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SAVEOMAT The next dimension of gravimetric mass throughput control

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Page 1: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

SAVEOMATThe next dimension of gravimetric mass throughput control

Page 2: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

SAVEOMAT

Volume is not identical to mass – this

principle captures in a nutshell what the

demands on modern gravimetric sys-

tems are all about. iNOEX has therefore

decided for the material weight as the

unit of measure. For 30 years, the gravi-

metric extruder control and/or haul-o�

control have been the base of automati-

on of extrusion lines.

„Loss in Weight“ guarantees the accu-

rate throughput assessment in per cent,

independent of the bulk density. Espe-

cially for co-extrusion lines, no other

control principle is conceivable for layer

thickness control.

Mechanical and electronical parts are

fi nely tuned to each other for a precise

and intelligent dosing process of all ma-

terial components. Retrofi tting becomes

easy thanks to the modular design of all

electronic components.

RECIPE FOR PROFITS: MASS INSTEAD OF VOLUME.

"More than 700 SAVEOMAT installations per year are convincing evidence of the acceptance and e� ciency of these systems in global markets.“

Miguel Izquierdo BlancoDirector Sales and Customer Relations

SAVEOMAT

2 SAVEOMAT 3

Samevolume,but ...

...di� erent mass!

First measuring cycle; dynamic weight mea-surement by load cell

Bottom fi lling level of approx. 20 % triggers refi ll

Start of new measuring cycle

Filling

Samevolume,but ...

...di� erent mass!

Measure: Mass throughput Weight per length Haul-o� speed

Control: Weight per length by extruder /

dosing screw Weight per length by haul-o� unit Mass throughput by extruder /

dosing screw Wall thickening function Coil change recognition Working point changes Guide parameter controller Bleeding

SAVEOMAT product line stands for gravimetric systems for the perfect conveyance

of raw material. The system records variations in mass throughput rates and keeps

values at a stable level. As such, SAVEOMAT makes sure that process values, i.e.

weight per length, wall thickness and the product recipe itself are identical to set

values.

SAVEOMAT systems operate with an exceptional precision, they feature a state-of-

the-art command system and operation is easy. Its hardware and software were

specifi cally designed for any kind of extrusion process and they have undergone a

continuous development over the past 30 years, particularly thanks to the good co-

operation with our customers and renowned extruder manufacturers.

Manual Operation Automatic Mode

Extruder Output

Haul-Off Speed

Weight per length

Automatic Mode set valueReduced weight per length

Page 3: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

SAVEOMAT

MONO WEIGHER

SAVEOMAT mono weighers for granu-les and powder are mounted directly above the extruder inlet. A SAVEOMAT terminal controls the screw speed and/or the haul-o� speed, depending on the control loop. The production process is kept on a constant level, with exact mass throughput rates, exact weight per length and a reduced consumption of raw material.

Reduced raw material consumption!

MONO WEIGHER US

SAVEOMAT US features a gravimetric system of different sizes with funnel weighers for the non-obstructed addition of powder into the extrusi-on process. Raw materials including a max. weight ratio of 20 % of chalk (CaCO

3) can be dosed by this weigher.

Non-obstructed dosing of max. 20 %

CaCO3!

MONO WEIGHER HF

SAVEOMAT HF is a series of gravime-tric systems with funnel weighers for the addition of hardly flowing mate-rials. Max. weight proportion of chalk: 100 % (CaCO

3).

Dosing of up to 100 % CaCO3!

DOSING STATION I-LINE

SAVEOMAT i-line is a freely configu-rable flexible dosing station for the accurate mixing and dosing of max. 7 components. Suitable for granules or powder.

Custom-made dosing stations for complex applications!

LIQUID DOSING

SAVEOMAT MD allows the conti-nuous dosing and conveyance of granules, powder and liquid ma-terials such as peroxide or silane. Strict adherence to recipes during the dosing and conveyance process. The accurate supply and control of the multi-component dosing station reduces consumed material quanti-ties, particularly the consumption of peroxide or silane.

Multi-component dosing!

SATELLITE

SATELLITE conveys materials to single

extrusion lines or complete production

halls through one or more vacu-um generators switched in parallel. Depending on mass throughput rates, the number of extrusion lines and the kind of raw material, different series are available. All of them will create an economical solution.

Innovative valve technology for an optimum vacuum distribution!

5SAVEOMAT4

THE NEXT DIMENSION OF GRAVIMETRIC DOSING

Page 4: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

SAVEOMAT modular automation system SAVEOMAT modular automation system

SELF-OPTIMIZATION.The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics

adapts to each material component and re-optimizes this process independently during each

measuring cycle.

The latest dosing motors with large speed ranges and torques make screw changes super-

fl uous. Sophisticated control algorithms permit the conveyance of tiny volumes of material

directly on top of the extrusion line.

CONVINCING INNOVATIONS: 24 bit A/D converter

High-resolution rotational speed recording

Easy integration by way of a VNC-Server

Status messages for each component on a 7-segment display

32 bit command by micro-controller

Software updates by Ethernet or USB

Modular design

Integration by Profi bus DP, Profi net, Ethernet, CANopen

STATE-OF-THE ART MEASURING TO ACHIEVE THE HIGHEST CONTROL ACCURACY!

iNOEX automation module igs with command and control unit, sensor system and digitized motor control

6 7

SAVEOMAT switch cabinet

ADVANTAGES OF MULTI-RANGE SCREWS:

Working ranges of iNOEX funnel weighers tuned to conveying rates

90 % of all applications or materials do not require any screw changes

Multi-range screws

Screw types Throughput ranges 5-475 r.p.m.

[kg/h]Designation Screw

Ø [mm]Sleeve

Ø [mm]No. Color RAL color

0 white 9010 8 17 0.09 - 5.5 0.198 - 12.10

1 yellow 1023 10 17 0.18 - 11 0.396 - 24.20

2 light green 6019 10 18 0.34 - 19 0.748 - 41.80

3 violet 4008 12 20 0.49 - 26 1.078 - 57.20

4 brown 8002 13 22 0.77 - 40 1.694 - 88.00

5 blue 5005 15 24 0.90 - 54 1.98 - 118.80

6 red 3000 16 25 1.10 - 66 2.42 - 145.20

7 sand 1002 20 28 1.60 - 114 3.52 - 250.80

8 turquoise 5018 20 32 2.40 - 156 5.28 - 343.20

9 green 6018 26 34 3.85 - 240 8.47 - 528.00

10 silver 9006 28 38 5.00 - 324 11.00 - 712.80

11 khaki 7034 30 41 6.30 - 390 13.86 - 858.00

12 dove blue 5014 36 46 7.00 - 510 15.4 - 1122.00

STATE-OF-THE ART MEASURING TO ACHIEVE THE

iNOEX automation module igs with command and control unit, sensor system and digitized motor control

Page 5: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

SAVEOMAT mono weighers SAVEOMAT mono weighers

TECHNICAL DESIGN: FUNNEL WEIGHER.

The funnel weighers of the SAVEOMAT line are mounted directly on top of the extruder opening respectively the starved feeding screw. Depending on the control loop, recorded measuring values are used either for screw speed control or haul-o� speed control. As a re-sult, the production process is kept on a constant level, with accurate mass throughput rates or weight per length values. Plus, raw material usage is reduced to a minimum.

USER-FRIENDLY OPERATION.

Command of the funnel weigher is either integrated into the extruder control unit or it is implemented into a SAVEOMAT operation terminal. The terminal has a touch screen.

SAVEOMAT: REDUCED MATERIAL USAGE!

PRODUCE AT A PROFIT WITH SAVEOMAT:

Stable and reproducible processes based on constant mass throughputs or weight per length

Control of up to 2 components in mono or co-extrusion, simultaneous haul-o� control

Suitable for granules and powder

Weight per length reduced to a minimum

Output increased by up to 5 %

Raw material savings of up to 5 %

Reduced start-up scrap

Increased line capacity

Two (SAVEOMAT 10) or one (SAVEOMAT 5) control loop(s):

Weight per length by haul-o�

Weight per length by extruder/dosing screw

Mass throughput by extruder/dosing screw

MEASURE / CONTROL / EVALUATE WITH SAVEOMAT 5 UND SAVEOMAT 10:

8 9

TypeMass through-

puts [kg/h]Height [mm]

(granules)Storage hopper

Capacity l / height [mm]

TW 20 0.2 - 20 490 15 / 375

TW 60 0.8 - 60 580 15 / 375

TW 200 2 - 200 635 15 / 375

TW 350 10 - 350 760 40 / 635

TW 500 10 - 500 845 40 / 635

TW 750 20 - 750 980 60 / 845

TW 1000 50 - 1000 1115 60 / 845

TW 1400 50 - 1400 1330 95 / 1215

TW 1600 100 - 1600 1195 on request

TW 1800 100 - 1800 1255 on request

TW 2000 100 - 2170 1315 on request

SAVEOMAT funnel weigher sizes:

TECHNICAL FEATURES IN SHORT:

Perfect funnel geometry for an excellent material fl ow behaviour

Quick release of the weigher hopper

Transparent weigher outlet for visual fl ow control

Filling without dead zones

Overload protection of the load cells

Integrated cable routing

Di� erent sizes available for throughputs from 0.2 to 2,000 kg/h (0.44 to 4,400 lb/h)

Options:

Wall thickening function

Coil change recognition

Ramping

Manual adjustment

Magnetic separator

Addition of a close-down batch

Rapid material discharge

Printer protocols (SAVEOMAT 10)

SPC functions (SAVEOMAT 10)

History trend (SAVEOMAT 10)

Printer protocols (SAVEOMAT 10)

SAVEOMAT 5 and

SAVEOMAT 10 terminals

SAVEOMAT mono weigher for

granules

Page 6: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

SAVEOMAT powder weighers SAVEOMAT powder weighers

NO LIMITS TO MATERIAL MIXTURES: SAVEOMAT HF.

No restrictions in chalk ratios with this innovative high-fi ller system which eliminates all vari-ations in material feeding from the start. So far, continuously operating gravimetric systems could only handle chalk proportions of up to 20 %. Moreover, a continuous material fl ow could not be guaranteed. Higher ratios frequently led to the building of material bridges be-cause „powders act like they want“. SAVEOMAT HF is the answer. It features a double-screw dosing unit and two active mixing units. The vertical mixer in the conical weigher hopper prevents the formation of bridges and the double screw conveyor plus the z-shaped mixer ensure a regular material feeding. These are perfect conditions for the continuous and the regular dosing of powders or chalk. On account of strongly varying powder feed rates, the measuring and control frequency of SAVEOMAT HF weighers compared to standard weig-hers is substantially higher. All PVC-mixtures with a chalk proportion of up to 100 % can be accurately dosed.

RELIABLE POWDER DOSING. USE SAVEOMAT US OR SAVEOMAT HF.

Type Height [mm] / [inch]

Mass throughputs[kg/h] / [lb/h]

SAVEOMAT 750 US 940 / 37.0 50 - 750 / 110 - 1650

SAVEOMAT 1000 US 955/ 37.6 50 - 1000 / 110 - 2200

SAVEOMAT 1400 US 1070/ 42.1 50 - 1400 / 110 - 3080

SAVEOMAT 1600 US 1130/ 44.5 100 - 1600 / 220 - 3520

SAVEOMAT 1800 US 1190/ 46.9 100 - 1800 / 220 - 3960

SAVEOMAT 2000 US 1250/ 49.2 100 - 2000 / 220 - 4400

SAVEOMAT 2500 US 1395/ 37.0 150 - 2500 / 330 - 5500

10 11

SAVEOMAT HF IN SHORT:

Co-rotating twin screw dosing unit

Agitator directly above the screw infeed zone and the load cell

Overload protection for load cells

Storage hopper with robust agitator

Screws designed for chalk, PVC, wood

Control either integrated into extruder control or bySAVEOMAT terminal

BENEFITS SAVEOMAT US:

Optimized funnel geometry for an optimum fl ow behavi-our for PVC with a proportion of approx. 20 % CaCO

3

Quick release of the weigher hopper

Filling without dead zones

Overload protection for load cells

Integrated cable routing

Control either integrated into extruder control or by SAVEOMAT terminal

SMOOTH PROCESSING OF MAX. 20 % OF CHALK (CACO3)

Do you process chalk? TW US has been specifi cally designed for the addition of chalk with a maximum weight proportion of 20 %. The SAVEOMAT US powder weigher prevents mate-rial deposits or blockages. An enlarged radial strip-o� device (RAS) and a larger inlet further ensure that the dosing process is not obstructed. If the fl ow of material is slightly disturbed, turbine vibrators mounted on the weigher inlet and on the outlet of the storage hopper start acting. Conclusion: TW US funnel weighers not only ensure that a production process may run smoothly but also that quality standards are achieved!

Type Volume [l] / [cu. ft.]

Mass throughputs [kg/h] / [lb/h]

SAVEOMAT 350 HF 80 / 2.8 40 - 350 / 88 - 770

SAVEOMAT 500 HF 80 / 2.8 80 - 500 / 176 - 1100

SAVEOMAT 750 HF 80 / 2.8 150 - 750 / 330 - 1650

SAVEOMAT 1000 HF 120 / 4.2 250 - 1000 / 550 - 2200

SAVEOMAT 1400 HF 120 / 4.2 250 - 1400 / 550 - 3080

SAVEOMAT 2000 HF 250 / 8.8 350 - 2000 / 770 - 4400

Page 7: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

SAVEOMAT i-line SAVEOMAT i-line

DOSING STATION SAVEOMAT I-LINE.

The dosing station is positioned on top of the extruder. Up to 7 material components, i.e. 1 main component and up to 6 side components are conveyed to the infeed zone of the screw. Each component has got its own dosing unit. Based on the recorded measuring data, the command unit activates the control loops with all corre-sponding parameters. As a result, the production process is kept constant which includes mass throughput rates. Plus, raw material consumption is kept to a minimum.

CUSTOMIZED DOSING STATIONSFOR DEMANDING TASKS! Weight per length by extruder/dosing screw

Weight per length by haul-o� unit

Mass throughput by extruder/dosing screw

Wall thickening function

Coil change recognition

Ramping

Processing of external ramps

Bleeding function

Guide parameter control

Printer protocols

Magnetic separator

Addition of a close-down batch

Rapid material discharge

Start-up program for fi lm

SQL data transfer

Recipe scanner

Multi-touch

Freely confi gurable interface (design, Widgets

Tablet-, Smartphone- access

Multi-access in parallel

Maincomponents

Through-puts [kg/h]

Sidecomponents

Through-puts [kg/h]

HK 200 2 - 200 NK 20 0.2 - 20

HK 350 10 - 350 NK 60 0.8 - 60

HK 500 10 - 500 NK 200 2 - 200

HK 750 20 - 750 NK 350 10 - 350

HK 1000 50 - 1000 NK 500 10 - 500

HK 1400 50 - 1400 NK 750 20 - 750

HK 1600 100 - 1600 NK 1000 50 - 1000

HK 1800 100 - 1800

HK 2000 100 - 2000

HK 2500 150 - 2500

MEASUREMENT / CONTROL / EVALUATION MODULES:

12 13

USER-FRIENDLY INTERFACE.

The control unit is either integrated into the extruder control or into the SAVEOMAT operation terminal with a multi-touch screen. User guidance by an intuitive user interface.

All recorded data is automatically documented. It can be perfectly used as quality evidence or to optimize recipes and product quality.

PRECISE PRODUCTION ALONG COMPLEX RECIPES.

SAVEOMAT i-line series represents freely configurable, flexible dosing stations designed for the accurate blending and dosing of up to seven material components. Each dosing process is specifically adapted to the customer‘s require-ments. And we have the flexibility to address special colour requirements. For powders and granules.

SAVEOMAT i-line

Guide parameter control Freely confi gurable interface (design, Widgets

Tablet-, Smartphone- access

Multi-access in parallel

SAVEOMAT i-line for granules available in these sizes:

SAVEOMAT 20 and

SAVEOMAT 15 terminals

Page 8: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

SAVEOMAT i-line SAVEOMAT i-line

INCREASED FLEXIBILITY AND EFFICIENCY.

Due to the enormous variety of materials, it becomes increasingly difficult for the raw material industry to maintain a profitable production while having to respond to the wide range of their customer’s needs. At the same time order quantities become smaller. Besides, producers face the problem of having to comply with their customer’s wishes to supply new and frequently changing products within very short delays. Material recipes required to this end can be ordered readily mi-xed or as single components which are then composed to recipes. Ready com-pounds may not be profitable due to minimum quantity surcharges. Additionally, short-term changes in the composition may be possible only to a limited extent.

Material processing directly on top of the extruder offers a higher flexibility. However, there remains the necessity to adhere strictly to the recipe. This means that all components need to be added in their exact set quantities. For powder and chalk dosing such as e.g. in PVC foam pipe extrusion, this is a particularly complex process. For this purpose, iNOEX has developed the SAVEOMAT HF differential dosing system for the gravimetric dosing of any kind of chalk, coated or uncoated.

SAVEOMAT i-line - AS INDIVIDUAL AS YOUR APPLICATIONS.

14 15

FEATURES: Customized confi gurations possible

Up to 7 components (1 MC (main component) + 6 SC (side components))

For complex recipes and specifi c applications

Available for granules and powder

For mono-extrusion, co-extrusion, coex dosing

Specifi c colours available

Main component TW 200 – 2000

Side components TW 20 – 1000

SAVEOMAT HF component 350 - 2000

Material decoupling for linear, synchronized measuring value recording

Standard dosing unit for SC 20 - 350, medium size dosing unit for SC 500, large dosing unit and additional collar piece for SC 750 und SC 1000

Dynamic mixer with double screw

dosing unitCustom-built: SAVEOMAT i-line dosing

station without main component

FREELY CONFIGURABLE AND INDIVIDUAL.

With SAVEOMAT i-line there are almost no more limits. Up to 7 components can be dosed. The flexible combination also allows for customized solutions such as the 6 component dosing station without a main component.

Page 9: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

SAVEOMAT MD SAVEOMAT MD16 17

EFFICIENT MEASUREMENT, CONVEYANCE AND BLENDING.

Particularly in the PEX-a and PEX-b pipe and cable extrusion, product quali-ty strongly depends on the accurate and controlled dosing of all components. SAVEOMAT IGS MD6 is designed for the perfect dosing of all solid and liquid components.

COMBINED STATIC AND DYNAMIC BLENDING.

SAVEOMAT IGS MD6 features both static and dynamic blending techniques. The static blender merges all solid components and spreads the main component to prepare for all side components to fl ow in. In the second blending stage, a dynamic blender ensures that the material mix is entirely homogeneous. Directly on top of the extruder, either peroxide is added by a capillary tube or silane is in-jected through an injection nozzle attached inside the dynamic blender. Like this, peroxide or silane are evenly sprayed on the fl owing granules.

MULTI-COMPONENT DOSING OF PEROXIDE OR SILANE!

SAFETY TECHNOLOGY: Overfl ow container for leakage. In

case a tube is defective, the leaking liquid is directly led into the collec-ting tank

Sensor in the collecting tank relea-ses an alarm

Sensor for leakage control in explosion-proof design

Measurement and monitoring of the protective gas

Side components can be complete-ly switched o� by a butterfl y valve

Leakage control from the feeding room to the dosing station

MC SC Liquid SC

200 20 0.10-0.86 l/h

350 60 0.18-1.62 l/h

500 200 0.36-3.24 l/h

750 350 0.72-6.48 l/h

1000 1.44-13.0 l/h

1.80-16.2 l/h

FEATURES: Continuous dosing and conveyance of granules, power, peroxide/silane, con-

forming to recipes

Accurate and homogeneous blending of all raw materials

Constant cross-linking degrees

Self-optimization of recipes, definition of unique product features

No pre-blending time, more flexible production planning

Cost-efficient raw material purchase due to individual recipes

Side components and the main component have individual measuring cycles

Highly accurate spinning pump ensures liquid conveyance

Spinning conveyance chambers and servomotors allow the precise conveyan-ce of smallest quantities

Liquid side component, incl. pump and dosing motor, filter block, injection nozzle and nitrogen gas injection

Max. 3 liquid components

Peroxide proportion reduced by approx. 10 % due to homogeneous blending of raw material

Main components, side components and liquid side components can be freely varied

Feeding Room: storage of peroxide conveyor station

Capillary tube for peroxide injection

Silane injection

Peroxide conveyor station: fully automated conveyance of peroxide according to ATEX 95 EC safety regulations

Storage Room

Silane storage hopper: storage of 2 silane barrels of 200 l each close to the production site

SAVEOMAT MD components:

Page 10: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

SATELLITE SATELLITE

FOCUS: VACUUM DISTRIBUTOR AND MATERIAL SEPARATOR.

The valve technology is the key element of SAVEOMAT SATELLITE suction conveyance. A perfected distribution technique distri-butes the available suction capacity to all material separators. The suction capacity corresponds to recipes and requirements and it is adjusted to each component.

Each material separator is equipped with a macro fi lter which divides the aspirated material into granules and dust. At the end of a conveyance cycle, air expansion is used for the self-cleaning of the macro fi lter.SMOOTH CONVEYANCE OF RAW MATERIALS.

The smooth conveyance of raw materials is a key element for an e� cient production process. A potential for value creation lies hidden here. SAVEOMAT SATELLITE suction conveyance by iNO-EX addresses both aspects: a profi t from a higher cost-e� ciency because conveying processes are optimized and at the same time a reduction in energy- and maintenance costs.

ECONOMIC CONFIGURATION BASED ON CENTRAL VACUUM GENERATION.

The proven de-centralized suction valve technology permits to change air cross-sections by way of which the conveying speed can be adapted to individual parameters such as the conveyance route, the conveyed volume and the conveyed material. This way an individual vacuum can be generated for each material separator.

CONCLUSION.

SAVEOMAT SATELLITE is able to generate a vacuum for complete extrusion lines or even com-plete production halls via single vacuum generators or several vacuum generators switched in parallel. Depending on the mass throughputs, the number of lines and the di� erent raw materi-als, specifi c system types are on o� er to create an economical solution.

INNOVATIVE VALVE TECHNOLOGY FOR A PER-FECTLY DISTRIBUTED VACUUM!

18 19

INNOVATIVE FEATURES:

Suction capacity can be divided as needed

Simultaneous conveyance by several material separators

Vacuum instantly available

Shorter conveying cycles

Material bottlenecks prevented

Less vacuum generators required

Reduced material and energy costs

Self-cleaning of the macro filter

FEATURES:

High-capacity vacuum generators for complete extrusion halls reduce costs

Vacuum generators switched in parallel for a fail-safe operation and capacity reserves

Innovative vacuum distribution for the simultaneous fi lling of several compo-nents

Constant vacuum for shorter conveyance periods

Blow-out of the macro fi lter

Modular concept for individual solutions

Integrated control unit based on SAVEOMAT

For PE, PP and PVC granules

SAVEOMAT i-line with

SATELLITE

Page 11: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

Process visualization IDM, inoTREND

VISUALIZATION CONCEPT.

20 21

The cross-platform concept headed for the future permits the visualization as a Website by way of an easy integration through a browser. This way the iNOEX user interface can be visualized on all systems, which are Internet enabled. The multi-touch surface permits an intuitive operation by gesture command (zoom, swipe).

Operation is carried out through installed Widgets, which can be freely confi gured by the user, independent of their size or information, they can be added or removed as required. This allows the user to have permanent access to the most impor-tant applications (favorites).

FAST CUSTOMER SUPPORT WITH TEAMVIEWER.

Worldwide support via remote control

Easy confi guration, no VPN gateways

In accordance with the highest safety standards

IDM - THE INOEX DATA MANAGER.

IDM for the centralized recording of the process and quality data of all extrusion lines. The analysis and the creation of reports are carried out by the integrated inoTREND function. Secure data storage via RAID in a SQL database.

Access to all relevant production data via SQL database Database server and centralized data storage, NAS (Network Attached Storage) Visualization + data evaluation via inoTREND

INOTREND.

With the software option inoTREND production data and process values can be re-corded and visualized in diagrams. The displayed process data and time periods can be individually confi gured by the user. Besides the pre-defi ned diagrams individual confi gurations are possible with the user-friendly software. inoTREND further o� ers the option to generate and fi le reports. Protocols can be stored in common formats such as PDF or .csv-data fi les for Excel. Data can then be exported by USB stick, e.g. for documentation by the customer. Operation of inoTREND is intuitive via multi-touch screen on the terminal. Alternatively, the software can be accessed through a web browser.

Page 12: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

Payback Payback22 23

SAVEOMAT MONO WEIGHER

Output Production time Savings Material costs Savings p.a.

1000 kg/h 16 hrs/day x 350 days/year 3 % 1.30 €/kg 218,400 €

SAVEOMAT i-line (3 COMPONENTS)

Output Production time Savings Material costs Savings p.a.

800 kg/h 16 hrs/day x 350 days/year 3 % 1.30 €/kg 174,720 €

250 kg/h 16 hrs/day x 350 days/year 3 % 1.30 €/kg 54,600 €

50 kg/h 16 hrs/day x 350 days/year 3 % 3.00 €/kg 25,200 €

254,520 €

YOUR PROFITS.Your profi t is measurable. SAVEOMAT systems allow enormous material and cost savings. Payback periods of sometimes only a few months lead to a fast amortization of a SAVEO-MAT system.

SAVEOMAT MD

Output Production time Savings Material costs Savings p.a.

250 kg/h 16 hrs/day x 350 days/year 3 % 1.40 €/kg 58,800 €

12.5 kg/h 16 hrs/day x 350 days/year 3 % 6.20 €/kg 13,020 €

5 kg/h 16 hrs/day x 350 days/yearr 3 % 24.00 €/kg 20,160 €

91,980 €

Manual Operation Automatic Mode

Extruder Output

Haul-Off Speed

Weight per length

Automatic Mode set valueReduced weight per length

Page 13: SAVEOMAT - iNOEX€¦ · The igs electronics unit developed by iNOEX is self-optimizing. The measuring electronics adapts to each material component and re-optimizes this process

GERMANYiNOEX GmbHPhone: +49 5422-60507-0Fax: +49 5422-60507-101

GREAT BRITAINiNOEX O� ce UKPhone: +44 1782-52-3621Fax: +44 1782-52-3621

TURKEYiNOEX O� ce TurkeyPhone: +90 544-434-5938Fax: +90 216-365-0837

CHINAiNOEX LTD.Phone: +86-10 8526-1153Fax: +86-10 8526-1328

USAiNOEX LLCPhone: +1-717 672-0870Fax: +1-717 672-0872

[email protected]

© iNOEX GmbH –All rights reserved. Reproduction in total or in parts without explicit written approval by the copyright owner is prohibited. iNOEX GmbH reserves the right to change a product or to terminate its production at any time without prior announcement and without any obligation. Errors or technical changes excepted. Status: September 2016