rut land user guide

Users Guide

2005 Edition for Screen Printing Products

Rutland Plastic Technologies, Inc.

10021 Rodney Street Pineville, North Carolina 28134

Phone 704-553-0046 • Fax 704-552-6589

www.rutlandinc.com

Table of Contents

Product Number Matrix……………………………………….6

SP Information Above and Beyond……………..…………....7

Rutland Ink Systems

M2 Mixing System……………………………….….8

CB Color Booster Mixing System…………….….….9

HD High Density Mixing System…………………..11

HS Hot Split Transfer Ink Mixing System……..…..13

NX Spand-E-Sol Mixing System…………………..14

MA All Purpose Series……………………………...16

MC 4 Color Process………………………………...17

MH High Opacity………………………………..….20

ML Low Bleed……………………………………...21

Specialty Inks………………………………………...22

Specialty Viscosity Modifiers, Additives & Bases…..24

White Ink Consolidation……………………………..25

Existing/New Inks…………………….……………..26

White Ink

Black Ink

Gel Ink

Base Ink

Series Ink

Systems Ink

Printing with Plastisol Screen Inks……………………….....30

Technical Terms………………………………….….30

Print Testing………………………………………...36

Printing Problems/Solutions………………………....38

Color Matching………………………………...…….42

Ink Room Guide, Equipment & Supplies…………....43

Ink Pumps……………………………………………43

5 Gallon Hand Pumps

55 Gallon Stick Pumps

Software and Sample Kits……………………………44

Ink Room Software………………………………..44

M2000 Ink Management Software

Ink Sample Kits………………………………………44

Where Rutland is located and distributes to ………………...49

6

Rutland Product Number Matrix M2-1 440-01

1 2 3 4

1 2 3 4 Rutland Ink Series Color Manufacturing Formula Packaging Code CB Color Booster 0 Neutrals/Bases 01 = 1 gallon

HD High Density 1 Violet 02 = 4 gallon case

HS Hot Split 2 Blue 03 = 5 gallon pail

M2 M2 Mixing System 3 Green 04 = 30 gallon fiber

MA All Purpose 4 Yellow 05 = 55 gallon fiber

MC Four Color Process 5 Orange 08 = 55 gallon steel

MH High Opacity 6 Red 20 = 250 gallon tote

ML Low Bleed 7 Brown = 48 1 gal. pallet

NM Nylon Mesh Mixing System 8 Black = 24 5 gal. pallet

NX Spand-E-Sol Mixing System 9 White 09 = Quarts

7

Screen Print Information Above and Beyond

Proper Mixing of Color Boosters

Color Boosters (CBs) are a very high concentration of pigments with binder added to

assist in proper fusion of the product when mixed with the Rutland base plastisols.

As the CBs are stored, some small amount of phase separation may occur. Phase

separation is defined as liquid on the surface of the plastisol. This is normal in highly

plasticized systems, however, since CBs are highly loaded with pigments, where slight

differences could cause color shift, we strongly suggest stirring the Color Boosters

completely just before each use or at least once a week. This will keep the pigment

strength consistent and allow you to produce more consistent colors.

Stirring can be accomplished by hand in quarts and gallons and by a mechanical mixer

for 5-gallon pails. (A turnabout, a drill mixer, shaker, etc).

Screen Inks Shelf Life

The shelf life policy for Rutland Screen Print Ink Plastisol is 18 months from the

packaged date when stored at temperatures between 65°F and 95°F (18°C /35°C).

The packaged date appears with the bar code on the container label. It is recommended

that the plastisol is consumed using a First In First Out (FIFO) inventory system.

Generally, Plastisols will be printable much longer if proper storage is followed.

Small Batch and Non-Standard Products Pricing

Please find below the format used when pricing non-standard (products not listed in

this guide) made in our Small Batch Mixing Department in total quantity of less than 30

Gallons of one product, and also for non-standard products made in quantity of 30

gallons or more per one product.

Small Batch-All products are sold only in 5-gallon pails (no ones or quarts). Note that

the total amount of ink packaged in the pails is often less than 5 gallon (Approximately

10% less) due to the need for mixing room, however, product will be sold as a full 5-

gallon container.

Price is determined by establishing a list price for the product at the one-gallon pail price.

Overages or Shortages of Custom Mixed Inks

Due to making adjustments to batches of custom products, we have slight overages or

shortages after the batch is packaged. These variances end up being a partial pail of

product. As we have no outlet for partial pails and a custom product may not be

reordered, we will ship all overages to the customer who ordered the product. Also we

will ship short if we have a shortage. This could amount to plus or minus 10% of the

original order amount. The overage product will be packaged in the appropriate

container and billed for the nearest gallon quantity.

8

Example: An order of 6-5 gallons of a custom product yields 33 total gallons, the extra

3 gallons will be packaged in 3-1 gallon pails and we will bill for 33 gallons at the 30

gallon list price for that particular product.)

Screen Print Ink Lead Times Stock Items: (Items from Rutland’s Price List not listed as Specialty Products)

Less than truckload 5 Work Days

Truck loads (greater 20,000 lbs.) 10 Work Days

Express Shipments Next Work Day (as inventory allows)

Specialty Inks 10 Work Days

Nonstandard Products 10 Work Days

Note: Orders that are mixtures of Stock and non-stock will have the longer lead-time or a separate order.

Our Most Popular Product

M2 Plastisol Ink Mixing System

Description - The M2 ink mixing system is an economical, high performance low-tack

plastisol color mixing system for 100% cotton light or dark fabrics. It also

works great with the use of a low bleed underlay white when printed on dark,

50/50 polyester/cotton blends. All 19 primary ink colors are PANTONE®

licensed. By using the M2 system, you’ll notice a reduction in ink costs and

an increase in production speeds.

Application - Print directly onto 100% cotton white, light, and dark fabrics. Apply a low

bleed white underlay when printing on 50/50 polyester/cotton blends, flash

dry, then print M2 colors on top. Mix desired PANTONE ® formulas by

weight, then print. For cost savings, extend colors as much as 30% when

printing on white fabric.

Substrate - 100% cotton white and dark fabrics

Screen Mesh -- 86-355 m.c./in. (34-140 m.c./c.m.)

Squeegee - 80 durometer

Stencil - Direct, indirect, capillary film

Modification - M0-0001 Viscosity Reducer, NA-0005 Curable Thinner, MS- 0000

Primer Clear and NA-0839 S.H.A.P.E.

Wash Up – Non-hazardous screen washes

Fusion - 320°F / 160 °C

MSDS – See Below

9

Special Notes - Plastisols are thermoplastic, requiring heat for fusion. Test print an area

of fabric for crock fastness. IF the color rubs off on a white cloth, adjust oven

temperature and /or dwell time until the cloth wipes clean. Stir pastisol prior

to printing. Do not dry clean. Do not use bleach. See technical data sheet for

more complete information.

100%

Cotton

C

50/50

Cotton/Polyester

CP

Nylon

Mesh

NM

Low Bleed

Underlay

LBU

100%

Polyester

P

Lycra/

Spandex

LS

Features

Produce No. Description MSDS

# Opacity Low Bleed Substrates

M2-1440 Violet 1 H C, LBU

M2-2441 Blue #1 1 H C, LBU

M2-2442 Blue #2 1 H C, LBU

M2-2443 Marine 1 H C, LBU

M2-3443 Green 1 H C, LBU

M2-4449 Yellow 1 H C, LBU

M2-6446 Scarlet 1 H C, LBU

M2-6447 Red 1 H C, LBU

M2-8394 Black 1 H C, LBU

M2-9000 LB White 1 H ■ C, LBU, CP

M2-9256 Mixing White 1 H C, LBU

M2-1017 Fluorescent Magenta 1 H C, LBU

M2-1037 Fluorescent Violet 1 H C, LBU

M2-2065 Fluorescent Blue 1 H C, LBU

M2-3033 Fluorescent Green 1 H C, LBU

M2-4037 Fluorescent Yellow 1 H C, LBU

M2-4041 Fluorescent Lemon 1 H C, LBU

M2-5018 Fluorescent Orange 1 H C, LBU

M2-6055 Fluorescent Pink 1 H C, LBU

M2-6056 Fluorescent Red 1 H C, LBU

M2-0063 Extender Base 1 H C, LBU

Opacity: (H) High, (M) Medium or (L) Low

CB Color Booster Plastisol Mixing System

Brighter, More Vibrant Colors

Description – The CB Color Booster system consists of 19 user friendly colors

concentrates to developed to strengthen and enhance colors, print safer, and

create consistent matches in all Rutland Base ink systems by mixing color

shades without fear of affecting fusion. The Color Booster mixing system will

also create more than 5000 popular colors in a variety of product series.

10

Simply follow the formulations provided in Rutland’s CB Guide Book or Ink

Managment software programs and use the appropriate base to create, HS,

MA, MH, ML, MS, NC, NG, NM, NP, and NX series inks.

Application – See application specification of the selected Rutland ink series. See the

corresponding technical data sheet listed in the Rutland Technical Data

brochure.

MSDS – See Below. When mixing Color Booster with other bases, use the MSDS #

listed for the Base below.

Special Notes – Polyester (P) and cotton/polyester (CP) substrate are difficult to block

dye migration and should be tested prior to production to ensure proper bleed

resistance.

Substrate Materials

100%

Cotton

C

50/50

Cotton/Polyester

CP

Nylon

Mesh

NM

Low Bleed

Underlay

LBU

100%

Polyester

P

Lycra/

Spandex

LS

Recommended Bases

Ink

Series

Product

Number Description

MSDS

#

Maximum

CB

To Base

Ratio

Effect Ink Series

Page # Substrate

MA M2-0063 Extender

Base 1 30:70

All

Purpose 36 C, LBU

HS HS-0153 Hot Split

Base 1 50:50 Hot Split 33 C

MH MH-0538 Opaque Base 1 50:50 High

Opacity 41 C, LBU

MS MS-0000 Primer Clear 1 50:50 Soft

Hand 44 C

ML ML-0749 LB Jersey

Clear 4 30:70

Low

Bleed 42 C, CP, P

NX NX-0031 Spand-E-Sol 5 30:70 Spand-E-

Sol 34 C, NM, LS

NG NG-0026 Therm-o-line 1 30:70 Goop 43 C, NM, LBU

NM NM-0053 Clear 1 50:50 Nylon

Mesh 45 C, NM

NP NP-0004 Puff Base 3 50:50 Puff

Color 45 C, LBU

ND ND-3101 Luminescent 8 10:90 Glow in

Dark 44 C, LBU

11

Features


# Opacity Low Bleed Substrates

CB-1440 Violet 1 H See Select Ink Series Above C, LBU

CB-2441 Blue #1 1 H See Select Ink Series Above C, LBU

CB-2442 Blue #2 1 H See Select Ink Series Above C, LBU

CB-2443 Marine 1 H See Select Ink Series Above C, LBU

CB-3443 Green 1 H See Select Ink Series Above C, LBU

CB-4449 Yellow 1 H See Select Ink Series Above C, LBU

CB-6446 Scarlet 1 H See Select Ink Series Above C, LBU

CB-6447 Red 1 H See Select Ink Series Above C, LBU

CB-8394 Black 1 H See Select Ink Series Above C, LBU

CB-9256 White 1 H See Select Ink Series Above C, LBU

CB-1017 Fluorescent Magenta 1 H See Select Ink Series Above C, LBU

CB-1037 Fluorescent Violet 1 H See Select Ink Series Above C, LBU

CB-2065 Fluorescent Blue 1 H See Select Ink Series Above C, LBU

CB-3033 Fluorescent Green 1 H See Select Ink Series Above C, LBU

CB-4037 Fluorescent Yellow 1 H See Select Ink Series Above C, LBU

CB-4041 Fluorescent Lemon 1 H See Select Ink Series Above C, LBU

CB-5018 Fluorescent Orange 1 H See Select Ink Series Above C, LBU

CB-6055 Fluorescent Pink 1 H See Select Ink Series Above C, LBU

CB-6056 Fluorescent Red 1 H See Select Ink Series Above C, LBU

HD High Density Plastisol Ink Mixing System

The 3D Prints

Description –HD High Density inks consist of 19 fusible primary colors and one clear

that can be used as a stand-alone ink or as a mixing system. The high

viscosity/high opaque product allows for sharp edge detail printing which

offers a 3-dimensional appearance when printing through thick stencil

capillary film, and/or direct and indirect emulsions. The high density mixing

system will also create more than 5000 popular colors by simply using the

formulas provided in our Ink Managment software. You simply substitute

each M2 primary color with the corresponding HD primary color. See

individual technical data sheet for more complete information.

Application – Print directly onto garment thru thick film to achieve a 3D effect.

Substrate – 100% cotton or low bleed underlay

Stencil – Direct, indirect, capillary (50-200 micron)

Modification – Viscosity may be adjusted with standard M2 primaries.

Wash Up – Non-hazardous screen washes.

Fusion - 320ºF (160ºC) – see technical sheet for specifics

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MSDA – See Below.

Special Notes – Plastisols are thermoplastic, requiring heat for fusion. Test print an area




more complete information. HD inks require longer dryer time to get a proper

cure.

Substrate Material

100%

Cotton

C

50/50

Cotton/Polyester

CP

Nylon

Mesh

NM

Low Bleed

Underlay

LBU

100%

Polyester

P

Lycra/

Spandex

LS

Features


# Opacity Substrates

HD-0138 Clear 5 L C, LBU

HD-1440 Violet 1 H C, LBU

HD-2441 Blue #1 1 H C, LBU

HD-2442 Blue #2 1 H C, LBU

HD-2443 Marine 1 H C, LBU

HD-3443 Green 1 H C, LBU

HD-4449 Yellow 1 H C, LBU

HD-6446 Scarlet 1 H C, LBU

HD-6447 Red 1 H C, LBU

HD-8394 Black 1 H C, LBU

HD-9256 White 1 H C, LBU

HD-1017 Fluorescent Magenta 1 H C, LBU

HD-1037 Fluorescent Violet 1 H C, LBU

HD-2065 Fluorescent Blue 1 H C, LBU

HD-3033 Fluorescent Green 1 H C, LBU

HD-4037 Fluorescent Yellow 1 H C, LBU

HD-4041 Fluorescent Lemon 1 H C, LBU

HD-5018 Fluorescent Orange 1 H C, LBU

HD-6055 Fluorescent Pink 1 H C, LBU

HD-6056 Fluorescent Red 1 H C, LBU

HD-0239 Glass Clear 1 L C, LBU

HD-0244 Clear Adhesive 1 L C, LBU


13

HS Hot Split Transfer Plastisol Ink System

Faster, Smoother Transfers

Description – HS Split inks are formulated for hot split transfer applications. HS inks are

creamy in addition to having a low tack and short body that allows for easy

printing and high production speeds. Like our M2 and Color Booster systems,

HS inks are available in 19 primary ink colors and base that permit mixing

colors as needed, as well as a Color Booster and base system. This product

produces a very opaque, easy splitting smooth print every time.

Application – Print directly on to transfer paper and gel the ink at 220º- 250ºF/105º-

120ºC

Substrate – 100% cotton fabrics

Screen Mesh – White fabrics use 156 m.c./in. (62m.c./c.m.) for softer hand. Dark fabrics

use 86 m.c./in. (34 m.c./c.m.) for maximum opacity.

Stencil – Direct, indirect, capillary

Modification - M00001 Viscosity Reducer, NA0005 Curable Thinner, MS0000 Primer

Clear and NA0839 S.H.A.P.E.

Wash Up – Non-hazardous screen washes

Fusion – Transfer prints at 360º-380ºF (182º-193ºC) for 8 to 12 seconds

MSDS – See Below






Substrate Materials

100%

Cotton

C

50/50

Cotton/Polyester

CP

Nylon

Mesh

NM

Low Bleed

Underlay

LBU

100%

Polyester

P

Lycra/

Spandex

LS

Features


#

Opacity Mixing

System

Substrate

HS-0148 Clear 1 L C

HS-1440 Violet 1 H ■ C

HS-2441 Blue #1 1 H ■ C

HS-2442 Blue #2 1 H ■ C

14


#

Opacity Mixing

System

Substrate

HS-2443 Marine 1 H ■ C

HS-3443 Green 1 H ■ C

HS-4449 Yellow 1 H ■ C

HS-6446 Scarlet 1 H ■ C

HS-6447 Red 1 H ■ C

HS-8394 Black 1 H ■ C

HS-9256 Mixing White 1 H ■ C

HS-9026 High Opacity White 1 H ■ C

HS-9031 Litho White 1 H

HS-1017 Fluorescent Magenta 1 H ■ C

HS-1037 Fluorescent Violet 1 H ■ C

HS-2065 Fluorescent Blue 1 H ■ C

HS-3033 Fluorescent Green 1 H ■ C

HS-4037 Fluorescent Yellow 1 H ■ C

HS-4041 Fluorescent Lemon 1 H ■ C

HS-5018 Fluorescent Orange 1 H ■ C

HS-6055 Fluorescent Pink 1 H ■ C

HS-6056 Fluorescent Red 1 H ■ C

HS-2700 HS Process Cyan 1 L C

HS-4315 HS Process Yellow 1 L C

HS-6335 HS Process Magenta 1 L C

HS-8002 HS Process Black 1 L C


NX Spand-E-Sol Plastisol Ink Mixing System

Stretches with the Fabric

Description – NX Spand-E-Sol is a press-ready plastisol designed with excellent stretch

and adhesion characteristics to print fabric such as Lycra/Spandex. The ink

series has a creamy consistency, low tack and short body allowing for easy

printing and high production speeds.

Application – Print directly onto Lycra/Spandex

Substrate – Lycra/Spandex, 100% cotton

Screen Mesh – 86 m.c./in. (34 m.c./cm.)

Stencil – Direct, indirect, capillary film

Modification – M00001 Viscosity Reducer, NA0005 Curable Thinner

Wash Up - Non-hazardous screen washes

Fusion - 320ºF /160ºC for maximum stretch. May also be cured at 275ºF(135ºC) when

printed on non-stretch fabrics such as heat sensitive fabrics.

15

MSDS – See Below






Substrate Materials

100%

Cotton

C

50/50

Cotton/Polyester

CP

Nylon

Mesh

NM

Low Bleed

Underlay

LBU

100%

Polyester

P

Lycra/

Spandex

LS

Features


# Opacity Substrates

NX-0131 Clear 5 L C, NM, LS

NX-1440 Violet 5 M C, NM, LS

NX-2441 Blue #1 5 M C, NM, LS

NX-2442 Blue #2 5 M C, NM, LS

NX-2443 Marine 5 M C, NM, LS

NX-3443 Green 5 M C, NM, LS

NX-4449 Yellow 5 M C, NM, LS

NX-6446 Scarlet 5 M C, NM, LS

NX-6447 Red 5 M C, NM, LS

NX-8394 Black 5 M C, NM, LS

NX-9003 White 5 M C, NM, LS

NX-1017 Fluorescent Magenta 5 M C, NM, LS

NX-1037 Fluorescent Violet 5 M C, NM, LS

NX-2065 Fluorescent Blue 5 M C, NM, LS

NX-3033 Fluorescent Green 5 M C, NM, LS

NX-4037 Fluorescent Yellow 5 M C, NM, LS

NX-4041 Fluorescent Lemon 5 M C, NM, LS

NX-5018 Fluorescent Orange 5 M C, NM, LS

NX-6055 Fluorescent Pink 5 M C, NM, LS

NX-6056 Fluorescent Red 5 M C, NM, LS


16

MA All Purpose Plastisol Ink Series

Ready-to-use Colors

Description – MA series is formulated as an economical press-ready plastisol for direct

printing on 100% cotton polyester/cotton white fabrics. The MA series was designed for

maximum print speed with no ink build-up on the back of the screens when printing wet-

on-wet.

Application – Apply a first down, opaque white underlay when printing on dark 100%

cotton and a low bleed white underlay when printing on dark polyester/cotton fabrics.

Substrate – 100% cotton white fabrics

Screen Mesh – 230 m.c./in. (90 m.c./cm.)

Stencil – Direct. Indirect, capillary film




Fusion - 320ºF /160ºC

MSDS – See Below






Substrate Materials

100%

Cotton

C

50/50

Cotton/Polyester

CP

Nylon

Mesh

NM

Low Bleed

Underlay

LBU

100%

Polyester

P

Lycra/

Spandex

LS

Features


#

Opacity Substrates

MA-0730 Grey 1 L C, LBU

MA-1211 Pantone 266C 1 L C, LBU

MA-1569 Purple 1 L C, LBU

MA-2251 Pantone 286C 1 L C, LBU

MA-2404 Light Navy 1 L C, LBU

MA-2406 Navy 1 L C, LBU

MA-2449 Lt. Royal 1 L C, LBU

17


#

Opacity Substrates

MA-2454 Ultramarine 1 L C, LBU

MA-2499 Turquoise 1 L C, LBU

MA-2583 Peacock 1 L C, LBU

MA-2589 Light Blue 1 L C, LBU

MA-3403 Dallas Green 1 L C, LBU

MA-3408 Kelly 1 L C, LBU

MA-4151 Mellon Gold 1 L C, LBU

MA-4220 Mustard 1 L C, LBU

MA-4395 Gold 1 L C, LBU

MA-4486 Lemon Yellow 1 L C, LBU

MA-4487 Medium Yellow 1 L C, LBU

MA-5534 Orange 1 L C, LBU

MA-6230 Red 1 L C, LBU

MA-6267 Magenta 1 L C, LBU

MA-6397 Dark Maroon 1 L C, LBU

MA-6400 Scarlet 1 L C, LBU

MA-6559 Maroon 1 L C, LBU

MA-6772 Bright Red 1 L C, LBU

MA-6889 A Red 1 L C, LBU

MA-7494 Brown 1 L C, LBU

MA-7574 Dark Brown 1 L C, LBU

MA-8394 Black 1 L C, LBU


MC Four Color Process Plastisol Ink Series

Four Color Process Printing

Description – MC Four Color Process plastisols are transparent, intense primary colors

designed specifically for four-color process printing onto white 100% cotton fabrics. The

yellow, magenta, and cyan have been enhanced to achieve maximum color range, which

decreases the need for spot colors. MC is available in standard and triple strengths.

Application – Print MC Four Color plastisol straight from the container. You should

order standard strength when printing through 305 mc/in mesh screen and triple strength

when printing through a 35 mc/in mesh screen.

Substrate – 100% cotton white fabric

Screen Mesh – 305-355 m.c./in. (120-140 m.c./cm.)


Modification - MC0125 extender base


Fusion – 320ºF /160ºC

18

MSDS – See Below



temperature and /or dwell time until the cloth wipes clean. Stir pastisol prior to printing.

Do not dry clean. Do not use bleach. See technical data sheet for more complete

information.

Photo Shop Values - Tristimulus Values for Photoshop (D65/2 degrees) Mesh 305

m.c./inch (140 m.c./centimeter).

Choose File>Color Setting>Printing Inks Setup. For ink colors, choose

Custom.

Triple Strength MC Standard Strength MC

Color Y X Y Y X Y

C 16.03 .1680 .1869 27.93 .1811 .2186

M 18.46 .4406 .2402 27.58 .3759 .2169

Y 74.36 .4175 .4905 75.59 .4130 .4923

MY 23.30 .5356 .3511 31.43 .5053 .3708

CY 15.82 .2428 .4916 28.05 .2740 .5118

CM 5.62 .2528 .1769 11.86 .2355 .1642

CMY 9.39 .3680 .3716 16.73 .3654 .4000

W 89.78 .3150 .3323 89.78 .3150 .3323

K 6.55 .3147 .3296 6.55 .3147 .3196

Features


#

Color

Strength

Suggested Art

Angle 30º

Differential

Color

Gamut

MC-0125 Process Extender 1 S N/A N/A

MC-2042 Process Cyan 1 S 22.5º Max

MC-2265 TS Process Cyan 1 T 22.5º Max

MC-4026 Process Yellow 1 S 82.5º Max

MC-4265 TS Process Yellow 1 T 82.5º Max

MC-6039 Process Magenta 1 S 52.5º Max

MC-6265 TS Process Magenta 1 T 52.5º Max

MC-8002 Process Black 1 S 82.5º N/A

MC-9030 TS Process Black 1 S 82.5º N/A

Color Strength: (S) Standard, (T) Triple

Printing in Four-Color Process

Process printing is not difficult. It’s just like any other type of color matching, and

requires the same adherence to standards to obtain maximum quality and quick results.

The recommended supplies for process printing include:

• Self-tensioning high-tension frames, to stabilize mesh tension for fine detail

19

• Calibrate and level printing head and surface

• Color separations and color key (essential) provided by a source familiar with

textile printing

• 65 line, 355 mc/in (140 mc/cm) screens – although 305 mesh screens (120

mc/cm) may be used for inks extended with S.H.A.P.E.

• Capillary film

• Sharp-edge squeegee, 65 to 70 durometer

Mix simulated Process Colors from the M2 Mixing System

For 65 line, 355 mesh screens the recommended process color mixtures are as

follows:

Yellow = 90 parts S.H.A.P.E. + 10 parts M2 Yellow

Magenta = 90 parts S.H.A.P.E. + 10 parts M2 Red

Cyan = 90 parts S.H.A.P.E. + 10 parts M2 Blue 1

Black = 50 parts S.H.A.P.E. + 50 parts M2 Black

For 65 line, 305 mesh screens the recommended process color mixtures are:

Yellow = 96 parts S.H.A.P.E. + 4 parts M2 Yellow

Magenta = 96 parts S.H.A.P.E. + 4 parts M2 Red

Cyan = 96 parts S.H.A.P.E. + 4 parts M2 Blue 1

Black = 50 parts S.H.A.P.E. + 50 parts M2 Black

Alternatively, the following press-ready colors may be used in lieu of mixing:

Yellow = MC4026 Process Yellow or MC4265 Triple Strength Process Yellow

Magenta = MC6039 Process Magenta or MC6265 Triple Strength Process Magenta

Cyan = MC2042 Process Cyan or MC2265 Triple Strength Process Cyan

Black = MC8002 Process Black

Recommended Steps

1. Set the machine pressure so that the ink covers the fibers well; once set, do not

adjust the pressure, as this will alter the final shades.

2. Print each of the four colors separately, preferably on the same type of cloth to be

used in production. If each color appears strong and vibrant, proceed to the next

step.

3. Print Yellow and Magenta together and evaluate the resulting orange tones

against the color key provided by the separator. If the oranges are too yellow, add

S.H.A.P.E. to the Yellow to weaken it; if too red, add S.H.A.P.E. to the Magenta.

4. Print Magenta and Cyan together and evaluate the resulting purple tones against

the color key. If the purples are too red, add S.H.A.P.E. to the Magenta to

weaken it; if too blue, add S.H.A.P.E. to the Cyan.

5. Print Yellow and Cyan together and evaluate the resulting green tones against the

color key. If the greens are too yellow, add S.H.A.P.E. to the Yellow to weaken

it; if too blue, add S.H.A.P.E. to the Cyan.

20

6. Now print all four colors together and evaluate the result against the color key.

Use the key’s color bar as the final color control.

7. Once the color key has been matched, begin production. Keep the set-up stable.

Increasing or decreasing squeegee pressure or the number of strokes, for example,

will change a color’s value and alter the overall print to a perhaps unacceptable

degree. Consistency is essential.

8. Keep a shirt handy from the beginning of the run to use as a barometer to keep the

color and print quality consistent.

MH High Opacity Plasticol Ink Series

True Colors on Dark Cotton Fabrics

Description – MH series is a press-ready plastisol for printing on dark 100% cotton

fabrics. The formula is tack free for fast, easy application and printing on

automatic and manual presses

Application – Print on dark 100% cotton fabrics straight from the container. Apply a

first down, opaque white low bleed underlay when printing on dark

polyester/cotton fabrics.

Substrate – 100% cotton dark fabrics or a low bleed underlay

Screen Mesh – 86-305 m.c./in. (34-120 m.c./cm.)






MSDS – See Below






21

ML Low Bleed Pastisol Ink Series

Dark Poly/Cotton Fabrics with Bright Prints

Description – MLlow bleed plastisols are press-ready for printing on dark 50/50

polyester/cotton fabrics. The formulation exhibits excellent bleed resistance

and high opacity when printing directly onto 50/50 polyester substrates

without use of an underlay.

Application – To achieve maximum coverage and bleed resistance, we recommend a

white underlay, printed through an 86 m.c./in. (34 m.c./cm.).

Substrate –50/50 polyester/cotton dark fabric

Screen Mesh - 86 m.c./in. (34 m.c./cm.)


Modification – not recommended



MSDS – See Below

Features


#

MH-1211 Pantone 266C 1

MH-2251 Pantone 286C 1

MH-2609 Blue 1

MH-2768 Bright Blue 1

MH-4169 Yellow 109C 1

MH-4220 Mustard 1

MH-6230 Red 1

MH-6267 Magenta 1

MH-6270 Fiery Red 1

MH-6279 Red 485C 1

MH-7079 Brown 499C 1

MH-8010 High Black 1

MH-8394 High Opacity Black 1

MH-8395 Duotone Black 1

MH-7099 Cepia Tone Black 1

22





more complete information. Fabrics should be tested before printing, as bleed

resistance can vary with dye and finish types used.

Special Effects Screen Print Plasticol Inks

Special Inks For Special Prints

Description – These press-ready plastisol inks were specially formulated to allow textile

screen printing the ability to create unique special effects with their designs.

For additional information, please refer to the Rutland Technical Data

Brochure.

Wash Up – Non-hazardous screen wash


Special Notes – These products each have unique and different methods of application to

achieve a variety or effects. Please contact your local Rutland Distributors or

Rutland technical center for specifics

Features


#

ML-0730 Gray 4

ML-1569 Purple 4

ML-2406 Navy 4

ML-3403 Dallas Green 4

ML-3408 Kelly Green 4

ML-4204 Gold 4

ML-4611 Yellow 4

ML-4769 Bright Gold 4

ML-5534 Orange 4

Features Produce No. Description MSDS

#

ML-6400 Orange 4

ML-6772 Scarlet 4

ML-6889 Bright Red 4

ML-9540 A Red 4

ML-9230 Brite White 4

ML-9230 Maximum White 4

ML-9250 Supreme White 4

ML-9749 LB Jersey White 4

ML-0794 Low Bleed Base 4

23

Features

Product

No.

Description

(Color)

MSDS

#

Special

Effect

Underlay Opacity Low

Bleed

Screen

Mesh/Inch

(Metric)

RC-0179 Reflective

Silver

1 Reflective H 86 m.c./in

(34 m.c./cm.)

NB-0413 Sand Blast

Resist

29 Adhesive

to glass

H 86 m.c./in

(34 m.c./cm.)

PP-8020 Black Glove

Dot

Compound

Glove Dot L 86 m.c./in

(34 m.c./cm.)

NG-0165 Flock

Adhesive

(Paper)

1A Printing

Paper

Sustrate

L 86 m.c./in

(34 m.c./cm.)

NH-4060 24KT Gold 1 Jewel

Tone

H 86 m.c./in

(34 m.c./cm.)

NP-8000 Black 3 Puff H 60 m.c./in

(24 m.c./cm.)

NP-9001 White 3 Puff H 60 m.c./in

(24 m.c./cm.)

NU-9500 White 3 Suede H 140 m.c./in

(55 m.c./cm.)

RF-0100 Gray 1 Reflective L 86 m.c./in

(34 m.c./cm.)

RM-0132 Reflective

Base

5 Reflective

Base

H 86 m.c./in

(34 m.c./cm.)

RM-0200 Gray 5 Reflective H 86 m.c./in

(34 m.c./cm.)

NG-0026 Therm-o-lone

Clear

1 Goop

Clear

L 86 m.c./in

(34 m.c./cm.)

MP-0137 Sponge Puff 3 Soft Puff LB

White

H 60 m.c./in

(24 m.c./cm.)

MP-0139 Mock Flock 3 Puff/Flock LB

White

H 86 m.c./in

(34 m.c./cm.)

NG-0781 Metallic

Silver

1 Metallic H 86 m.c./in

(34 m.c./cm.)

NG-4779 Gold 1 Metallic H 86 m.c./in

(34 m.c./cm.)

NH-0050 Silver 1 Jewel

Tone

H 86 m.c./in

(34 m.c./cm.)

NH-4050 Topaz 1 Jewel

Tone

H 86 m.c./in

(34 m.c./cm.)

24

Specialty Viscosity Modifiers/Additives and Bases

Thicker, Thinner, and Everything in Between

Description – These specialty viscosity modifiers, additives, and bases were formulated

to work with the Rutland screen print ink series to allow the textile screen

printer to adjust out inks to meet specific application needs.

Application – Refer to the specific ink series in this brochure and the Rutland Technical

Data Brochure

MSDS – See Below

Product No. Description MSDS

#

Max

Usage

By Wt.

Base/

Additive

Curable Special Effect

HS-0153 Hot Split Base 1 95% B ■ Hot Split

HS-0148 H.S. Process Clear 1 100% B ■ 4-color process transfer

M0-0015 Dulling Paste 3 2% A Eliminate Gloss

M0-0015 Dulling Paste 3 10% A Suede

M0-0001 Reducer 53 1% A Thinner

M0-0010 Thickener 54 1% A Thickening

M0-0012 De-tack 56 1% A Thinning

M0-0333 Thickener (liquid) 55 2% A Thickening

M0-0004 Liquid Thinner 55 1% A Thinner

M2-0063 Extender 1 95% B ■ Extending

MH-0538 Opaque Base 1 95% B ■ Color Booster Base

ML-0749 Jersey Base 4 95% B ■ Low Bleed & Base

M0-0023 Flame Retardant 57 10% A Flame Resistant

MS-0000 Primer Clear 1 95% B ■ Extending & CB Base

NA-0005 Curable Thinner 1 70% A ■ Thinning

Features

Product

No.

Description

(Color) MSDS #

Special

Effect Underlay Opacity

Low

Bleed

Screen Mesh/Inch

(Metric)

NA-0008 Crystalina 1 Clear

Sparkle

LB

White L

40 m.c./in

(16 m.c./cm.)

NA-0028 Pearlescent 8 Pearly

Base L

86 m.c./in

(34 m.c./cm.)

NA-0468 Sparkle Silver 1 Glitter L 33T m.c./in

(13 m.c./cm.)

NA-4467 Sparkle Gold 1 Glitter L 33T m.c./in

(13 m.c./cm.)

NA-0623 Clear 1 Glitter

Base L Full Range

NA-1975 Corona

Magenta 1 Fluorescent L

86 m.c./in

(34 m.c./cm.)

ND-3101 Lite Green

Base 8

Glow in

Dark L

86 m.c./in

(34 m.c./cm.)

Features

25

Product No. Description MSDS

#

Max

Usage

By Wt.

Base/

Additive

Curable Special Effect

NA-0839 Shape 1 95% B ■ Extending

NA-0840 Clear Shape 1 95% B ■ Extending

NG-0026 Therm-o-line Clear 1 95% B ■ Goop, Flock & Foil –

Adhesive Nylon Mesh

NP-0004 Natural Base Puff 3 75% B ■ Puff

NP-0055 Puff Additive 3 15% A Puff

NU-0500 Suede Natural 3 50% B ■ Suede

NX-0031 Spand-E-Sol Clear 5 95% B ■ Extending

ML-9201 LB White Thinner 4 30% A ■ Thinning Low Bleed

TC-0195 Top Coat Super

Clear

7 1% B ■ Super High Gloss

MS-0000 Primer Clear 1 B ■ Extending & Thinner

TC-0190 Top Coat Clear 7 1% A Wet Look

M0-0009 Quick Flash

Additive

3 10% A ■ Speed Flash Cure

MG-0220 Flock Base B ■

M0-0022 Tack Free Additive 5% A Low Hot Tack

MZ-0001 Fiber Bond 7.5% A Promote Adhesion

White Ink Consolidation

Issue: White Ink Consolidation

In an effort to reduce product confusion with our customers, we have begun a program to

eliminate obsolete inks and merge like products. The goal of this program is to provide

our customers and distributor/partners a more focused product line without eliminating

the requirements of the Textile Screen Printer. Below is the initial product consolidation

list of white inks, along with RECOMMENDED alternative products.

Discontinued

White Item

Color

Description

Recommended

Alternative

White Product

Color

Description

ML9577 LB FF White ML9631 HO LB FF Pure White

MH9090 N BL White ML9240 Snap White

ML9033 Screentec White ML9240 Snap White

NC9077 White Glass Coating Made to Order

MP9302 Dura Puff White NP9001 LB White Puff

TP 9040 Plax HO 180 HO LB White ML9240 Snap White

ML9111 LB Tech Free White ML9631 HO LB FF Pure White

NH 9474 HO White ML9240 Snap White

NP9000 White Pro Puff NP9001 LB White Puff

26

Discontinued

White Item

Color

Description

Recommended

Alternative

White Product

Color

Description

MR9028 FR LB Tack Free White Made to Order

ML9020 HO LB FF Pure White ML 9240 Snap White

NM9050 Special Mesh White NM9474 NMSS White

NW9474 BW White Made to Order

NT9200 HO LT White NX9003 Spand-E-Sol White

NR9960 FR White MR9256 MR White

NP9900 Low Bleed Pure White Puff NP9001 LB White Puff

NP9016 RP 9000 White Puff NP9001 LB White Puff

NH9770 HO White ML9240 Snap White

NH9015 Winter White ML9240 Snap White

NA9410 AP White ML9600 Soft White

MS9400 MS Soft White M29256 M2 White

ML9233 Melmarc White ML9240 Snap White

MH9021 Promo White ML9240 Snap White

M29020 M2 White M29256 M2 White

M29012 TSI White M29256 M2 White7

Existing/New Whites:

Product Number Color Description Product Number Color Description

MH9600 Soft White ML9051 Dyno White

NM9036 American White ML9054 Skylar White

ML9230 LB FF Maximum White MH9057 Core White

ML9240 Snap White MH9404 Halo White

ML9241 Miracle White MH9056 Chino White

ML9540 Bright White ML9232 Maximum Plus White

ML9250 Supreme White MH9402 Gem White

ML9749 Jersey White MH9053 Flex White

Existing/New Blacks:

Product Number Color Description

FX 8030 Pitch Black

FX 8033 Solid Black

27

Existing/New Gels:

Product # Description

LX 0223 Gel Clear

HG 0280 Super Gel

HG 0186 Sparkle Gel

HG 0185 Pearl Gel

HG 0180 Ultra Gel

HG 0182 Silver Gel

HG 4229 Gold Gel

Existing/New Bases:

Existing/New Series:

LX Athletic Series

Product # Description Product # Description

LX4202 Gold LX2251 Royal Blue

LX4486 Lemon LX2499 Turquoise

LX5534 Orange LX3408 Green

LX6267 Magenta LX3859 Apple Green

LX6772 Brite Red LX1211 Violet

LX6400 Scarlet LX8014 Black

LX1569 Purple LX0214 Clear

LX2406 Navy LX0216 LX Clear

LX2768 Bright Blue

LX0223 Gel Clear

Product Number Color Description Product Number Color Description

MV0235 Meteor Base MH0540 V.O. Base

MA0221 Glitter Base MP0137 Sponge Puff Base

MP0231 Blister Base NU0208 SS Suede Base

MA0250 Chino Base CP0107 LF Rug Base

MH0538 Opaque Base MA0209 Sparkle Base

MV0246 Shatter Base ML0749 Jersey Base

MH0245 Opaque Chino Base MH0217 Vintage Base

MW0001 Hydrasol Base

28

Others:

Existing/New Systems:

SD Soft Density Color Mixing System (Similar to HD softer and easy to mix)


SD1400 Violet SD6447 Red

SD2411 Blue #1 SD8394 Black

SD2442 Blue #2 SD9256 White

SD2442 Marine SD1017 FL Magenta

SD3443 Green SD1037 FL Violet

SD4449 Yellow SD4041 FL Lemon

SD6446 Scarlet SD6056 FL Red

K2 RAP PVC Free Ink Mixing System

Standard K2 Primaries Florescent K2Primaries Add./Base/and More

Product # Description Product # Description Product # Description

K21440 Violet K21017 Magenta K20511 Clear Base

K22441 Blue #1 K21037 Violet K20530 Thickener

K22442 Blue #2 K22065 Blue

K22443 Marine K23033 Green

K23443 Green K24037 Yellow

K24449 Yellow K24041 Lemon

K26446 Scarlet K25018 Orange

K26447 Red K26055 Pink

K28394 Black K26056 Red

K29256 Mixing White

K29257 HO White

K29258 HO HM White

Features

Series

Name MSDS #

Special

Effect Underlay Opacity Low Bleed

Screen

Mesh/Inch

(Metric)

MD/HD

Ink Series 109 Extreme 3D Depends H

86 m.c./in

(34 m.c./cm.)

NA Glitter

Series 1 Sparkle Glitter L

33T m.c./in.

(13m.c./cm.)

RF

Reflective

Series

1 Reflective H 86 m.c./in

(34 m.c./cm.)

RM

Reflective

Series

1 Highest

Reflectivity H

86 m.c./in

(34 m.c./cm.)

MP Dura

Puff Series 3

Durable Puff

Print H

60 m.c./in

(24 m.c./cm.)

NM

Series 1

Thick Glossy

Ink M

86 m.c./in

(34 m.c./cm.)

29

E2 Non-Phthalate Ink Mixing System

Standard E2 Primaries Fluorescent E2 Primaries E21440 Violet E21017 Magenta

E22441 Blue #1 E21037 Violet

E22442 Blue #2 E22065 Blue

E22443 Marine E23033 Green

E23443 Green E24037 Yellow

E24449 Yellow E24041 Lemon

E26446 Scarlet E25018 Orange

E26447 Red E26055 Pink

E28394 Black E26056 Red

E29256 White

K3 PVC Free Water Base Mixing System


K31440 WB Violet K34041 WB Fluo Lemon

K32441 WB Blue #1 K36056 WB Fluo Red

K32442 WB Blue #2 K30510 WB Thickener

K32443 WB Marine K30248 WB Quick Cure Base

K33443 WB Green K30249 WB General Purpose Base

K34449 WB Yellow K30255 WB Discharge Base

K36446 WB Scarlet K39060 WB Discharge White

K36447 WB Red K30259 WB Discharge Agent

K38394 WB Black K30256 WB Low Crock Binder

K39256 WB White K30257 WB Penetrant

K31017 WB Fluo Magenta K30258 WB Lubricant

K31037 WB Fluo Violet

30

Printing with Plastisol Screen Inks

Technical Terms

Basic Definition

Plastisol is a balanced dispersion of polyvinyl chloride (PVC) resins in liquid

plasticizer. Each formulation also incorporates special additives selected according to

manufacturing requirements, the finished product, or both. Typical additives include

pigments, dye-migration inhibitors, fillers, puff (for three-dimensional effects), and

stabilizers. Plastisol is a thermoplastic, so it requires a specific amount of heat applied

over a specific amount of time in order to fuse (solidify).

Color Range

The color range indicates stock items available. When placing an order, refer to the

color chart for exact color reference and product numbers.

Emulsion

Direct, indirect, or capillary film emulsion may be used for printing plastisols. Coat

the screen evenly for even deposit of ink film to fabric. Capillary film can be up to 1000

micron thick.

Extender

Extender is a clear or semi-clear curable plastisol. When you use extender in

plastisols you will increase volume, decrease cost and opacity. It will not affect the cure

of the ink being extended; however, too much extender will reduce pigment levels and

may change or lighten a color due to dilution of the pigment.

Flood Stroke

The flood stroke controls the ink deposit, penetration into the fiber, color saturation,

and image detail. A poor flood stroke may result in an incomplete ink deposit on the

fabric. The flood stroke should load the link into the mesh opening. The flood bar

should be kept free of nicks so it can travel across the screen as closely as possible. The

image area should be filled with ink ready to be deposited to the fabric. An increase in

flood bar pressure must be compensated with a decrease in squeegee pressure otherwise

the ink will smear. Less flood bar pressure results in a need to have more ink in the

screen than necessary. The bar “floats” or “hydroplanes” over the top of the ink moving

it from one position to a position behind the squeegee. The mesh is not filled with ink, or

is filled unevenly, due to uneven pressure or low screen tension. When the squeegee

passes, the ink film deposited is also uneven. This leads to inconsistent prints from one

job to the next or from machine to machine.

Proper flood stroke results in the following improvements.

• Sharper image detail

• Improved color saturation.

• Decrease in set up time.

• Increase in mesh counts without decreasing coverage.

• Softer hand prints due to increase in mesh counts.

• Increase in production speeds.

31

• Increases consistency from machine to machine, pallet-to-pallet, day-to-day, and

winter to summer.

• Allows control of ink deposit using mesh count instead of pressure.

• Controls and assures consistent color by controlling ink film deposit.

• Reduces ink costs and increases ink mileage with an increase in mesh counts.

Many printing problems are directly related to improper flood stroke and can be

corrected by completely flooding the ink into the mesh opening. The following is a list

of problems, which may be related to the flood stroke:

1. Pin holes or incomplete transfer of ink film onto fabric.

2. Uneven ink deposit, which appears as if the fabric surface had been lightly

stamped instead of printed.

3. Smearing due to increase in squeegee pressure as a result of too little pressure on

the flood bar.

4. Inconsistent color blends when printing 4-color process, as well as a lack of color

saturation and ink penetration into the fiber.

An increase in squeegee pressure and/or printing a second time is often the answer for

fast corrections. The flood bar may have nicks and cannot be adjusted to flood

completely. The best solution would be to smooth the flood bar to increase the amount of

ink loaded into the mesh then adjust the squeegee pressure to increase overall print

quality, and consistency. Increase the mesh count to decrease the amount of ink

deposited on the fabric. Adjusting the flood bar and squeegee pressure will assure

production consistency.

Low Bleed Underlay

The low bleed underlay is applied when printing on dark poly/cotton or any other

polyester blend. It acts as a low bleed trap for other colors printed on top. It resists dye

migration as well as hides the dark fabric color. For maximum bleed resistance print

enough plastisol ink on the surface of the fabric to completely cover all fibers.

White Underlay

A white underlay is applied directly to dark substrates to provide a white plate of

which to print colors making your colors brighter. The recommended mesh count

required for opacity is usually 86 mc/in (34 mc/cm) to 305 mc/in (120 mc/cm) for the full

range of printing. Selection of screen mesh will be determined by artwork and printing

techniques. Improved techniques result in the ability to use finer mesh counts while

maintaining good coverage and opacity.

MSDS

The (MSDS) material safety data sheets should be made accessible to all employees.

Contact Rutland Plastic Technologies, Inc., for MSDS information. Printable copies of

32

all (MSDS) material safety data sheets are available on our website at

www.rutlandinc.com.

Print Stroke

The print stroke should be made with the minimum amount of pressure assuming the

flood stroke is performed properly. The purpose of the print stroke is to shear or cut the

ink in the mesh with the lightest amount of pressure possible laying it on the surface of

the fabric. The edge should be smooth and even for an even deposit of ink film. To

perform the print stroke properly, the mesh should be stretched to maximum tension,

otherwise the ink will load on both sides but not in the middle of the image area.

Examine the flood bar and squeegee blade for smoothness. Adjust the flood bar to load

the ink into the mesh then adjust the squeegee using just enough pressure to cut the ink

off and transfer it to the fabric surface.

Screen Tension

Maximum screen tension for the mesh count you are using should be maintained to

offer complete and even flooding of ink into mesh.

Squeegee Angle

The angle of the squeegee determines the amount of ink deposit. In general, lowering

the angle to the screen results in more ink deposit on the substrate.

Squeegee Blade

The shape of the squeegee blade determines the amount of ink deposit. It is most

important to maintain a smooth, even edge for even deposit of ink. Changing to a round

squeegee may deposit more ink yet could result in a blurred image.

Squeegee Hardness

The squeegee hardness determines how much pressure will be necessary to move the

ink onto the substrate. Harder squeegee requires less pressure, which minimizes dot gain,

or blur. Changing the hardness of the squeegee will change the amount of ink that will be

deposited. A softer squeegee will deposit more ink.

Squeegee Speed

The speed at which the squeegee travels also is a factor in the amount of ink deposit.

Faster squeegee speeds result in less ink and a slower squeegee will deposit more ink.

Thinner

Thins or reduces the plastisol while taking away the wet ink tack and makes inks

easier to print. Too much thinner will make the ink soak into the garment and the result

will be a loss in opacity and/or a change of color.

Thickener

33

Raises the viscosity of plastisol (makes thicker). When you have a higher viscosity it

will print with more opacity, has less dot gain, and brighter colors. Too much thickener

will result in ink that will be difficult to print thru the mesh.

Viscosity and Opacity

Viscosity refers to the “thickness” of a liquid, its resistance to flow. The viscosity of a

plastisol is determined by the selection of materials and the ratio of solids to liquids in the

formulation. The proper relationship must be maintained to ensure optimum

performance, so care must be taken to keep the balance correct when modifying plastisol

screen printing ink.

The viscosity of a plastisol will be higher at rest and lower under movement (often

referred to as “shear”), such as that which occurs during vigorous mixing. Viscosity will

also decrease as temperature increases, with the heat generated by friction contributing to

a plastisol’s decrease in viscosity under shear. These properties make plastisol a

“thixotropic” material.

Opacity refers to a plastisol’s covering power. This characteristic is controlled by the

amount of pigment in the formula, tailored to the lightness or darkness of the fabric to be

printed. The lighter the fabric, the less pigment required and the lower the ink cost:

printing on white or pastel garments with low-opacity MA Series inks is thus inherently

more economical than printing on dark garments with high-opacity MH or ML Series

inks.

Trying to increase opacity by adding pigment can alter viscosity and interfere with

fusion. That’s because ordinary pigments contain no binding agents and should be

limited to about 10 to 15 percent of the plastisol’s total volume. Rutland Color Boosters,

on the other hand, do contain binding agents and can be used for opacity enhancement

without harming fusion performance.

Mesh Count

The mesh count is dictated by the artwork and type and color of fabric. The viscosity

of the ink can be adjusted to print light or heavy and the opacity can be adjusted for more

or less coverage.

When printing correctly with a proper flood and print stroke the mesh count can be

increased without sacrificing coverage. This improves softness of hand and increases ink

mileage. Improved printing techniques allow the printer to control ink deposit using the

mesh count. For example, if the 86 mc/in (34 mc/cm) mesh allowed for maximum

deposit when printing with excess squeegee pressure then improving the flood and print

stroke will result in too much ink deposited. The mesh count can then be increased 125

mc/in (49 mc/cm) and the resulting print will look as opaque, as when using the 86 mc/in

(34 mc/cm) mesh. The print is softer and sharper and less ink has been used. When

printing a white underlay, the less ink deposited with the 125 mc/in (49 mc/cm) mesh will

result in a faster flash and increased production speeds. The mesh count listed in the

technical box is related to each specific series when printed separately. Some products

may also be printed as an underlay or have multiple applications, which may require a

different mesh count. In general, the finer the mesh count, the less ink deposit on the

substrate.

34

Mesh Selection

In addition to low opacity, Rutland’s MA Series plastisols provide low viscosity for

good penetration into the fibers of the garment. They are designed for applying through

fine mesh screens affording less ink deposit and a softer hand.

Opaque products like the MH Series inks and low-bleed ML Series provide greatest

opacity when printed through a coarser mesh (86-110 mesh count per inch, 34-43 per

centimeter), but can be used with much higher mesh counts. Their viscosity is high for

maximum covering ability, and the mesh should be chosen to print the least amount of

ink that achieves the coverage desired.

When printing on dark garments with high-opacity inks, extremely fine mesh ranges

can result in poor ink coverage – the viscosity being too great to process through the

mesh. Employing a reducer will lower the opacity and bleed resistance, possibly leading

to smearing. The recommended way to achieve a soft hand with these inks it to print on

the surface of the fabric – without penetrating the fibers – using screens of the

appropriate mesh count, high-tension frames, capillary film, and slightly off-edge

squeegee contact.

Set-Up

With opaque inks, set-up conditions have more control over ink deposit than viscosity

does. Of the many variables in screen-printing, the squeegee offers the most flexibility

for controlling the results. Hardness, angle, stroke speed, and edge shape can be fine-

tuned much more easily and safely than the ink chemistry to achieve the desired flow

through the mesh. Remember, too, that printing on the surface of the fabric requires less

ink for maximum coverage and bleed resistance.

Fabric vs. Choice of Ink

A fabric’s color and composition determine the type of plastisol to use for printing.

Use opaque inks for dark fabrics, all-purpose inks on whites and pastels.

Cotton fibers chemically bond to dye and prevent it from migrating or bleeding into

the ink and changing the ink’s color; however, pigment-dyed 100% cotton fabric may

bleed and require dye-resistant, low-bleed ink.

Polyester fibers do not chemically bond with dyes, such that dye migration into the ink

can happen unless the ink is dye-resistant. Fabrics that contain polyester will thus need

maximum coverage with low-bleed ML Series inks to avoid bleed-through.

As rules of thumb, then:

• Dark garments requires opaque ink

• Cotton (except 100%, pigment-dyed) and nylon do not bleed and are suitable for

all-purpose ink

• Polyester bleeds and requires low-bleed ink

• There are different dye’s that react differently and we recommend testing the ink

with fabrics before long runs

35

Ink Series Type Fabrics

MA All Purpose 100% cotton, 50/50 blends; whites and most pastels

MH High Opacity 100% cotton; medium and dark fabrics; usable but less

economical for whites and pastels

ML High Opacity,

Low Bleed

100% polyester*, 50/50 poly-cotton blends; medium and

dark fabrics; usable but less economical for whites and

pastels

*100% Polyester requires an underlay with ML9749 Jersey White or ML9051 Dyno White

Estimating Ink Consumption

Calculate each color’s print area by placing the film over a piece of 1-inch or 1-

centimeter grid paper and counting the squares that are covered. Then divide that number

into the square-inch or square-centimeter per gallon value for the closest mesh count

appearing in the chart below. The result is the number of pieces that can be printed with

a gallon of the particular color.

Example: If the mesh count is 130 and the color will cover 20 square inches, divide

76,752 square inches per gallon (the value for 130 mesh count) by 20 = 3,837 pieces

gallon.

Mesh Count Deposit Sq in/Gal Sq cm/Gal

mc/in mc/cm Thickness

355 140 1 mil 230,400 585,216

200 80 2 mil 115,200 292,608

130 51 3 mil 76,752 194,950

96 38 4 mil 57,600 146,304

60 24 5 mil 46,080 117,043

Temperature Conversions

°C °F

18 65

32 90

94 200

105 220

135 275

145 300

160 320

177 350

191 375

Mesh Count Conversions

Mc/in Mc/cm

25 10

33 13

38 15

40 16

60 24

83 32

86 34

91,92 36

109,110 43

124,125 49

140 55

155,156,157 62

173 68

195,196 77

229,230 90

254,255,260 100

270,275,280,285 110

305 120

330 130

355,356 140

36

Fusion

The heating process by which liquid plastisol solidifies into a hard yet flexible plastic

is called fusion. With plastisol screen printing inks, the process demands not only the

right amount of heat but the right amount of “dwell time” in the oven so that the fused

plastisol will be strong enough to withstand stretching, rubbing, and washing. Dwell time

refers to the amount of time the ink is exposed to heat. The resins and plasticizers in a

compound determine the temperature at which it will fuse. The volume of ink on the

garment determines the necessary oven dwell time.

If completely fused the screened imprint will literally outlast the garment; if

incompletely fused – due to insufficient heat, too rapid belt speed, or both – the imprint

will likely crack and wash out.

Fusion begins at the outer edges of the ink film and progresses toward the center.

The greater the ink mass, the greater the dwell time that’s needed.

The fusion process cannot be rushed with shorter dwell times at higher oven

temperatures, in a misguided effort to increase production. Proper fusion occurs only

with the proper temperature applied for the proper duration.

Similarly, it’s not possible to reduce the oven temperature and extend the dwell – time

in order to avoid shrinking a heat-sensitive fabric like acrylic. Instead, use a low-

temperature ink formulation capable of fusing at 275°F (135°C).

Moisture

When a fabric’s natural moisture content (up to 8.5% with cotton) evaporates in an

oven, the substrate’s temperature drops. This drop can result in incomplete fusion.

Almost all garments should therefore either be preheated prior to fusing (also known

as “preflashing”) or slow belt speed while running through the oven to simultaneously

evaporate the moisture and thoroughly fuse the ink.

Moisture-related problems will reveal themselves when testing for complete fusion.

Fiber Penetration

If the ink has penetrated the fibers, as in four-color process printing or soft hand

printing then the gloss and stretch tests do not apply. Perform the crock test only, being

sure to check the over all design.

Print Testing

Testing to Verify Fusion

Performing three simple tests can verify that an ink design has (or hasn’t) fused

completely. They are…

• The gloss test

• The stretch test

• The crock test

Before these tests are employed, it’s necessary to confirm that the oven temperature is

adequate to achieve fusion.

37

Gloss Test (not applicable to matte inks)

Inspect the print for gloss. High gloss passes the test; low gloss or dull in appearance

fails. An exception would occur with the addition of matting or dulling agent.

Stretch Test

Stretch the print to the maximum extent possible, then inspect for cracks. Stretching

without cracking passes; cracking fails.

Crock Test

Wipe the print vigorously with a white cloth, and then examine the white cloth. Clean

passes; color rub-off fails. An exception to this test is found with the use of red and blue

inks, which will slightly rub-off.

Crock Test AATCC Test Method 8-1989

• Place a printed and cooled test sample on the base of the Crock meter resting

on the abrasive cloth with its long dimension in the direction of the rubbing

• Attach a clean crock cloth to the Crock meter

• Cycle the Crock meter 10 cycles

• Evaluate against the AATCC Chromatic Transference Scale (0-5 where 0 is

total fail & 5 is no crock)

• Pass is normally 3.5 or better

Note: Most reds and deep blues will crock, but generally pass this test.

Dye Migration Test

• Lay test fabric on transfer machine.

• Apply a quarter size spot of plasticizer (M00001 Viscosity Reducer).

• Lay a piece of white cloth or pellon on top of the plasticizer.

• Heat press at 320 °F (160 °C) for 30 seconds.

• Remove from the press and check the white fabric for staining. The more stain

present on the white fabric the more severe the dye migration. Note: All

polyester colors will migrate, this test is to gauge the severity of that migration

and allow you to choose the proper low bleed ink.

• Test several known good fabrics (previous production runs) and compare the stain

characteristics of those to the test to the test stain to determine a pass/fail

specification.

Ghost Test

• Print on suspect fabric with selected plastisol ink and cure normally.

• Lay test fabric on transfer machine & moisten (spray with water) the print area.

• Fold part of the unprinted fabric over the moistened print area.

• Heat press at 250 °F (130 °C) for 30 minutes.

• Remove from press, unfold and check the unprinted portion of the garment for

ghost effect.

38

Bleed (Accelerated Heat Age) Test

• Print design on suspect fabric (one that contains colored polyester) and fuse fully.

• Cut design in half.

• Expose half of the design to 150 °F (66 °C) for 24 hours.

• This will simulate bleed from garment into the ink that would normally occur in 1

to 7 days.

Printing Issues/Solutions

Ink Expansion Due to Heat

Issue: A common occurrence with some series of plastisol inks is expansion after

packaging due to exposure to summer-like temperatures that approach and exceed 100°F

or 38°C. The result of this product expansion can cause the container lids to bulge and

even pop off causing leakage when the container is filled above recommended fill

weights. This expansion is most common with Low Bleed (ML and NH), Puffs (NP and

MP) and Hot Split inks (HS).

Solution: Ink expansion will not negatively affect product performance if stirred before

use to assure uniformity. Rutland packages some products in larger and/or ventilated

containers to allow for expansion. A notice will be placed on each Rutland container that

may be susceptible to expansion.

Note: Exposure to temperature in the 100 °F (38 °C) range can cause this product to

expand in the pail. Prolonged exposure to these conditions may cause bulging and

leakage from the pail. Opening the pail and stirring the product before use may solve

the problem.

Dye Migration

Issue: Dye migration or bleeding occurs on polyester and/or poly/cotton garments when

the disperse dye in polyester fiber is heated to temperatures in excess of 265 °F (138 °C)

causing it to sublimate. (The dye actually changes from a solid to a gas) Plastisol inks are

heated at temperatures higher than 265°F (138°C). Most plastisol ink is cured at 320°F

(160°C) these dyes are released into the ink causing a discoloration of the plastisol ink.

Example: A red 50% cotton/50% polyester shirt is printed and cured at 320 °F (160°C)

with a MH (non-low bleed/high opacity) white ink. After 12 hours, the white ink begins

to turn pink. Note that the migration may not become noticeable for 24 to 48 hours

depending on the ink deposit or the quality of the dye used in the garment.

Solution:

• Print with a quality low bleed (ML Series) ink as an under base when printing on

polyester or polyester/cotton colored textiles. Rutland’s ML9240 Snap White and

39

ML9230 Supreme White are very effective options when printing on

polyester/cotton blends. Our ML9749 Jersey White or ML9051 Dyno White are

recommended when printing on 100% polyester substrates. Testing is suggested

when new lots and or types of garments are to be printed. A drop of plasticizer on

the suspect fabric sandwiched between two pieces of white cloth and pressed at

320 °F (160°C) for 30 seconds will show the amount of bleed from a particular

fabric. All polyester will bleed some but you should be concerned with fabrics

that exhibit severe bleed.

• On 100% polyester (bleed is always more severe) you must use Rutland’s

ML9749 Jersey White or ML9051 Dyno White.

• Print on 100% cotton. Cotton will not bleed and therefore doesn’t require low

bleed ink. Use MH9600 Soft White or MH9057Core White for 100% cotton as a

good quality, high opaque, economical whites.

Ghosting Phenomena

Ghosting of 100% Cotton:

Low bleed plastisols designed for printing on to polyester and polyester blend fabrics

in conjunction with some reactive cotton dyes can lead to the ghosting problem.

Since the ghosting phenomena is well defined, warnings regarding the use of low

bleed plastisols are given in this technical data literature.

The ghosting phenomena results from a combination of:

Certain cotton dyes are more sensitive to oxidation/reduction reactions than other dyes,

and will more easily lose color value. The degree of “fixing” of dyes on the fabrics are

part of the equation. For instance, dyed fabrics that are to be printed later using discharge

must have the dyes not “fixed” so the color can be removed after the discharge printing.

The dyers typically do not totally react/fix the dyestuff to leave it vulnerable to further

reaction. Also, they select dyes so that they have the discharge potential.

1. In the case of reactions with low bleed plastisols, dyes in the yellow, blue/violet

families are more sensitive, and fabric colors using these groups of colors need

pre-testing. Dyers can select more colorfast dyes, but these typically have a

higher cost. Also if a dyer does not know the end use of a given fabric, then they

typically use the most economical dye package, and generally, the less costly dyes

will be subject to easier color removal.

2. Low bleed plastisol contains chemistries that are activated with temperature to

offer some oxidation/reduction characteristics, and this is why they work on

polyester fabrics dyed with disperse dyes. The recommendation is not to use the

low bleed plastisols on 100% cotton fabrics.

If one chooses to use bleed ink on 100% cotton, the combination of low bleed

ink/fabric should be pre-tested to assure there is no adverse effect. There is a test

procedure defined in this literature. In fact, with the influx of more imported

fabrics, it is advised that all fabrics be pre-tested to assure that the quality is

suitable for printing.

40

3. Process conditions – experience shows that the following must occur for ghosting

to occur on 100% cotton:

• Certain dyes must be present on the 100% cotton

• Low bleed ink is being used

• Humidity be present in the garment after printing

• Lack of full fusion of the plastisol (make the ghosting more sever)

• Heat present after the fusion step (stacked hot without proper cooling before

boxing).

100% cotton has high moisture content – the commercial moisture content of

cotton is 8.5%.

Some of the softeners/finishes on the fabrics can act as humectants and increase

the moisture content of the fabrics, especially in areas with high humidity.

Many fusion operations do not fully fuse the plastisol, nor remove all of the

moisture from the fabric during fusion, and this results in two problems:

1. Because there is moisture in the fabric, the heat of evaporation cools the

fabric thus reducing the degree of fusion of the print. Until all the water

in the fabric is evaporated, the fabric and the print will not go above

212°F (100°C).

Because the plastisol has not been fully fused, the chemistry used for low

bleed purposes has not been completely reacted, thus residual reactive

chemistry that can interact with dyestuff is available.

2. Residual moisture left in the fabric contributes to the reaction between

the low bleed chemistry and the dyestuff, especially in the presence of

elevated temperature.

When garments are removed from the oven belt and they are still hot,

they should not be stacked until they have been cooled. The stacking

acts as insulation to hold the heat and if moisture is present and the

plastisol is not fully fused, then conditions are prime for problems if the

poor resists, reactive dyes are present on the garment.

Pigment Migration

Issue: We have seen increased industrial washings of printed

garments using unique fabric softeners to provide a soft feel to screen

printed garments. This process has most often been directed by designer

brands. They require large wash loads using a variety of water

41

temperatures and laundry detergents. These washings can lead to

pigment migration when large loads of wet garments are left for a period

of time in a bundle. The result is a staining of the fabric and/or print

from pigments used to make reds such as our M26447 or CB6447.

Solution: (Non-Migrating Pigments) Rutland offers a non-migrating

red (M26449 Permanent Red) as an alternative mixing primary ink for

use when creating the shades that are most commonly associated with

this migration. The product was developed to withstand the extreme

washings that are mentioned above. While this alternative prevents the

problem when fully fused, it will not eliminate the problem when cured

at lower than recommended temperatures.

It should be noted that the plastisol will be more costly because the

pigment used in M26449 is considerably more expensive than our

traditional red pigment. We do recommend M26449 for use when

extreme washes are specified.

Red, Scarlet and Yellow Pigment Migration

Issue: (Pigment Migration) With the great success of High Density

and Clear Gel printing, and the way artists sometimes prepare the art

work for a particular design, we have learned that pigment migration can

occur with certain colors. This happens when red, scarlet, and yellow

pigments are overprinted with a lighter color ink or clear. The under

color may migrate through the top color making a color change i.e. a

white turning pink. The migration could take several days to occur.

This migration is common with several pigments used in our industry

when subjected to these conditions. The most severe migration occurs

when the plastisol ink is not fully fused. Fusion occurs at 320°F (160°C)

and inadequate fusion is usually due to lack of dwell time or

temperature.

We have also found that improperly cooled garments may migrate at

different degrees of severity depending on how long the garment was at

an elevated temperature. This occurs when garments are stacked in piles

while they are warm.

Solution: (Non-Migrating Pigments) Rutland suggest not printing

any color over red, scarlet, or yellow in any of the Rutland ink mixing

systems including the M2 Mixing System, High Density (HD) Mixing

System, Color Booster (CB) Mixing System, Nylon Mesh (NM) Mixing

System, Spande-Sol (NX) Mixing System and the Hot Split (HS) Mixing

System and the Hot Split (HS) Mixing System.

42

Care should also be taken to use only non-migrating pigmented inks if

your art cannot be changed to accommodate this problem. Non-

migrating inks are generally more expensive due to the specialized

selections of the pigments. Call the Technical Service Hot Line (704-

553-0046, ext.# 151 or #152) for more information on Non-Migrating

inks.

You can test any print to see if migration is probable by running the

following test:

• Print the color on a white fabric. Gel the print (flash). Print

white or other top color partially on and partially off the under

color. Fuse the print at 320°F (160°C). Accelerate the migration

by placing in an oven or other heat source at 190°F (88°C) for 12

to 18 hours. If pigment migration is present, the portion of the

top print that is directly over the under print will take on a stain

from the under print.

Color Matching

For easy, effective color matching follow these three steps:

1. Select a PANTONE® color to be matched

Example: PANTONE® 214C Red

2. Calculate the quantity required for your project

3. Then, simply weigh, mix (using the formulas provided), and start printing.

43

Ink Room Support/Data Materials

Ink Room Guides

M00017 M2/CB Formulation Guide: The M2/CB Formulation Guide is a hard copy

guide of the PANTONE® formulas using Rutland’s single pigment ink color mixing

systems. NOTE: over 15,000 color formulas are filed in the M2000 software.

M00020 PANTONE® Fan Deck: The standard PANTONE® Fan Deck includes over

2000 colors, 1000 on coated stock and 1000 on uncoated stock. This is the universal

color reference material needed for accurate color matching. Use the M2 or CB color

mixing systems to match PANTONE® colors.

M00026 Uncoated Stock Only Fan Deck

M00054 Rutland Coloring Book

16 Page Coloring Book features over 400 PANTONE® color chips with Rutland

formulas underneath. This is handy recipe guide for quick and measuring of M2 or Color

Booster primaries. The book includes a conversion chart, hints, and tips for the color

matcher, and an ink calculation chart.

Ink Room Equipment & Supplies

M00052 Standard Light Box

M00053 Light Box with UV

These light boxes feature three light sources, daylight, incandescent and cool white

fluorescent. The UV light source will detect fluorescent colors and optically brighten

white inks as well as determine if the color is metameric (matching under one light

source yet not another). Control metamerism with one light source and control color

communications by viewing under the same controlled environment. A must piece of

equipment for any ink room.

Ink Pumps

M00039 -- 5 gallon hand pumps

The 5 gallon lid with hand pump fits on a standard 5 gallon plastic container for quick,

easy dispensing.

M00040 -- 55 gallon stick pumps

The 55 gallon 1:1 ratio stock pump is recommended for larger volume dispensing.

Repackage Materials

P-1L 1 gallon lids

P-5L 5 gallon lids

P-1 1 gallon pail

P-5 5 gallon pail

44

Software and Sample Kits

Try New Effects…Create New Customers Ink Room Software

M2 Ink Management Software – The M2 Ink Management Software was developed to

provide Textile Screen Printers with the most effective, user friendly ink management

tool in the industry. With this program you can recycle “dead” ink colors, as well as

inventory control, job batching, bulk batching and more. Packed with time saving

features you are sure to start saving money as soon as the program is installed. (Must

have Windows 98/XP, 2000, ME Compatible)

Rutland Ink Sample Kits

CB003609-Color Booster Mixing Kit Kit includes the following:

1 Quart Each

• CB1440 Violet

• CB2441 Blue 1

• CB2442 Blue 2

• CB2443 Marine

• CB3443 Green

• CB4449 Yellow

• CB6446 Scarlet

• CB6447 Red

• CB8394 Black

• CB9256 White

• CB1017 Flo. Magenta

• CB1037 Flo. Violet

• CB2065 Flo. Blue

• CB3033 Flo. Green

• CB4037 Flo. Yellow

• CB4041 Flo. Lemon

• CB5018 Flo. Orange

• CB6055 Flo. Pink

• CB6056 Flo. Red

1 Gallon Each

• MS000 Primer Clear

• MH0538 Opaque Base

• 1 ea CB Formulation Guide

CB003709-Color Booster Demo Kit Kit includes the following:

1 Quart Each

• MH0538 Opaque Base

1 Retain Each

• CB9256 White

• CB8394 Black

• CB2441 Blue 1

• CB3443 Green

• CB6446 Scarlet

• CB4449 Yellow

CC000209 Spot Process

Kit includes the following:

1 Gallon Each

• CC2300 CC Blue

• CC3354 CC Green

• CC4123 CC Yellow

• CC6032 CC Red

• MH3312 Spot Turquoise

• MH1124 Spot Purple C

• MH0174 Spot Grey 8C

• M29256 M2 White

• M28394 M2 Black

45

HS007509 Hot Split Kit Kit includes the following:

1 Quart Each

• HS1440 Violet

• HS2441 Blue 1

• HS2442 Blue 2

• HS2443 Marine

• HS3443 Green

• HS4449 Yellow

• HS6446 Scarlet

• HS6447 Red

• HS8394 Black

• HS9026 White

• HS9256 White

HS007609 Hot Split Florescent Kit Kit includes the following:

1 Quart Each

• HS1017 Flo. Magenta

• HS1037 Flo. Violet

• HS2065 Flo. Blue

• HS3033 Flo. Green

• HS4037 Flo. Yellow

• HS4041 Flo. Lemon

• HS5018 Flo. Orange

• HS6055 Flo. Pink

• HS6056 Flo. Red

• HS9026 HO White

HS007709 Hot Split Process Kit


1 Quart Each

• HS0148 Clear Hot Split

• HS2700 Process Cyan

• HS4315 Process Yellow

• HS6335 Process Magenta

• HS8002 Process Black

• HS9032 Process White

K2000109 K2 PVC Free Kit


1 Quart Each

• K2101709 Flo Magenta

• K2103709 Flo Violet

• K2206509 Flo Blue

• K2303309 Flo Green

• K2403709 Flo Yellow

• K2404109 Flo Lemon

• K2501809 Flo Orange

• K2605509 Flo Pink

• K2605609 Flo Red

1 Gallon Each

• K2144001 Violet

• K2244101 Blue #1

• K2244201 Blue #2

• K2244301 Marine

• K2344301 Green

• K2444901 Yellow

• K2644601 Scarlet

• K2644701 Red

• K2839401 Black

• K2925601 White

• K2925601 HO FF White

K2000209 K2 PVC Free Kit


1 Quart Each

• K2244209 Blue #2

• K2444909 Yellow

• K2644609 Scarlet

• K2839409 Black

• K2925609 White

• K2925709 HO FF White

46

MC000109 MC Process Kit


1 Quart Each

• MC0125 Process Base

• MC2042 Process Cyan

• MC4026 Process Yellow

• MC6039 Process Magenta

• MC8002 Process Black

• MC9030 Process White

MC000909 MC Triple Strength Kit


1 Quart Each:

• MC0125 Process Base

• MC2265 TS Process Cyan

• MC4265 TS Process Yellow

• MC6265 TS Process Magenta

• MC8002 TS Process Black

• MC9030 TS Process White

MS020009 Print Specialty Kit


1 Retain Each: (1 pint)

• ML4202 Gold

• ML9540 Brite White

• MP8018 Tuff Puff Black

• MP8027 Fluff Black

• MS0000 Primer Clear

• NA0008 Crystalina

• NA0468 Silver Glitter

• ND3101 Lumin. Lt Green

• NG0026 Thermoline Clear

• NG4779 Metallic Gold

• NH0050 Jewel Tone Silver

• NH4060 Jewel Tone Gold

• NM9474 NM White

• NP9001 LB White Puff

• NU0500 Suede Base

• NX8394 Spandesol Black

• RF0000 Reflectisol Clear

• RF0100 Reflectisol Gray

MS030009 Specialty Kit


1 Quart Each

• M0001509 Dulling Paste

• MP013909 Mock Flock

• NA000809 Crystalina

• NA002809 Pearl Base

• NA046809 Silver

• NA446709 Gold

• ND310109 Lumin. Lt. Green

• NG002609 Therm O Line

• NG078109 Metallic Silver

• NG477909 Metallic Gold

• NH005009 Silver Jewel Tone

• NP005509 Puff Base

47

MS005009 Carpet Soft Kit


1 Quart Each

• MS0400 Natural Base

• MS1440 Violet

• MS2441 Blue 1

• MS2442 Blue 2

• MS2443 Marine

• MS3443 Green

• MS4449 Yellow

• MS6446 Scarlet

• MS6447 Red

• MS8394 Black

• MS9400 White

M2001009 M2 Opaque Fluo. Kit


1 Quart Each:

• M21017 Flo. Magenta

• M21037 Flo. Violet

• M22065 Flo. Blue

• M23033 Flo. Green

• M24037 Flo. Yellow

• M24041 Flo. Lemon Yellow

• M25018 Flo. Orange

• M26055 Flo. Pink

• M26056 Flo. Red

M2003809 M2 Printers Kit


1 Each

• Disk & Guide

• WinMAM Software

• Pantone fan deck

• Mixing Spatula

• 12 empty quarts with lids

1 Gallon Each

• M21440 Violet

• M22441 Blue 1

• M22442 Blue 2

• M22443 Marine

• M23443 Green

• M24449 Yellow

• M26446 Scarlet

• M26447 Red

• M28394 M2 Black

• M29256 M2 White

• ML9250 Supreme White

• NA0840 Clear Shape

• 1-M2 Opaque Fluo. Kit

M2007509 M2 Primary Kit


1 Quart Each

• M20063 Natural Base

• M21440 Violet

• M22441 Blue 1

• M22442 Blue 2

• M22443 Marine

• M23443 Green

• M24449 Yellow

• M26446 Scarlet

• M26447 Red

• M28394 Black

• M29256 White

• M29000 White

48

NM001509 Nylon Mesh Kit


1 Quart Each

• NM0053 Clear Base

• NM1440 Violet

• NM2441 Blue 1

• NM2442 Blue 2

• NM2443 Marine

• NM3443 Green

• NM4449 Yellow

• NM6446 Scarlet

• NM6447 Red

• NM8015 Black

• NM9474 White

NM001609 NM Opaque Kit


1 Quart Each

• NM1037 Flo. Violet

• NM1017 Flo. Magenta

• NM2065 Flo. Blue

• NM3033 Flo. Green

• NM4037 Flo. Yellow

• NM4041 Flo. Lemon

• NM6056 Flo. Red

• NM6055 Flo. Pink

• NM5018 Flo. Orange

• NM9474 White

NX000909 Spand E Sol Kit

Kit included the following:

1 Quart Kit

• NX0031 Clear

• NX1440 Violet

• NX2441 Blue 1

• NX2442 Blue 2

• NX2443 Marine

• NX3443 Green

• NX4449 Yellow

• NX6446 Scarlet

• NX6447 Red

• NX8394 Black

• NX9003 White

NX001009 Spand E Sol Fluo. Kit


1 Quart Each

• NX1017 Flo. Magenta

• NX1037 Flo. Violet

• NX2065 Flo. Blue

• NX3033 Flo. Green

• NX4037 Flo. Yellow

• NX4041 Flo. Lemon

• NX5018 Flo. Orange

• NX6055 Flo. Pink

• NX6055 Flo. Red

• NX9003 White

RF005009 Reflect l Sol Kit


1 Quart Each

• RF0000 Refect –l-sol Clear

• RF0001 Reflect-l-sol Base

• RF0100 Reflect-l-sol Gray

• NH0050 Silver Jewel Tone

K3 Water Base Quart Kit

Kit included the following:

1 Quart Kit • K31440 WB Violet

• K32441 WB Blue #1

• K32442 WB Blue #2

• K32443 WB Marine

• K33443 WB Green

• K34449 WB Yellow

• K36446 WB Scarlet

• K36447 WB Red

• K38394 WB Black

• K39256 WB White

• K31017 WB Fluo Magenta

• K31037 WB Fluo Violet

• K34041 WB Fluo Lemon

• K36056 WB Fluo Red

• K30510 WB Thickener

• K30248 WB Quick Cure Base

• K30249 WB General Purpose Base

• K30255 WB Discharge Base

• K39060 WB Discharge White

• K30259 WB Discharge Agent

• K30256 WB Low Crock Binder

• K30257 WB Penetrant

• K30258 WB Lubricant

• K3 MSDS Sheet #19

• K3 MSDS Sheet # 20 (Discharge Agent)

• Promotion and Handling Document

50

Rutland LocationsRutland LocationsRutland LocationsRutland Locations

Home Office: UK Office:

10021 Rodney Street 46 Cobden Street

Pineville, NC 28134 Leicester LEI 2LB UK

(704) 553 -0046 44-11-62621202

www.rutlandinc.com www.rutlandeurope.com

Ohio Office: Florida Office:

Central State Warehouse Rutland/IPT

777-M&N Dearborn Park Lane 4171 N.W. 135 Street

Worthington, OH 43085 Opa Locka, FL 33054

(614) 846-3055 (305)769-9119

www.innovativeprint.com

World Wide DistributionWorld Wide DistributionWorld Wide DistributionWorld Wide Distribution

Rutland products are available in the following countries:

Algeria Angola Australia

Bangladesh Belgium Caribbean

Central America China Costa Rica

Denmark Ecuador Egypt

El Salvador Finland France

Germany Greece Guatemala

Honduras Hungary India

Indonesia Italy Japan

Jordan Korea Macau

Malaysia Mauritius Mexico

Norway Pakistan Peru

Philippines Poland Portugal

Puerto Rico Romania Russia

South Africa Spain Sri Lanka

Sudan Switzerland Syria

Taiwan Thailand Turkey

United Arab Emirates United Kingdom United States

rut land user guide

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