sustainable manufacturing in the consumer electronics sector · 2014. 10. 9. · intel confidential...
TRANSCRIPT
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1 Intel Confidential
Sustainable Manufacturing in the Consumer Electronics Sector
Sean Aldrich and Len DragoEnvironmental Engineer’s
Intel Corp
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Intel Confidential2
Intel Snapshot
Year founded: 1968
Number of employees: over 80,000
Revenues: $37.5 Billion (2008)
Products and services: over 450
Stock symbol: INTC
Worldwide offices and facilities: 294
Intel is the world's leading innovator in advanced silicon technology, with more than 35 years of leadership in computing and communications.
According to BusinessWeek & Interbrand Intel is the world’s 5th most valuable brand
The Intel audio signature is heard somewhere in the world every 40 seconds
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Intel Confidential3
Benefits of MooreBenefits of Moore’’s Laws Law
Source: Intel Corporate Technology Group
Core Integer Performance Over Time*Core Integer Performance Over Time*Power reduction Over Time*Power reduction Over Time*
~ 1 Million Reduction In Energy/Transistor Over 30+ Years Delive~ 1 Million Reduction In Energy/Transistor Over 30+ Years Delivering ring Great Performance Within Power EnvelopeGreat Performance Within Power Envelope
Compute Energy Efficiency Compute Energy Efficiency Positive Impact On EnvironmentPositive Impact On Environment
Pentium® Pro Processor
Pentium® -II ProcessorPentium® -IIi Processor
Pentium® 4 Processor
Pentium® 4 Processor EE
Pentium® -D Processor
Core™ 2 Duo Processor X6800
Core™ 2 Duo Extreme QX6700
i486DX2
i486
386
Pentium® Processor
1986 20081988 1990 1992 1994 1996 1998 2000 2002 2004 20061
10
100
1000
10000
Single Core Moore’s Law1970 1980 1990 2000 2005 2010
1.E-07
1.E-06
1.E-05
1.E-04
1.E-03
1.E-02
1.E-01
1.E+00
Ene
rgy/
Tran
sist
or (R
elat
ive)
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Intel Confidential4
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Intel Confidential5
Manufacturing Approach to Sustainability
Understand the business model
Analyze impacts
Integrate sustainability throughout the business model
Accountability
Continuous improvement
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Intel Confidential6
Intel EHS Intel EHS Technology Engagement Engagement ModelModel
YEARS to High Volume Manufacturing
Abi
lity
to E
ffect
Cha
nge
6 4 2 0
Manufacturing RampSupplier R&DExternal Research Process Development
Commercialization Phases Demonstration Ramp to HVM
Very early engagement
through universities
and government
labs
Early engage-
ment through supplier targets
Optimum Time to effect change
in technologyTechnology
frozen, major changes
require much more effort -
use continuous
improvement
Research
8
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Intel Confidential7
Intel Manufacturing Model
2-year “Tick Tock”– Manufacturing process– Chip architecture
Long development, short manufacturing cycles– Copy exactly
Research &Research &Pathfinding Pathfinding
DevelopmentDevelopment ManufacturingManufacturing
Gen 2Gen 2Gen3Gen3 Gen 1Gen 12 years2 years2 years
ManufManuf ProcessProcessDevelopDevelop
ManufManuf
Copy exactly
Dow Jones Sustainability Index, Technology Super-Sector Leader – 8 years
ManufManuf
ManufManuf
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Intel Confidential8
Process Technology Eco-Improvement Model
Campus EnvironmentalMaster Plans
Campus EnvironmentalMaster Plans
New TechnologyDevelopment
New TechnologyDevelopment
Set GoalsSet GoalsTechnology
Transfer and Ramp
TechnologyTransfer and
Ramp Quarterly Data feedbackQuarterly Data feedback
ManagementReview Team
Master Planning
Equip. Selection
Factory Design
Stakeholder InputStakeholder Input
Emerging IssuesEmerging Issues
One cycle pertechnology generation
1, 5
2
3
4
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Intel Confidential9
Accountability
Develop indicators
Set corporate goals
Performance to goals– Measure
– Audit
Report to management
Public reporting
152 Projects completed in 2007Complete > 200 projects in our operations, products and communities that benefit the environment
Continuous Improvement
Released halogen-free flash products. Pulled in CPU/chipset plans.
Introduce halogen-free materials in new CPU, chipset and flash memory products
Product Ecology
Back on track as factory loadings increased in Q4.
Reduce greenhouse gas emissions per production unit by 30%(2004 Baseline)
Greenhouse Gases
A CS/PTD team has been formed; 1st team deliverable (new water goal) was approved by C&NRSCS in January.
Reduce normalized water usage below 2005 levels
Water Use
2007 RESULTSAbsolute/
Normalized
Chemical recycle now includes fuel blending
Recycle > 70%Chemical & Solid Waste
COMMENTMEASUREMENT/TARGET (By 2010)
PARAMETER
152 Projects completed in 2007Complete > 200 projects in our operations, products and communities that benefit the environment
Continuous Improvement
Released halogen-free flash products. Pulled in CPU/chipset plans.
Introduce halogen-free materials in new CPU, chipset and flash memory products
Product Ecology
Back on track as factory loadings increased in Q4.
Reduce greenhouse gas emissions per production unit by 30%(2004 Baseline)
Greenhouse Gases
A CS/PTD team has been formed; 1st team deliverable (new water goal) was approved by C&NRSCS in January.
Reduce normalized water usage below 2005 levels
Water Use
2007 RESULTSAbsolute/
Normalized
Chemical recycle now includes fuel blending
Recycle > 70%Chemical & Solid Waste
COMMENTMEASUREMENT/TARGET (By 2010)
PARAMETER
Environmental Environmental Planning AtPlanning At
Manufacturing SitesManufacturing Sites
Set Targets for Set Targets for New ProcessNew ProcessDevelopmentDevelopment
Transfer Transfer EnvironmentallyEnvironmentally
Sound ManufacturingSound ManufacturingProcessesProcesses
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Intel Confidential10
Summary
“Sustainability” depends on business model
Intel rapid changes–get it right the first time
Manufacturing, product and use of product
Accountability
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Intel Confidential11
Questions?
Sustainable Manufacturing in the Consumer Electronics SectorIntel SnapshotBenefits of Moore’s LawSlide Number 4Manufacturing Approach to SustainabilityIntel EHS Technology Engagement ModelIntel Manufacturing ModelProcess Technology Eco-Improvement ModelAccountabilitySummaryQuestions?