roland sj_740_540

SERVICE NOTES

Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.Copyright 2002 ROLAND DG CORPORATION

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

FJ-540SJ-740/540

8119-03

Fourth EditionFJ-540 '02.Dec.

Printed in Japan

1 Structure & Spare Parts1-1 COVERS ................................................................................... 1-11-2 FRAME ..................................................................................... 1-31-3 CARRIAGE ............................................................................... 1-51-4 DRIVE UNIT .............................................................................. 1-71-5 CHASSIS .................................................................................. 1-91-6 PINCH ROLLER ...................................................................... 1-101-7 STAY ROLL ............................................................................. 1-111-8 WIPER SYSTEM .................................................................... 1-121-9 PUMP SYSTEM ...................................................................... 1-131-10 INK SYSTEM .......................................................................... 1-141-11 BASE FRAME ......................................................................... 1-151-12 ACCESSORIES & STAND ..................................................... 1-161-13 TU-750/550 ............................................................................. 1-17

2 Electrical Section2-1 WIRING MAP ............................................................................ 2-12-2 MAIN BOARD ........................................................................... 2-22-3 HEAD / SERVO BOARD ........................................................ 2-102-4 SUB BOARD ........................................................................... 2-242-5 MAINTENANCE PARTS LIST ................................................. 2-30

3 Replacement of Main Parts3-1 HEAD REPLACEMENT ............................................................ 3-13-2 CLEANING WIPER REPLACEMENT ...................................... 3-83-3 CAPPING UNIT REPLACEMENT ........................................... 3-103-4 CARRIAGE MOTOR REPLACEMENT ................................... 3-153-5 PUMP REPLACEMENT ......................................................... 3-193-6 INK TUBE REPLACEMENT ................................................... 3-233-7 BOARDS REPLACEMENT ..................................................... 3-273-8 CARRIAGE WIRE REPLACEMENT ...................................... 3-333-9 ENCODER SCALE REPLACEMENT ..................................... 3-38

4 Adjustment4-1 Special Tools ............................................................................ 4-14-2 SERVICE MODE ...................................................................... 4-24-3 HOW TO UPGRADE FIRMWARE .......................................... 4-154-4 HEAD ALIGNMENT ................................................................. 4-164-5 LINEAR ENCODER SETUP ................................................... 4-264-6 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ....... 4-274-7 PAPER SIDE SENSOR ADJUSTMENT .................................. 4-294-8 CALIBRATION (FEEDING DIRECTION) ................................ 4-324-9 CARRIAGE WIRE TENSION ADJUSTMENT ......................... 4-344-10 NETWORK BOARD INITIALIZE ............................................. 4-37

5 Supplemental Information5-1 SENSOR MAP .......................................................................... 5-1

6 Troubleshooting6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHYPRINTING / BLURRED PRINTING .................................................... 6-16-2 IT DOESNT PRINT AT ALL ...................................................... 6-26-3 INK DROPS ON MEDIA ........................................................... 6-26-4 SHIFTING IN PRINTING ........................................................... 6-36-5 VERTICAL BANDING ............................................................... 6-36-6 MOTOR ERROR ....................................................................... 6-46-7 ERROR MESSAGE .................................................................. 6-4

SERVICE CALL ........................................................................ 6-5

7 Service Activities7-1 INSTALLATION CHECK LIST ................................................... 7-17-2 MAINTENANCE CHECK LIST ................................................ 7-207-3 Specification ........................................................................... 7-24

Contents

Structure & Spare Parts

Electrical Section

Replacement of Main Parts

Adjustment

Supplemental Information

Troubleshooting

Service Activities

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Revision RecordRevison

No. Date Description of Changes Approval Issued

0 2002.10.7 First Edition Inagaki Masuda

1 2002.10.21 Sect.1 : Spiral Tube has been added. Inagaki Masuda

Sect.2: Several parts No. has been revised.

p.3-1 :Wrong descriptions have been corrected.Referential time for each work has been added.Supplementary explanations have been added.

p.3-2 : A wrong description has been corrected.

p.3-26 : A wrong illustration has been corrected.

p.3-31 : Wrong descriptions have been corrected.Supplementary explanations have been added.

p.3-38 : Some wrong procedures have been corrected.

2 2002.11.21 4-2 : Service Mode [PERIODIC CL.]menu has been added. Inagaki Nakatani

System SW_function has been added.

Key Combination has been added.

3 2002.12.264-2 : Service Mode [HEAD ADJUST_HORIZONTAL] menu has been changed. Inagaki Nakatani

Service Report_Periodic CL.. has been added.4-3 : Head Alignment_Horizontal Adjustment has been changed.

To Ensure Safe Work

To Ensure Safe Work

About WARNING and CAUTION Notices.

Used for instructions intended to alert the operator to the risk of deathor severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injuryor material damage should the unit be used improperly.* material damage refers to damage or other adverse effects causedwith respect to the home and all its furnishings, as well to domesticanimals or pets.

CAUTION

WARNING

About the Symbols

The symbol alerts the user to items that must never be carried out (areforbidden). The specific thing that must not be done is indicated by the designcontained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specificthing that must be done is indicated by the design contained within the circle. Thesymbol at left means the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specificmeaning of the symbol is determined by the design contained within the triangle.The symbol at left means danger of electrocution.

In addition to the WARNING and CAUTION symbols, the symbols shown below are aloso used.

: Tips and advise before the adjustment.

About the Labels Affixed to the Unit

HIGH VOLTAGE,HANDLING ATTENTION Do not touch during power on Electric shock, Compornents damage Do not repair. Replace power unit. Do not replace fuse. Can not be recovered.

About the Labels Affixed to the UnitThese labels are affixed to the body of this product.The following figure describes the location.

Electric charge.Do not touch when power is on.

Do not recharge, short-circuit,disassemble the lithium battery, norput it into fire.It may cause heat, explosion and fire.

Put tape around the lithium batteryfor insulation for disposal orpreservation.It may cause heat, explosion and fire.

WARNINGTurn off the primary power SWbefore servicing.

1 Structure & Spare Parts

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1 Structure & Spare Parts1-1 COVERS

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FJ-540SJ-540

SJ-740

PARTS LIST -Main Parts- PARTS LIST -Supplementai Parts-Parts No. Parts Name Parts No. Parts Name

1 11879107 ABSORVER TK-12 * * * S1 31029816 BUSH,ROLL 3*422095141 APRON,B FJ-540 * * S2 31029819 BUSH,ROLL 3*922095138 APRON,B SJ-740 * S3 31049171 SCREW,CAP 3*12 Ni22095137 APRON,F FJ-540 * * S4 31289112 CUPSCREW,3*10 Ni22095139 APRON,F SJ-740 * S5 31289109 CUPSCREW,3*4 NI22095142 APRON,F UNDER FJ-540 * * S6 31289105 CUPSCREW,3*6 BC22095140 APRON,F UNDER SJ-740 * S7 31289110 CUPSCREW,4*8 BC22025675 COVER,I/S FJ-540 * S8 31139104 SCREW,PLAPOINT M4*6 BK FE22025986 COVER,I/S SJ-540 * * S9 31149703 RING,E-RING ETW-4 UNI-C22025965 COVER,I/S MOTOR FJ-540 * *22025966 COVER,I/S MOTOR SJ-740 *

8 22025969 COVER,PANEL FJ-540 * * *9 22025964 COVER,PLATE L FJ-540 * * *

22025979 COVER,RAIL B FJ-540 * *22025981 COVER,RAIL B SJ-740 *22025978 COVER,RAIL F FJ-540 *22025983 COVER,RAIL F SJ-540 *22025982 COVER,RAIL F SJ-740 *

12 22025673 COVER,SIDE L FJ-540 * * *13 22025674 COVER,SIDE R FJ-540 * * *

22025967 COVER,TOP L FJ-540 * *22025968 COVER,TOP L SJ-740 *

15 22025970 COVER,TOP R FJ-540 * * *16 22225101 ESCUTCHEON FJ-500 * * *

22115881 FRAME,COVER F FJ-540 *22115879 FRAME,COVER F SJ-540 *22115880 FRAME,COVER F SJ-740 *21655252 HOLDER,COVER F FJ-540 * *21655253 HOLDER,COVER F SJ-740 *

19 21645106 HOOK,INT SW FJ-540 * * *20 22495211 KEYTOP,DS-LD1H BLK * * *21 22495210 KEYTOP,DS-LX1H BLK * * *22 22535287 LABEL,CAUTION CARRIAGE #LA266 * * *23 22535394 LABEL,CLAMP MEDIA FJ-540 #LA502 * * *24 22535390 LABEL,EMERGENCY STOP #LA496 * * *

22535377 LABEL,FJ-540 #LA476 *22535378 LABEL,SJ-540 #LA477 *22535379 LABEL,SJ-740 #LA478 *

26 W811904230 PANEL BOARD ASSY 3/13 * * *27 22055356 PLATE, F COVER CM-500 * * *

22055550 PLATE,COVER F FJ-540 * *22055551 PLATE,COVER F SJ-740 *

29 22155958 SHAFT,COVER F FJ-540 * * *30 22665274 SHEET,PANEL FJ-540 * * *31 21425110 WASHER,COVER FJ-50 * * *32 22025972 COVER,INNER I/S FJ-540 * * *33 22535220 LABEL,CORPORATE LOGOTYPE #LA79 * * *

22535374 LABEL,HI-FI JET PRO2 #LA473 *22535376 LABEL,SOLJET PRO2 #LA475 * *

35 22025965 COVER,I/S MOTOR FJ-540 * * *

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1-2 FRAME

Rev

ised

1-4


1

FJ-540SJ-540

SJ-740

FJ-540SJ-540

SJ-740

PARTS LIST -Main Parts-Parts No. Parts Name

1 11879122 ABSORBER,K-16 * * *22805472 ASS'Y G-ROLLER FJ-540 * *22805473 ASS'Y G-ROLLER SJ-740 *

3 22355816 BASE,SHAFT SQUARE FJ-540 * * *4 22175870 BEARING 10-19ZZ * * *5 22115106 BEARING HOUSING A 211-106 * * *

22005135 BED,FJ-540 * *22005136 BED,SJ-740 *22005137 BED,F FJ-540 * *22005138 BED,F SJ-740 *

8 12159573 BUSH,80F-0603 * * *9 11769118 CLAMP,FCM2-S6-14 * * *10 22165165 COLLAR * * *

22025974 COVER,FEED MOTOR FJ-540 * *22025973 COVER,FEED MOTOR SJ-740 *22025992 COVER,INNER I/S TOP FJ-540 * *22025991 COVER,INNER I/S TOP SJ-740 *

13 22235415 CUSHION,PLATE CABLE FJ-540 * * *14 21715110 FAN,SCBD24H7-016 * * *15 22115892 FRAME,DRIVE PULLEY FJ-540 * * *16 22115883 FRAME,MIDDLE R FJ-540 * * *17 22115891 FRAME,SIDE L FJ-540 * * *18 W811904240 GRIT ENCODER BOARD ASSY * * *19 22135559 GUIDE,TUBE 8 FJ-500 * * *20 21655131 HOLDER,LINEAR SCALE CJ-70 * * *

21895153 L-BEARING SSR15XW2UE+2320LY * *21895154 L-BEARING SSR15XW2UE+2740LY *

22 22145455 LEVER,SHAFT FJ-540 * * *23 21575109 NUT,BOSS H14MM S3MM N3MM * * *

22055558 PLATE,AUTOCUT JOINT FJ-540 * *22055559 PLATE,AUTOCUT JOINT SJ-740 *

25 22055316 PLATE,LINEAR SCALE CJ-70 * * *22055562 PLATE,SHUTTER FJ-540 * *22055563 PLATE,SHUTTER SJ-740 *

27 22055570 PLATE,STAY CABLE FJ-540 * * *28 22055561 PLATE,TUBE GUIDE FJ-540 * * *

22185440 RAIL,CABLE FJ-540 * *22185439 RAIL,CABLE SJ-740 *22185442 RAIL,GUIDE FJ-540 * *22185441 RAIL,GUIDE SJ-740 *22185436 RAIL,LINEAR SCALE FJ-540 * *22185435 RAIL,LINEAR SCALE SJ-740 *

32 11509111 ROLLER,STAY CABLE FJ-600 * * *33 15099115 SENSOR-INTERRUPTER GP2A25NJ * * *

22075118 SET,G-ROLLER FJ-500 * *22075125 SET,G-ROLLER SJ-740 *22155967 SHAFT,FEED FJ-540 * *22155966 SHAFT,FEED SJ-740 *22295263 SHAFT,SQUARE FJ-540 * *22155959 SHAFT, SQUARE SJ-740 *22665275 SHEET,LINEAR SCALE FJ-540 * *22665276 SHEET,LINEAR SCALE SJ-740 *21475141 SHEET,RAIL CABLE FJ-540 * *21475143 SHEET,RAIL CABLE SJ-740 *

39 22125432 SHUTTER,FAN FJ-540 * * *40 22125431 SHUTTER,GRIT FJ-540 * * *41 22125430 SHUTTER,PLATEN FJ-540 * * *42 22175122 SPRING,BACK UP PNC-960 * * *43 22715337 STAY,BED JOINTFJ-540 * * *44 22715339 STAY,PLATE CABLE FJ-540 * * *45 22715335 STAY,P-SENSOR B FJ-540 * * *46 22715336 STAY,P-SENSOR F FJ-540 * * *

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PARTS LIST -Supplementai Parts-Parts No. Parts Name

S1 31029804 BUSH,ROLL 3*5.5S2 31289112 CUPSCREW, M3*10 NIS3 31289109 CUPSCREW, M3*4 NIS4 31289105 CUPSCREW, M3*6 BCS5 31289108 CUPSCREW, M3*8 NIS6 31289110 CUPSCREW, M4*8 NIS7 31279201 LABEL, REPACKAGE # LA16S8 31109601 NUT,SQUARE M3 FE CS9 31119904 PIN,SPRING 2.5*8 SUS STRAIGHTS10 31129102 PIPE,POLYCA 4*8*10S11 31409702 SADDLE,LOCKING EDGE LES-1010S12 31409801 SADDLE,LOCKING WIRE LWS-0711ZS13 31409811 SADDLE,LOCKING WIRE LWS-1211ZS14 31019117 SCREW,BINDING M3*8 BCS15 31019702 SCREW,BINDING P-TIGHT 3*6 BCS16 31019703 SCREW,BINDING P-TIGHT 3*8 BCS17 31049107 SCREW,CAP M3*12 BCS18 31049155 SCREW,CAP M3*12 BC+PW3*6*0.5S19 31049172 SCREW,CAP M3*20 NIS20 31049105 SCREW,CAP M3*6 BCS21 31049117 SCREW,CAP M4*12 BC+PWS22 31049174 SCREW,CAP M4*15 NIS23 31069104 SCREW,CAP M4*6+FL CS24 31089110 SCREW,PAN M3*4 C+PWS25 31139104 SCREW,PLAPOINT M4*6 BK FES26 31199714 SCREW,SET WP M3*10 BCS27 31199704 SCREW,SET WP M3*8 BCS28 31239112 SCREW,W-SEMS M3*45 BCS29 31239103 SCREW,W-SEMS M3*8 BC+PW12*1

TAPE REFLECTION FNS50 (cut when using) FJ/SJ-540 : L=1500MM SJ-740 : L=1970MMS30 31548112

Revised

Parts No. Parts Name47 22715318 STAY,RAIL CABLE FJ-540 * * *48 22715341 STAY,RAIL CABLE RIGHT FJ-540 * * *49 22715319 STAY,RAIL GUIDE FJ-540 * * *50 22715316 STAY,TUBE FJ-540 * * *51 22135346 STOPPER,CAM CM-500 * * *52 22135438 STOPPER,CARRIAGE FJ-540 * * *53 22135441 STOPPER,LINEAR SCALE FJ-540 * * *54 22135365 STOPPER,SHAFT SQUARE CX-24 * * *55 22325447 SUPPORT,FRAME L FJ-540 * * *56 22325448 SUPPORT,FRAME R FJ-540 * * *57 11909133 ADAPTER,SCREW 2FAI FJ-50 * * *58 11909167 ADAPTER,SCREW 3FAI FJ-540 * * *59 11909168 ADAPTER,TUBE 2-3FAI FJ-540 * * *60 11659149 HOLDER,RING O 2FAI FJ-50 * * *61 11659249 HOLDER,RING O 3FAI FJ-540 * * *62 22115882 FRAME,MIDDLE L FJ-540 * * *63 22055538 PLATE,PLATEN FJ-540 * * *64 22135445 STOPPER, RAIL SJ-740 * * *65 12399352 FILTER(E) FRC-45-12-6.5 * * *

22805467 ASS'Y,TUBING 2*1850MM FJ-540 * *22805466 ASS'Y,TUBING 2*2100MM SJ-740 *22805469 ASS'Y,TUBING 3*1300MM FJ-540 * *22805468 ASS'Y,TUBING 3*1450MM SJ-740 *

68 22805478 ASS'Y,TUBING 2*20MM FJ-540 * * *69 22025992 COVER,INNER I/S TOP FJ-540 * * *70 21765122 CLAMP,MEDIA FJ-540 * * *71 22185128 SLIDER CLAMP MEDIA FJ-500 * * *

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1-3 CARRIADGEC

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1

FJ-540SJ-540

SJ-740


1 21905170 ADAPTER,CARRIAGE L FJ-540 * * * S1 31019120 SCREW,BINDING M3*15 BC2 21905169 ADAPTER,CARRIAGE R FJ-540 * * * S2 31019118 SCREW,BINDING M3*10 BC3 21905166 ADAPTER,HEAD FJ-540 * * * S3 31019116 SCREW,BINDING M3*6 BC4 22355815 BASE, HOLDER CARRIAGE FJ-540 * * * S5 31029801 BUSH,ROLL 2*45 22355814 BASE,CARRIAGE AL FJ-540 * * * S6 31029803 BUSH,ROLL 3*56 22355656 BASE,CUTTER CM-500 * * * S7 31049104 SCREW,CAP M2.6*4 BC7 23505851 CABLE ASSY HEAD U/D SENS FJ-540 * * * S8 31679902 SCREW,C-SEMS,2*8 C 8 23475206 CABLE-CARD 21P1 325L BB * * * S9 31289109 CUPSCREW, M3*4 NI

23475200 CABLE-CARD 36P1 2480L BB * * S10 31289105 CUPSCREW, M3*6 BC23475198 CABLE-CARD 36P1 2940L BB * S12 31089121 SCREW,PAN M2.3*8NI+PW2*6*0.4

10 21775103 CAM,CARRIAGE FJ-540 * * * S13 31149703 RING,E-RING ETW-4 UNI-C11 22025958 COVER,CARRIAGE F PC FJ-540 * * * S14 31299102 RIVET,NYLON P2655B12 22025957 COVER,CARRIAGE T FJ-540 * * * S15 31159901 RIVET,NYLON P3045W13 22025959 COVER,CARRIAGE BOARD FJ-540 * * * S16 31409801 SADDLE,LOCKING WIRE LWS-0711Z14 22025960 COVER,HEAD BOARD FJ-540 * * * S17 31169103 SCREW,FLAT M3*6 BC15 11959115 DAMPER,INK BK 2FAI * * * S18 31179908 SCREW,UREA N-1 M3*20 WH 16 12399352 FILTER(E) FRC-45-12-6.5 * * * S19 31199905 SCREW,SET CP M3*16 BC17 22115888 FRAME,CARRIAGE BASE FJ-540 * * * S20 31069104 SCREW,CAP M4*6+FL C18 22115889 FRAME,CARRIAGE SIDE U/D FJ-540 * * * S21 31229103 SCREW,TRUSS M2*6 BC19 22115890 FRAME,CARRIAGE U/D FJ-540 * * * S22 31249402 WAHSER,EXTERNAL TOOTH M4 C20 22115798 FRAME,CUTTER FJ-500 * * * S23 31239106 SCREW,W-SEMS M4*8 BC21 22135602 GUIDE,CABLE FJ-500 * * *22 22135618 GUIDE,CARRIAGE CAP FJ-540 * * *23 22135440 GUIDE,HEAD AL FJ-540 * * *24 22135559 GUIDE,TUBE 8 FJ-500 * * *25 22805470 ASS'Y,HEAD INKJET SOL SJ-540 * * *

21655248 HOLDER,CABLE FJ-540 * *21655247 HOLDER,CABLE SJ-740 *

27 21655251 HOLDER,CUTTER FJ-540 * * *28 22145454 LEVER,CARRIAGE FJ-540 * * *29 W811904250 LINEAR ENCODER BOARD ASSY * * *30 W811904260 PAPERSIDE SENSOR BOARD ASSYR * * *31 11909133 ADAPTER,SCREW 2FAI FJ-50 * * *32 22055557 PLATE,ENC SENS FJ-540 * * *33 22055547 PLATE,GND FJ-540 * * *34 22055486 PLATE,HOLD FILTER W11 CX-500 * * *36 22055548 PLATE,SLIDER CARRIAGE FJ-540 * * *37 W8119042C0 PRINT CARRIAGE BOARD ASS'Y * * *38 21495115 SCREW,BLADE SET CM-500 * * *39 22155960 SHAFT,HEXAGON CARRIAGE FJ-540 * * *40 22185127 SLIDER,CARRIAGE FJ-540 * * *41 22175154 SPRING,BLADE UP CM-500 * * *42 22175159 SPRING,CARRIAGE SIDE FJ-50 * * *43 22175520 SPRING,HEAD ADJUST 500 FJ-540 * * *44 22175519 SPRING,HEAD PLESS 500 FJ-540 * * *45 22175522 SPRING,PULL CARRIAGE 2500 FJ-540 * * *46 22175155 SPRING,SCREW CM-500 * * *47 22715322 STAY,HOLDER CARRIAGE FJ-540 * * *48 22715321 STAY,SENSOR CARRIAGE FJ-540 * * *49 22715323 STAY,WIRE CARRIAGE FJ-540 * * *50 11659149 HOLDER,RING O 2FAI FJ-50 * * *51 15229705 PHOTO INTERRUPTER GP1A71A1 * * *52 22805292 ASS'Y,CLAMP BLADE CM-500 * * *53 22805291 ASS'Y,HOLDER BLADE CM-500 * * *54 22805396 ASS'Y,PLATE CAM SLIDE * * *

12029989 COVER,TKP0180-2B R50-75 * *12029990 COVER,TKP0180-2B R50-87 *22805467 ASS'Y,TUBING 2*1850MM FJ-540 * *22805466 ASS'Y,TUBING 2*2100MM SJ-740 *

57 22805476 ASS'Y,PLATE DAMPER FJ-540 * * *58 23505852 CABLE ASS'Y,LINEAR ENCODER FJ-540 * * *59 23505853 CABLE ASS'Y,P-SIDE SENSOR FJ-540 * * *

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S13

S12 S

12

S12

S12

S12

S15

S13

S15

S13

S14

S17

S17

S17

S17

S16

S18

S18

S19

S18

S20

S19

S21

S21

S17

S22

44

1645

1-8


1

FJ-540SJ-540

SJ-740


1 12359113 ABSORBER TK-2320 * * * S1 31029101 BUSH,NB-192 22805344 ASS'Y,MOTOR SCAN CJ-500 * * * S2 31329602 CLAMP,INSULOK T-18L3 22805310 ASS'Y,MOTOR X FJ-50 * * * S3 31379116 CLAMP,WIRE T30MR

22805471 ASS'Y,PULLEY HD48.46S16 FJ-540 * * S4 31289112 CUPSCREW, M3*10 NI22805474 ASS'Y,PULLEY HD48.46S16 SJ-740 * S5 31289111 CUPSCREW, M4*6 NI

5 22355807 BASE,RAIL FJ-540 * * * S6 31289110 CUPSCREW, M4*8 NI6 22355811 BASE,SCAN MOTOR FJ-540 * * * S7 31119904 PIN,SPRING 2.5*8 SUS STRAIGH7 22175870 BEARING 10-19ZZ * * * S8 31129102 PIPE,POLYCA 4*8*108 22175815 BEARING F8-16ZZ * * * S9 31149704 RING,E-RING ETW-6 SUS9 12159573 BUSH,80F-0603 * * * S10 31149705 RING,E-RING ETW-7 SUS10 12159563 BUSH,80F-1006 * * * S11 31409702 SADDLE,LOCKING EDGE LES-101011 23505833 CABLE-ASSY FRONT-COVER SW FJ-540 * * * S12 31409801 SADDLE,LOCKING WIRE LWS-0711Z12 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 * * * S13 31019149 SCREW,BINDING M2.3*8 BC13 21745109 COLLAR.LEVER FJ-540 * * * S14 31019115 SCREW,BINDING M3*4 BC14 22025963 COVER,I/S SW FJ-540 * * * S15 31049170 SCREW,CAP M3*8 NI15 22025980 COVER,INT SW FJ-540 * * * S16 31049173 SCREW,CAP M4*10 NI16 12399334 FILTER(E),TFC-16-8-13 * * * S17 31049117 SCREW,CAP M4*12 BC+PW17 21995122 FLANGE,MOTOR FJ-540 * * * S18 31049174 SCREW,CAP M4*15 NI18 21995118 FLANGE,MOTOR SCAN CX-500 * * * S19 31049175 SCREW,CAP M4*20 NI19 22115882 FRAME,MIDDLE L FJ-540 * * * S20 31049137 SCREW,CAP M4*25 BC20 22115883 FRAME,MIDDLE R FJ-540 * * * S21 31069104 SCREW,CAP M4*6+FL C21 22115891 FRAME,SIDE L FJ-540 * * * S22 31049105 SCREW,CAP M3*6 BC22 21685116 GEAR,H235S20(B8) * * *23 22115121 HOUSING,R-BEARING FRAME FJ-540 * * *24 22485104 KNOB FJ-50 * * *25 22145453 LEVER,CAM PINCH FJ-540 * * *26 12399102 MAGNET CATCH TL-105 * * *27 15229705 PHOTO INTERRUPTER GP1A71A1 * * *28 22055554 PLATE,LEVER LINK FJ-540 * * *

21975157 PULLEY,HD48.46S16(B35C39.5 F53) * *21975156 PULLEY,HD48.46S16(B40C45.5 F53) *

30 21975154 PULLEY,UD49.2S4(B4.6C6.6) * * *31 15229506 SENSOR INTERRUPTER,GP1A05A5 * * *

22155963 SHAFT,PULLEY FJ-540 * *22155964 SHAFT,PULLEY SJ-740 *

33 22125429 SHUTTER,F-M-R FJ-540 * * *34 22175157 SPRING,C P-ROLLER CM-500 * * *35 22035161 STAND,LEVER FJ-500 * * *36 22035193 STAND,PULLEY FJ-540 * * *37 22715320 STAY,FA-CODER FJ-540 * * *38 22715244 STAY,SENSOR CARRIAGE FJ-500 * * *39 22715325 STAY,SENSORPINCHFJ-540 * * *40 22715249 STAY,SHAFT PULLEY FJ-500 * * *

21945144 WIRE FJ-540 * *21945143 WIRE SJ-740 *

42 21685119 GEAR,S300S10 * * *43 25095120 SENSOR-ENCODER TS5217N561 * * *

23505847 CABLE-ASSY FEED-MOTOR54 FJ-540 * *23505846 CABLE-ASSY FEED-MOTOR74 SJ-740 *

45 23505845 CABLE-ASSY SCAN-MOTOR FJ-540 * * *

44

4

41

32

29


1-9

1


1 22805353 ASSY,NETWORK BOARD FJ-500 * * * S1 31379102 CLAMP,FLAT CABLE FCS-25P2 15009101 BATTERY CR2032 * * * S2 31379101 CLAMP,FLAT CABLE FCS-50P3 23505999 CABLE-ASSY HEAD BOARD FAN FJ-540 * * * S3 31329601 CLAMP,INSULOK T-18S4 23505631 CABLE-ASSY JUNBI A PC-600 * * * S4 31289109 CUPSCREW M3*4 NI5 23505632 CABLE-ASSY JUNBI B PC-600 * * * S5 31289105 CUPSCREW, M3*6 BC6 23505633 CABLE-ASSY JUNBI C PC-600 * * * S6 31289111 CUPSCREW, M4*6 NI7 23505839 CABLE-ASSY JUNBIWIRE D FJ-540 * * * S7 31289110 CUPSCREW, M4*8 BC8 23505840 CABLE-ASSY POWER HEAD FJ-540 * * * S8 31279116 LABEL,EARTH MARK-1 NO. E-5809 23505841 CABLE-ASSY POWER SERVO FJ-540 * * * S9 31279121 LABEL,FLASH-LIGHTING NO.E-582

10 23475196 CABLE-CARD 24P1 850L BB * * * S10 31279191 LABEL,WARNING FUSE REPLACE #34711 23475197 CABLE-CARD 25P1 105L BB * * * S11 31299102 RIVET,NYLON P2655B12 23475203 CABLE-CARD 26P1 810L BB * * * S12 31409702 SADDLE,LOCKING EDGE LES-101013 22815148 CHASSIS FJ-540 * * * S13 31409801 SADDLE,LOCKING WIRE LWS-0711Z14 22025971 COVER,CHASSIS FJ-540 * * * S14 31019123 SCREW,BINDING M3*30 BC15 12439518 FAN * * * S15 31169103 SCREW,FLAT M3*6 BC16 12399351 FILTER(E) FRC-40-12-6.5 * * * S16 31209118 SPACER,WPCS-12S-4.017 12399353 FILTER(E) TFT-081813N * * *18 12399331 FILTER(E),FPC-31-12 * * *19 W811904020 HEAD BOARD FJ-540 * * *20 13429702 INLET AC-P01CF01 15A250V * * *21 22535257 LABEL,CAUTION VOLTAGE #LA167 * * *22 22535117 LABEL,POWER CM-500 NO.893 * * *23 7811903900 MAIN BOARD ASS'Y FJ-540 * * *24 22055487 PLATE,HOLD FILTER W26 * * *25 22055565 PLATE,NET CARD FJ-540 * * *26 13129170 POWER SW AJ7201B * * *27 22425112U0 POWER UNIT SWITCHING FJ-540 * * *28 W811904010 SERVO BOARD FJ-540 * * *29 21475147 SHEET,COATING SEAL FJ-540 * * *30 22715326 STAY SERVO BOARD FJ-540 * * *31 22715327 STAY,CHASSIS FAN FJ-540 * * *

23505849 CABLE-ASSY G-ENCODER54 FJ-540 * *23505848 CABLE-ASSY G-ENCODER74 SJ-740 *32

1-5 CHASSIS

2

3

4

56

7

8

9

11

10

12

13

14

15

16

17

18

20

22

21

23

24

24

24

24

25

26

27

28

19

S1

S2

S3

S3

S3

S4

S4

S4

S4

S4

S4

S4

S14

S16

S16

S15

32

CN2

CN3

33

34

1 29

31

30

S4

S4

S4

S5

S5

S5

S5

S6S7

S7

S8

S9S10

S11

S11

S11

S13

S12

S12S13

S12

S12

S13

FJ-540SJ-540

SJ-740

1-10


1

1-6 PINCH ROLLER

2

4

5

3

6

S1

7

1


1 21775101 CAM,SHAFT P-ROLLER CJ-500 S1 31119108 PIN,PARALLEL 3*30 SUS H72 22115893 FRAME,PINCH FJ-5403 22145216 LEVER,PINCH FJ-5404 22055549 PLATE,LEVER PINCH FJ-5405 21565105 P-ROLLER FD8S3(B15L30)6 22175521 SPRING,PINCH 860 FJ-5407 22715260 STAY,PINCH SPRING 2 FJ-500


1-11

1

S1

12

12

12

12

S1

S1

S16

10

S4

S64

1 4S6

3S4

S7

S7S4

15

13

9

8

7

S7

S7S4

5

S3

14

S6 4

4

2

S611

S4

S4S4

15

S2

16

1-7 STAY ROLL

FJ-540SJ-540

SJ-740


1 22145214 ARM,BUSH L FJ-500 * * * S1 31019116 SCREW,BINDING M3*16 BC2 22145218 ARM,BUSH R FJ-540 * * * S2 31049157 SCREW,CAP M6*20 BC+PW+SW3 22805230 ASS'Y, SCREW TUC-60/70 * * * S3 31289105 CUPSCREW, M3*6 BC4 12159550 BUSH,LFF-1410 * * * S4 31289110 CUPSCREW, M4*8 BC5 11959116 DAMPER,ROTARY TM-252-1.5-RR * * * S5 31109806 NUT,HEXAGON M4 C6 21655194 HOLDER,SLIDER FJ-500 * * * S6 31149707 RING,E-RING ETW-12 SUS7 22055560 PLATE,RAIL GUIDE MEDIA FJ-540 * * * S7 31049156 SCREW,CAP M6*8 BC+FL

22185438 RAIL,GUIDE MEDIA FJ-540 * *22185437 RAIL,GUIDE MEDIA SJ-740 *22185433 RAIL,ROLL FJ-540 * *22185434 RAIL,ROLL SJ-740 *

10 22295220 SHAFT,ROLL L FJ-500 * * *11 22295219 SHAFT,ROLL R FJ-500 * * *12 22185103 SLIDER,1 TUC-60/70 * * *13 22715267 STAY,GUIDE MEDIA 2 FJ-500 * * *14 22715248 STAY,OIL DAMPER FJ-500 * * *15 22715241 STAY,RAIL ROLL FJ-500 * * *

8

9

1-12


1

1-8 WIPER SYSTEM

S2

9

13

S914

27

1

S2

S11

46

21

S1

S1

S2

12

11

24S2

32S2

38 S7 33

S2

S5

34

31

S2

455

522

37 4

10S2

S1215

29

S2S2S2

S2

1916

39

S1236

1530

S1242

23

3

S2

26

25S6

S2

448

8

S3

S3

35

41

17

28

40

S5

S5

S8

S2

S2

S2

S4

34

43

S7

S2S2

S3

S3

20

47

S13

2318S10

2

7

7

FJ-540SJ-540

SJ-740

FJ-540SJ-540

SJ-740

Revised

Revised

PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name22145220 ARM,SERGE MIST FJ-540 * 33 22185444 RAIL,WIPER R FJ-540 * * *22145221 ARM,SERGE MIST SJ-540 * * 34 15229506 SENSOR,INTERRUPTER GP1A05A5 * * *

2 22355812 BASE,WIPER FJ-540 * * * 35 22155962 SHAFT,HEXAGON WIPER FJ-540 * * *3 22355813 BASE,WIPER MOTOR FJ-540 * * * 36 22295132 SHAFT,IDLE PULLEY STX-7 * * *4 11929138 BELT,408P2M4-530 * * * 37 22155961 SHAFT,WIPER FJ-540 * * *5 12159536 BUSH,B-S6-17 * * * 38 22125433 SHUTTER,WIPE F FJ-540 * * *7 23505996 CABLE-ASSY WIPER SENS FJ-540 * * * 39 22185127 SLIDER,CARRIAGE FJ-540 * * *8 21775103 CAM,CARRIAGE FJ-540 * * * 40 22175159 SPRING,CARRIAGE SIDE FJ-50 * * *9 22025977 COVER,SERGE MIST FJ-540 * * * 41 22175518 SPRING,PULL WIPE 1500 FJ-540 * * *10 22025985 COVER,WIPE R FJ-540 * * * 42 22175140 SPRING,TENSHONER STX-7 * * *11 22025953 COVER,WIPER FJ-540 * * * 43 22715324 STAY,SENS WIPE U/D FJ-540 * * *12 22025975 COVRE,SCRAPER FJ-540 * * * 44 21445106 TRAY,WIPE FJ-540 * * *13 22275114 FILTER(M),SERGE MIST FJ-540 * * * 45 11379105 WIPER,HEAD ASP FJ-50 * * *14 22275115 FILTER,INNER SERGE MIST FJ-540 * * * 46 21375107 WIPER,SCRAPER FJ-540 * * *15 21995104 FLANGE,PULLEY STX-7 * * * 47 22055576 PLATE,PRESS FILTER SJ-540 * *16 22115887 FRAME,WIPER FJ-540 * * *17 22115886 FRAME,WIPER U/D FJ-540 * * * PARTS LIST -Supplementai Parts-18 21685122 GEAR,S10S20 * * * Parts No. Parts Name19 21685144 GEAR,S53S5(B15) * * * S1 31289109 CUPSCREW, M3*4 NI20 21685143 GEAR,S90(B5M0.8HEX6) * * * S2 31289105 CUPSCREW, M3*6 BC21 21655250 HOLDER,SCRAPER FJ-540 * * * S3 31149703 RING,E-RING ETW-4 UNI-C22 21655245 HOLDER,WIPER FJ-540 * * * S4 31409801 SADDLE,LOCKING WIRE LWS-0711Z23 22435429 MOTOR KP42GM1-014 * * * S5 31019120 SCREW,BINDING M3*15 BC24 22635115 PAD,WIPE F FJ-540 * * * S6 31019160 SCREW,BINDING M3*25 BC LL25 22635114 PAD,WIPE TRAY FJ-540 * * * S7 31069101 SCREW,CAP M3*6+FL C26 22055555 PLATE,SENS WIPE U/D FJ-540 * * * S8 31049173 SCREW,CAP M4*10 BC27 22055537 PLATE,SERGE MIST FJ-540 * * * S9 31089117 SCREW,PAN M3*6 NI+PW28 22055548 PLATE,SLIDER CARRIAGE FJ-540 * * * S10 31199701 SCREW,SET WP M3*3 C29 21975124 PULLEY,T14P2S4+GEAR S53 * * * S11 31258122 TUBE,VINYL 12*16(10M) L=450MM30 21975123 PULLEY,WD6.94S9 * * * S12 31249952 WASHER,POLYSLIDER 2.6*5*.5 CUT31 22185443 RAIL,GUIDE WIPER FJ-540 * * * S13 31258119 TUBE,SPIRAL SPP-08L L=320MM32 22185445 RAIL,WIPER L FJ-540 * * *

1


1-13

1

SJ-540

1-9 PUMP SYSTEM

17

1718

15

16

35

36

33

21S14

37

38

39

40

42

9

S1 S1

S2

S3

S3

S3

S3

S3

S3

S3

S3

S3S328

S3

S3

S3

S3

S6

1

2

3

4

8

7

7

56

666

10

12

11

14

13

14

18

10

21

22

20

19

19

26

25

24

27

23

31

28

30

29

34 34

34

34

35

S3

S3

S3

S3

S3

S4

S5

S5S8

S7

S8

S8

S8

S8

S11

S10

S12

S12

S12

S13S13

S8

32

S15

43

FJ-540SJ-540

SJ-740

FJ-540

SJ-740

Revised

Revised

Revised Revised

PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name12809269 ASS'Y PUMP FJ-50 * 30 22155956 SHAFT,GUIDE TABLE FJ-540 * * *757634000SC-500 PUMP ASS'Y FOR SOL INK * * 31 22155957 SHAFT,SCREW M8 FJ-540 * * *

2 12809448 ASS'Y,CAP-TOP FJ-540 * * * 32 22165178 SPACER,6FAI FJ-5 * * *3 22355802 BASE,BOTTOM FJ-540 * * * 33 22175334 SPRING,CAP HEAD FJ-540 * * *4 22355801 BASE,TABLE MOTOR FJ-540 * * * 34 22175332 SPRING,PLATE BUSH FJ-540 * * *5 21925137 BELT,166P2M4-530 * * * 35 22175326 SPRING,TABLE FJ-540 * * *6 12159589 BUSH,S10-1050 * * * 36 22175324 SPRING,TABLE MOTOR FJ-540 * * *7 22335146 CAP,TABLE SPRING FJ-540 * * * 37 22715340 STAY,NUT FJ-540 * * *8 21365121 CASE,CAP TOP FJ-540 * * * 38 22135436 STOPPER,GUIDE SHAFT FJ-540 * * *9 22025671 COVER,CAP CASE FJ-540 * * * 39 22325444 SUPPORT,TUBE 16FAI FJ-540 * * *10 22565406 DRIVE PULLEY * * * 40 21965149 TABLE,CAP CASE 2 FJ-540 * * *11 22115876 FRAME,BACK UP FJ-540 * * * 42 22805477 ASS'Y,TUBING 1.4*20MM * * *12 22115875 FRAME,FRONT CAP FJ-540 * * * 43 22325452 SUPPORT,TUBE FR 16FAI FJ-540 * * *13 22115878 FRAME,MAIN CAP FJ-540 * * *14 22115877 FRAME,SIDE CAP FJ-540 * * * PARTS LIST -Supplementai Parts-15 21685122 GEAR,S10S20 * * * Parts No. Parts Name16 21685120 GEAR,S34S4.3 * * * S1 31029105 BUSH,NB-817 22135616 GUIDE,CAP CASE FJ-540 * * * S2 31289112 CUPSCREW, M3*10 NI18 22135614 GUIDE,SIDE FRAME FJ-540 * * * S3 31289105 CUPSCREW, M3*6 BC19 21655246 HOLDER,TABLE SPRING FJ-540 * * * S4 31289108 CUPSCREW, M3*8 NI20 21645105 HOOK,CAP CASE FJ-540 * * * S5 31109601 NUT,SQUARE M3 FE C21 22435429 MOTOR KP42GM1-014 * * * S6 31149703 RING,E-RING ETW-4 UNI-C22 21575126 NUT,TABLE FJ-540 * * * S7 31409702 SADDLE,LOCKING EDGE LES-101023 21545144 PAD,TUBE FJ-500 * * * S8 31409801 SADDLE,LOCKING WIRE LWS-0711Z24 22055542 PLATE,NUT FJ-540 * * * S10 31199701 SCREW,SET WP M3*3 C25 22055540 PLATE,PUMP MOTOR FJ-540 * * * S11 31249218 WASHER,PLAIN 3*8*1 C26 22055539 PLATE,SHUTTER TABLE FJ-540 * * * S12 31019116 SCREW,BINDING M3*6 BC27 22055541 PLATE,TABLE MOTOR FJ-540 * * * S13 31019117 SCREW,BINDING M3*8 BC28 11889107 R-BEARING,D10S6(B3FL) * * * S14 31258122 TUBE,VINYL 12*16(10M) L=400MM29 15229506 SENSOR INTERRUPTER,GP1A05A5 * * * S15 31258119 TUBE,SPIRAL SPP-08L L=320MM

1

1-14


1

1-10 INK SYSTEM

11

6

7

13

12

15

16

16

14

18

2

1

5

3

4

8

10

9

S1

S2

S2

S2

S3

S3

S3

S3

S3

S3

S3

S6

S4

17

S3

S3


1 11909133 ADAPTER,SCREW 2FAI FJ-50 S1 31329601 CLAMP,INSULOK T-18S2 23475201 CABLE-CARD 6P1 225L BB S2 31289112 CUPSCREW, M3*10 NI3 12029300 COVER,HOLDER I/C FJ-50 S3 31289110 CUPSCREW, M4*8 BC4 22025984 COVER,I/C FJ-540 S4 31019801 SCREW,BINDING S-TIGHT M3*6 C5 11659218 HOLDER,I/C SC-5006 11659149 HOLDER,RING O 2FAI FJ-507 W811904210 INKTANK BOARD ASS'Y8 22535329 LABEL,NOT INSERT SOLINK #LA3889 22535367 LABEL,SET NIK 1-6 FJ-540 #LA461

10 22535368 LABEL,SET NIK 7-12 FJ-540 #LA46211 22055364 PLATE,HOLDER I/C FJ-5012 22055362 PLATE,INK FJ-5013 22055567 PLATE,INK JOINT FJ-54014 22175167 SPRING,CARTRIDGE FJ-5015 22035192 STAND,INK CARTRIDGE FJ-54016 22715317 STAY,STAND I/C FJ-54017 22805479 ASS'Y,TUBING 2*100MM FJ-54018 21435109 TUBE,SILICONE 3*5*8


1-15

1

1-11 BASE FRAME

FJ-540SJ-540

SJ-740

12

111013

1415

16

S1

3

S6

S7

S5

S3

4S5

8

7

S9

9S12

S12

8

S10

S4

S115

S8

1 6

S2

2


1 21575109 NUT,BOSS H14MM S3MM N3MM * * * S1 31019703 SCREW,BINDING P-TIGHT 3*8 BC2 22115884 FRAME,SIDE R FJ-540 * * * S2 31049117 SCREW,CAP M4*12 BC+PW3 22165212 SPACER,BED UPPER FJ-540 * * * S3 31069104 SCREW,CAP M4*6+FL C4 22165213 SPACER,BED LOWER FJ-540 * * * S4 31289110 CUPSCREW ,4*8 BC

22325446 SUPPORT,TUBE FF 16FAI FJ-540 * * * S5 31409702 SADDLE,LOCKING EDGE LES-101022325452 SUPPORT,TUBE FF2 16FAI FJ-540 *1 * * * S6 31049121 SCREW,CAP M4*15 BC

6 W811904220 MOTSENS JUNCTION BOARD ASSY * * * S7 31109802 NUT,HEXAGON M4 C7 W811904270 FAN JUNCTION BOARD ASSY * * * S8 31289109 CUPSCREW ,3*4 NI8 21655257 HOLDER,ARM FJ-540 * * * S9 31369101 SPACER,PCB SUPPORT PCB-8L

22355803 BASE,AL FJ-540 * * S10 31239103 SCREW,W-SEMS M3*8 BC+PW12*122805475 ASS'Y BASE,AL SJ-740 * S11 31029816 BUSH,ROLL 3*4

10 23505995 CABLE-ASSY WIPER MOTOR FJ-540 * * * S12 31049157 SCREW,CAP M6*20 BC+PW+SW23505836 CABLE-ASSY SW JUNCTION54 FJ-540 * *23505835 CABLE-ASSY SW JUNCTION74 SJ-740 *

12 23505850 CABLE-ASSY FAN MOTOR FJ-540 * * *13 23505854 CABLE-ASSY PUMP MOTOR FJ-540 * * *14 23505855 CABLE-ASSY CAP MOTOR FJ-540 * * *15 23505856 CABLE-ASSY CAP SENS FJ-540 * * *16 23505997 CABLE-ASSY 3-COVER SW FJ-540 * * *

FJ-540 : ZQ40304 and aboveSJ-540 : ZQ40215 and aboveSJ-740 : ZQ30248 and above

9

11

5

*1 This parts has been used in those machines with the following Serial Numbers.

Revised

Revised

1-16


1

Parts No. Parts Name26015427 MANUAL,USE CH SJ-540/740(CHINESE) * *26015397 MANUAL,USE EN SJ-540/740(ENGLISH) * *26015396 MANUAL,USE JP SJ-540/740(JAPANESE) * *

23 22155133 PIPE,TOOLD9*L150FJ-540 * * *24 22035194 STAND,BASE FJ-540 * * *25 22135446 STOPPER,DRAIN TUBE FJ-540 * * *26 12569656 TWEEZERS PTS-01 * * *27 11379105 WIPER,HEAD ASP FJ-50 * * *28 22355817 BASE,BOTTLE INK FJ-540 * * *29 22055569 PLATE,BOTTLE INK FJ-540 * * *30 22155137 PIPE,MEDIA SUPPORT SJ-740 *31 22145219 ARM,BASE AL FJ-540 * * *

22

1-12 ACCESSORIES & STAND

PARTS LIST -Main Parts-Parts No. Parts Name

1 11879122 ABSORBER,K-16 * * *2 13499111 AC CORD H05VV-F 240VE 10A S * * *3 13499109 AC CORD SJT 117V 10A 3PVC * * *4 23495214 AC CORD VCTF 100V 7A 3P-S * * *5 23495124 AC-CORD 3ASL/100 240VA 10A SAA * * *6 23495125 AC-CORD H05VV 230V 10A S * * *7 13499209 ADAPTER PLUG (100V) * * *

7811800800 ASS'Y,STAND FJ-540 * *7811700400 ASS'Y,STAND SJ-740 *

10 21655254 HOLDER,FUNNEL FJ-540 * * *11 11849102 BLADE,OLFA AUTO CUTTER XB10 * * *12 13439801 CABLE-AC 3P CHINA 10A/250V S * * *

7811900700 CARTON,SET FJ-540 * *7811700300 CARTON,SET SJ-740 *

14 11369122 CASE,PE BOTTLE 5-038-03 * * *15 12329505 CASTER,BWS-50BN * * *16 ST-037 CLEAN STICK TX712A * * *17 21995106 FLANGE,GUIDE 2 PNS-70 * * *18 12139657 GUIDE,INK FUNNEL PE 6-316-03 * * *19 22565682 HEXAGONAL WRENCH 5 * * *20 22535393 LABEL,BOTTLE INK FJ-540 #LA501 * * *

26015426 MANUAL,USE CH FJ-540(CHINESE) *26015395 MANUAL,USE EN FJ-540(ENGLISH) *26015394 MANUAL,USE JP FJ-540(JAPANESE) *

13

21

8

PARTS LIST -Supplementai Parts-Parts No. Parts Name

S1 31049157 SCREW,CAP M6*20 BC+PW+SWS2 31049156 SCREW,CAP M6*8 BC+FLS3 31289105 CUPSCREW, M3*6 BCS4 31279201 LABEL,REPACKAGE#LA16S5 31119701 PIN,SNAP M14 SUSS6 31049123 SCREW,CAP M6*20 BCS7 31249220 WASHER,6.5*16*1 BCS8 31249221 WASHER,PLAIN 8*18*1.6 C

S5

24

S8

S7 S2S1 19 23

813

4

240VE 117V 230V

240V 230VC

2 3 6

5 12

7

17

16 11 26

21 22

18

29

10

S3S3

2028

1 31

S4

25 27

14

S6

30

15

FJ-540SJ-540

SJ-740

FJ-540SJ-540

SJ-740


1-17

1

1-13 TU-750/550

6 7 5

1

2

3

4

8

S1S3 S2

9

10

PARTS LIST -Main Parts- PARTS LIST -Supplementai Parts-Parts No. Parts Name Parts No. Parts Name22185427 RAIL,SLIDER TU-550 * S1 31119702 PIN SNAP M1622185400 RAIL,SLIDER TU-750 * S2 31049105 SCREW,CAP M3*6 BC

2 12339121 CAP,50*30 * * S3 31249209 WASHER,PLAIN 4*8*0.5 BC22155124 PIPE,TAKE UP TU-500 *22155134 PIPE,TAKE UP TU-750 *22135578 GUIDE,PAPER PNS-50 *22135619 GUIDE,MEDIA TU-750 *

5 22325428 SUPPORT,MEDIA TU-550 * *6 22805230 ASS'Y,SCREW TUC-60/70 * *7 22805406 ASS'Y,SLIDER ADJUST TU-550 * *

22605345 CARTON,SET TU-550 *7813802000 CARTON,SET TU-750 *

9 22155136 PIPE,MEDIA SUPPORT TU-750 *10 26015383 MANUAL,USE JP/EN TUC-1 * *

1

3

4

8

TU550 TU750

2 Electrical Section

2-1

2

2-1 WIRING MAP 2 Electrical Section

FAN

FAN

C

D

JH

K

L

M

W

X

Y

Z

AA

FA

FB

FE

N

P

Q

RST

COOLI NG FAN

UNV

NC

NC

A

B13429702

E

+5V

+41V+27V

F

13129170

G

LCD

BUZZER X 1SW X 14

PANEL BOARD

FC x 12

HEAD x 6

FD x 6

FF x 2

CN17 CN27 CN28

CN23

CN25

CN26

CN22

CN24

CN29

CN16 CN15

CN15

CN13

CN7

CN17CN18

CN16

CN12

CN9

CN5

CN3

CN4

CN11

CN8

CN1 CN2

CN30

CN31

CN33CN11

INK TANK UNIT

INK TANK BOARD

MAIN BOARD

HEAD BOARD

NETWORK CARD

PRINT CARRIAGE BOARDLINEAR ENCODER BOARD

PAPER SIDE SENSOR BOARD

SERVO BOARD

MOT SENSJUNCTION BOARD

CN10CN2

CN4CN14

CN7

CN3

CN1

PARA

LLEL

ETHE

R NE

T

CN52

CN60

CN45

PAPER SIDE SENSOR

LINEAR ENCODER

SW POWER SUPPLY

SW POWER SUPPLY

GRID ENCODERBOARD

FAN JUNCTIONBOARD

FEED MOTOR SCAN MOTOR

POWER SW AC INLET

PAPER SENS F

PAPER SENS R

PINCH U/D SENSOR

PRINT ORIGIN SENSOR

AC-P01CF01

AJ7201B

GRIT ENCODER

MAINTENANCECOVER SWL

WIPER HEIGHTSENSOR

WIPER ORIGINSENSOR

GP1A05A5

GP1A05A5

WIPER HEIGHTMOTOR

WIPER MOTOR

CAP ORIGINSENSOR

CAP MOTORPUMP MOTOR 3PUMP MOTOR 2PUMP MOTOR 1FRONT COVER SW

MAINTENANCECOVER SWR

GP2A25NJ

GP2A25NJ

GP1A71A1

GP1A05A5

GP1A71A1 GP1A71A1

HEAD U/D SENSOR L

HEAD U/D SENSOR H

GP2S40

HEDS-9730Q50

CN35-40 CN34

22425112U0POWER UNIT SWITCHING FJ-540

NCNCNCNC

NC

GP1A05A5

CN1

CN2

CN3

Parts No. Parts Name FJ-540 SJ-540 SJ-740A 23505631 CABLE-ASSY JUNBI A PC-600 * * *B 23505632 CABLE-ASSY JUNBI B PC-600 * * *C 23505633 CABLE-ASSY JUNBI C PC-600 * * *D 23505839 CABLE-ASSY JUNBIWIRE D FJ-540 * * *E 23505840 CABLE-ASSY POWER HEAD FJ-540 * * *F 23505841 CABLE-ASSY POWER SERVO FJ-540 * * *G 23505999 CABLE-ASSY HEAD BOARD FAN FJ-540 * * *

23505847 CABLE-ASSY FEED-MOTOR54 FJ-540 * *23505846 CABLE-ASSY FEED-MOTOR74 SJ-740 *

J 23505845 CABLE-ASSY SCAN-MOTOR74 FJ-540 * * *K 23505850 CABLE-ASSY FAN MOTOR74 FJ-540 * * *

23505849 CABLE-ASSY G-ENCODER54 FJ-540 * *23505848 CABLE-ASSY G-ENCODER74 SJ-740 *23505836 CABLE-ASSY SW JUNCTION54 FJ-540 * *23505835 CABLE-ASSY SW JUNCTION74 SJ-740 *

N 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 * * *P 23505996 CABLE-ASSY WIPER SENS FJ-540 * * *Q 23505995 CABLE-ASSY WIPER MOTOR FJ-540 * * *R 23505856 CABLE-ASSY CAP SENS FJ-540 * * *S 23505855 CABLE-ASSY CAP MOTOR FJ-540 * * *T 23505854 CABLE-ASSY PUMP MOTOR FJ-540 * * *U 23505833 CABLE-ASSY FRONT-COVER SW FJ-540 * * *V 23505997 CABLE-ASSY 3-COVER SW FJ-540 * * *W 23505842 CABLE-ASSY PAPER-SENS FJ-540 * * *X 23505843 CABLE-ASSY PRI-CAR SENS FJ-540 * * *Y 23505852 CABLE-ASSY LINEAR-ENC FJ-540 * * *Z 23505851 CABLE-ASSY HEAD U/D SENS FJ-540 * * *

AA 23505853 CABLE-ASSY P-SIDE SENS FJ-540 * * *FA 23475169 CABLE-CARD 24P1 850L BB * * *FB 23475197 CABLE-CARD 25P1 105L BB * * *FC 23475206 CABLE-CARD 21P1 325L BB * * *

23475200 CABLE-CARD 36P1 2480L BB * *23475198 CABLE-CARD 36P1 2940L BB *

FE 23475201 CABLE-CARD 6P1 225L BB * * *FF 23475203 CABLE-CARD 26P1 810L BB * * *

H

L

M

FD

FC

FD

PRINT CARRIAGE BOARDHEAD

HEAD BOARD PRINT CARRIAGE BOARD

HEAD & CARRIAGE FFC CONNECTION LIST

CN1CN2CN1CN2CN1CN2CN1CN2CN1CN2CN1CN2

CN56CN59CN48CN50CN43CN45CN55CN58CN47CN49CN42CN44

BK

CY

MG

YE

LC/OR

LM/GR

CN35CN36CN37CN38CN39CN40

CN37CN36CN35CN34CN33CN32

Revised 1


2-2

2

2-2 MAIN BOARDArrangement Diagram_ Component Side

It indicates the version of the Main Board.

DIP SW FJ-540 SJ-740/540 CJ-540 SC-540bit 1 - - ON ONbit 2 - ON - ONbit 3bit 4bit 5bit 6bit 7bit 8

Always OFF

Reserved

Model Selection


2-3

2

12 3 4 510 9 8 7

6

RA

7 EXBA10E103J

12 3 4 510 9 8 7

6

RA

8 EXBA10E103J

12345 10987

6R

A6 EXBA10E103J

R19

10K

R20

10K

R52

33R

5333

R63

33

R64

33

R54

33

1

2

3

4

5

10

9

8

7

6

RA

5

EX

BA

10E

103J

1

2

3

4

5

10

9

8

7

6

RA

4

EX

BA

10E

103J

1

2

3

4

5

10

9

8

7

6

RA

3

EX

BA

10E

103J

1

2

3

4

5

10

9

8

7

6

RA

2

EX

BA

10E

103J

1

2

3

4

5

10

9

8

7

6

RA

12

EX

BA

10E

103J

1

2

3

4

5

10

9

8

7

6

RA

11

EX

BA

10E

103J

1

2

3

4

5

10

9

8

7

6

RA

10

EX

BA

10E

103J

1

2

3

4

5

10

9

8

7

6

RA

9

EX

BA

10E

103J

D7

D8

D1

D2

D3

D4

D5

D6

D7

D9

D8

D12

D13

D14

D15

D10

D11

D0

D4

D5

D6

D9

D10

D11

D3

D12

D1

D2

D13

D14

D15

D0

D46

D32

D33

D34

D35

D36

D37

D38

D39

D42

D43

D44

D45

D40

D41

D47

D36

D37

D38

D39

D42

D43

D40

D41

D46

D33

D34

D35

D44

D45

D32

D47

D29

D27

D26

D22

D23

D24

D25

D20

D21

D51

D52

D53

D54

D55

D56

D57

D58

D59

D62

D63

D48

D49

D60

D61

D50

D27

D26

D25

D20

D21

D22

D23

D24

D28

D19

D28

D19

D16

D31

D17

D18

D30

D31

D29

D16

D17

D18

D30

D52

D53

D54

D55

D56

D57

D58

D59

D51

D62

D49

D60

D61

D50

D63

D48

A1

A0

A22

A23

A24

A25

A18

A21

A19

A20

A1

A0

A22

A23

A24

A25

A18

A21

A19

A20

A4

A5

A6

A12

A13

A14

A15

A16

A17

A10

A11

A2

A3

A4

A5

A6

A2

A3

A7

A8

A9

A2

A3

A4

A5

A6

A7

A8

A9

A7

A8

A9

A12

A10

A11

A13

A14

A15

A16

A17

A3

A4

A5

A6

A7

A8

A9

A12

A13

A14

A15

A16

A10

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14R

A15

RA

16

RA

10R

A11

VC

C3

VC

C3

VC

C3

VC

C3

R82

10

R83

10

R84

10

VC

C3

Y1

FA

365

16.6

66M

Hz

R85

0C

10 CE

9p

C11

CE

9p

CK

EW

3V

DD

QV

5V

SS

QU

5W

E5/

CA

S5/

DQ

M5

Y3

WE

1/C

AS

1/D

QM

1Y

4

A17

Y5

VD

DQ

V6

VS

SQ

U6

A16

W6

A15

Y6

VD

DV

7V

SS

U7

A13

Y7

VS

SQ

U8

A12

W8

A10

W9

D30

P20

D17

P19

D16

N19

VDDQ

L18

VSSQ

L17

VSSQ

K17

VDDQ

M18

VSSQ

M17

D31

N20

CS1

C1

D52

J20

CS0

C2

CS4

D4

CS5

D3

WE

7/C

AS

7/D

QM

7/R

EG

W18

D23

Y19

D59

J19

VSSQ

N17

RDY

B2

RESET

B1

TC

LK

A17

MD

8/R

TS

2B

16

VD

DQ

C15

VSSQ

R4

VDDQ

R3

D3

T2

D12

T1

VSS

P4

D2

R2

VSSQ

M4

VDDQ

M3

D1

P2

D14

P1

D0

N2

D15

N1

VSSQ

L4

VDDQ

L3

D39

M2

D38

L2

VSSQ

K4

VDDQ

K3

D37

K1

D36

J1

VSSQ

J4

VDDQ

J3

D35

H1

D44

H2

D34

G1

VSSQ

H4

D33

F1

D46

F2

VSS

G4

VDD

G3

D32

E1

D47

E2

A6

Y12

A4

Y13

VD

DQ

V11

VS

SQ

U11

VD

DQ

V9

VD

DQ

V10

VS

SQ

U9

A3

W13

A2

Y14

CS

2Y

15

D42

K2

VD

DQ

V8

D27

U20

D57

L20

VDDQ

F18

D45

G2

D40

M1

VDD

P3

WE

0/C

AS

0/D

QM

0W

5

A11

Y8

A5

W12

D51

H20

IRL1

C19

VD

DQ

C13

CS6

D2

VSS

P17

D18

R19

D29

R20

VDDQ

N18

VD

DQ

V13

D24

W19

A9

Y9

A7

Y10

A8

W10

CK

IOY

11

DR

EQ

0U

17

D43

J2

A14

W7

D26

V20

D56

M20

D54

L19

D48

E20

VDDQ

H3

D41

L1

WE

4/C

AS

4/D

QM

4W

4

NC

V4

CK

IO2

W11

VS

SQ

D15

A21

B13

VDDQ

K18

MD2/RXD2

D18

D58

K19

D53

K20

VS

SQ

U12

A19

B14

A18

A15

VS

SD

14V

DD

C14

SC

K2/

MR

ES

ET

A16

MD

7/T

XD

B15

D13

R1

VS

SQ

D13

A20

A14

DR

AK

1V

12D

RA

K0

U13

RX

DV

17

DR

EQ

1U

18D

25W

20

VDDQ

T18

VS

SQ

U10

CS

3W

14

VD

DQ

B17

D60

H19

D50

G20

D61

G19

VDDQ

J18

VSSQ

J17

D49

F20

D62

F19

VDD

G18

VSS

G17

D63

E19

CA

D17

VSS

C17

VSS-RTC

B18

VDD-RTC

A18

VDDQ

R18

D20

U19

D21

V19

VSSQ

T17

D55

M19

CT

S2

C16

VSSQ

F17

BS

D1

VSSQ

E4

RD2

E3

VDDQ

F3

VSSQ

F4

EXTAL2

A19

XTAL2

B19

NMI

A20

IRL3

C18

MD1/TXD2

D19

MD0/SCK

D20

VSSQ

E17

RD/WR2

E18

D22

Y20

IRL2

B20

VDD

P18

D28

T20

D19

T19

VSSQ

R17

IRL0

C20

D7

Y2

BREQ/BSACK

V3

D6

Y1

D9

W1

VSSQ

T4

VDDQ

T3

D5

V2

D10

V1

D4

U2

D8

W2

BACK/BSREQ

U3

D11

U1

RA

SW

15

WE

3/C

AS

3/D

QM

3/IC

IOW

RW

17

WE

2/C

AS

2/D

QM

2/IC

IOR

DY

17

VD

DQ

V15

RD

/CA

SS

/FR

AM

EY

16

VS

SU

14

VD

DV

14

WE

6/C

AS

6/D

QM

6Y

18V

DD

QV

16V

SS

QU

16

VS

SQ

U15

RD

/WR

W16

DA

CK

1B

9

A0

C8

VD

DQ

C10

ST

AT

US

0A

8A

1D

8

ST

AT

US

1B

8

MD

6/IO

IS16

A7

VS

SQ

D10

VD

DQ

C12

VD

DQ

C11

MD

4/C

E2B

A10

A24

A12

VS

SQ

D12

A23

B12

A22

A13

VS

SQ

D11

MD

5/R

AS

2B

10

DA

CK

0A

9

A25

B11

MD

3/C

E2A

A11

VS

S-C

PG

B3

VD

D-C

PG

A3

XTA

LA

2

NC

U4

NC

V18

NC

C5

NC

D16

EX

TA

LA

1

VS

S-P

LL1

D5

VS

SD

7

NC

N4

NC

C6

VD

D-P

LL2

A4

VS

S-P

LL2

D6

VD

D-P

LL1

B4

TD

OA

6

NC

H18

NC

N3

VD

DQ

C9

TM

SB

6

VD

DC

7

AS

EB

RK

/BR

KA

CK

B7

VS

SQ

D9

NC

H17

CK

IO2E

NB

C3

TRS

TC

4T

DI

B5

TC

KA

5

IC16

HD

64

17

29

7B

P2

67

VC

C3

PC

7 CE

1u

PC

9

CE

1u

VC

C1

.5V

CC

3

PC

3

CE

1u

PC

2

CE

1u

VC

C1

.5VC

C3

PC

10 CE

1u

PC

12 CE

1u

VC

C1

.5

VC

C3

PC

5

CE

1u

PC

4

CE

1u

/CS0

/IRL3

/IRL2

/IRL1

/IRL0

/CS4

/CS5

/CS6

R22

10K

T17

R23

10K

VC

C3

T21

R14 10

K

VC

C3

T6

R15

10K

VC

C3

T7

T197

T19

8

T15

T16

T10

4

T11

T8

T4

R12

10K

VC

C3

/RE

SE

T

/RESET

RA

[0..2

5]

DQ

M7

DQ

M6

DQ

M3

DQ

M2

/WR

/RD

/RA

S

/CS

2

/CS

3

DQ

M0

DQ

M1

DQ

M4

DQ

M5

CK

E

RRXD2

R73

10K

TX

D2

R10

10K

VC

C3

/WE

0

R18

10K

T10

R21

10K

T12

R9

10K

R74

2.2KT

1T

2T

3

/RD2

/WR

2

R76

2.2K

R75

2.2K

T14

T13

R50

33R

5133

R48

33R

4933

R46

33R

4733

R44

33R

4533

R42

33R

4333

R40

33R

4133

R57

33

R58

33

R55

33

R56

33

R61

33

R62

33

R59

33

R60

33

R67

33

R68

33

R65

33

R66

33VC

C3

VC

C1

.5

PC

8

CE

1u

PC

1

CE

1u

PC

6

CE

1u

PC

11 CE

1u

R13

10k

VC

C3

T5

R17

10K

T9

RR

XD

Cm

d_M

toS

/Cm

d_H

S_M

toS

/Cm

d_H

S_S

toM

FBK

16

RE

F1

S1

9

S2

8

CLK

A1

2

CLK

A2

3

CLK

A3

14

CLK

A4

15

CLB

A1

6

CLK

B2

7

CLK

B3

10

CLK

B4

11

IC46

CY

2308

-2

CLK

120

R99

33

R97 10

k

R98

10k

R10

033

CLK

120_

1

CLK

120_

2

R10

133

R10

233

CLK

60_1

CLK

60_2

R95

10K

VC

C3

VC

C3

PC

29C

E0.

1u

/MR

D/M

WE

0

/CS

0

/RE

SE

T

123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CN

12

PS

-40P

E-D

4T1-

PN

1

VC

C3

VC

C

1

2

3JP

1

JP3

MD

[0..1

5]M

A[0

..25]

D0

29

D1

31

D2

33

D3

35

D4

38

D5

40

D6

42

D7

44

D8

30

D9

32

D10

34

D11

36

D12

39

D13

41

D14

43

D15

45

A1

24

A2

23

A3

22

A4

21

A5

20

A6

19

A7

18

A8

8

A9

7

A10

6

A11

5

A12

4

A13

3

A14

2

A15

1

A16

48

A17

17

RY

/BY

15

A0

25

VC

C3

37

CE

26

OE

28

WE

11

RP

12

WP

/AC

C14

VIH

47

GN

D27

GN

D46

A18

16

A20

10A

199

IC63

MB

M29

LV16

0B-9

0PF

TN

(HY

29LV

320)

ST

AT

US

0

MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15 MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9M

A10

MA

11M

A12

MA

13M

A14

MA

15M

A16

MA

17M

A18

MA

19M

A20

MA

21

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9

MA

10M

A11

MA

12M

A13

MA

14M

A15

MA

16M

A17

MA

18

MA

25

R86

10K

T18

T19

T20

R11

1

0

VC

C3

R11

433

R11

533

/WE

1

TP

15

/CS1

R121

33

R120

33

R11933

R118

33

R117

33

R12233

R116

33

PC

64

CE

0.1u

VC

C3

+C

2110

u/16

V

+C

2210

u/16

V

+C

2310

u/16

V

T22

2

T22

3

/WE

0

DQ

M0

DQ

M1

DQ

M4

DQ

M5

CK

E

/WE

1

DQ

M7

DQ

M3

DQ

M2

/WR

/RD

/RA

S

/CS

2

/CS

3

DQ

M6

/RESET

/CS0

/CS1

/CS4

/CS5

/CS6

/RD2

/WR2

VD

D2

GN

D3

OU

T1

Cd

5

IC21

RN

5VD

29A

56

IC20

C

74LV

C14

89

IC20

D

74LV

C14

R93

1K

VC

C3

/RE

SE

T

VC

C3

TP

2

R94

1K

VC

C3

PC

65

CE

0.1u

VC

C3

PC

30

CE

0.1u

C1

CE

0.1u

TP

3

RR

XD

2

PC

66

CE

0.1u

VC

C3

R24

10K

Cm

d_S

toM

VC

C3

ST

AT

US

0

RR

XD

RX

D2

R96

10K

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC8

74LV

C54

1

CLK

120_

1

CLK

120_

2

CLK

60_1

CLK

60_2

ST

AT

US

1

ST

AT

US

1T

225

T22

4

A17

A18

A19

A20

A21

A22

A23

A24

A25

R14

233

R14

033

R14

133

R13

833

R13

933

R13

633

R13

733

R13

433

R13

533

RA

17R

A18

RA

19R

A20

RA

21R

A22

RA

23R

A24

RA

25

A0

A1

A2

RA

0R

A1

RA

2R

133

33

R13

133

R13

233

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

19E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

20E

XB

V8V

330J

DD46

DD33

DD34

DD35

DD44

DD45

DD32

DD47

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

21E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

22E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

32E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

33E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

34E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

35E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

36E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

37E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

38E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

39E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

40E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

41E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

42E

XB

V8V

330J

5

5

4

4

6

6

3

3

7

7

2

2

8

8

1

1

RA

43E

XB

V8V

330J

DD

[0..6

3]

DD3

DD2

DD14

DD15

DD36

DD37

DD38

DD39

DD42

DD43

DD40

DD41

DD7

DD8

DD4

DD5

DD6

DD9

DD10

DD11

DD12

DD1

DD13

DD0

DD27

DD26

DD25

DD20

DD21

DD22

DD23

DD24

DD28

DD19

DD31

DD29

DD16

DD17

DD18

DD30

DD52

DD53

DD54

DD55

DD56

DD57

DD58

DD59

DD51

DD62

DD49

DD60

DD61

DD50

DD63

DD48

D46

D33

D34

D35

D44

D45

D32

D47

D3

D2

D14

D15

D36

D37

D38

D39

D42

D43

D40

D41

D7

D8

D4

D5

D6

D9

D10

D11

D12

D1

D13

D0

D27

D26

D25

D20

D21

D22

D23

D24

D28

D19

D31

D29

D16

D17

D18

D30

D52

D53

D54

D55

D56

D57

D58

D59

D51

D62

D49

D60

D61

D50

D63

D48

VC

C3

Main Board _ 1/7 Circuit Diagram


2-4

2

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/AP

22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CL

K38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC51

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/AP

22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CL

K38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC52

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/AP

22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CL

K38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC53

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/AP

22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CL

K38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC54

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/AP

22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CL

K38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC55

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/AP

22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CL

K38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC56

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/AP

22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CL

K38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC57

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/AP

22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CL

K38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC58

uPD

4512

8163

G5-

A75

-9JF

VC

C3 P

C37

CE

0.1u

VC

C3 P

C38

CE

0.1u

VC

C3 P

C39

CE

0.1u

VC

C3 P

C40

CE

0.1u

VC

C3 P

C44

CE

0.1u

VC

C3 P

C43

CE

0.1u

VC

C3 P

C42

CE

0.1u

VC

C3 P

C41

CE

0.1u

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15

RA

16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

10R

A11

DD

[0..6

3]

RA

[3..1

7]

/RA

S/R

D/W

R/C

S2

DQ

M7

DQ

M6

CK

EC

LK12

0_1

DQ

M3

DQ

M2

/CS

3

DQ

M5

DQ

M4

DQ

M1

DQ

M0

CLK

120_

2

LAB

/BA

1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/B

A24

/HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC60

SN

74LV

CH

1624

5AD

GG

-EL

VC

C3

VC

C3

PC

32

CE

0.1u

PC

31

CE

0.1u

LAB

/BA

1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/B

A24

/HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC61

SN

74LV

CH

1624

5AD

GG

-EL

VC

C3

VC

C3

PC

35

CE

0.1u

PC

33

CE

0.1u

DD

[0..6

3]

MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15

/WR

2

MD

[0..1

5]

RA

1

RA

2R

A3

RA

4R

A5

RA

6R

A7

RA

8R

A9

RA

10R

A11

RA

12R

A13

RA

14R

A15

RA

16R

A17

RA

18R

A19

RA

20R

A21

MA

1

MA

2M

A3

MA

4M

A5

MA

6M

A7

MA

8M

A9

MA

10M

A11

MA

12M

A13

MA

14M

A15

MA

16M

A17

MA

18M

A19

MA

20M

A21

RA

[0..2

5]

MA

[0..2

5]

RA

22M

A22

MA

25

/CS

0

TP

1

LAB

/BA

1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/B

A24

/HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC7

SN

74LV

CH

1624

5AD

GG

-EL

VC

C3

VC

C3

PC

36

CE

0.1u

PC

34

CE

0.1u

MA

0R

A0

RA

23R

A24

RA

25

MA

23M

A24

TP

5M

A19

TP

8

TP

6

MA

22

MA

20

TP

9

TP

7

MA

23

MA

21

TP

10M

A24

TP

4M

A0

/RD

/WE

0

/WR

/CS

1

/MR

D/M

WE

0

TP

14

TP12

TP13

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

DD

32D

D33

DD

34D

D35

DD

36D

D37

DD

38D

D39

DD

40D

D41

DD

42D

D43

DD

44D

D45

DD

46D

D47

DD

48D

D49

DD

50D

D51

DD

52D

D53

DD

54D

D55

DD

56D

D57

DD

58D

D59

DD

60D

D61

DD

62D

D63

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

DD

32D

D33

DD

34D

D35

DD

36D

D37

DD

38D

D39

DD

40D

D41

DD

42D

D43

DD

44D

D45

DD

46D

D47

DD

48D

D49

DD

50D

D51

DD

52D

D53

DD

54D

D55

DD

56D

D57

DD

58D

D59

DD

60D

D61

DD

62D

D63

R15

1N

ON

R14

90

R15

2N

ON

R15

00

R15

3N

ON

RA

17

128M

k825

6Mk4

IC51

,52,

53,5

4IC

55,5

6,57

roland sj_740_540

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