with local German and Vietnamese industry

Scholarships from German companies

Doctorate scholarships for Vietnamese PhDs at TU Berlin

German engineering combined with management skills and intercultural communication

Competence portfolio in the fields of global engineering

Master of Science in GPEM from TU Berlin

Instruction language: English

25 students in intake 2013

30 students in intake 2014

35 students estimated for intake 2015

Preparing managers of technology for the requirements of global markets

Page 5: TU Berlin VGU GPEM HCMC (2)

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2 Year full-time Study Programs on Engineering and Management

October 2015 September 2017

Ensure basic knowledge Subject-related projects Real projects

1. Semester October 2015- March 2016

2. Semester April 2016- September 2016

3. Semester October 2016- March 2017

4. Semester April 2017- September 2017

Lectures

Master Thesis

Graduation

3 semesters intensive study One Semester Internship & Master Thesis

Project Work

Page 6: TU Berlin VGU GPEM HCMC (2)

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Scientific Areas

Product Development

Fundamentals of Engineering Design: function, layout, design, manufacture, and assembly; Conceptual and embodiment design (VDI 2221, technical drawing / CAD)

Manufacturing Technology

Production technology, production methods (foundry, forming, cutting, joining, coating, material properties change, CNC control)

Organization / Factory Management

Design of value networks, planning of material flow and layout, manufacturing and resources planning, production planning, adaptability of the factory elements and Life Cycle Engineering

Assembly and Automation Technology

Process (such as joining, handling, assembly-friendly), equipment (robots, gripping and tensioning systems, conveyor systems, handling systems, sensor technology), human-machine-interaction

Quality and Measurement

Tasks and organization of quality assurance, quality requirements for processes, (QM-) systems according to ISO 9000ff., special standards, quality controlling, classical quality techniques (M7)

Page 7: TU Berlin VGU GPEM HCMC (2)

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Global Production Engineering and Management (GPEM)Module Groups

Semester 1 Semester 4Semester 3Semester 2

18 Credit points manufacturing projects –The best 20% students can join the Global Engineering Teams

Module Group

Product ComplexityCAD Modeling and

Collaboration in Design

Machine ElementsA - ProductDevelopment

Sustainable Manufacturing / Resource Efficiency

Manufacturing Processes B - Manufacturing

TechnologyMachine Tools / CNC

Integrated Manufacturing Systems

Joining Technology

Manufacturing and Factory Planning Simulation and Production

SystemsC - Organization &

Management Lean Management

Production Planning and Scheduling

Human Centered AutomationReconfiguration of

Production SystemsD - Assembly a.

Automation

Assembly Technology & MTM

Quality Management 2E - Quality &

MeasurementQuality Management 1

Supplier Development in the Automotive Industry

Quality, Measurement and Product Conformance

Inte

rnsh

ip

Mas

ter

Thes

is

Project: Value Creation in Cycle Economies

Engineering Economics

Page 8: TU Berlin VGU GPEM HCMC (2)

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GPEM 1.+2. semester: subject related project examples from intake 2013 (1/2)

Goal: Fostering self-organized learning by independent problem analysis and solving

Approach: Project oriented engineering education in cooperation with German and global companies and universities.

Project on Machine Tools

Page 9: TU Berlin VGU GPEM HCMC (2)

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3. Semester – real projects (1/2)

Learning about Products, Organization, Processes and Equipment

Analyzing problems

Creating own solutions

Getting in touch with companies and company culture

Page 10: TU Berlin VGU GPEM HCMC (2)

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Examples of scholarships from industry

Improving productivity and manufacturing innovation of Vietnam based companies demands highly qualified engineers with hands-on attitude.

Scholarship programs offer a unique chance

to identify outstanding personalities before others do,

to enable gifted students to continue professional education,

qualify scholarship holders for future demand,

bind them at an early stage to Bosch,

foster students identification with the company and its values and culture.

Adidas, Pepperl and Fuchs and many others are recruiting future employees through the following scholarship package:

full tuition scholarship (25 Mio. VND per semester) for the full-time 2-year VGU master program,

Living scholarship of 4 Mio.VND per month for the whole 2 years of study,

Mentor and Mentee Program,

Internships and real projects during the study time,

Working contract with the graduates for approx. two years.

Page 11: TU Berlin VGU GPEM HCMC (2)

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Factory Management

Teaching concept Manufacturing Laboratory

Learning and research cover different topics but need often the same equipment

Hands on learning for real world experience in learning factory Students

Presentation of state of the art production processes in learning factory Research & Students

Assembly Technology Manufacturing Technology

Simultaneous usage of all equipment for research and teachingR

esea

rch

Teachin

g and

Co

nsu

lting

www.hommel-gruppe.de

ResearchTeaching

and consulting

Equipment

Page 12: TU Berlin VGU GPEM HCMC (2)

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Support for the VGU / TU Berlin Learning Factory

40000,00

11000,00

Assembly

38 qm

Measuring Laboratory

19 qm

3775,00

500,00

475,00

4100,00

4250,00

4600,00

2066,67

3D-Scanning

S-EDM (Maho Hansen HS 500

E) Generator

Supplies (compressor, gas etc.)

12 qm

Workshop

30 qm

Milling W-EDM Injection MoldingSupplies Workshop Storage

Measuring Laboratory

Tensile Testing

Assembly Workplaces

Bicycle Factory Desktop machining3D Printer

Page 13: TU Berlin VGU GPEM HCMC (2)

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Research and Teaching Contents: Manufacturing

Machines existing in the learning factory will be the foundation for teaching classes about manufacturing technology, machining, machine tools and others topics. (additional equipment might be needed later).

CNC Programming (workshop orientation, G-Code, CAM, simulation, robot programming)

Product Design (design for manufacturing)

Behavior of Machine Tools (modal analysis, thermal behavior)

Measurement (measurement in machine tools, Test procedure on work pieces)

Machining internships (milling, turning, drilling, sawing, welding, etc.)

Curriculum integrated projects: Building an eMotor with transmission

Product design (CAD)

Bill of materials,

factory and capacity planning

Automation +

CNC-Programing

(CAM)

Manu-facturing

with machine

tools

Assembly

+

Joining

Measure-ment and

quality control

Process Management

Page 14: TU Berlin VGU GPEM HCMC (2)

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Research and teaching contents: Factory Management

Production Systems Planning (factory planning, linking of single systems, different forms of work place structures, emerging change drivers)

Division of labor (Job-Rotation/- Enrichment/-Enlargement, Group work)

Systems planning (factory planning, linking of single systems, different forms of work place structures, emerging change drivers)

Production scheduling (lot sizes, material requirement, order release demand-/ consumption oriented, date-/capacity planning, machine assignment)

Performance indicators (rates of failure, reliability, availability, OEE, profitability, effectiveness, through-put-time, etc.)

Product-Service-Systems (Integrated Product Service Systems Business Models)

Energy Efficiency

Design Manufacturing Assembly

Factory Management

Quality Management

Page 15: TU Berlin VGU GPEM HCMC (2)

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Manufacturing Technology - Machine tools for Research and EducationExample of Machine Tool Usage

Process simulation and mapping of real production process

directindustry.com

www.fritzmeier.de

directindustry.com

Step 2:CNC universal milling machine: production of mould tool

Step 1:Design product with CAD software

Step 3:Output: mouldtool for injection moulding

Step 4:Injection moulding -injection of material into mould

Step 5:Produced product

Page 16: TU Berlin VGU GPEM HCMC (2)

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Students and employees learn together on real projects

Company does not posses the qualification and time for building up machining competence

Students get a task, e.g.: create a versatile fixture for the milling machine and test it

Students learn about:

Products, Organization, Processes and Equipment

Analyzing problems

Creating own solutions

companies and company culture

Students present their solution to the company

Employees learn with the students and / or hire them

Page 17: TU Berlin VGU GPEM HCMC (2)

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Vietnamese - German Training Centre for Lean and Green Production

Leonardo Clients´ Outcomes Small-scale training factory - this is where theory is turned into practice

Real experience gain in self-directed problem solving

Teams of experienced German and young Vietnamese Trainers

Leonardo established 1999, 40 consultants, 250 company clients, 750 lean projects, 20.000 trained staff

TU Berlin, Institut forMachine Tools and Factory Management, established1904, 400 employees, leadinghub for technologicalinnovation and education

Source: Leonardo GmbH

Page 18: TU Berlin VGU GPEM HCMC (2)

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VGU cooperation with the Collaborative Research Centre (CRC) 1026

17 research projects with

20 scientists funded by plus 20 associated to the research project

2,5 Mio. annual funding from German National Science foundation

CRC 1026 "Sustainable Manufacturing –Shaping Global Value Creation" intends to demonstrate how sustainable manufacturing embedded in global value creation proves to be superior to traditional paradigms of management and technology.

www.sustainable-manufacturing.net

Participating Institutions:

Page 19: TU Berlin VGU GPEM HCMC (2)

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Understanding of global value networks and culture-based attitudes and values

Page 22

New Master Program in „Global Production Engineering and

Management” with a special focus on Sustainable Manufacturing

New Master Programs in “Mechatronics” and in „Industrial Engineering” with a special focus on

Sustainable Manufacturing

GDP per head 10.000 USD

GDP per head 45.000 USD

GDP per head 2.000 USD

Page 20: TU Berlin VGU GPEM HCMC (2)

Technische Universität BerlinDepartment of Machine Tools and Factory ManagementUniv.-Prof. Dr.-Ing. Günther Seliger Page 23www.vgu.edu.vn

13th Global Conference on Sustainable ManufacturingSept. 16th – 18th 2015 in Ho-Chi-Minh-City, www.gcsm.eu

III. GCSM Shanghai,

China

IV. GCSMSao Carlos,

Brazil

V. GCSM Rochester,

USA

VI. GCSM Pusan, Korea

I. GCSM Alabama,

USA

II. GCSM Berlin,

Germany

VII. GCSM Madras,

India

VIII. GCSM Abu Dhabi,

UAE

IX. GCSM St.

Petersburg, Russia

2003 2004 2005 2006 2007 2008 2009 2010 2011

X. GCSM IstanbulTurkey

2012

XI. GCSM Berlin,

Germany

2013

XII. GCSM Johor Bahru,

Malaysia

2014

XIII. GCSM Ho-Chi-

Minh-City, Vietnam

2015

The GCSM …

world’s leading yearly conference for scientists and practitioners in manufacturing towards sustainability,

platform for new developments in science and technology,

more than 150 participants every year, presenting over 100 innovations,

sponsored by the International Academy for Production Science (CIRP),

highly ranked scientific publications openly accessible in CIRP Proceedia,

more than 28.000 online visitors in the last two years on www.gcsm.eu.

… where your activity towards sustainable manufacturing gets worldwide attention.

www.cirp.net

www.mf.tu-berlin.de

www.gcsm.eu

www.sustainable-manufacturing.net

Page 21: TU Berlin VGU GPEM HCMC (2)

Technische Universität BerlinDepartment of Machine Tools and Factory ManagementUniv.-Prof. Dr.-Ing. Günther Seliger Page 25www.vgu.edu.vn

Conference 2014 in Malaysia: 150 contributors from more than 30 countries

Website: www.gcsm.eu

Online visibility: 28,767 visits between Nov 2012 to Nov 2014, as shown below

Next conference: September 16th – 18th 2015 in Ho Chi Minh City, Vietnam

Audience

Page 22: TU Berlin VGU GPEM HCMC (2)

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Future campus in Binh Duong – to be completed in 2017

Page 23: TU Berlin VGU GPEM HCMC (2)

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Contact in HCMC

Dr.-Ing. Carsten ReiseAcademic Coordinator Master Program

Global Production Engineering and Management (GPEM)

Technische Universität Berlin & Vietnamese-German University

Le Lai Street, Hoa Phu Ward, Binh Duong New City, Binh Duong Province, Vietnam

Tel: +84 122 3899097

Skype: carstenreise

Email: [email protected]

Internet: www.vgu.edu.vn

www.mf.tu-berlin.de

www.vgu.edu.vn

www.sustainable-manufacturing.net

www.gcsm.eu

www.gpe.tu-berlin.de