sustainable manufacturing in the consumer electronics sector · 2014. 10. 9. · intel confidential...

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  • 1 Intel Confidential

    Sustainable Manufacturing in the Consumer Electronics Sector

    Sean Aldrich and Len DragoEnvironmental Engineer’s

    Intel Corp

  • Intel Confidential2

    Intel Snapshot

    Year founded: 1968

    Number of employees: over 80,000

    Revenues: $37.5 Billion (2008)

    Products and services: over 450

    Stock symbol: INTC

    Worldwide offices and facilities: 294

    Intel is the world's leading innovator in advanced silicon technology, with more than 35 years of leadership in computing and communications.

    According to BusinessWeek & Interbrand Intel is the world’s 5th most valuable brand

    The Intel audio signature is heard somewhere in the world every 40 seconds

  • Intel Confidential3

    Benefits of MooreBenefits of Moore’’s Laws Law

    Source: Intel Corporate Technology Group

    Core Integer Performance Over Time*Core Integer Performance Over Time*Power reduction Over Time*Power reduction Over Time*

    ~ 1 Million Reduction In Energy/Transistor Over 30+ Years Delive~ 1 Million Reduction In Energy/Transistor Over 30+ Years Delivering ring Great Performance Within Power EnvelopeGreat Performance Within Power Envelope

    Compute Energy Efficiency Compute Energy Efficiency Positive Impact On EnvironmentPositive Impact On Environment

    Pentium® Pro Processor

    Pentium® -II ProcessorPentium® -IIi Processor

    Pentium® 4 Processor

    Pentium® 4 Processor EE

    Pentium® -D Processor

    Core™ 2 Duo Processor X6800

    Core™ 2 Duo Extreme QX6700

    i486DX2

    i486

    386

    Pentium® Processor

    1986 20081988 1990 1992 1994 1996 1998 2000 2002 2004 20061

    10

    100

    1000

    10000

    Single Core Moore’s Law1970 1980 1990 2000 2005 2010

    1.E-07

    1.E-06

    1.E-05

    1.E-04

    1.E-03

    1.E-02

    1.E-01

    1.E+00

    Ene

    rgy/

    Tran

    sist

    or (R

    elat

    ive)

  • Intel Confidential4

  • Intel Confidential5

    Manufacturing Approach to Sustainability

    Understand the business model

    Analyze impacts

    Integrate sustainability throughout the business model

    Accountability

    Continuous improvement

  • Intel Confidential6

    Intel EHS Intel EHS Technology Engagement Engagement ModelModel

    YEARS to High Volume Manufacturing

    Abi

    lity

    to E

    ffect

    Cha

    nge

    6 4 2 0

    Manufacturing RampSupplier R&DExternal Research Process Development

    Commercialization Phases Demonstration Ramp to HVM

    Very early engagement

    through universities

    and government

    labs

    Early engage-

    ment through supplier targets

    Optimum Time to effect change

    in technologyTechnology

    frozen, major changes

    require much more effort -

    use continuous

    improvement

    Research

    8

  • Intel Confidential7

    Intel Manufacturing Model

    2-year “Tick Tock”– Manufacturing process– Chip architecture

    Long development, short manufacturing cycles– Copy exactly

    Research &Research &Pathfinding Pathfinding

    DevelopmentDevelopment ManufacturingManufacturing

    Gen 2Gen 2Gen3Gen3 Gen 1Gen 12 years2 years2 years

    ManufManuf ProcessProcessDevelopDevelop

    ManufManuf

    Copy exactly

    Dow Jones Sustainability Index, Technology Super-Sector Leader – 8 years

    ManufManuf

    ManufManuf

  • Intel Confidential8

    Process Technology Eco-Improvement Model

    Campus EnvironmentalMaster Plans

    Campus EnvironmentalMaster Plans

    New TechnologyDevelopment

    New TechnologyDevelopment

    Set GoalsSet GoalsTechnology

    Transfer and Ramp

    TechnologyTransfer and

    Ramp Quarterly Data feedbackQuarterly Data feedback

    ManagementReview Team

    Master Planning

    Equip. Selection

    Factory Design

    Stakeholder InputStakeholder Input

    Emerging IssuesEmerging Issues

    One cycle pertechnology generation

    1, 5

    2

    3

    4

  • Intel Confidential9

    Accountability

    Develop indicators

    Set corporate goals

    Performance to goals– Measure

    – Audit

    Report to management

    Public reporting

    152 Projects completed in 2007Complete > 200 projects in our operations, products and communities that benefit the environment

    Continuous Improvement

    Released halogen-free flash products. Pulled in CPU/chipset plans.

    Introduce halogen-free materials in new CPU, chipset and flash memory products

    Product Ecology

    Back on track as factory loadings increased in Q4.

    Reduce greenhouse gas emissions per production unit by 30%(2004 Baseline)

    Greenhouse Gases

    A CS/PTD team has been formed; 1st team deliverable (new water goal) was approved by C&NRSCS in January.

    Reduce normalized water usage below 2005 levels

    Water Use

    2007 RESULTSAbsolute/

    Normalized

    Chemical recycle now includes fuel blending

    Recycle > 70%Chemical & Solid Waste

    COMMENTMEASUREMENT/TARGET (By 2010)

    PARAMETER

    152 Projects completed in 2007Complete > 200 projects in our operations, products and communities that benefit the environment

    Continuous Improvement

    Released halogen-free flash products. Pulled in CPU/chipset plans.

    Introduce halogen-free materials in new CPU, chipset and flash memory products

    Product Ecology

    Back on track as factory loadings increased in Q4.

    Reduce greenhouse gas emissions per production unit by 30%(2004 Baseline)

    Greenhouse Gases

    A CS/PTD team has been formed; 1st team deliverable (new water goal) was approved by C&NRSCS in January.

    Reduce normalized water usage below 2005 levels

    Water Use

    2007 RESULTSAbsolute/

    Normalized

    Chemical recycle now includes fuel blending

    Recycle > 70%Chemical & Solid Waste

    COMMENTMEASUREMENT/TARGET (By 2010)

    PARAMETER

    Environmental Environmental Planning AtPlanning At

    Manufacturing SitesManufacturing Sites

    Set Targets for Set Targets for New ProcessNew ProcessDevelopmentDevelopment

    Transfer Transfer EnvironmentallyEnvironmentally

    Sound ManufacturingSound ManufacturingProcessesProcesses

  • Intel Confidential10

    Summary

    “Sustainability” depends on business model

    Intel rapid changes–get it right the first time

    Manufacturing, product and use of product

    Accountability

  • Intel Confidential11

    Questions?

    Sustainable Manufacturing in the Consumer Electronics SectorIntel SnapshotBenefits of Moore’s LawSlide Number 4Manufacturing Approach to SustainabilityIntel EHS Technology Engagement ModelIntel Manufacturing ModelProcess Technology Eco-Improvement ModelAccountabilitySummaryQuestions?