remondis recombio juni 2013 part production and use final · remondis rheinlandgmbh dr.-ing. th....
TRANSCRIPT
REMONDIS Rheinland GmbH
Dr.-Ing. Th. Glorius, Final Conference RECOMBIO,
Helsinki 13.06.2013
EU-project RECOMBIO:
Part 1: Project introduction
Part 2: Production of BIOBS in Erftstadt
Part 3: Use of BIOBS
Part 4: Messages – Closing remarks
Part 5: Back-up
REMONDIS Rheinland GmbH
Dr.-Ing. Th. Glorius, Final Conference RECOMBIO,
Helsinki 13.06.2013
Part 2:
Production of BIOBS
by REMONDIS Rheinland GmbH
in Erftstadt
REMONDIS Rheinland GmbH
3Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Brennstoff ausProduktionsspezifischen
Gewerbeabfällen
BPG®
Source seperatedwastes /
production residues
High calorific fractions(HCF)
sorted out fromposte-use waste
SBS®
SubstitutBrennStoff
Three quality groups of SRFsince 1995/1998/2009
High calorific fractions with a high biogenic content and different biowastes
BIOBS
BIOBrennStoff
REMONDIS Rheinland GmbH
4Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Input materialsfor BIOBS
BIO
BS
-pro
du
ctio
n
BIOBS
high calorific fraction
(HCFBW)
high calorific fraction
(HCFMSW)
sreening overflow
Quality Assurance of Input
QA of
BIOBS
bulky waste
mechanical-biologicaltreatment plant (MSW)
composting
used wood
different biowastes
different other wastes
REMONDIS Rheinland GmbH
5Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
QMSfor the production of SRF in Erftstadt
Acceptance area
Positive sorting of HCF
SRF-production
Process-chain
SRF-storage
QA-chain
Input control
Process control
Process control
Product control:
Internal and external
ISO 9001: a
EFB: a
RAL-GZ 724: a
CEN/TC 343: a
QMS is the fundament for reliable SRF-qualities
REMONDIS Rheinland GmbH
6Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Waste treatment center VZEK, ErftstadtFlow-sheet for BIOBS-production (04/2012)
MSW
Bulky waste
Sorting plant (ABA)
feeding
screeningFe-/ NF-
separation
Fe-/ NF-separation
Fe-/ NF-
metals
biol. drying residues to MSWI
NIR-separation
surplus water
to WWTPfeeding
SRF-plant (AKEA)
Production specific
wastes,
biowastes
feeding
Secondary sizereduction
Prior sizereduction-
windshiftingdisturbent
materials/residues
Fe-separation
NF-separation
windshifting BIOBSstorage/ loading
Fe-/ NF-metals
HCF`s
NIR-quality control
screeningFe-/ NF-
separation
REMONDIS Rheinland GmbH
7Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Online-analysis with NIR-devicenew position since 04/2012: product stream - 100%
New position after promising results of TAMARA-trials
(SRF-layer ca. 15 cm)
REMONDIS Rheinland GmbH
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12-12931-
001
12-15697-
001
12-17747-
001
12-28065-
001
12-24995-
001
12-49587-
001
13-01081-
001
13-04196-
001
13-06310-
001
13-07211-
001
13-09028-
001
13-13456-
001
13-18951-
001
Median
Mittelwert
80. Perzentil
90. Perzentil
95. Perzentil
UCL Analyse
Delta MW- UCL
Produkt BIOBS Parameter Chlor gesamt [% TS] Jahr (Alle)
Ergebnisse
Analysenummer Produktionszeitraum
NIR/UCL
Online-analysis with NIR-deviceanalytical results of total Cl for BIOBS in comparision
„Baseline“ for inorganic Cl is not constant during the year (0,10 – 0,21%),
Cl-average NIR (0,30% ds) and laboratory (0,27% ds) are well comparable
REMONDIS Rheinland GmbH
9Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Online-analysis with NIR-deviceinformation for the control personnel (examplary lot)
Prevention of longer periods with higher Cl-values possible
BIOBS, 13-04196-001
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Production period: 20.12.2012 - 31.01.2013
Cl [%
ds
]
Measured NIR-value
Average
Limit value according contract
Estimated value of inorganic Cl
REMONDIS Rheinland GmbH
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Windshifting 2 t/h test device and heavy fraction
Intentions:
1.) Reduced energy consumption (fine crushing not necessary)
2.) Improved SRF-quality (Cr, Cu, Pb, ..., disturbing materials)
3.) Increased recycling rate
REMONDIS Rheinland GmbH
11Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
New windshifting-system 2 x 10 t/h since 02/2012: 100% of product stream
Positive influence on SRF-quality and recycling rate
REMONDIS Rheinland GmbH
12Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Quality development of BIOBS for parameterswith slagging-/corrosion-potential (incl. 05/2013)
Consequence of adapted recipe, improved QA, .....
0
1.000
2.000
3.000
4.000
5.000
6.000
Al K Na Cl Chlorides
mg/kg ds
Mean 2010 Mean 2011
Mean 2012 Mean 2013
REMONDIS Rheinland GmbH
13Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Development of Hg-valuesfor BIOBS (incl. 05/2013, n = 102)
classification according EN 15359:
class 1 for Hg, values comparable to coal
0,000
0,010
0,020
0,030
0,040
2009 2010 2011 2012 2013
mg/MJ
Median 80th Perc.
Linear (Median) Linear (80th Perc.)
REMONDIS Rheinland GmbH
14Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Quality of SBS1Erftstadt and BIOBScompared to Rhenish lignite (05/2013)
Classification code according EN 15359 of SBS®1 and BIOBS: NCV: 4; Cl: 2; Hg: 1
Unit Lignite from the Rhine,
Mean
(Berrenrath/Wachtberg)
SBS 1,
Mean
2009 - 2011
SBS 1,
Mean
2012
BIOBS,
Mean
2009 - 2011
BIOBS,
Mean
2012
Short analysisNet. Calorific Value MJ/kg o.s. 10,1 13,3 13,4 11,5 11,7
H2O % o.s. 54 24,9 23,2 25,2 25,6
Ash % o.s. 2,5 9,7 8,9 11,9 10,5
Chlorine % o.s. 0,02 0,38 0,33 0,23 0,21
Volatile % o.s. 23,5 53,5 55,9 49,5 54,1
Elementary analysis
Corg % o.s. 30,5 34,7 36 31,1 31,2
H % o.s. 2,2 4,6 4,6 4,9 4,2
O % o.s. 10,3 23,6 25 25,1 26,9
N % o.s. 0,4 1,5 1,5 1,2 1,1
S % o.s. 0,2 0,19 0,18 0,14 0,12
Addtional parameters
Biogenic C % of TC 0 69,8 77,8 84,3 85,7
Chlorides mg/kg d.s. 300 1.995 1.965 1.600 1.440
Al mg/kg d.s. 750 5.700 4.880 6.250 4.660
K mg/kg d.s. 215 2.280 1.875 3.860 2.780
Na mg/kg d.s. 1.400 2.685 2.500 1.440 1.235
Pb mg/kg d.s. 1 245 120 60 50
Zn mg/kg d.s. 3,5 405 270 250 180
REMONDIS Rheinland GmbH
15Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
15
Energy specific CO2-emissionsof different fuels
t CO2/TJ
CO2-reduction: >= 1(BC) t CO2 /SBS1 or BIOBS
Emission factors of SRF certified according to RAL-GZ 724
20
40
60
80
100
120
0
BP
G 2
Lig
nit
e
Ha
rd c
oa
l
Hea
vy
fuel
oil
Lig
ht
fuel o
il
Natu
ral
gas
SB
S 1
BIO
BS
realistic fossil share
REMONDIS Rheinland GmbH
16Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
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Outputas a result of sorting and treatment in Erftstadt
Residues to MSWI`s are more homogeneous than without sorting/treatment
Output ABA/AKEA 2009:
ca. 146.000t/a
64.541 t
54.413 t
191 t
832 t
4.158 t
1.330 t
948 t
19.606 t
SBS, BIOBS
To MSWI
Plastic (PVC)
NF-metals / Aluminium
Fe-Metals
Inert
Excess water
Drying losses
REMONDIS Rheinland GmbH
17Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
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CO2-effectas a result of sorting and treatment in Erftstadt
Decisive way to increase CO2-reduction:
increase SRF- and recycling-rates
Contribution of output-streams to CO2-reduction ABA/AKEA 2009:
ca. 80.000 t/a or 0,55t CO2/t Input
64.751 t
8.064 t
191 t
2.495 t 4.158 t
SBS, BIOBS
To MSWI
Plastic (PVC)
NF-metals / Aluminium
Fe-Metals
REMONDIS Rheinland GmbH
Dr.-Ing. Th. Glorius, Final Conference RECOMBIO,
Helsinki 13.06.2013
Part 3:
Use of BIOBS
REMONDIS Rheinland GmbH
19Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
CFB combustion
system
2 x 166 MWth
CHP-Plant Wachtberg SRF-delivery (BIOBS) with walking floor-trucks
Source:
RWE PowerUsed amount of BIOBS: 20.740 Mg (2011 – 2012)
REMONDIS Rheinland GmbH
20Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
CFB combustion
system
2 x 235 MWth
Source:
RWE Power
Use of BIOBS in CHP-plant Berrenrath
BIOBS used : ca. 12.000 Mg (ongoing, planned 14.450 Mg)
REMONDIS Rheinland GmbH
21Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Used amounts of BIOBSin CHP-plants of Wachtberg and Berrenrath
Used total amount of BIOBS
a.) in Wachtberg ca. 20.700 t
b.) in Berrenrath: ca. 12.000 t
(planned sum ca. 35.000 t)
0
5.000
10.000
15.000
2010 2011 2012 2013 till week 15 2013 planned
An
nu
al
am
ou
nt
in t
/a
Berrenrath
Wachtberg
REMONDIS Rheinland GmbH
22Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
� Observation of the effects of sorting/ treatment in Erftstadt and of the output on
� Combined energetic use of certified SRF in co-incineration plants (brown
coal power plants) and residuals from sorting in MSWI`s
� substantial recycling of plastics, Fe-/Non-iron metals, …
� Regarding all 15 LCA-categories according to ISO 14400 and ILCD handbook for
compared to using primary resources (brown coal, primary plastics, primary metals,
…) production and use of SRF in Erftstadt is a successful combination of
recycling and resource strategies (advantages in 14 of 15 categories)
� Treatment technology in Erftstadt (MBS-plant) is a sustainable contribution to
reach the environmental aims of modern resource and energy management
Results Life Cycle Assessment of the JRC-EUwith respect to Erftstadt-Berrenrath/Wachtberg
REMONDIS Rheinland GmbH
23Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Summary
Demonstration case Germany (06/2013)
� NIR-technology
� is the key to produce high-quality fuels based on high calorific waste fractions
� can be used/developed as an online-analysis-system for NCV, Cl and H2O
� RAL- quality certified SRF`s (RAL-GZ 724) guarantee a high quality reliabilty andensure an environmently friendly use in cement industries and power plants
� Fuel-quality is the decisive tool for high efficiency
� About 1t CO2 reduction/t SBS or BIOBS in brown-coal substitution
� Results of external LCA by the JRC Ispra on behalf of the EU-Commission taking into account 15 life cycle impact categories shows environmental sustainability; this means that co-incineration of quality assured SRF is ecologically useful
� No “food or fuel“-problematic
� Production and use of SRF is recommended for other (EU-) countries (i.e. GB, PL)
� European potential SRF co-incineration cement and power plants: 15 - 30 Mio t /a
� MSW-Incinerators as the last step of modern waste management (ultima ratio)
REMONDIS Rheinland GmbH
Dr.-Ing. Th. Glorius, Final Conference RECOMBIO,
Helsinki 13.06.2013
Back-up
REMONDIS Rheinland GmbH
25Dr.-Ing. Th. Glorius, Final Conference RECOMBIO, Helsinki, 13.06.2013
Development of Cl-values of SBS®ErftstadtInternal / external supervision (n = 1.601)
Effect of Germanlandfill-directive
First trials with NIR-sorting
Effect of increasing input competition
NIR-online analysis
0,00
0,50
1,00
1,50
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
Cl
[% o
f d
s]
MedianAverage80th-Percentile