sam600 process bus i/o system - abb group level 670 series control and protection ieds reb500 busbar...

Thomas Werner, Global Product Manager, July 2016

SAM600 Process Bus I/O SystemWhat‘s new in SAM600 1.1 (External Sales Webinar)

© ABB| Slide 2August 30, 2016

ABB webinarsDisclaimer

The information in this document is subject to change without notice and should not be construed as acommitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of anynature or kind arising from the use of this document, nor shall ABB be liable for incidental orconsequential damages arising from use of any software or hardware described in this document.

© Copyright 2016 ABB. All rights reserved

© ABB| Slide 3

Agenda

August 30, 2016

Digital substation and customer benefits

SAM600 – new and improved features

Application cases

References

Opportunities


Digital substation conceptMinimize or eliminate copper wiring in the switchyard

Substation automationprotection and control

system with IEC 61850station bus

IEC 61850 process bus,connecting the switchyard

to the protection andcontrol system

Stand-alone merging units,bridging the gap betweenanalog and digital world.Compliant to IEC 61850

Non-conventionalinstrument transformers

increase safety andreduce footprint

Communication system


Digital substation and IEC 61850Today

IEC 61850 Station BusReplace wiring and legacyprotocols between bays bydigital communication

Interface to fieldHardwired point to pointconnections betweenprimary and all secondaryequipment

IEC 61850-8-1IEC 61850-8-1


Digital Substation and IEC 61850Tomorrow

SAMUNCITNCIT

SAMU

IEC 61850-8-1IEC 61850-9-2

Digital substation1) All signals digital, station and process2) Analog, status and commands3) Acquire once, distribute on a bus

NCIT Non-conventional instrument transformers

SAMU Stand-alone merging units

IEC 61850-8-1

© ABB| Slide 7

Agenda

August 30, 2016



Application cases

References

Opportunities


ABB‘s portfolio for process bus applicationsOverview

Station level

§ SAS600 series of substation automation solutionswith IEC 61850 station bus

Bay level

§ 670 series control and protection IEDs

§ REB500 Busbar protection system

§ IEC 61850 system engineering: IET600IEC 61850 testing: ITT600 SA Explorer

Process level – NCIT

§ ABB NCITs for GIS, CP-MU merging unit forELK-CP14 and ELK-CP3 (current and voltage)

§ ABB LTB with integratedFiber Optic Current Sensor FOCS-MU (currentonly)

Process level – stand-alone merging units

§ SAM600 modular process bus IO system

IEC 61850 station bus

IEC 61850 process bus

Remote control


SAM600 – ABB’s process bus IO systemDigitizing primary signals made easy

Modular IO system for interfacing primaryequipment to IEC 61850 process bus§ Connects to conventional current or

voltage transformers§ Provides time synchronization (optional)§ Adapt to different applications types by

chanining SAM600 modules into a systemCompact and optimized form factor§ DIN-rail mountable for fast installation and

replacement§ Installation in station panel or marshalling

kiosksTermination of primary cabling on SAM600modules§ Termination of process and auxiliary

signals


SAM600 – ABB’s process bus IO systemDigitizing primary signals made easy

IEC61850-9-2LE§ 9-2LE with 80 samples/cycle for protection

and operational metering§ 9-2LE quality indicates test switch and

fuse failure inputs§ Simulation mode for testing purposesTime synchronization§ Time synchronization against 1PPS and

IEEE1588§ 1PPS outputs for synchronizing IEDs§ Accuracy 1us or betterCommunication§ IEC61850 9-2LE process bus traffic on

two ports per moduleEnvironmental§ Operating temp range: -40°C .. +70°C

ambient§ IP class: IP20


SAM600 1.1New and improved features - Product

Feature Benefit

Housing § Closed housing whenmounted horizontally

§ Save against incoming fluids/liquid§ Protected against (Spritzwasser)

HMI § Operational LEDs to front § Device status visible directly whenopening panel door à More convenientuse

Synchronization § Synchronization viaIEEE1588

§ 1PPS (optional)§ SAM600-TS optional

§ Native synchronization to IEEE1588clocks or between SAM600 systemsàNo additional network cabeling required

§ Existing devices can still be used§ Suitable solution to system

requirementsApplication § Stream bridging with any

ports in SAM600 system§ More flexibility in communication

architectures


Analog measurementsSAM600-VT

SAM600-VT4 measurement channels @ 110V nom,Up to 2.8x Un§ Indivdiually calibrated and temperature-

compensated

3 fuse failure inputs§ Indication via 9-2LE quality information

Communication2 ports for IEC 61850 process bus

2 ports for SAM600 system bus

SAM600 time synchronization via IEEE 1588


SAM600 1.1New and improved features – SAM600-VT

Feature BenefitMeasurements • 4 measurement channels

available• Measurement range from

0 .. 2.8x Un (400V RMS)• Measurement accuracy:

<0.1% error acrossmeasurement andoperating temperaturerange

• Independent measurement of neutralvoltage extends the use cases togenerator protection applications

• Coverage of transmission levelapplication

• Applicable for sensitive applications,such as differential or transformerprotection


Analog measurementsSAM600-CT

SAM600-CT4 measurement channels @ 1A/5A nomUp to 70x In§ 1A or 5A order variant

§ Indivdiually calibrated and temperature-compensated

1 test switch indication input§ Indication via 9-2LE quality information

Communication2 ports for IEC 61850 process bus

2 ports for SAM600 system bus

SAM600 time synchronization via IEEE 1588


SAM600 1.1New and improved features – SAM600-CT

Feature BenefitCabling • Cables are terminated at

feed-through terminals• Simplified device maintenace

Measurements • Measurement rangebetween 0 .. 70x In

• Measurement accuracy:<0.1% error acrossmeasurement andoperating temperaturerange

• Coverage of transmission levelapplications

• Applicable for sensitive applications,such as differential or transformerprotection


Time synchronizationSAM600-TS

Time synchronization and gatewayfunctionalitySynchronize SAM600 to GPS via 1PPSSynchronize bay level IEDs via 1PPSSynchronize SAM600 system via IEEE1588

Communication4 ports for IEC 61850 process bus2 ports for SAM600 system busSAM600 time synchronization via IEEE 1588

IEC 61850-9-2LE gatewayReceive and forward IEC 61850-9-2LE traffic


SAM600 1.1New and improved features – SAM600-TS

Feature BenefitCommunication • Two standard LC

communication ports• Enables standard connectivity, e.g. to

IEC 61850 station bus, with built-in LCconnectors

Timesynchronization

• Supports IEEE 1588according to IEC 61850-9-3 profile

• Time synchronization with1PPS in and 1PPS out

• SAM600-TS module isoptional

• Compliance to standard protocol IEC61850 for interoperability of thecomponents

• Support of existing devices with 1PPS• Suitable solution to system

requirements


SAM600 1.1New and improved features - Configuration

Wizard-based configuration with PCM600SAM600 module typesSAM600 communication interconnectionGlobal parameter settingsIEEE 1588 configuration to external GM clocks,SAM600-TS optional

Configuration of 9-2LE streams to Access Points9-2LE streams can be individually assigned toAccess Points of SAM600 system, allows for point-to-point connections to IED9-2LE streams from 3rd party equipment can bebridged through a SAM600 system9-2LE streams can be published and received to IEC61850 station bus (e.g. voltage measurements)


SAM600 1.1New and improved features – Configuration

Feature BenefitConfiguration • SAM600 integrated in

standard tool frameworkfor IED devices(PCM600)

• Easier configuration with one commontool for ABB bay level devices

System • Configuration of SAM600system possible.

• Single access to SAM600for downloadingconfiguraiton

• A complete system can be configuredat once, which decreases the sourcesof possible configuration mistakes

• Downloaded configuration is distributedacross SAM600 modules automatically

System size • Up to 7 SAM600 modulesper system possible

• Free assignments of IEC61850-9-2LE streams peraccess point

• Coverage of different feeder types up to1 ½ breaker schemes

• Enable point-to-point conncection tiIEDs ans can save amount of switchesused, as the content for each IED canbe configured seperately

© ABB| Slide 20

Agenda

August 30, 2016



Application cases

References

Opportunities


SAM600 – the digital substation enablerFlexible placement, scalable communication

IEC 61850-9-2LE

IEEE 1588

SAM600 modulesper primary object Protection and control IEDs

Control

Feeder protection

Busbar protection

IEC 61850-9-2LEprocess bus

SAM600 modules are allocated per primary object,up to 7 analog modules of any combination

With increasing SAM600 system size the amount ofcommunication port increases, allowing lean systemswith minimum Ethernet switches.

1PPS

IEC 61850-9-2LE

IEEE 1588


SAM600 – the digital substation enablerApplication example – transformer feeder

SAM600 modulesper primary object Protection and control IEDs

Control

Feeder protection

Busbar protection

IEC 61850-9-2LEprocess bus

Chain multiple SAM600 modules

SAM600-TS optional for PPS time sync

1PPS

IEC 61850-9-2LE

IEEE 1588

IEC 61850-9-2LE

IEEE 1588


SAM600 – the digital substation enablerEfficient upgrade for conventional substationsSAM600 – the digital substation enabler

IEC 61850-9-2LE

SAM600 modules inoutdoor cubicle

Relion Series IEDs andREB500 with process

and station bus

Application example with SAM600 modulesmounted in outdoor marshalling kiosk

Agenda

August 30, 2016



Application cases

References

Opportunities


ABB’s experience with IEC 61850-9-2 process busProject highlights with SAM600

Pilot installationAUGIS NCIT,670series

Pilot installationAUGIS NCIT,670series

Pilot installationCHGIS NCIT,670series, REB500

Pilot installationCHGIS NCIT,670series, REB500

Pilot installationSEDCB with FOCS,670series

Pilot installationSEDCB with FOCS,670series

Pilot installationCHGIS NCIT,670series, 3rd party

Pilot installationCHGIS NCIT,670series, 3rd party

Pilot installationUKGIS NCIT,670 series

Pilot installationUKGIS NCIT,670 series

Pilot installationDE3rd party NCIT,REB500

Pilot installationDE3rd party NCIT,REB500

Act installationAUGIS NCIT,670series, REB500

Act. installationAUGIS NCIT,670series, REB500

Pilot installationTWSAM600670series, 3rd party

Pilot installationTWSAM600670series, 3rd party

Pilot projects are installations to verify technology and compare to traditional systemsActive projects are installations without traditional backup

Act installationAUGIS NCIT,670series, REB500

2009 2010 2011 2012 2013 2014 2015 2016

Activeinstallation UKSAM600, FOCS670series, 3rd party

Activeinstallation UKSAM600, FOCS670series, 3rd party

Pilot installationsCN: DCB with FOCSCZ: FOCS, SAM600TW: SAM600 ext

Pilot installationsCN: DCB with FOCSCZ: FOCS, SAM600TW: SAM600 ext


OpportunitiesLess copper

• The weight of the fiber optic cabling isaround 90% less than the copper cables itreplaces

• If CTs are replaced by optical ones, almost80% weight reduction on CTs is achieved

More than 30 tons less material to betransported to site

*based on an average sized transmission level substation


OpportunitiesLess space

30 to 60% reduced space for protectionand control panels

• Same number of IEDs require less spacedue to absence of conventional IOs

• Higher integration of control and protectionfunctionality allows for further spacereduction

Reduction of switchyard footprint by up to50%• By using circuit breakers with integrated

disconnecting functionality and opticalcurrent transformers

Space reduction


OpportunitiesLess installation and outage time

40% reduction of installation time for newprotection and control systems.• Fewer panels to install• Fewer cables to be pulled, connected and

tested

Reduction of feeder outage time by 40 to50% during secondary system upgrades• Full system test from process IO to

protection, control and scada system off-site

• Installation of new FO based system whilestation is in service

Shorter Installation, less outage


OpportunitiesPre-tested building blocks and late project customization

Reduction in on-site testing• Building blocks of pre-defined, pre-tested

kiosks in the factory with processelectronics

Late customization• All communication is digital based on IEC

61850• Now new or additional wiring as project

changes require updated system anddevice configurations

Pre-testing and customization


OpportunitiesSafety and maintenance

Digitizing all signals right at their source inthe field

• Decreased risk of electrical hazards• Maintenance of equipment in station

panels without de-energizing bays

Cost Effective Maintenance

• Higher degree of supervision allows formore efficient planning of maintenanceactivities

Safety and maintenance


Q&A

sam600 process bus i/o system - abb group level 670 series control and protection ieds reb500 busbar...

Documents