roland cx24
DESCRIPTION
Service manualTRANSCRIPT
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SERVICE NOTES
5016-007
Copyright 2008 ROLAND DG CORPORATION
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERSThis Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSEAuthorized persons can use this Service Note only for the purposes of selling and providing to the customers maintenance service of CX-24/12.
3. REUSEAuthorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTIONAuthorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
Confi dential
CX-24/12
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1 Structure & Spare Parts1-1 COVERS ............................................................................................................................................................. 1-11-2 FRAME .............................................................................................................................................................. 1-31-3 CARRIAGE .......................................................................................................................................................... 1-41-4 CHASSIS ............................................................................................................................................................ 1-51-5 ACCESSORIES .................................................................................................................................................. 1-61-6 STAND PNS-24 .................................................................................................................................................. 1-6
2 Electrical Section2-1 WIRING MAP ...................................................................................................................................................... 2-12-2 MAIN BOARD ..................................................................................................................................................... 2-22-3 OTHER CIRCUIT BOARDS ............................................................................................................................... 2-4
3 Replacement of Main Parts3-1 TOOL CARRIAGE REPLACEMENT .................................................................................................................. 3-13-2 MAIN BOARD REPLACEMENT ......................................................................................................................... 3-83-3 CARRIAGE MOTOR REPLACEMENT ..............................................................................................................3-113-4 GRIT MOTOR REPLACEMENT ....................................................................................................................... 3-143-5 PINCH ROLLER REPLACEMENT ................................................................................................................... 3-183-6 CUTTER PROTECTION REPLACEMENT ....................................................................................................... 3-19
4 Adjustment4-1 SPECIAL TOOL .................................................................................................................................................. 4-14-2 SERVICE MODE ................................................................................................................................................. 4-24-3 FUNCTION MODE .............................................................................................................................................. 4-44-4 HOW TO UPGRADE FIRMWARE ....................................................................................................................... 4-54-5 TOOL HEIGHT ADJUSTMENT ........................................................................................................................... 4-64-6 TOOL PRESSURE ADJUSTMENT .................................................................................................................... 4-94-7 CALIBRATION .................................................................................................................................................. 4-124-8 CROP MARK SENSOR CHECK ...................................................................................................................... 4-164-9 AUTO CROP MARK SENSOR ADJUSTMENT ................................................................................................ 4-184-10 MANUAL CROP MARK SENSOR ADJUSTMNET ........................................................................................... 4-20
5 Supplemental Information5-2 OPERATIONAL SEQUENCE .............................................................................................................................. 5-15-1 SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting6-1 START & END POINT DO NOT MATCH ............................................................................................................ 6-16-2 STITCH CUT ...................................................................................................................................................... 6-36-3 MEDIA SHIFTING ................................................................................................................................................ 6-46-4 PEN UP/DOWN ERROR ..................................................................................................................................... 6-56-5 FAN REVOLUTION ............................................................................................................................................. 6-6
7 Service Activities7-1 INSTALLATION CHECK LIST ............................................................................................................................. 7-17-2 MAINTENANCE CHECK LIST ............................................................................................................................ 7-57-3 SPECIFICATIONS ............................................................................................................................................... 7-6
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Contents
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Revision Record
Revision No. Date Description of Changes Approval Issued
0 2000.8.1 First Edition Inagaki Kaneko
1 2000.9.13 3-6 (p.29) Cutter Protection Replacement Inagaki Kaneko
2 2000.10.17 4-2, 4-3 Additional : Tool Pressure Control Command !FS Inagaki Kaneko
3 2001.1.151-2 Parts List : L-BEARING, RSR9ZMUUC1
1-3 Parts List : STAY, CARRIAGEInagaki Kaneko
4 2003.2.13
Crop Mark Sensor has been added.
1-3 Parts List : STAY, CARRIAGE
2-1 Wiring Map
3-1 Tool Carriage Replacement
4-2 Service Mode
4-8 Crop Mark Sensor Check
4-9 Auto Crop Mark Sensor Adjustment
4-10 Manual Crop Mark Sensor Adjustment
5-1 Operational Sequence
5-2 Sensor Map
Inagaki Nakatani
5 2003.2.18 1-3 CX-24 Serial Number for Crop Mark Sensor Inagaki Nakatani
6 2003.2.25 1-3 CX-24 Serial Number for Crop Mark Sensor Inagaki Nakatani
7 2008.1.17 Sect1 : Parts have been revised. Kato Mabuchi
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About the Labels Affi xed to the Unit These labels are affi xed to the body of this product. The following fi gure describes the location.
In addition to the and symbols, the symbols shown below are also used.
To Ensure Safe Work
Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly.* material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.
About the Symbols
The symbol alerts the user to items that must never be carried out (are forbidden). The specifi c thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specifi c thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.
The symbol alerts the user to important instructions or warnings. The specifi c meaning of the symbol is determined by the design contained within the triangle. The symbol at left means danger of electrocution.
: Tips and advise before the adjustment.
About and Notices.
Turn off the primary power SW before servicing.
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1-1
1 Structure & Spare Parts1-1 COVERS
CX-12
CX-24
4
63
5
1
10
12
1178
2
9
13
S1
S1
S4
S4
S4 S4S4
S4S4
S1
S1
S5
S5
S2
S3
S3
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 22805381 ASSY,LCD CX-24 * * S1 31019155 SCREW SET,BINDING 4*5 NI 100 PCS.22025409 COVER,FRONT CX-12 * S2 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P22025408 COVER,FRONT CX-24 * S3 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P22025428 COVER,GUIDE R2 CX-12 * S4 31019401 SCREW SET,BINDING 4*6 NI ETW 20PCS.22025427 COVER,GUIDE R2 CX-24 * S5 31239102AS SCREW SET,W-SEMS M3*8 3CBC 100 PCS
4 22025406 COVER,SIDE L CX-24 * *5 22025407 COVER,SIDE R CX-24 * *
22025411 COVER,Y RAIL CX-12 *22025410 COVER,Y RAIL CX-24 *
7 22495206 KEY TOP,CX-24 * *8 22475108 KNOB,CX-24 * *9 22535235 LABEL,CORPORATE LOGOTYPE #LA97 * *10 7501623020 PANEL BOARD ASSY CX-24 * *11 12259222 SHIELD,E01S03-1YAMA *12 22255221 SHIELD,PANEL R CX-24 * *13 21395112 TAPE,FELT CX-24 *
2
3
6
-
1-2
1-2 FRAME
S12
S12 18
S8
S17 S
7S8 S
8
15
26S6
S15
42
54
4210
53
S6 S15
10
S941 S
19S1
5 3826
25
1513
S10
11S2
2S8
S8S7
S2S8
2
S8828
4832
S11
344436
5555 3
1
21
24S1
8
S16
476
12
2940
39
S20
S21
51S6
S17
S1533
S852
17
22
46
S3 9
S7
14
S6 49
2045
37S1
S1
S13
16
3
S8 12
35S1
4S5
27
30
S5
S14
35 S5S527
30
43
S48
323
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1-3
Parts No. Parts Name41 22175871 ROLLER FD12 S4(B4 C4.0) *42 15229505 SENSOR INTERRUPTER GP2A25 *
22295194 SHAFT,G ROLLER CX-12 *22295101 SHAFT,WITH G-ROLLER PNC-960 *
44 22145393 SHAFT,JOINT PNC-960 * *45 22145388 SHAFT,PULLEY PNC-960 * *
22295196 SHAFT,SQUARE CX-12 *22295197 SHAFT,SQUARE CX-24 *
47 22165164 SPACER,MOTOR CX-24 * *48 22175157 SPRING,C P-ROLLER CM-500 * *49 22175188 SPRING,TENSION CX-24 * *51 22715219 STAY,DRIVE SHAFT CX-24 * *52 22715217 STAY,FRAME GUIDE CX-24 * *53 22715220 STAY,SENSOR F CX-24 *54 22715256 STAY,SENSOR R CX-24 *55 21425115 WASHER,AXIS CX-24 * *
43
46
PARTS LIST -Main Parts-Parts No. Parts Name
1 22805383 ASSY,FRAME L CX-24 * *2 22805382 ASSY,FRAME R CX-24 * *3 22805380 ASSY,PINCH ROLLER CX-24 * *5 22805145 ASSY,MOTOR X PNC-960 * *6 22805144 ASSY,MOTOR Y PNC-960 * *8 12159508 BUSH,SHAFT OILES 80F-1206 * *9 7501623060 CABLE CLAMP CX-24 * *10 23505639 CABLE-ASSY PPSENSOR CX-24 *
22025475 COVER,UNDER F.C CX-12 *22025476 COVER,UNDER F.C CX-24 *
12 22265295 CUSHION * *13 11719107 FAN,109BD24HA2-2 * *
22115788 FRAME,CABLE CX-12 *22115783 FRAME,CABLE CX-24 *22115786 FRAME,CENTER CX-12 *22115781 FRAME,CENTER CX-24 *22115789 FRAME,GUIDE CX-12 *22115784 FRAME,GUIDE CX-24 *22115785 FRAME,SUPPORT CX-12 *22115780 FRAME,SUPPORT CX-24 *
18 22175693 GEAR L * *20 21655164 HOLDER,IDLE PULLEY CX-24 * *21 22485105 KNOB,LEVER CX-24 * *
21895102 L-BEARING,RSR9NMUUC1+380LM *21895103 L-BEARING,RSR9NMUUC1+680LM *21895134 L-BEARING,RSR9ZMUUC1+380LM *21895135 L-BEARING,RSR9ZMUUC1+680LM *22535234 LABEL,G-ROLLER CX-12 #LA96 *22535232 LABEL,G-ROLLER CX-24 #LA170 *
24 22145446 LEVER,HANDLE CX-24 * *22265101 PAD,CUTTER PNC-5000 *21545133 PAD,CUTTER CM-12 *
26 22635376 PAD,DUST CX-24 *27 22145831 PIN NO.1 (214-831) * *28 21535118 PIN,STOPPER G-LEVER PC-60 * *29 21535101 PIN,Y PULLEY PNC-5000 * *30 21565102 P-ROLLER TD16S4(B10) TYPE2 * *31 22055462 PLATE,AXIS CX-24 * *32 22055460 PLATE,LINK CX-24 * *33 22055409 PLATE,ORG CX-24 * *34 22055459 PLATE,OSCILLATE CX-24 * *35 22055461 PLATE,SENSOR CX-24 * *36 22055458 PLATE,SPACER CX-24 * *37 22175715 PULLEY HD10.8S3 (B9) * *38 22145107SZ BACK UP STAY * *39 21975105 PULLEY T20P2S8+GEAR S55 * *40 11889102 R-BEARING D8S4(B3) * *
11
14
15
25
16
17
23
22
CX-12CX-24
CX-12CX-24
S/No.ZO 00383 and aboveS/No.ZO 02865 and above
Revised 7
Revised 3
Revised 7
PARTS LIST -Supplemental Parts-Parts No. Parts Name
S1 31029803AS BUSH SET,ROLL 3*5 20 PCS.S2 31409902 SADDLE,EDGE EDS-3S3 31299101 RIVET,NYLON P3550BS4 31149706AS RING SET,E-RING ETW-10 SUS 20 PCSS5 31149702AS RING SET,E-RING ETW-3 100 PCS.S6 31019103AS SCREW SET,BINDING M3*6 C 100 PCS.S7 31019137 SCREW SET,BINDING M4*6 NI ETW 20PCSS8 31019401 SCREW SET,BINDING 4*6 NI ETW 20PCS.S9 31169105 SCREW SET,FLAT M3*4 NI 100 PCS
S10 31049134AS SCREW SET,CAP M4*35 NI 20 PCSS11 31049141 SCREW,CAP SPW 3*8 BC MECS12 31199710 SET-SCREW,WP 3*3 3CS13 31089108 SCREW SET,PAN 3*6 NI 100 PCS.S14 31229102 SCREW SET,TRUSS M2*5 NI 100 PCSS15 31239127 SCREW SET,W-SEMS M3*6 NI 100PCSS16 31239107AS SCREW SET,W-SEMS M4*10 3CBC 50 PCSS17 31239121 SCREW,W-SEMS M3*8 C MECS18 31239123 SCREW,W-SEMS M4*15 BC MECS19 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCSS20 31249219 WASHER SET,PLAIN 4.3*7*1 C 50PCS.S21 31149602AS RING,CS RETAINING YOBI4 100PCPS22 31299102AS RIVET SET,NYLON P2655B 20 PCS.
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Revised 3
Revised 4
Revised 4
Revised 4
Revised 4
Revised 4
Revised 3
Revised 3
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 21815101 BOLT,PENHOLDER * * S1 31379106AS CLAMP SET,MINI MB-2 20 PCS.23475166 CABLE-CARD 8P 1030L BB HIGH-V * S2 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.23475165 CABLE-CARD 8P 730L BB HIGH-V * S3 31159110 CUSHION,GREEN FELT 3T*8*840 *
3 22805393 ASSY,CARRIAGE CX-24 * * S4 31409702 SADDLE,LOCKING EDGE LES-10104 7501623040 CARRIAGE JUNCTION BOARD ASSY * * S5 31089103AS SCREW SET,PAN M2.6*4 C 100 PCS.5 22025404 COVER,CARRIAGE CX-24 * * S6 31229103AS SCREW SET,TRUSS M2*6 NI 100 PCS6 21655163 HOLDER,BELT CX-24 * * S7 31239128 SCREW SET, W-SEMS M3*8 NI 100PCS.7 21655162 HOLDER,SENSOR BOARD CX-24 * * S8 31239127 SCREW SET,W-SEMS M3*6 NI 100PCS8 7501625000 MARK SENSOR BOARD ASSY CX-24 * * S9 31679102 SCREW SET,C-SEMS M3*5.5 NI 100 PCS.9 22285503 NUT,PENHOLDER * * S10 31019103AS SCREW SET,BINDING M3*6 C 100 PCS.10 7501623030 PINCH SENSOR BOARD ASSY CX-24 * * S11 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P11 22155567 SPACER M3X5 * * S12 31019148AS SCREW SET,BINDING M2.6*4 NI 100 PCS12 22165198 SPACER,SENSOR CX-24 * * * Cut to 14mm when using.13 22715216 STAY,CABLE CX-24 * *14 22715265 STAY,CARRIAGE-2 CX-24 * *15 22715255 STAY,MARK SENSOR CX-24 * *
11929116 BELT,1526P2M6 *11929117 BELT,940P2M6 *
2
16
CROP MARK SENSOR has been fixed to the machines with thefollowing serial number.CX-24 : AQ87825 and aboveCX-12 : ZQ81680 and above
Revised 5Revised 6
Revised 3
Revised 3
Revised 3
2
S2
S3
S3S4
S8
S8
4
13
S7
1
9
5
S8
S1
15
12
8
S6
S7
3
11
S8
S10
6
14
S11
10
7
S9
S1
S12
16
Revised 4
Revised 3
1-4
1-3 CARRIAGE
CX-12
CX-24 S5S12
-
1-5
1-4 CHASSIS
CX-12
CX-24
S1
S3
18
2
3
1S4
154
14
14
14 S3
S3
S3
17
17
S2S2
7
S5
16
5
13
9
S58S5
S5
6
S2
S210
12
11
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 13429746 AC INLET SUP-J3G-E+FILTER * * S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P2 23505674 CABLE-ASSY JUNBI A CX-24 * * S2 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 203 23505675 CABLE-ASSY JUNBI B CX-24 * * S3 31019155 SCREW SET,BINDING 4*5 NI 100 PCS.
23505634 CABLE ASSY JUNBI D PC-600 * S4 31169105 SCREW SET,FLAT M3*4 NI 100 PCS23505419 CABLE-ASSY JUNBIWIRE D FJ-50 * S5 31239127 SCREW SET,W-SEMS M3*6 NI 100PCS
5 23505640 CABLE-ASSY POWER 2 CX-24 * *6 23475125 CABLE-CARD 25P 150L BB HIGH-V * *
22815138 CHASSIS,CX-12 *22815137 CHASSIS,CX-24 *
8 11769106 CLAMP,CLAMP-B * *9 22465129 HEAT SINK,CX-24 * *10 22535257 LABEL,CAUTION VOLTAGE #LA167 * *11 22505242 LABEL,EARTH MARK-1 NO.E-580 * *12 22505244 LABEL,FLASH-LIGHTING NO.E-582 * *13 7501623010 MAIN BOARD ASSY CX-24 * *14 22055418 PLATE,F-COVER CX-24 * *15 13129170 POWER SW AJ7201B * *16 22425109U0 POWER UNIT,SWITCHING CX-24 * *17 22355168 RUBBER FOOT PL-10J65 * *18 23505899 WIRE,C GRX-410 * *
4
7
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1-6
1
1
PARTS LIST -Main Parts-
Parts No. Parts Name1 13499109 AC CORD SJT 117V 10A 3PVC * *2 23495124 AC CORD 3ASL/100 240VA 10A S * *3 13499111 AC CORD H05VV-F 240VE 10A S * *4 23495125 AC-CORD H05VV 230V 10A S * *5 13439801 CABLE-AC 3P CHINA 10A/250V S * *6 22355647 BASE,SHEET CM-24 * *
22605337 CARTON CX-12 *22605336 CARTON CX-24 *
8 22635379 PAD,SET CX-24 * *
7
1-5 ACCESSORIES
1-6 STAND PNS-24
8
6
7
1 2 3
4 5
CX-12
CX-24
5 6
1
3
4
CX-12
CX-24
2
PARTS LIST -Main Parts-
Parts No. Parts Name1 21985116 BRACKET,PNS-24 *2 22605279 CARTON,PNS-24 *3 22155121 PIPE,1 PNS-24 *4 22155122 PIPE,2 PNS-24 *5 22035126 STAND,L PNS-24 *6 22035127 STAND,R PNS-24 *
PARTS LIST -Supplemental Parts-
Parts NameS1 SCREW HEXAGONAL CAP UC 10X45S2 WASHER FLAT UC 10X21X2S3 CUSHION SK1912 RUBBERS4 BOLT PICK UC 5X20S5 TOOL HEXAGONAL NO.8S6 SHAFT STOPPER Ni 4.5X95
nagaco
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2 Electrical Section
2-1
2
2-1 WIRING MAP 2 Electrical Section
NL
F R
CG
MA
IN B
OA
RD
CN7
CN9
CN6
CN8
CN4
CN3
Fron
t Pap
er S
enso
r
Rear
Pap
er S
enso
r
Blue
Yel
low
CABL
E-A
SSY
PPS
ENSO
R CX
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2350
5639
CABL
E-A
SSY
PO
WER
2 C
X-2
423
5056
40CN
2
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CX-2
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JUN
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FJ-
5023
5054
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LCD
CX-2
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SW8
SW7
SW3
SW4
CP45
IC27
R85
R86
R87
R84
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MA
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JAPA
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Carriage
CN16
CN15
CN14
CN13
IL-S2P-S2L
IL-FPC-8SL
Red Bl
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S1
IC8
IC6
IC10
IC3
IC9
IC7
C29
R76
Paper Sensor
x1
CN7
C3C48
R35
R38R18
R2
IC24
IC22
USB
unit
Non
Non
08
Main Sub
JP1
TP4
112
C42
TP3
IC5
RA8
TP5
TP1
TP2
TP6
IC16
IC17
IC4
7516
2300
0 1
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RA11
IC2
Vcc
93LC46
GND
C15
R4
IC14
C13
RA9
RA10
C41
R45
R67
Vm
m
CN9
R83
IC21
R60
R59
C44 R6
IC13
47u/
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C12
NJU
7032
C16
RA4
RA6
R69
IC20
R58
R73
C45
R28
R53
C22
R54
R29
C21
C19
R25
R52
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C23
C20
D8
D9
D10 D1
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D2 D3 D4 D5 C11
47u/
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R75
R74
C46
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to F
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to Motors
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10 20
R15
RA7
RA5
C26
R13
R72
Q1 D12
C40
L1
R82
IC12
MAD
E IN
JAPA
N
2-2 MAIN BOARD MAIN BOARD COMPONENT DIAGRAM_COMPONENT SIDE
DIP SW
This Jumper SW should be set to the MAIN side.
No. Function OFF ON1 Model Selection CX-24 CX-122 Reserved ALWAYS OFF
Electric Maintenance PartIC.No. Parts No. Description Function
IC 12 15189105 MTD2005 Grit Motor DriverIC 13 15189105 MTD2005 Carriage Motor DriverIC 14 15189105 MTD2005 Solenoid Driver
-
2-3
2
MAIN BOARD_Circuit Diagram
/RES
ET
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
A11
A12
A13
A14
A15
A16
A17
A18
A[1..1
8]D[0..
15]
A1 A2 A3 A4 A5 A6 A7 A8 A9 A10
A11
A12
A13
A14
A15
A16
A17
A18
D0D1D2D3D4D5D6D7D8D9D10
D11
D12
D13
D14
D15
Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
R1
10K
C1 27p
C2 27pX1
7.17
5MHz
CP1 1u
CP2
1u
CP3
Non
CP4
Non
CP5
Non
CP6 1u
Vcc
1
Gnd
2ou
t3
IC1
PST5
72CM
T
R2
22K
R18
1KC3 1u
SK2
CS1
DI3
VCC
8
DO4
GND
5
IC2
93LC
46
9108
IC3C
74LV
08A
A011
A110
A29
A38
A47
A56
A65
A74
A842
A941
A10
40A1
139
A12
38A1
337
A14
36A1
535
A16
34A1
73
D015
D117
D219
D321
D424
D526
D628
D730
D816
D918
D10
20D1
122
D12
25D1
327
D14
29D1
531
VCC
23
Vss
13
CE12
OE
14RE
SET
44
Vss
32
WE
43
RY/B
Y2
BYTE
33
IC4
MBM
29F4
00BA
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10
D11
D12
D13
D14
D15
JP1
DSP0
3-00
3-43
2T
MAI
NSU
B
R35
10K
R38
220K
D070
D169
D268
D367
D466
D564
D663
D762
D860
D959
D10
58D1
157
D12
56D1
354
D14
53D1
552
CS0
41CS
140
CS2
45CS
344
RD
/WR
28
RD
34
RAS
24CA
SL25
CASH
26
WR
H36
WR
L38
PF0/
AN0
91PF
1/AN
192
PF2/
AN2
93PF
3/AN
394
PF4/
AN4
95PF
5/AN
596
NMI
76
TCLK
D42
TCLK
C43
A04
A15
A26
A37
A48
A59
A610
A711
A812
A913
A10
14A1
115
A12
16A1
317
A14
18A1
519
A16
20A1
722
A18
29
RESE
T84
PLLC
AP81
PLLV
CC80
PLLV
SS82
XTAL
72EX
TAL
74PA
15/C
LK83
MD0
79
MD1
78
MD2
75
MD3
73
WDT
OVF
35
Vss
27
RXD0
51TX
D050
Vcc
21
Vcc
37
Vcc
65
Vcc
77
Vcc
103
Vss
3
Vss
23
Vss
33
Vss
39
Vss
55
Vss
61
Vss
71
Vss
90
Vss
101
Vss
109
RXD1
48TX
D147
PE13
112
PE7
105
PE8(T
IOC3
A)10
6
PE12
111
PF6/
AN6
98PF
7/AN
799
PE5(T
IOC1
B)10
2
PE9(T
IOC3
B)10
7PE
10(T
IOC3
C)10
8PE
11(TI
OC3D
)110
PE14
1PE
152
AVCC
100
AVSS
97
PB8
31
PB9
32
PA5(D
SR)4
6
PA2(R
TS)4
9
PE4(D
TR)8
9
DR
EQ0
85PE
186
DR
EQ1
87PE
388
IRQ5
30
PE6
104
IC5
HD64
3704
2
Vcc
Vcc
R150
A1A2A3A4A5A6A7A8A9A10
CP7
1u
CP8
1u
C447
0pR3
9
3.3K R
46 220
CP9
1u
D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10
D11
D12
D13
D14
D15
4
6
5
IC3B
74LV
08A
56
IC6C
74LS
14
1312
IC6F
74LS
14
/CRD
/CRD
Y
D0 D1 D2 D3 D4 D5 D6 D7
BUSY
/ACK
DATA
0DA
TA1
DATA
2DA
TA3
DATA
4DA
TA5
DATA
6DA
TA7
/STB
Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
D23
D44
D67
D88
D713
D514
D317
D118
OC
1G
11
Q2
2
Q4
5
Q5
6
Q7
9Q
612
Q5
15Q
316
Q1
19
Vcc
20
GND
10
IC7
74HC
373
R47
33
R48
33
R20
1KR2
11K
R40
3.3K
R50
3.3K
R41
3.3K
R42
3.3K
1 2 3 4 5678910
RA1
10Kx
88
17
26
35
4
RA2
33x4
81
72
63
54
RA3
33x4
A12
A23
A34
A45
A56
A67
A78
A89
G19
DIR
1
B118
B217
B316
B415
B514
B613
B712
B811
Vcc
20
GND
10
IC874
LS24
5
D1 D1FL
20U
R22
1K
R49
331
2IC
6A
74LS
143
4IC
6B
74LS
14
C510
00p
R43
3.3K
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
E1E2
CN1
5636
4-06
0-BX
ED
2
CLK
3Q
5
Q6
Vcc
14PR
4
GND
7CL
1
IC9A
74HC
74D
12
CLK
11Q
9
Q8
PR10
CL13
IC9B
74HC
74
extC
14ex
tCR
15
A1
B2
CLR
3
Q13
Q4
Vcc
16
GND
8
IC10
A74
HC12
3
123
IC3A
74LV
08A
FL1
FL2
FL3
FL4
FL5
FL6
FL7
FL8
FL9
FL10
EXC3
BB60
1H FL11
CD0
CD1
CD2
CD3
CD4
CD5
CD6
CD7
1110
IC6E
74LS
149
8IC
6D
74LS
14
Vcc
TXDA
RXDA
/RTS
A
RXDB
/DTR
A
/DSR
ATX
DB
Vcc
C1+
10C1
-12
C2+
13C2
-14
V+11
V-15
out
2in
7
out
1in
3ou
t24
in23
out
20in
16
in5
out
6in
18ou
t4
in19
out
22in
21ou
t17
VCC
9
GND
8
T1 T2 T3 T4R1
R2
R3
R4
IC11
MAX
238
13251224112310229218207196185174163152141
E1 E2
CN2
DBLC
-J25
SAF-
20L9
extC
6ex
tCR
7
A9
B10
CLR
11
Q5
Q12
IC10
B
74HC
123
Vcc C
P10
1u Vmm
Vcc
Vcc
FL24
BL02
RN2
FL25
BL02
RN2
FL26
BL02
RN2
FL27
BL02
RN2
+ C11
47u/
50V
CP11
1u
Vcc
25
ALM
3
PhA
5Ph
B23
EA6
EB22
Vref
A2
Vref
B26
CR4
VsA
1R
sA11
RsB
17
PG13
VsB
27
Vmm
A8
Vmm
B20
Out
A10
Out
A12
Out
B14
Out
B18
LG A
7LG
B21
Deca
y24
IC12
MTD
2005
R3 1
0kC1
439
00p
D2
D1FL20U
D3
D1FL20U
D4
D1FL20U
D5
D1FL20U
TXDA
RXDA
/RTS
ARX
DB
/DTR
A/D
SRA
TXDB
R36
2.7K
R37
2.7K C1
7
2200
p
C18
2200p
PhGA
PhGB
Vref
GA
Vref
GB
GmA+
Gm
A-G
mB-
GmB+
1 2 3 4
CN3
5267
-04A
Vmm
Vcc
Vcc
FL28
BL02
RN2
FL29
BL02
RN2
+
C12
47u/
50V
CP12
1u
Vcc
25
ALM
3
PhA
5Ph
B23
EA6
EB22
Vref
A2
Vref
B26
CR4
VsA
1R
sA11
RsB
17
PG13
VsB
27
Vmm
A8
Vmm
B20
Out
A10
Out
A12
Out
B14
Out
B18
LG A
7LG
B21
Deca
y24
IC14
MTD
2005
R4
15k
C15
3900
p
D6 D1F
L20U
D7D1
FL20
U
R52
8.2K
C19
0.01
u
Vref
SOL
R23
1kR2
41k
R25
1K
R55 3
9K
R56
0.68
1W
R57
0.68
1W
R26
1K
R27
1KC6
1000
pC7 10
00p
R5 10
K
Vcc C
P42
1u
R61
No M
ount
/RD
/WRD
ram
/CAS
H/C
ASL
/RAS
/Ena
bleM
TDDe
cayM
OT
C20
0.01
u
81
72
63
54
RA4
33x4
81
72
63
54
RA5
33x4 8
17
26
35
4
RA6
33x4
81
72
63
54
RA7
33x4
A017
A118
A219
A320
A423
A524
A625
A726
A827
A928
D02
D13
D24
D35
D47
D58
D69
D710
D833
D934
D10
35D1
136
D12
38D1
339
D14
40D1
541
Vcc
6
Gnd
22
Gnd
37
OE
29
WE
13
UCAS
30LC
AS31
RAS
14
Gnd
42
Vcc
1
Vcc
21
IC15
16M
DRA
M
CP13
1u
CP14
1u
CP15
1u
CP16
1u
CP17
1u
Vcc
CP18
1u
A18
CP19
1u
CP20
1u
CP21
1u
CP22
1u
CP23
1u
81
72
63
54
RA8
22Kx
4
Vcc C
P24
1u
81
72
63
54
RA9
22Kx
4
A4A5A6
A1
B2
C3
G1
6G
2A4
G2B
5
Y015
Y114
Y213
Y312
Y411
Y510
Y69
Y77
VCC
16
GND
8IC1674
HC13
8
Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
CP25
1uCP
261u
Vmm
Vcc
Vcc
FL30
BL02
RN2
FL31
BL02
RN2
FL32
BL02
RN2
FL33
BL02
RN2
+ C13
47u/
50V
CP27
1u
Vcc
25
ALM
3
PhA
5Ph
B23
EA6
EB22
Vref
A2
Vref
B26
CR4
VsA
1R
sA11
RsB
17
PG13
VsB
27
Vmm
A8
Vmm
B20
Out
A10
Out
A12
Out
B14
Out
B18
LG A
7LG
B21
Deca
y24
IC13
MTD
2005
R6
10k
C16
3900
p
D8
D1FL20U
D9
D1FL20U
D10
D1FL20U
D11
D1FL20U
R53
5.6KR
545.
6K
C21 22
00p
C22
2200
p
PhCA
PhCB
VrefCA
VrefCB
CmA+
CmA-
CmB-
CmB+
1 2 3 4
CN4
5267
-04A
R28
1kR2
91k
R58
0.68
1W
R59
0.68
1W
R30
1K
R31
1KC8
1000
pC9 10
00p
DQ1
1D
Q02
WR
3R
D4
A05
S06
IBF0
7O
BF0
8
CNVss
9
RESE
T10
Tout
/XCo
ut11
XCin
12
Vss
13
Xin
14
Xout
15
Vcc
16
AVcc
17
LPF
18
AVss
19
INT1
22IN
T023
EDM
A24
RTS
125
CTS1
26UR
XD1
27UT
XD1
28
RDB
33W
RB
34
SYNC
out
35SY
SCLK
out3
6DM
Aout
37P3
238
P31
39RD
Y40
AB15
41AB
1442
AB13
43AB
1244
AB11
45AB
1046
AB9
47AB
848
AB7
49AB
650
AB5
51AB
452
AB3
53AB
254
AB1
55AB
056
DB7
57DB
658
DB5
59DB
460
DB3
61DB
262
DB1
63DB
064
OBF
165
IBF1
66S1
67
HOLD
68SO
F69
USB D+
70
USB D-
71
XcvrPower/Ext.Cap
72
Vss
73
Vcc
74
DQ7
75D
Q676
DQ5
77D
Q478
DQ3
79D
Q280
USBC
CNTR
120
CNTR
021
RTS
2/ST
XD29
CTS2
/SRX
D30
URXD
2/SC
LK31
UTXD
2/SR
DY32
IC18
Non
A1
B2
C3
G1
6G
2A4
G2B
5
Y015
Y114
Y213
Y312
Y411
Y510
Y69
Y77
VCC
16
GND
8IC1774
HC13
8
/CS2
/CRD
/LCD
En/K
eyRD
/LCD
En
R60
0.68
1W
R32
1KC1
010
00p
VoA
2
VoB
1
VoC
20
VoD
19
A0
17
A1
16
LDAC
6
DB0
14
DB1
13
DB2
12
DB3
11
DB4
10
DB5
9
DB6
8
DB7
7
Gnd
5
WR
15
Vref
4
Vdd
18
Vss
3
IC19
AD73
05
D1
4
D2
5
D3
12
D4
13
CLK
9
CLR
1
Q1
2
Q2
7
Q3
10
Q4
15
Vcc
16
Gnd
8
Q1
3
Q2
6
Q3
11
Q4
14
IC20
74HC
175
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
/PhaseWR
/uStepWR
567
8 4
IC21
A
NJU7
032
3
2
1
IC21
BNJ
U703
2
A1A2/R
eset
R63
47K
C23
0.01
u
DirS
OL
Dec
aySO
L
8 1
7 2
6 3
5 4
RA11
10Kx4
ChkV
fan
81
72
63
54
RA10
22Kx
4
/CRD
A010
A19
A28
A37
A46
A55
A64
A73
A825
A924
A10
21A1
123
A12
2A1
326
A14
1D0
11D1
12D2
13D3
15D4
16D5
17D6
18D7
19
OE
22W
27
CE20
Vcc
28
Vss
14
IC22
Non
VCC
1-Da
ta2
+Da
ta3
Gro
und
4
Case
1A5A
Case
2B6B
Case
1B5B
Case
2A6A
CN5
Non
CP28
Non CP
29N
on
FL34 Non
FL35
Non
R33
Non
R64
Non
R65
Non
R66
Non +
C30
Non
C31
Non
CP30
Non
FL36
NonFL
37N
on
C32
Non
C33
Non
C34
Non
C35
Non
FL38
Non
FL39
Non
C36
Non
C37
Non
C38
Non
R17
Non
X2 Non
1 2 3 4 5678910
RA13
Non
1 2 3 4 5678910
RA14
Non
1 2 3 4 5678910
RA15
Non
R7
Non
R8
NonD
0D1D2D3D4D5D6D7
/RD
/WR
A1
A1/RD
/WR
/Res
et
R9
10K
R10
Non
R11
10KR
12Non
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CN6
IL-F
PC-2
5ST-
N
CRSe
ns
C39
2200
p
Vcc
CP31
1u
FL13
FL14
FL15
FL16
FL17
FL18
FL19
FL20
FL21
FL22
Vcc CP
32
1u
FL23
8 1
7 2
6 3
5 4
RA12
10Kx4
/Key
RD A2 A1
ELCD
D0
D1
D2
D3
D4
D5
D6
D7
C24
0.01
u
C250.01
u
PapS
ensF
PapS
ensR
Vcc
1
2
3
4
5
6
CN7
5301
4-06
10
+C4
010
u/50
V
L1RC
H895
-181
K
D12
D1FL
20U
Q1
2SK2
796S
Vmm
R51 100
R34
1K
Vcc
FanP
WM
Q2
DTA1
14E
D13
D1FL
20U
C26
0.01
u
CP33
1u
R13
10K
R67
33K
R45
3.3K
C27
0.01
u
1
2
CN8
5267
-02A
CP34
1u
ChkV
mm
JogA
JogB
E2CS
E2CL
KE2
Din
E2Do
ut
1 2 3 4
CN9
B4P-
VH
+C4
110
0u/1
6v
Vmm
Vcc
Vcc
14
Gnd
7
IC6G
74LS
14Vc
c CP3
5
1u
Vcc CP
36
1u
Vcc C
P37
1u
Vcc C
P38
1u
Vcc
14
Gnd
7
IC3E
74LV
08A
CP39
1uCP
40 1u
TP1
TP2
TP3
TP4
1 24 3
S1 SW D
IP-2
Vcc
Mon
itor
Mod
el
Vfan
TP5
TP6
/WR
SOL+
SOL-
CP41 1u
R71
33K
R70
3.3K
C42
0.01
u
R72
1.2
1W
FanVmm
R16
22K
R62
22KV
cc
R69
1.2K
R73
1.2k
R74
1.2k
R75
1.2k
C44
0.06
8u
C45
0.06
8u
C46
0.06
8u
C47
0.06
8u
R76
10K
R77 10K
R78 22
KR7
922
K
A2
24
5 3
IC23
TC7S
04F
C48
1u
FL12
EXC3BB601H
A1
B2
G3
Y07
Y16
Y25
Vcc
8
Gnd
4
IC24
Non
A4A5
/CS2A4 A5
Vcc
/CS2
/CS3
1311
12IC
3D
74LV
08A
C28
2200
p
C29
2200
p
/LCD
En
R82
100K
R83
100K
SelS
enso
r
FL40
EXC3BB601H
R14
1.2k
-
2-4
2
2-3 OTHER CIRCUIT BOARDS OTHER CIRCUIT BOARDS_1/2 Circuit Diagram
1 2 3 4 5678910
RA16
10Kx
8
R44
Non
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CN10
IL-F
PC-2
5ST-
N
CP43
1u
CP44
1u
SW1
SW K
EYSW
2SW
KEY
SW3
SW K
EYSW
4SW
KEY
SW5
SW K
EY
SW6
SW K
EY
SW7
SW K
EY
SW8
SW K
EY
A B C
EN1
JOG
ENC
ODE
R
1 2 3 4 5 6 7 8 9 10 11 12 13 14CN12
14FP
Z-SM
-TF
PN-V
CC
PN-V
CC
PN-V
CC
PN-V
CC
PN-G
ND
PN-G
ND
PN-G
ND
PN-G
ND
PN-G
ND
PN-G
NDPN
-GND
PN-G
NDPN
-GND
PN-G
NDPN
-GND
PN-G
NDPN
-GND
R68 0
CP45
1u
ORIG
INEN
TER
MEN
UTE
ST
A12
A23
A34
A45
A56
A67
A78
A89
G19
DIR
1
B118
B217
B316
B415
B514
B613
B712
B811
Vcc
20
GND
10
IC25
74LS
245
PN-/K
eyRD
PN-J
ogA
PN-J
ogB
PN-A
2PN
-A1
PN-E
LCD
PN-C
RSen
sPN
-SO
L-PN
-SO
L+
Origi
nEn
ter
Righ
tUpDo
wnLe
ftM
enu
Test
VCon
t
PN-D
0PN
-D1
PN-D
2PN
-D3
PN-D
4PN
-D5
PN-D
6PN
-D7
98
IC27
D74
HC04
56
IC27
C74
HC04
1110
IC27
E74
HC04
34
IC27
B74
HC04
12
IC27
A74
HC04
1312
IC27
F74
HC04
Vcc
14
Gnd
7
IC27
G74
HC0
4
R84 33 R85
33
R86 33 R87
33PN
-Opt
-APN
-Opt
-B
R19
47K
C43
2200
p
C49
2200
p
PN-G
ND
1
2
3
4
5
6
7
8
CN11
IL-F
PC-8
STPANEL BOARD
-
2-5
2
12
CN14
IL-S2P-S2L
c-Sol+c-Sol-
R80
220
R81
220
c-Sens
c-Opt-A
c-Opt-B
12345
CN15
53014-0510
1234
CN16
53014-0410
R90Non
R91Non
R880
R890
C-GND
12345678
CN13
IL-FPC-8SL
CARRIAGE BOARD
12
34
IC26GP1L57
sp-LedAN
sp-TrE
sp-TrC
SP1
SP3
SP2
SP4
sp-LedKA
sm-LedAN
sm-TrE
sm-TrC
SM1
SM3
SM2
SM4
sm-LedKA
41
32
IC28NJL5265KL
S-GndM-Gnd
Mark Sensor Pinch Sensor
OTHER CIRCUIT BOARDS_2/2 Circuit Diagram
SENSOR BOARD
-
3 Replacement of Main Parts
3-1
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.
3-1 TOOL CARRIAGE_REPLACEMENT (Referential Time : 10 min.)
1
Remove the FRONT COVER by disconnecting the flatcables from the Panel Board.
Remove the FRONT COVER.
(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)
(RIGHT SIDE)
(FRONT VIEW)
(CX-24 Only)
Revised 4
Replacement Parts Necessary AdjustmentMain Board 1. Upgrade Firmware
2. Initialize3. Tool Pressure Adjustment4. Calibration5. Crop Mark Sensor Adjustment
Replacement Parts Necessary AdjustmentTool Carriage 1. Tool Height Adjustment
2. Tool Pressure Adjustment3. Crop Mark Sensor Adjustment
Replacement Parts Necessary AdjustmentDrive Gear 1. Motor Backlash Adjustment
Replacement Parts Necessary AdjustmentMotor 1. Motor Backlash Adjustment
Revised 4
Revised 4
CROP MARK SENSOR has been fixed to themachines with the following serial number.CX-24 : ZQ81680 and aboveCX-12 : ZQ81680 and above
-
3-2
3
2 Remove the Y RAIL COVER.
(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)
3 Disconnect the 3 cables.
(REAR VIEW)
(CARRIAGE JUNCTION BOARD)
4
5
Unhook and remove the screws for fixing the TOOLCARRIAGE.
(W SEMS M3X6 Ni / 2pcs.)
Remove the CARRIAGE COVER and the TOOLCARRIAGE.
(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)
(TOOL CARRIAGE)
SCREWS
HOOK (WHITE)
SCREWS
-
3-3
6
7
8
9
Remove the INSULOCK TIE for fixing the cables.
Fix the CROP MARK SENSOR CABLE and TOOLCARRIAGE CABLE with the INSULOCK TIE.
Fix the (New) CROP MARK SENSOR to the NewTOOL CARRIAGE.
(BINDING M2.6X4 C / 2pcs.)
Remove the screws for fixing the CROP MARKSENSOR.
(BINDING M2.6X4 C / 2pcs.)
SCREWS
SCREWS
INSULOCK TIE
INSULOCK TIE
(CARRIAGE_BOTTOM)
(CARRIAGE_BOTTOM)
C R O P M A R KSENSOR CABLE
TOOL CARRIAGECABLE
-
3-4
10
11
(TOOL CARRIAGE)
12
13
SCREWS
SCREWS
(REAR VIEW)
HOOK(White)
Pass the Sensor Cable through the hole of the TOOLCARRIAGE and fix the TOOL CARRIAGE by pushingit upwards.Then, fix the CARRIAGE COVER.
(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)
(CARRIAGE JUNCTION BOARD)
Fix the Y RAIL COVER.
(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)
Connect the 3 cables.
Fix the screws for fixing the TOOL CARRIAGE.And then, fix the cables with the hook.
(W SEMS M3X6 Ni / 2pcs.)
SENSORCABLE
-
3-5
3
Carry out the following adjustments.
1. Tool Height Adjustment2. Tool Pressure Adjustment3. Crop Mark Sensor Adjustment
14
(FRONT VIEW)
(CX-24 Only)
15
(RIGHT SIDE)
Connect the flat cables to the Panel Board.
Make sure that the blue line on the big cable facesupwards and the blue line on the small cable facesleft when connecting them.
Fix the FRONT COVER.CX-24 : Fix the screws at the center first and them
both sides.CX-12 : Fix the screws from the left side.
(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)
-
3-6
3
3-2 MAIN BOARD_REPLACEMENT (Referential Time : 10min.)
2
3 Remove the GUIDE COVER R.
(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)
Remove the FRONT COVER by disconnecting the 2flat cables from the Panel Board.
Remove the FRONT COVER.
(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)
Remove the Y RAIL COVER.
(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)
(FRONT VIEW)
(CX-24 Only)
(RIGHT SIDE)
(REAR VIEW)
(REAR VIEW)
-
3-7
3
4
6
Remove the screws of the Parallel Cable and nuts ofthe Serial Cable.
Disconnect all the cables (5 pcs.) from the MAINBOARD.
7
5
Remove the screws from the MAIN BOARD and theHeat Sink. And disconnect the Cable on the MAINBOARD.
(W SEMS M3X6 Ni / 6pcs.)
Remove the RIGHT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)
(RIGHT SIDE)
HOOK (White)
PARALLELSERIAL
MAIN BOARD
CABLE
-
3-8
3
Connect the cables (5pcs.) to the MAIN BOARD.
Make sure connect the wirings to the right place.Carriage Motor Cable CN4Grit Motor Cable CN3Fan Cable (Red and Black) CN8Paper Sensor Cable (Yellow and Blue) CN7Switching Power Cable CN9
Remove the MAIN BOARD.8
10
Fix the new MAIN BOARD and connect the CABLE onthe MAIN BOARD.
(W SEMS M3X6 Ni / 6pcs.)
9
Fix the screws of the Parallel Cable and nuts of theSerial Cable.
PARALLELSERIAL
MAIN BOARDCABLE
-
3-9
3
12
13
14
15
(RIGHT SIDE)
(REAR VIEW)
Fix the RIGHT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)
Fix the Y RAIL COVER.
(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)
(REAR VIEW)
Fix the cables with the hook and put the hook to theRight Side Frame. HOOK (White)
Fix the GUIDE COVER R.
(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)
-
3-10
3
Carry out the following adjustments.
1. Upgrade Firmware2. Initialize3. Tool Pressure Adjustment4. Calibration5. Crop Mark Sensor Adjustment
17
16
(FRONT VIEW)
(CX-24 Only)
(RIGHT SIDE COVER)
Connect the flat cables to the Panel Board.
Make sure that the blue line on the big cable facesupwards and the blue line on the small cable facesleft when connecting them.
Fix the FRONT COVER.CX-24 : Fix the screws at the center first and them
both sides.CX-12 : Fix the screws from the left side.
(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)
Revised 4
-
3-11
3
3-3 CARRIAGE MOTOR_REPLACEMENT (Referential Time : 5 min.)
1
2
3 Disconnect the CARRIAGE MOTOR WIRE from CN4of the MAIN BOARD.
(RIGHT FRONT)CN4
Remove the FRONT COVER.
(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)
(CX-24 Only)
(FRONT VIEW)
Remove the FRONT COVER by disconnecting the flatcables from the Panel Board.
(RIGHT SIDE COVER)
Remove the RIGHT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)
(RIGHT SIDE )
-
3-12
3
4
Fix the new CARRIAGE MOTOR together with theSPACER to the FRAME so that there won't be anylooseness or to much load.
(W SEMS PRECOATING LOCK AGENT M3X8 C /2pcs.)
5
Connect the CARRIAGE MOTOR WIRE to the CN4on the MAIN BOARD.
6
7
Remove the CARRIAGE MOTOR.
(W SEMS PRECOATING LOCK AGENT M3X8 C /2pcs.)
The position of the screws fixing the CX-24CARRIAGE MOTOR is different from CX-12.
SCREWS
CN4
The position of the screws fixing the CX-24SPACER is different from CX-12.
(RIGHT SIDE )
(RIGHT FRONT)
(RIGHT REAR)
SCREWS(CX-24) (RIGHT REAR)
SPACER
Fix the RIGHT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)
SCREWS(CX-12)
-
3-13
3
8
(RIGHT SIDE)
(FRONT VIEW)
(CX-24 Only)
Connect the flat cables to the Panel Board.
Make sure that the blue line on the big cable facesupwards and the blue line on the small cable facesleft when connecting them.
Fix the FRONT COVER.CX-24 : Fix the screws at the center first and them
both sides.CX-12 : Fix the screws from the left side.
(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)
-
3-14
3
3-4 GRIT MOTOR_REPLACEMENT (Referential Time : 5 min.)
1
Remove the Y RAIL COVER.
(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)
Remove the FRONT COVER by disconnecting the flatcables from the Panel Board.
Remove the LEFT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)
Remove the FRONT COVER.
(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)
(FRONT VIEW)
(CX-24 Only)
(RIGHT SIDE COVER)
(LEFT SIDE )
(REAR VIEW)
-
3-15
3Remove the GRIT MOTOR WIRE from the CN3 onthe MAIN BOARD.
CN3
Remove the GRIT MOTOR.
(W SEMS PRECOATING LOCK AGENT M3X8 C /2pcs.)
(LEFT SIDE)
GRIT MOTOR
SCREWS
6
Fix the GRIT MOTOR so that there won't be anylooseness or too much load.
(W SEMS PRECOATING LOCK AGENT M3X8 C /2pcs.)
7
Remove the COVER GUIDE R.
(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)
(REAR VIEW)
(RIGHT FRONT)
GRIT MOTOR
(LEFT SIDE)SCREWS
The GRIT MOTOR CABLE should be thefront side when fixing the ASS'Y MOTOR Y.
GRIT MOTORCABLE
-
3-16
3
Connect the GRIT MOTOR WIRE to the CN3 on theMAIN BOARD.
CN3
Fix the Y RAIL COVER.
(BINDING HEAD with TEETH WASHER M3X8 Ni /4pcs.)
(RIGHT FRONT)
Fix the COVER GUIDE R.
(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)
(REAR VIEW)
(REAR VIEW)
Fix the LEFT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)
(LEFT SIDE )
-
3-17
3
Connect the flat cables to the Panel Board.
(RIGHT SIDE)
(FRONT VIEW)
(CX-24 Only)
Make sure that the blue line on the big cable facesupwards and the blue line on the small cable facesleft when connecting them.
Fix the FRONT COVER.CX-24 : Fix the screws at the center first and them
both sides.CX-12 : Fix the screws from the left side.
(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)
-
3-18
3
3-5 PINCH ROLLER_REPLACEMENT (Referential Time : 5min.)
1 Lower the SHEET LOADING LEVER to raise thePINCH ROLLER.
Remove the SHAFT.
Remove one of the E-RING with the Flat Head driver.
Fix the new PINCH ROLLER with washers by passingthe SHAFT through the PINCH ROLLER.
E-RING
Set the Sheet to prevent the washer from droppingduring the replacement.
Be careful with the direction of the PINCH ROLLER. The marked side should be outside.
SHAFT
-
3-19
3
Fix the E-RING with pincers.
Put the CUTTER PROTECTION fully from the left edgeof the APRON and along the MARK on theFRAME,CENTER.There would be space at the right edge.
3-6 CUTTER PROTECTION_REPLACEMENT (Referential Time : 5 min.)
(FRONT VIEW)
E-RING
0 ~ 1mm
CUTTER PROTECTION
MARKThe machines with the following serialnumber have been carved the MARK.CX-24 : ZN92130 and aboveCX-12 : ZO 00370 and above
Revised 1
-
4-1
4 Adjustment
Tool No. ST-002
Tool Name TENSION GAUGE 3N (300gf)
Purpose Tool Pressure Adjustment
Tool No. ST-006
Tool Name WHITE DUMMY PEN
Purpose Tool Height Adjustment
Tool Pressure Adjustment
Tool No. ST-012
Tool Name DIAL TENSION METER DT-50 0.5N (50gf)
Purpose Tool Pressure Adjustment
4 Adjustment4-1 Special Tool
Table shows a list of special tools recommended by Roland DG Corp.
-
4-2
4 Adjustment
4
4-2 Service Mode
[ ], [ ], [ ] + POWER ON
VERSION A100 Display the version of Firmware.
[Clockwise]Turn the dial to selectthe menu.
[Counterclockwise]
KEY START This menu is for checking the Panel Keys. It will be checked [MENU/PARAM], [ENTER], [TEST], [ORIGIN] ,[ ], [ ], [ ], [ ] in order.
SENSOR F1 R1 C1
FAN OFF This menu is for checking the FAN.ON/OFF will be changed by pressing the [ENTER] key.
KEY
This menu is for checking the ON / OFF status of Sensor.F : Front Pepare Sensor R : Rear Paper SensorC : Carriage Sensor
1 : ON 0 : OFF SENSOR F1 R1 C1
FAN OFF[MENU/PARAM]
[MENU/PARAM]
[MENU/PARAM] ********
F-35g U < 33> This menu is for adjusting the MIN Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
F-200g U
F-35g U < 33>
F-200g U
[MENU/PARAM]
[MENU/PARAM]
CALIB-G < 0.11>
Select the Calibration Checking DATA by turning the dial and press the [ENTER] key to draw a figure.
This menu is for Calibration of the Grit Roller side. The value is %.CALIB-G < 0.11>
DATA1 DATA2
[TEST]
[MENU/PARAM]
[MENU/PARAM]
CALIB-C < 0.11> This menu is for Calibration of the Carriage Moving. The value is %.CALIB-C < 0.11>
DATA1 DATA2
[MENU/PARAM]
[MENU/PARAM]
[TEST]
Service Mode
Go toNext Page.
[Counterclockwise]
[Clockwise]
[Clockwise]
[Clockwise]
[Clockwise]
[Clockwise]
[Clockwise]
[Clockwise]
[Counterclockwise]
[Counterclockwise]
[Counterclockwise]
[Counterclockwise]
[Counterclockwise]
[Counterclockwise]
This menu is for adjusting the MAX Tool Pressure. Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
Select the Calibration Checking DATA by turning the dial and press the [ENTER] key to draw a figure.
CROP START [MENU/PARAM] CROP START[Clockwise]
This menu is for Crop Mark Sensor Auto Calibration.
Revised 4
-
4-3
4 Adjustment
4
AGING STARTThis menu is for AGING.AGING starts after pressing the [MENU/PARAM] key and it will be stop after turning the power off.
PENWAIT < 0>This menu is for setting the time from going the Pen or the Cutter down until moving. The range of the time is 0 ~ 99 (msec).Ending menu of the Service Mode.
AGING START
PENWAIT < 0>
[MENU/PARAM]
[MENU/PARAM]
EEROM START
DRAM START
This menu is for checking the EEROM.Either [OK] or [NG] will be indicated after the checkEEROM check OK!
DRAM check OK!
[MENU/PARAM]
[MENU/PARAM]
[ ], [ ], [MENU/PARAM] + POWER ON
KEY Dir
EXIT
COMMAND This menu is for setting the COMMAND.AUTO : AUTO (Default)MODE2 : COMMAND CAMM-GL3 MODE 2 FixedMODE1 : COMMAND CAMM-GL3 MODE 1 Fixed
MARK Always OFF.
[MENU/PARAM]
[MENU/PARAM]
[MENU/PARAM] KEY Dir
MARK
COMMAND
This menu is for setting the media feeding direction when pressing the [ ], [ ].Forw : The media feeds forward with [ ] key. (Default)Rev : The media feeds backward with [ ] key.
Movement Mode
[Clockwise]
Fromlast Page.
[Counterclockwise]
[Counterclockwise]
[Clockwise]
[Counterclockwise]
[Clockwise]
[Counterclockwise]
[Clockwise]
This menu is for checking the DRAM.Either [OK] or [NG] will be indicated after the check
[Counterclockwise]
[Clockwise]
Turn the dial to selectthe menu.
Turn the dial to selectthe menu.
[Counterclockwise]
[Clockwise]
[Counterclockwise]
[Clockwise]
[Clockwise]
Press the [ENTER] key to reset and go back to the general menu.
!FScmd This menu is for setting the Tool Pressure Control Command (!FS).ON : EnableOFF : Disable (Default)
[MENU/PARAM] !FScmd
Turn the dial to selectthe menu.
Turn the dial to selectthe menu.
[Counterclockwise]
CROP G < -31>
CROP C < 416>
CROP AD 468
[MENU/PARAM]
[MENU/PARAM]
[MENU/PARAM]
CROP G < -31>
CROP C < 416>
CROP AD 468[Clockwise]
[Clockwise]
[Clockwise]
[Counterclockwise]
[Counterclockwise]
[Counterclockwise]
This menu is for checking the movement of the Crop Mark Sensor.This value will change depending on the media.
This menu is used when Auto Calibration cannot be done. This menu shows the distance in Grid direction between the center of the Sensor and the center of the cutter.This value will change by Jog Dial. (1 step = 0.05mm)
This menu is used when Auto Calibration cannot be done. This menu shows the distance in Carriage direction between the center of the Sensor and the center of the cutter.This value will change by Jog Dial. (1 step = 0.05mm)
Revised 2
-
4-4
4 Adjustment
4
4-3 Function Mode
SERIAL INTERFACE CHECK
SYSTEM REPORT
Turn on the power while pressing the [ ] key.
SYSTEM REPORTMODEL : CX-24MAIN : A100BOOT : B100
--- PARAM ---CALIB. : C=0.00% G = 0.00%FORCE DA : MAX= 170 MIN= 45CROP ENABLE: OFFCROP OFFSET: X= 430 Y= -29 LANGUAGE : ENGLISH
--- SAVE MENU --- No \ ITEM FORCE[g] SPEED[cm/s] OFFSET WEIGHTCURRENT : 100 40 0.250 LIGHTSAVE1 : 50 40 0.250 LIGHTSAVE2 : 50 40 0.250 LIGHTSAVE3 : 50 40 0.250 LIGHTSAVE4 : 50 40 0.250 LIGHTSAVE5 : 50 40 0.250 LIGHTSAVE5 : 50 40 0.250 LIGHTSAVE6 : 50 40 0.250 LIGHTSAVE7 : 50 40 0.250 LIGHTSAVE8 : 50 40 0.250 LIGHT
--- OTHER PARAMETER ---AREA : 1.0 [m] , ROTATE: OFFSAVE : USER1 , PRESET: USER1 SMOOT : ON , I/O : AUTOBAUD : 9600 , DATA : 8STOP : 1 , PARITY : NONEHAND : H-WIRE , U-CROP : OFF
UNIT : Metric , CURSOR: Forw. COMMAND: AUTO , PENWAIT: 0[msec]!FScmd : OFF-- END ---
Displayed Language and Unit
LINGUA
[MENU/PARAM]
[ENTER]
[ENTER]
[MENU/PARAM]
Languages : English, Japanese, German, French, Spanish, Italian and Portuguese
Unit : Metric (mm), Inch
LINGUA
LINGUA ENGLIS
LANG.
[ENTER]
INITIALIZE EEROM
[ENTER]
ENTER ->START INT
COMPLETED
LIMITED INITIALIZE
All data inside the EEPROM will be initialized.
ALL INITIALIZE
Init ALL EEROM
[ENTER]
ENTER ->ALL INIT
FINISH
RTS-DSR errorDTR-CTS errorTxD-RxD errorSTxD-SRxD error
Connection2 (TxD) 3 (RxD)4 (RTS) 6 (DSR)5 (CTS) 20 (DTR)14 (STxD) 16 (SRxD)
Error bit = 1111
RS232C check
EXIT
UNIT
Turn on the power while pressing the [MENU/PARAM] key.
UNIT
UNIT Inch
UNIT
Turn on the power while pressing the [ ], [ ], [ORIGIN] keys.
Turn on the power while pressing the [ ] key.
Turn on the power while pressing the [ENTER] key.
The data which the customer sets inside the EEPROM
will be initialized.
Revised 2
-
4-5
4 Adjustment
4
4-4 HOW TO UPGRADE FIRMWARE (Referential Time : 5 min.)
1 Connect PC and CX-24/12 with the PARALLELCABLE.
2 Turn on the power while pressing [ ], [ ], [ ]keys.It is ready to receive data when [Send new program]is displayed.
3 Open the download.BAT from MS-DOS.
4 Turn off the power when the upgrade is completed.
It is necessary to prepare the followings toupgrade the FIRMWARE.
1. FIRMWARE DISK2. PC with MS-DOS3. PARALLEL CABLE
Some PCs can not use the BAT FILE.Please refer to the ReadMe File in theFIRMWARE DISK.
COMPLETE
POWER OFF
[ENTER]
[ ] [ ] [ ] + POWER ON
VERSION UP SURE?
Send new program
CX-XX V.A 100 %
ERASE %
WRITE %**
**
**
-
4-6
4 Adjustment
4
4-5 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
1
2
TOOL HEIGHT ADJUSTMENT is designed to cut the whole media equally and ensure cuttingquality by eliminating tool-bouncing as the tool traverses the media.This adjustment must be performed after replacement of the TOOL CARRIAGE.Roland Special Tool ST-006, Thickness Gauge and 1mm Hexagonal wrench are used for thisadjustment.
Remove the Carriage Cover.
(W SEMS M3X6 Ni / 1pce.)
Make sure not to disconnect the flat cables from thePanel Board.
Screw
Remove the screws fixing the FRONT COVER.
(CX-24 : W SEMS M3X8 BC / 6pcs.)(CX-12 : W SEMS M3X8 BC / 4pcs.)
(FRONT VIEW)
(CX-24 Only)
(RIGHT SIDE COVER)
-
4-7
4 Adjustment
4
Put the WHITE DUMMY PEN (ST-006) to the TOOLCARRIAGE. Make sure to insert until the collar of theblade holder touches the rim of the hole.
5
3
CX-24 : Make sure to cover the FRONT /REAR PAPER SENSOR with paper and turnon the power.
4 Put the PINCH ROLLER down at the both ends ofGRIT ROLLER
Turn on the power and press the [ENTER] key.
6
Remove the Y RAIL COVER.
(BINDING HEAD WITH TEETH WASHER M3X8 Ni /4pcs.)
(REAR VIEW)
-
4-8
4 Adjustment
4 8 Adjusting Screw
7 Move the TOOL CARRIAGE to the positions shown inthe right figure with the [ ], [ ] keys.Carry out Adjustment 8 at the position where theclearance between the pen tip and the BED is thelowest.
Adjust the Adjusting Screw so that the clearancebetween the pen tip and the BED will be more than2.4 / less than 2.6 with 1mm Hexagonal wrench.
Thickness Gauge
Make sure to adjust the Adjusting Screw sothat the 2.4mm thickness gauge can insertbetween the pen tip and the BED and 2.6mmthickness gauge can not insert.
-
4-9
4 Adjustment
4
1 Make sure to carry out TOOL HEIGHT ADJUSTMENTbefore this adjustment.
4-6 TOOL PRESSURE ADJUSTMENT (Referential Time : 15 min.)
Driver IC [MTD2005] supplies voltage,corresponds to the pen pressure, to thesolenoid of the Carriage. Tool Pressure couldbe set by adjusting the OFFSET with "MIN"adjustment and GAIN with "MAX" adjustmentof the TOOL PRESSURE ADJUSTMENT.
2
TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of theTOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting.This adjustment must be performed after replacement of the TOOL CARRIAGE.It is necessary to enter PEN PRESSURE MODE to perform this adjustment.Roland Special Tool ST-002, ST-006 and ST-012 are used for this adjustment.
Move the TOOL CARRIAGE to the position where theTOOL HEIGHT ADJUSTMENT has been carried out.
[Actual Pen Pressure]
[Pressure set from Panel]
200 g
20 g
20 g 200 g
OffsetGain
Correct
Offset is not adjusted.
Gain is not adjusted.
-
4-10
4 Adjustment
4
3
4
5
Move the PEN down by pressing the [ ] key.Make sure to touch the pen tip to the BED.
Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [F-35g] menu and press [MENU/PARAM] keyto enter the Adjusting Mode.
0.3N ~ 0.4N(30gf ~ 40gf)
[MENU/PARAM]
VERSION A100
F-35g U < 33>
F-35g U < 33>
[ ] [ ] [ ] + POWER ON
Pull up the TOOL CARRIAGE with the DIAL GAUGE(ST-012) and measure the tool pressure when pen tipleaves the BED.
F-35g D [ENTER]
F-35g D < 33>
F-36g U
Adjust the parameter in the menu with the dial so thatthe pressure will be 0.3N ~ 0.4N (30gf ~ 40gf).Press the [ENTER] key to save the settings.
Make sure to check the pressure with the DIALGAUGE (ST-012) again.
6
-
4-11
4 Adjustment
4
7
8
10
9
Select the [F-200g] menu and press the [MENU/PARAM] key to enter the adjusting mode.
F-200g U [MENU/PARAM]
F-35g U < 36>
F-200g U
1.9N ~ 2.0N(195gf ~ 205gf)
[ ]
F-200g D
F-200g D 157
F-200g U 157
Move the PEN down by pressing the [ ] key.Make sure to touch the pen tip to the BED.
Pull up the TOOL CARRIAGE with the TENSIONGAUGE (ST-002) and measure the tool pressurewhen pen tip leaves the BED.
Adjust the parameter in the menu with the dial so thatthe pressure will be 1.9N ~ 2.0N (195gf ~ 205gf).Press the [ENTER] key to save the settings.
Make sure to check the pressure with the TENSIONGAUGE (ST-002) again.
-
4-12
4 Adjustment
4
Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [CALIB -*] menu and press the [TEST] key.Then, select the [DATA2] with the dial.
4-7 CALIBRATION (Referential Time : 20 min.)
1 Put the 0.25mm Standard Ceramic Pen to the TOOLCARRIAGE.
2
3
Set A1 size paper on CX-24 and A3 size paper onCX-12.Make sure to set the edge of the paper to the Guideline.
[TEST]
VERSION A100
DATA1 DATA2
CALIB-G < 0.11>
[ ] [ ] [ ] + POWER ON
[CALIB - *] menu is used either [CALIB-G] or[CALIB -C].
CALIBRATION is designed to ensure the distance accuracy by adjusting the media-feedingrate. This adjustment must be performed after the MAIN BOARD or in case you like to improvethe distance accuracy.It is necessary to enter the CALIBRATION MODE to perform this adjustment.
-
4-13
4 Adjustment
4
Measure the length of CARRIAGE DIRECTION /GRIT ROLLER DIRECTION by using the figure.
If the measured length is within the following range, itdoes not need to calibrate.
[CX-24]Grit Direction : 748.5mm ~ 751.5mmCarriage Direction : 548.9mm ~ 551.1mm[CX-12]Grit Direction : 349.3mm ~ 350.7mmCarriage Direction : 249.5mm ~ 250.5mm
If the measured length is beyond the range, carry outthe 7 ~ 12 .
7
6
CX-24/12 will start drawing a figure when pressingthe [ENTER] key.
4
550mm
100mm50mm
750mm
100mm
50mm
CX-24 AI SIZE
250mm100mm
50mm
350mm
100mm
50mm
CX-12 A3 SIZE
CARRIAGECARRIAGE
GRIT
GRIT
Lower the sheet loading lever and remove the sheet.
750 (350) mm - Measured Length (mm)
Measured Length (mm)X 100 = Calibrating
Amount (%)
[FOR EXAMPLE]
Calculate the amount to be calibrate by using the rightformula.
5
( FORMULA for the Grit Direction )
750mm - 752mm
752mmX 100 = - 0.3 (%)
-
4-14
4 Adjustment
4
Press the [MENU/PARAM] key to enter the menu andchange the Calibrating Amount with the dial.
Select the directions, GRIT ROLLER DIRECTION orCARRIAGE DIRECTION.
9
10
(Carriage Direction)
(Grit Direction)
8
CALIB-G < 0.11>
CALIB-C < 0.13>
[MENU/PARAM]
CALIB-G < 0.13>
CALIB-G -0.3
Press the [ENTER] key to save the settings.
If the both directions are needed to calibrate, pressthe [MENU/PARAM].Select another direction and carry out the 9 .
Enter the Calibrating Amount which is the amountcalculated at 7 .Calibrating range is -0.60% ~ +0.60%.
[MENU/PARAM]
CALIB-G < -0.3>
CALIB-G -0.3[ENTER]
CALIB-C < 0.13>
550 (250) mm - Measured Length (mm)
Measured Length (mm)X 100 = Calibrating
Amount (%)
[FOR EXAMPLE]
( FORMULA for the Carriage Direction )
550mm - 547mm
547mmX 100 = 0.5 (%)
-
4-15
4 Adjustment
4Measure the length of CARRIAGE DIRECTION orGRIT ROLLER DIRECTION by using the figure.Make sure that the measured length is within thefollowing range.
[CX-24]Grit Direction : 748.5mm ~ 751.5mmCarriage Direction : 548.9mm ~ 551.1mm[CX-12]Grit Direction : 349.3mm ~ 350.7mmCarriage Direction : 249.5mm ~ 250.5mm
If the measured length is beyond the range, carry outthe 7 ~ 12 again.
11 Set the paper again and press the [TEST] key.Then, select the [DATA2] with the dial and CX-24/12will start drawing a figure when pressing the [ENTER]key. [TEST]
CALIB-G < -0.3>
DATA1 DATA2
DATA1 DATA2
[ENTER]
12
-
4-16
4 Adjustment
4
4-8 CROP MARK SENSOR CHECK (Referential Time : 20 min.)
This is for checking the sensitivity of the CROP MARK SENSOR with using the internaldata of the machine. It can be done without the influence of Application / Driver.
1
2
3
[MENU/PARAM]
SELECT I ROLL
SELECT I ROLL
1.5cm
2cm
5.7cmA4 size
Crop Mark(Diameter : 1cm) Printing Area
Prepare the followings.1. Sheet which the Crop Marks are printed.2. Blade3. Blade Holder
Set the Sheet and fix the Blade Holder with a blade tothe Carriage.
Set the Right & Left Pinch Rollers at the outsideof the Crop Marks.
Pinch Roller
Cutter ProtectionSet the sheet so that theCrop Marks are on theCutter Protection.
Power on the machine and press the [MENU/PARAM]key to enter the User's Mode.
Make sure that there is no illustration and stain onthis area.
Revised 4
-
4-17
4 Adjustment
4
MARK TEST
SELECT ROLL
[ENTER]
[ TEST ] + POWER ON
SELECT PIECE
CROPMARK I
SELECT I ROLL
CROPMARK I
SELECT I ROLL
[MENU/PARAM]
CROPMARK I
CROPMARK I [ENTER]
6
4
5
Make sure that the [CROP MARKS] menu is set to[AUTO].
Factory Default : [OFF]In order to set to [AUTO], press the [MENU/PARAM]key to enter the Setting Mode and change it by theJog Dial.Then, press the [ENTER] key to save it.
Power off the machine and power on again whilepressing the [TEST] key.Select [PIECE] and press the [ENTER] key.
The machine cuts around the Crop Marks.
Make sure that the Crop Marks are in the cut squares.If not, carry out the Crop Mark Sensor Adjustment.
-
4-18
4 Adjustment
4
4-9 AUTO CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.)
This adjustment is for calibrating the distance from the center of the sensor to the tip of the pen.This adjustment can be performed by adjusting the cutting position to the Crop Marks which areprinted on the sheet with [CROP START] menu in the Service Mode.
Revised 4
1
2
3
Prepare the followings.1. Vinyl Sheet Size : A4
Color : Black (Backing should be white.)
2. Blade3. Blade Holder4. Tweezers
Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [CROP START] menu and press [MENU/PARAM] key to carry out the AUTO CROP MARKSENSOR ADJUSTMENT.
VERSION A100
PAUSE -> ENTER
CROP START[MENU/PARAM]
[ ] [ ] [ ] + POWER ON
Set the Right & Left Pinch Rollers with 10cminterspace.Set the Sheet and fix the Blade Holder with a blade tothe Carriage.
-
4-19
4 Adjustment
4
6
4
5
Peel off this area.
Peel the sheet off leaving 2 squares after cutting.
Please carry out this without taking the sheet off.
Press [ENTER] key to continue the adjustment.
Sensor detects the center of the left square firstly anddetects the center of the right square.Then, the machine cuts inside of the right square.
Peel off the inside part of the right square and checkthat the line of the right square is not cut.
If it is cut, carry out the [4-10 Manual Crop MarkSensor Adjustment].
-
4-20
4 Adjustment
4
4-10 MANUAL CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.) Revised 4
1 Turn on the power while pressing [ ], [ ], [ ]keys to enter the Service Mode.Select [CROP - *] menu and press [MENU/PARAM]key to enter the setting mode.
Select [CROP G] when adjusting the gritdirection.Select [CROP C] when adjusting the carriagedirection.
This adjustment can be done more precisely than the Auto Crop Mark Sensor Adjustment.This adjustment can be performed from [CROP G] & [CROP C] menus in the Service Mode.
VERSION A100
[ ] [ ] [ ] + POWER ON
[MENU/PARAM]
CROP < -29>
CROP < -29>*
*
[ENTER]
CROP G < -40 >
CROP G < -50 >
[ENTER]
CROP C < 25 >
CROP C < 45 >
When adjusting the cutting position to the right/ up, the parameter is [+].When adjusting the cutting position to the left/ down, the parameter is [-].
Change the parameter with the Jog Dial and press[ENTER] key to save it.
Parameter 1step = 0.05mm(Parameter 20 steps = 1mm)
In case of moving the Cutting Position down_about 0.5mm.
In case of moving the Cutting Position tothe right_about 1mm.
+ 20 steps
- 10 steps
-
4-21
4 Adjustment
4
3 Carry out [4-8 CROP MARK SENSOR CHECK].
-
5-1
5 Supplemental Information
5
5-1 OPERATIONAL SEQUENCE 5 Supplemental Information
DRAM CHECK
Power SW ON
NG
OK
Stop the movement.
Copy Firmware to DRAM.
Carriage moves to origin.
Ready to cut.
Motor Voltage
Detects origin
SHEET UNLOADED
NG
OK
Initialize Hardware. NG
OK
EEPROM ErrorEEROM CHECK NG
OK
Display Error Message
Roland DG Corp.Displays Opening Message.
Sensor ErrorNG
OKOrigin Error
Fan Error
Detects Media
SELECT RollDisplays Sheet Selection Menu.
ENTER
NG
OK
Err:Bad Posit ionDetects
PINCH ROLLER position.
NG
OK
Err:Sheet SetDetects Media length.NG
OK
When selecting PIECE
or
or
Display Error Message
Display Error Message
Display Error Message
Display Error Message
Display Error Message
Stop the movement.
OK
MARK1 NOT FOUNDDetects Crop Mark.
NGWhen CROP MARK isenable Display Error Message
Revised 4
-
5-2
5 Supplemental Information
5-2 SENSOR MAP
FRONT PAPER SENSOR (CX-24 ONLY)This sensor detects whether the Media is setor not. And also, it detects the front edge ofthe Media.Media has to be on this sensor when SETUP.
REAR PAPER SENSOR (CX-24 ONLY)This sensor detects whether the Media is set or not.And also, it detects the rear edge of the Media.Media has to be on this sensor when SETUP.
CARRIAGE LIMIT & PINCH ROLL SENSORThis sensor detects the Carriage Limit and thePinch Roller Position.
CROP MARK SENSORThis sensor detects the Crop Mark.
Revised 4
-
6-1
6 Troubleshooting
6
6 Troubleshooting6-1 START & END POINTS DON'T MATCH
Backlash Adjustment
Secure the Tool Carriage
Replace the Tool Carriage
Holder part of Tool Carriage is loose
Replace the Blade Holder
Bearing inside Blade Holder doesn't rotate smoothly
Blade tip is wearing out
Replace the blade
Match Offset
Blade Offset doesn't match with offset set in CX.
Motor Gear is meshed too tight or too loose
Tool Height is not correct Tool Carriage is loose
START & END POINTS DON'T MATCH
Tool Height Adjustment
Tool Pressure is not correct
Tool Pressure Adjustment
Blade Holder is set loose on Tool Carriage
Secure the Blade Holder
: Symptom : Check Points : Action
Number : Checking order
1
2 3
4
5
67
8
9
NO CHECKING POINT ACTION REFERENCE OUTLINE
1Blade Offset doesn't
match with offsetset in CX
Match Offset User's Manual
Blade used on the CX has offset and therefore, tip is shifted from itscenter. When the offset setting done on CX doesn't match with theblade offset, offset correction won't be done. Therefore, the startingand ending points won't match because the direction of the bladeslightly shifts from the correct direction.
2Blade Holder is setloose on ToolCarriage
Secure the BladeHolder User's Manual
When Blade Holder is set loose on Tool Carriage, the blade tipbecomes very shaky when cutting and results in distorted figure.
3Blade tip is wearing
outReplace theBlade User's Manual
When blade tip wears out, offset will be changed. Therefore, as samesa1, the starting and ending point won't match especially whencutting circles.
4
Bearing insideBlade holderdoesn't rotatesmoothly
Replace theBlade holder
There are bearings inside the Blade Holder. When the bearings don'trotate smoothly, direction of the blade slightly shifts form the correctdirection and therefore, starting and ending points doesn't match.
5Holder part of ToolCarriage is loose
Replace the ToolCarriage
When holder part of Tool Carriage is loose, direction of the bladeslightly shifts from the correct direction and therefore, the startingand ending points won't match.
6Tool Carriage isloose
Secure the ToolCarriage
Section3 [ToolCarriage_Replacement]
When the Tool Carriage is loose, direction of the Tool Carriage slightlyshifts form the correct direction and therefore, the starting and ending pointswon't match.
7Tool Height is notcorrect
Tool HeightAdjustment
Section4 [ToolHeightAdjustment]
When Tool Height is not adjusted, blade hits the Bed strongly andbounces. Therefore, the cutting at the very beginning won't be doneand cause the starting and ending points to be shifted.
-
6-2
6 Troubleshooting
6
NO CHECKING POINT ACTION REFERENCE OUTLINE
8Tool Pressure is notcorrect
Tool pressure isnot
Section4 [ToolPressureAdjustment]
When Tool height is not adjusted, blade hits he Bed strongly andbounces. Therefore, he cutting at the very beginning won't be doneand cause the starting and ending points to be shifted. And also,when the Tool Pressure is set too high by the user, the blade offsetchanges because the blade tip goes deep into the sheet. Therefore,the starting and ending points will be shifted.
9Motor Gear ismeshed too tight ortoo loose
BacklashAdjustment
When Motor Gear is meshed too tight or too loose, Tool Carriageand Grit Roller will be driven unstable and results in starting andending points to shift.
-
6-3
6 Troubleshooting
6
6-2 STITCH CUT
Solenoid Driver IC on Main Board is broken STITCH CUT
Replace IC14 onMain Board
Replace the Blade
Blade tip is wearing out / cracks
Bearing inside Blade Holder doesn't rotate smoothly
Replace the Bla