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Energy management Reactive Energy management Catalogue September 2010 Low Voltage components PE90156

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Page 1: Reactive Energy management

Energy management

Reactive Energy management

Catalogue September 2010

Low Voltage components

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Page 2: Reactive Energy management

Your requirements….Reactive Energy management

Optimize energy consumption• By reducing electricity bills,• By reducing power losses,• By reducing CO2 emissions.

Increase power availability• Compensate for voltage sags detrimental to process operation,• Avoid nuisance tripping and supply interruptions.

Improve your business performance• Optimize installation size,• Reduce harmonic distortion to avoid the premature ageing of equipment and destruction of sensitive components.

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Reactive Energy management

Reactive energy managementIn electrical networks, reactive energy results in increased line currents for a given active energy transmitted to loads.

The main consequences are:

• Need for oversizing of transmission and distribution networks by utilities,• Increased voltage drops and sags along the distribution lines, • Additional power losses.

This results in increased electricity bills for industrial customers because of:

• Penalties applied by most utilities on reactive energy,• Increased overall kVA demand,• Increased energy consumption within the installations.

Reactive energy management aims to optimize your electrical installation by reducing energy consumption, and to improve power availability. Total CO2 emissions are also reduced.

Utility power bills are typically reduced by 5% to 10%.

Our solutions….

“Our energy con-sumption was reduced

by 9%after we installed 10 capacitor banks with detuned reactors. Electricity bill optimised by 8% and payback in 2 years.”Testifies MichelinAutomotive in France.

“Energy consumption

reduced by 5%with LV capacitor bank and active filterinstalled.”POMA OTIS Railways,Switzerland.

“70 capacitor banks with detuned reac-tors installed, energy consumption reduced by 10%, electrcity bill optimised by 18%, payback in just

1 year.”Madrid Barrajas airport Spain.

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Improve electrical networks and reduce energy costs

Reactive Energy management

Power Factor CorrectionEvery electric machine needs active power (kW) and reactive power (kvar) to operate. The power rating of the installation in kVA is the combination of both: (kVA)² = (kW)² + (kvar)².

The Power Factor has been defined as the ratio of active power (kW) to apparent power (kVA).

Power Factor = (kW) / (kVA).

The objective of Reactive Energy management is improvement of Power Factor, or “Power Factor Correction”.

This is typically achieved by producing reactive energy close to the consuming loads, through connection of capacitor banks to the network.

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Ensure reliability and safety on installations

Reactive Energy management

Thanks to the know-how developed over 50 years, Schneider Electric ranks as the global specialist in Energy management providing a unique and comprehensive portfolio. Schneider Electric helps you to make the most of your energy with innovative, reliable and safe solutions.

Quality and reliability• Continuity of service thanks to the high performance and long life expectancy of capacitors.• 100% testing in manufacturing plant.• Design and engineering with the highest international standards.

Safety• Tested safety features integrated on each phase. • Over-pressure system for safe disconnection at the end of life.• All materials and components are free of PCB pollutants.

Efficiency and productivity• Product development including innovation in ergonomics and ease of installation and connection.• Specially designed components to save time on installation and maintenance.• All components and solutions available through a network of distributors and partners in more than 100 countries.

PE90075PE90081 PE90076PE90160

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Quality & Environment

Schneider Electric undertakes to reduce the energy bill and CO2 emissions of its customers by proposing products, solutions and services which fit in with all levels of the energy value chain. The Power Factor Correction and harmonic filtering offer form part of the energy efficiency approach.

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Quality certified ISO 9001 A major strengthIn each of its units, Schneider Electric has an operating organization whose main role is to verify quality and ensure compliance with standards. This procedure is:• uniform for all departments;• recognized by numerous customers and official organizations. But, above all, its strict application has made it possible to obtain the recognition of independent organizations.The quality system for design and manufacturing is certified in compliance with the requirements of the ISO 9001 Quality Assurance model.

Stringent, systematic controlsDuring its manufacture, each equipment item undergoes systematic routine tests to verify its quality and compliance:• measurement of operating capacity and tolerances;• measurement of losses;• dielectric testing;• checks on safety and locking systems;• checks on low-voltage components;• verification of compliance with drawings and diagrams.The results obtained are recorded and initialled by the Quality Control Department on the specific test certificate for each device.

Reactive Energy management

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Power Factor Correction and harmonic filtering

A new solution for building your electrical installations

A comprehensive offerPower Factor Correction and harmonic filtering form part of a comprehensive offer of products perfectly coordinated to meet all medium- and low-voltage power distribution needs.All these products have been designed to operate together: electrical, mechanical and communications consistency.The electrical installation is accordingly both optimized and more efficient:• improved continuity of service;• reduced power losses;• guarantee of scalability;• efficient monitoring and management.You thus have all the trumps in hand in terms of expertise and creativity for optimized, reliable, expandable and compliant installations.

Tools for easier design and setupWith Schneider Electric, you have a complete range of tools that support you in the knowledge and setup of products, all this in compliance with the standards in force and standard engineering practice.These tools, technical notebooks and guides, design aid software, training courses, etc. are regularly updated.

Because each electrical installation is a specific case, there is no universal solution. The variety of combinations available allows you to achieve genuine customization of technical solutions. You can express your creativity and highlight your expertise in the design, development and operation of an electrical installation.

Schneider Electric joins forces with your expertise and your creativity for optimized, reliable, expandable and compliant installations.

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Main contents

Power Factor Correction guideline 9

Low Voltage capacitors 21

Overview 1-5

Detuned reactors 75

Power Factor controllers 81

Contactors 85

Appendix 89

Reactive Energy Management

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Reactive Energy Management Power Factor Correction guideline

Contents

Why reactive energy management? 10Principle 10

Benefits 11

Method for determining compensation 12Calculation of the required reactive power 12

Selection of the compensation mode 13

Selection of the compensation type 14

Allowing for operating conditions and harmonics 15

Low Voltage capacitors with detuned reactors 16

Rated voltage and current 17

Capacitor selection guide 18

Construction of references - Principle 19

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Why reactive energy management?

All AC electrical networks consume two types of power: active power (kW) and reactive power (kvar):• The active power P (in kW) is the real power transmitted to loads such as motors, lamps, heaters, computers, etc. The electrical active power is transformed into mechanical power, heat or light.• The reactive power Q (in kvar) is used only to power the magnetic circuits of machines, motors and transformers.

The apparent power S (in kVA) is the vector combination of active and reactive power.

The circulation of reactive power in the electrical network has major technical and economic consequences. For the same active power P, a higher reactive power means a higher apparent power, and thusa higher current must be supplied.

The circulation of active power over time results in active energy (in kWh). The circulation of reactive power over time results in reactive energy (kvarh).

In an electrical circuit, the reactive energy is supplied in addition to the active energy.

Due to this higher supplied current, the circulation of reactive energy in distribution networks results in:• Overload of transformers;• Higher temperature rise in power cables; • Additional losses;• Large voltage drops;• Higher energy consumption and cost;• Less distributed active power.

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In this representation, the Power Factor (P/S) is equal to cosφ.

Powergeneration

Transmissionnetwork Motor

Active energy Active energy

Reactive energy Reactive energy

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Reactive energy supplied and billed by the energy provider.

CapacitorsCapacitors

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Transmissionnetwork Motor

Active energy Active energy

Reactive energy

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The reactive power is supplied by capacitors. No billing of reactive power by the energy supplier.

For these reasons, there is a great advantage in generating reactive energy at the load level in order to prevent the unnecessary circulation of current in the network. This is what is known as “power factor correction”. This is obtained by the connection of capacitors, which produce reactive energy in opposition to the energy absorbed by loads such as motors.

The result is a reduced apparent power, and an improved power factor P/S’ as illustrated in the diagram opposite.

The power generation and transmission networks are partially relieved, reducing power losses and making additional transmission capacity available.

Q

cQ

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Principle of reactive energy management

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Savings on the electricity bill

• Eliminating penalties on reactive energy and decreasing kVA demand:• Reducing power losses generated in the transformers and conductors of the installation.

Example:Loss reduction in a 630 kVA transformer PW = 6,500 W with an initial Power Factor = 0.7.With power factor correction, we obtain a final Power Factor = 0.98.The losses become: 3,316 W, i.e. a reduction of 49%.

Reducing voltage drops in the installation

Installing capacitors allows voltage drops to be reduced upstream of the point where the power factor correction device is connected. This prevents overloading of the network and reduces harmonics, so that you will not have to overrate your installation.

Optimized management of reactive energy brings economic and technical advantages.

Increasing available power

A high power factor optimizes an electrical installation by allowing better use of the components. The power available at the secondary of a MV/LV transformer can therefore be increased by fitting power factor correction equipment on the low voltage side.

The table opposite shows the increased available power at the transformer output through improvement of the Power Factor from 0.7 to 1.

Power Increasedfactor available power0.7 0 %0.8 + 14 %0.85 + 21 %0.90 + 28 %0.95 + 36 %1 + 43 %

Reducing installation size

Installing power factor correction equipment allows conductor cross-section to be reduced, since less current is absorbed by the compensated installation for the same active power.

The opposite table shows the multiplying factor for the conductor cross-section with different power factor values.

Power Cable cross-factor section multi- plying factor1 10.80 1.250.60 1.670.40 2.50

Benefits of reactive energy management

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Method for determining compensation

The objective is to determine the required reactive power Qc (kvar) to be installed, in order to improve the power factor cos φ and reduce the apparent power S.

For φ’ < φ, we obtain: cos φ’ > cos φ and tan φ’ < tan φ.

This is illustrated in the diagram opposite.

Qc can be determined from the formula Qc = P. (tan φ - tan φ‘), which is deduced from the diagram.

Step 1: Calculation of the required reactive powerThe selection of Power Factor Correction equipment can follow a 4-step process:

• Calculation of the required reactive energy.

• Selection of the compensation mode:- Central, for the com-plete installation;- By sector;- For individual loads, such as large motors.

• Selection of the compensation type:- Fixed, by connection of a fixed-value capa-citor bank;- Automatic, by connection of a diffe-rent number of steps, allowing adjustment of the reactive energy to the required value;- Dynamic, for com-pensation of highly fluctuating loads.

• Allowance for operating conditions and harmonics.

Qc = power of the capacitor bank in kvar.P = active power of the load in kW.tan φ = tangent of phase shift angle before compensation.tan φ’ = tangent of phase shift angle after compensation.

The parameters φ and tan φ can be obtained from billing data, or from direct measurement in the installation. The following table can be used for direct determination.

Before Reactive power (kvar) to be installed per kW of load,compensation in order to get the required cos φ’ or tan φ’ tan φ’ 0.75 0.62 0.48 0.41 0.33 0.23 0.00

cos φ’ 0.80 0.85 0.90 0.925 0.95 0.975 1.000

tan φ cos φ1.73 0.5 0.98 1.11 1.25 1.32 1.40 1.50 1.731.02 0.70 0.27 0.40 0.54 0.61 0.69 0.79 1.020.96 0.72 0.21 0.34 0.48 0.55 0.64 0.74 0.960.91 0.74 0.16 0.29 0.42 0.50 0.58 0.68 0.910.86 0.76 0.11 0.24 0.37 0.44 0.53 0.63 0.860.80 0.78 0.05 0.18 0.32 0.39 0.47 0.57 0.800.75 0.80 0.13 0.27 0.34 0.42 0.52 0.750.70 0.82 0.08 0.21 0.29 0.37 0.47 0.700.65 0.84 0.03 0.16 0.24 0.32 0.42 0.650.59 0.86 0.11 0.18 0.26 0.37 0.590.54 0.88 0.06 0.13 0.21 0.31 0.540.48 0.90 0.07 0.16 0.26 0.48

g q φ φtan φ’ 0.23 0.000.75 0.62 0.48 0.41 0.33 00.33

Example: Consider a 1000kW motor with cos φ = 0.8 (tan φ = 0.75).In order to obtain cosφ = 0.95, it is necessary to install a capacitor bank with a reactive power equal to k x P, i.e.: Qc = 0.42 x 1000 = 420 kvar.

Power Factor Correction guideline

P

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Step 2: Selection of the compensation modeThe location of low-voltage capacitors in an installation constitutes the mode of compensation, which may be central (one location for the entire installation), by sector (section-by-section), at load level, or some combi-nation of the latter two. In principle, the ideal compensation is applied at a point of consumption and at the level required at any moment in time.

In practice, technical and economic factors govern the choice.

The location for connection of capacitor banks in the electrical network is determined by:

• the overall objective (avoid penalties on reactive energy, relieve transformer or cables, avoid voltage drops and sags);• the operating mode (stable or fluctuating loads);• the foreseeable influence of capacitors on the network characteristics;• the installation cost.

Central compensation

The capacitor bank is connected at the head of the installation to be compensated in order to provide reactive energy for the whole installation. This configuration is convenient for a stable and continuous load factor.

Group compensation (by sector)

The capacitor bank is connected at the head of the feeders supplying one particular sector to be compensated. This configuration is convenient for a large installation, with workshops having different load factors.

Compensation of individual loads

The capacitor bank is connected right at the inductive load terminals (especially large motors). This configuration is very appropriate when the load power is significant compared to the subscribed power. This is the ideal technical configuration, as the reactive energy is produced exactly where it is needed, and adjusted to the demand.

CC : Central CompensationGC : Group CompensationIC : Individual CompensationM : Motor Load

CC

GC GC

IC IC IC IC

M M M M

Circuit-breaker

Transformer

Supply Bus

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Method for determining compensationPower Factor Correction guideline

Step 3: Selection of the compensation typeDifferent types of compensation should be adopted depending on the performance requirements and complexity of control:• Fixed, by connection of a fixed-value capacitor bank;• Automatic, by connection of a different number of steps, allowing adjustment of the reactive energy to the required value;• Dynamic, for compensation of highly fluctuating loads.

Fixed compensation This arrangement uses one or more capacitor(s) to provide a constant level of compensation. Control may be:

• Manual: by circuit-breaker or load-break switch;• Semi-automatic: by contactor;• Direct connection to an appliance and switched with it.

These capacitors are installed:

• At the terminals of inductive loads (mainly motors);• At busbars supplying numerous small motors and inductive appliances for which individual compensation would be too costly;• In cases where the load factor is reasonably constant.

Automatic compensation

This kind of compensation provides automatic control and adapts the quantity of reactive power to the variations of the installation in order to maintain the targeted cos φ. The equipment is installed at points in an installation where the active-power and/or reactive-power variations are relatively large, for example:

• On the busbars of a main distribution switchboard;• On the terminals of a heavily-loaded feeder cable.

Where the kvar rating of the capacitors is less than or equal to 15% of the power supply transformer rating, a fixed value of compensation is appropriate. Above the 15% level, it is advisable to install an automatically-controlled capacitor bank.

Control is usually provided by an electronic device (Power Factor Controller) which monitors the actual power factor and orders the connection or disconnection of capacitors in order to obtain the targeted power factor. The reactive energy is thus controlled by steps. In addition, the Power Factor Controller provides information on the network characteristics (voltage amplitude and distortion, power factor, actual active and reactive power …) and equipment status. Alarm signals are transmitted in case of malfunction.

Connection is usually provided by contactors. For compensation of highly fluctuating loads, fast and highly repetitive connection of capacitors is necessary, and static switches must be used.

Dynamic compensation

This kind of compensation is required when fluctuating loads are present, and voltage fluctuations have to be prevented. The principle of dynamic compensation is to associate a fixed capacitor bank and an electronic var compensator, providing either leading or lagging reactive currents.

The result is continuously varying fast compensation, perfectly suitable for loads such as lifts, crushers, spot welding, etc.

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Step 4: Allowing for operating conditions and harmonicsCapacitors should be selected depending on the working conditions expected during their lifetime.

Allowing for operating conditions

The operating conditions have a great influence on the life expectancy of capacitors. The following parameters should be taken into account:• Ambient Temperature (°C);• Expected over-current, related to voltage disturbances, including maximum sustained overvoltage;• Maximum number of switching operations/year;• Required life expectancy.

Allowing for harmonics

Depending on the magnitude of harmonics in the network, different confi-gurations should be adopted. • Standard capacitors: when no significant non-linear loads are present.• Oversized capacitors: when a few non-linear loads are present. The rated current of capacitors must be increased in order to cope with the circulation of harmonic currents.• Harmonic rated capacitors used with detuned reactors. Applicable when a significant number of non-linear loads are present. Reactors are necessary in order to limit the circulation of harmonic currents and avoid resonance.• Tuned filters: when non-linear loads are predominant, requesting har-monic mitigation. A special design is generally necessary, based on on-site measurements and computer simulations of the network.

Capacitor selection

Different ranges with different levels of ruggedness are proposed:• "SDuty": Standard duty capacitors for standard operating conditions, and when no significant non-linear loads are present.• "HDuty": Heavy duty capacitors for difficult operating conditions, parti-cularly voltage disturbances, or when a few non-linear loads are present. The rated current of capacitors must be increased in order to cope with the circulation of harmonic currents.• "Energy": Specially designed capacitors, for harsh operating condi-tions, particularly high temperature.• "Harmonic HDuty" or "Harmonic Energy": harmonic rated capacitors used with detuned reactors. Applicable when a significant number of non-linear loads are present.

To know more about the influence of harmonics in electrical installations see appendix page 90

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Power Factor Correction guideline

Low Voltage capacitors with detuned reactors

Effective reactive energyIn the pages relating to detuned capacitor banks (Harmonic HDuty and Harmonic Energy), the reactive energy (kvar) given in the tables is the resul-ting reactive energy provided by the combination of capacitors and reactors.

Capacitor rated voltageCapacitors have been specially designed to operate in detuned bank configu-rations. Parameters such as the rated voltage, over-voltage and over-currentcapabilities have been improved, compared to standard configuration.

Reactors should be associated with capacitor banks for Power Factor Correction in systems with significant non-linear loads, generating harmonics. Capacitors and reactors are configured in a series resonant circuit, tuned so that the series resonant frequency is below the lowest harmonic frequency present in the system. For this reason, this configu-ration is usually called “Detuned Capacitor Bank”, and the reactors are referred to as “Detuned Reactors”.

The use of detuned reactors thus prevents harmonic resonance problems, avoids the risk of overloading the capacitors and helps reduce voltage harmonic distortion in the network.

The tuning frequency can be expressed by the relative impedance of the reactor (in %), or by the tuning order, or directly in Hz.

The most common values of relative impedance are 5.7, 7 and 14%. (14% is used with high level of 3rd harmonic voltages).

The selection of the tuning frequency of the reactor capacitor depends on several factors: • Presence of zero-sequence harmonics (3, 9, …);• Need for reduction of the harmonic distortion level;• Optimization of the capacitor and reactor components;• Frequency of ripple control system if any.

• To prevent disturbances of the remote control installation, the tuning fre-quency should be selected at a lower value than the ripple control frequency.• In a detuned filter application, the voltage across the capacitors is higher than the system’s rated voltage. In that case, capacitors should be designed to withstand higher voltages.• Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. In that case, capacitors should be designed to withstand higher currents, combining fundamental and harmonic currents.

Relative Tuning Tuning Tuning impedance order frequency frequency (%) @5 0Hz (Hz) @ 60Hz (Hz)5.7 4.2 210 2507 3.8 190 23014 2.7 135 160

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Rated voltage and currentPower Factor Correction guideline

According to IEC 60681-1 standard, the rated voltage (UN) of a capacitor is defined as the continuously admissible operating voltage.

The rated current (IN) of a capacitor is the current flowing through the capacitor when the rated voltage (UN) is applied at its terminals, supposing a purely sinusoidal voltage and the exact value of reactive power (kvar) generated.Capacitor units shall be suitable for continuous operation at an r.m.s. current of (1.3 x IN).

In order to accept system voltage fluctuations, capacitors are designed to sustain over-voltages of limited duration. For compliance to the standard, capacitors are for example requested to sustain over-voltages equal to 1.1 times UN, 8h per 24h.

VarplusCan and VarplusBox capacitors have been designed and tested extensively to operate safely on industrial networks. The design margin allows operation on networks including voltage fluctuations and common disturbances. Capacitors can be selected with their rated voltage corresponding to the network voltage. For different levels of expected disturbances, different technologies are proposed, with larger design margin for capacitors adapted to the most stringent working conditions (HDuty & Energy).

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Capacitor selection guidePower Factor Correction guideline

Capacitors must be selected depending on the working conditions expected during their lifetime.

Solution Description Recommended use for Max. condition SDuty Standard • Networks with non significant non-linear loads NLL ≤ 10% capacitor • Standard over-current 1.5 IN • Standard operating temperature 55°C (class D) • Normal switching frequency 5,000 / year • Standard life expectancy Up to 100,000h*

HDuty Heavy-duty • A few non-linear loads NLL ≤ 20% capacitor • Significant over-current 1.8 IN • Standard operating temperature 55°C (class D) • Significant switching frequency 7,000 / year • Long life expectancy Up to 130,000h*

Energy Capacitor for • Significant number of non-linear loads (up to 25%) NLL ≤ 25% special conditions • Severe over-current 2.5 IN • Extreme temperature conditions 70°C • Very frequent switching 10,000 / year • Extra long life expectancy Up to 160,000h*

Harmonic Heavy-duty, • High level of non-linear loads (up to 30%) NLL ≤ 50% HDuty harmonic rated • Significant over-current 1.8 IN capacitor + • Standard operating temperature 55°C (class D) detuned reactor • Significant switching frequency 7,000 / year • Long life expectancy Up to 130,000h*

Harmonic Energy, • High level of non-linear loads (up to 30%) NLL ≤ 50% Energy harmonic rated • Severe over-current 2.5 IN capacitor + • Extreme temperature conditions 70°C detuned reactor • Very frequent switching 10,000 / year • Extra long life expectancy Up to 160,000h*

Since the harmonics are caused by non-linear loads, an indicator for the magnitude of harmonics is the ratio of the total power of non-linear loads to the power supply transformer rating.

This ratio is denoted NLL, and is also known as Gh/Sn: NLL = Total power of non-linear loads (Gh) / Installed transformer rating (Sn).

Example: • Power supply transformer rating: Sn = 630 kVA• Total power of non-linear loads: Gh = 150 kVA• NLL = (150/630) x 100 = 24 %

WARNING: the life expectancy will be reduced if capacitors are used in maximum working conditions.

* The maximum life expectancy is given considering standard operating conditions: service voltage (UN), service current (IN), 35°C ambient temperature.

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Construction of referencesPrinciple

Power Factor Correction guideline

CapacitorsB L R _ V B S D Y _ 1 2 5 A 4 4 _ 3 Construction Range Power Frequency Voltage Number of phases B = Box SDY SDuty E.g.: 125 = 12.5 kvar A: 50 Hz E.g.: 44 = 440 V 1: single phase C = Can HDY HDuty X00 = 100 kvar B: 60 Hz 3: three-phase ENY Energy HH1 Harmonic HDuty 5.7 or 7% HH2 Harmonic HDuty 14% HE1 Harmonic Energy 5.7 or 7% HE2 Harmonic Energy 14%

Detuned reactorsB L R _ V D R _ 2 5 0 _ 0 5 _ B 4 0 Power Tuning Frequency Voltage Ex: 125 = 12.5 kvar 05: 5.7 % A: 50 Hz E.g.: 40 = 400 V X00 = 100 kvar 07: 7 % B: 60 Hz 14: 14 %

Example: BLR_VBSDY_125A44_3 = VarplusBox Standard Duty, 12.5kvar, 50Hz, 440V, 3-phase. See page 52

Example: BLR_VDR_250_05_A40 = detuned reactor, 25kvar, 5.7% relative impedance, 60Hz, 400V. See page 79.

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Low Voltage capacitorsContents

Reactive Energy Management

LV capacitor overview 22

VarplusCan 24Standard 26

Heavy Duty 30

Energy 34

Harmonic HDuty 38

Harmonic Energy 42

Mechanical characteristics 46

VarplusBox 48Standard 50

Heavy Duty 54

Energy 58

Harmonic HDuty 62

Harmonic Energy 66

Mechanical characteristics 70

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Low Voltage capacitors Offer overview

SDuty HDuty Energy Harmonic HDuty Harmonic Energy

Construction Extruded aluminium can

Voltage 230 V - 690 V 400 V - 690 V 400 V - 600 V range

Power range 1 – 50 kvar 5 – 15 kvar 6.5 – 100 kvar 6.5 – 50 kvar (three-phase)

Peak inrush Up to 200 x IN Up to 250 x IN Up to 350 x IN Up to 250 x IN Up to 400 x IN

current

Overvoltage 1.1 x UN 8h every 24h

Overcurrent 1.5 x IN 1.8 x IN 2.5 x IN 1.8 x IN 2.5 x IN

Mean life Up to 100,000 h Up to 130,000 h Up to 160,000 h Up to 130,000 h Up to 160,000 h expectancy

Safety Self-healing + pressure-sensitive disconnector + discharge device

Dielectric Metallized polypropylene Double metallized paper Metallized polypropylene Double metallized paper film with Zn/Al alloy + Polypropylene film film with Zn/Al alloy + Polypropylene film

Impregnation Non-PCB, Non-PCB, sticky (dry) Non-PCB, oil Non-PCB, sticky (dry) Non-PCB, oil biodegradable resin biodegradable resin biodegradable resin

Ambient -25/D -25/70 -25/D -25/70 temperature min.: -25°C ; max.: 55°C min.: -25°C ; max.: 70°C min.: -25°C ; max.: 55°C min.: -25°C ; max.: 70°C

Protection IP30 (IP54 on request) indoor

Mounting Upright Upright / Upright Upright / Upright horizontal horizontal

Terminals • Double fast-on + cable (≤ 10 kvar) • CLAMPTITE - Three-phase terminal with electric shock protection (finger-proof)

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SDuty HDuty Energy Harmonic HDuty Harmonic Energy

Steel sheet enclosure

380 V - 690 V 380 V - 690 V

2.5 – 100 kvar 6.5 – 100 kvar

Up to 200 x IN Up to 250 x IN Up to 350 x IN Up to 250 x IN Up to 400 x IN

1.1 x UN 8h every 24h

1.5 x IN 1.8 x IN 2.5 x IN 1.8 x IN 2.5 x INUp to 100,000 h Up to 130,000 h Up to 160,000 h Up to 130,000 h Up to 160,000 h

Self-healing + pressure-sensitive disconnector + discharge device

Metallized polypropylene Double metallized paper Metallized polypropylene Double metallized paperfilm with Zn/Al alloy + Polypropylene film film with Zn/Al alloy + Polypropylene film

Non-PCB, Non-PCB, sticky (dry) Non-PCB, oil Non-PCB, sticky (dry) Non-PCB, oilbiodegradable resin biodegradable resin biodegradable resin

-25/D -25/70 -25/D -25/70min.: -25°C ; max.: 55°C min.: -25°C ; max.: 70°C min.: -25°C ; max.: 55°C min.: -25°C ; max.: 70°C

IP20 (IP54 on request) indoor

Upright Upright / Upright Upright / Upright horizontal horizontal

Bushing terminals designed for large cable termination and direct busbar mounting for banking

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VarplusBox

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Low Voltage capacitors VarplusCan

Main featuresEasy installation & maintenance• Optimized design for low weight, compactness and reliability to ensure easy installation.• Unique termination system that allows maintained tightening.• 1 point for mounting and earthing.• Vertical and horizontal position.

Safety• Self-healing.• Pressure-sensitive disconnector on all three phases.• Discharge resistors fitted.• Finger-proof CLAMPTITE terminals to reduce risk of accidental contact and to ensure firm termination (10 to 30 kvar).• Special film resistivity and metallization profile for higher thermal efficiency, lower temperature rise and enhanced life expectancy.

Compacity• Optimized geometric design (small dimensions and low weight).• Available on request in single phase.

For professionnals• High life expectancy up to 160,000 hours• Very high overload capabilities and good thermal and mechanical properties.• Economic benefits due to its compact size.• Easy maintenance.• Unique finger proof termination to ensure tightening.

Aluminum can capacitors specially designed and engineered to deliver a long working life with low losses in standard, heavy-duty and severe operating conditions. Suitable for Fixed and Automatic PFC, real time compensation, detuned and tuned filters.

VarplusCan

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SDuty HDuty Energy Harmonic HDuty Harmonic Energy

Construction Extruded aluminium can

Voltage 230 V - 690 V 400 V - 690 V 400 V - 600 V range

Power range 1 – 50 kvar 5 – 15 kvar 6.5 – 100 kvar 6.5 – 50 kvar(three-phase)

Peak inrush Up to 200 x IN Up to 250 x IN Up to 350 x IN Up to 250 x IN Up to 400 x INcurrent

Overvoltage 1.1 x UN 8h every 24h

Overcurrent 1.5 x IN 1.8 x IN 2.5 x IN 1.8 x IN 2.5 x INMean life Up to 100,000 h Up to 130,000 h Up to 160,000 h Up to 130,000 h Up to 160,000 hexpectancy

Safety Self-healing + pressure-sensitive disconnector + discharge device

Dielectric Metallized polypropylene Double metallized paper Metallized polypropylene Double metallized paper film with Zn/Al alloy + Polypropylene film film with Zn/Al alloy + Polypropylene film

Impregnation Non-PCB, Non-PCB, sticky (dry) Non-PCB, oil Non-PCB, sticky (dry) Non-PCB, oil biodegradable resin biodegradable resin biodegradable resin

Ambient -25/D -25/70 -25/D -25/70temperature min.: -25°C ; max.: 55°C min.: -25°C ; max.: 70°C min.: -25°C ; max.: 55°C min.: -25°C ; max.: 70°C

Protection IP30 (IP54 on request) indoor

Mounting Upright Upright / Upright Upright / Upright horizontal horizontal

Terminals • Double fast-on + cable (≤ 10 kvar) • CLAMPTITE - Three-phase terminal with electric shock protection (finger-proof)

PE

9013

2

PE

9013

1

PE

9013

0

+ P

E90

154

PE

9013

1

VarplusCan

Page 28: Reactive Energy management

26

Low Voltage capacitors VarplusCan SDuty

A safe, reliable and high-performance solution for power factor correction in standard operating conditions.

Operating conditions • For networks with insignificant non-linear loads: (NLL ≤ 10%).• Standard voltage disturbances.• Standard operating temperature up to 55°C.• Normal switching frequency up to 5 000 /year.• Maximum current (including harmonics) is 1.5 x IN.

Technology Constructed internally with three single-phase capacitor elements assembled in an optimized design. Each capacitor element is manufactured with metallized polypropylene film as the dielectric having features such as heavy edge metallization and special profiles which enhance the “self-healing” properties.

The active capacitor elements are encapsulated in a specially formulated biodegradable, non-PCB, PUR (soft) resin which ensures thermal stability and heat removal from inside the capacitor.

The unique finger-proof CLAMPTITE termination is fully integrated with discharge resistors and allows suitable access to tightening and ensures cable termination without any loose connections. Once tightened, the design guarantees that the tightening torque is always maintained.

For lower ratings, double fast-on terminals with wires are provided.

Benefits • Safety:- Self-healing.- Pressure-sensitive disconnector on all three phases.- Discharge resistor.• Life expectancy up to 100,000 hours.• Economic benefits and easy installation due to its compact size and low weight.• Easy maintenance thanks to its unique finger-proof termination to ensure tightening.• Also available in single-phase and small power ratings from 1 to 5 kvar.

PE

9013

1

PE

9013

0

VarplusCan SDuty

Page 29: Reactive Energy management

27

Technical specifications

General characteristicsStandards IEC 60831-1/-2Voltage range 230 to 690 VFrequency 50 / 60 HzPower range 1 to 50 kvar Losses (dielectric) < 0.2 W / kvarLosses (total) < 0.5 W / kvarCapacitance tolerance - 5 %, + 10 %Voltage test Between terminals 2.15 x UN (AC), 10 s Between terminal ≤ 660 V – 3 kV(AC), 10 s & container > 660 V – 6 kV(AC), 10 sDischarge resistor Fitted, standard discharge time 60 s Discharge time 180 s on requestWorking conditionsAmbient temperature - 25 / 55°C (Class D) Humidity 95 %Altitude 2,000 m above sea levelOvervoltage 1.1 x UN 8h in every 24hOvercurrent Up to 1.5 x IN

Peak inrush current 200 x INSwitching operations (max.) Up to 5 ,000 switching operations per yearMean Life expectancy Up to 100,000 hrsHarmonic content NLL ≤ 10% Installation characteristics

Mounting position Indoor, uprightFastening

Threaded M12 stud at the bottomEarthing Terminals CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvarSafety featuresSafety Self-healing + Pressure-sensitive disconnector + Discharge deviceProtection IP30 (IP54 on request)ConstructionCasing Extruded Aluminium CanDielectric Metallized polypropylene film with Zn/Al alloy.Impregnation Biodegradable, Non-PCB, PUR (soft) resin

Page 30: Reactive Energy management

28

Low Voltage capacitors VarplusCan SDuty

Rated kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 230 2.5 50 6.3 HC BLR_VCSDY_025A23_3 5 100 13 LC BLR_VCSDY_050A23_3 7.5 150 19 NC BLR_VCSDY_075A23_3 10 200 25 SC BLR_VCSDY_100A23_3

380/ 380 V 400 V 415 V 400 V 400/ 0.9 1 1.1 7 1.4 On request415 1.8 2 2.2 13 2.9 On request 2.7 3 3.2 20 4.3 On request 3.6 4 4.3 27 5.8 On request 4.5 5 5.4 33 7.2 HC BLR_VCSDY_050A40_3 6.8 7.5 8.1 50 11 HC BLR_VCSDY_075A40_3 9.0 10 10.8 66 14 RC BLR_VCSDY_100A40_3 11.3 12.5 13.5 83 18 RC BLR_VCSDY_125A40_3 13.5 15 16.1 99 22 TC BLR_VCSDY_150A40_3 18.1 20 21.5 133 29 TC BLR_VCSDY_200A40_3 22.6 25 26.9 166 36 VC BLR_VCSDY_250A40_3 27 30 32 199 43 On request 36 40 43 265 58 On request 45 50 54 332 72 On request

440 1 5 1.3 On request 2 11 2.6 On request 3 16 3.9 On request 4 22 5.2 On request 5 27 6.6 DC BLR_VCSDY_050A44_3 7.5 41 10 HC BLR_VCSDY_075A44_3 10 55 13 LC BLR_VCSDY_100A44_3 12.5 69 16 NC BLR_VCSDY_125A44_3 15 82 20 NC BLR_VCSDY_150A44_3 20 110 26 SC BLR_VCSDY_200A44_3 25 137 33 SC BLR_VCSDY_250A44_3 30 164 39 SC BLR_VCSDY_300A44_3 40 219 52 On request 50 274 66 On request

690 1 2 0.8 On request 2 4 1.7 On request 3 7 2.5 On request 4 9 3.3 On request 5 11 4.2 MC BLR_VCSDY_050A69_3 7.5 17 6.3 MC BLR_VCSDY_075A69_3 10 22 8.4 MC BLR_VCSDY_100A69_3 12.5 28 10 NC BLR_VCSDY_125A69_3 15 33 13 NC BLR_VCSDY_150A69_3 20 45 17 SC BLR_VCSDY_200A69_3 25 56 21 SC BLR_VCSDY_250A69_3 30 67 25 On request 40 89 33 On request

1 2 3 4 5 7.510121520253040

1 2 3 4 5 7.51012152025304050

380.91.82.73.64.56.89.011131822273645

kv 2.55 7.510

8967564533282217119

2 4 7

272116

69821113

55412722

5 1116

3326191613998366503327

7 1320

μF(x 50101520

33 25 21 17 13 108.46.34.23.3

0.81.72.5

66 52 39

1620 26 33

13 10 6.65.2

1.32.63.9

72 58 43 36 29 22 18 14 11 7.25.8

401.42.94.3

IN (

6.313 19 25

SCSCNCNCMCMCMC

SC

NCNCSCSC

LCHCDC

VCTCTCRCRCHCHC

Caco

HCLCNCSC

OnOnBLBLBLBLBLBLBLOn

OnOnOn

OnOnBL

BLBLBLBL

BLBLBLOn

OnOnOn

OnOnOnBLBLBLBLBLBLBLOn

OnOnOn

Pa

BLBLBLBL

54433226211613108.5.4.

411.2.3.

50403025201512107.55 4

401 2 3

Available 10/2010Available 01/2011

50 Hz

Page 31: Reactive Energy management

29

Rated kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 240 2.5 38 6.0 DC BLR_VCSDY_025B24_3 5 77 12 HC BLR_VCSDY_050B24_3 7.5 115 18 NC BLR_VCSDY_075B24_3 10 154 24 NC BLR_VCSDY_100B24_3

380/400 380 V 400 V 400 V 0.9 1 6 1.4 On request 1.8 2 11 2.9 On request 2.7 3 17 4.3 On request 3.6 4 22 5.8 On request 4.5 5 28 7.2 DC BLR_VCSDY_050B40_3 6.8 7.5 41 11 HC BLR_VCSDY_075B40_3 9.0 10 55 14 LC BLR_VCSDY_100B40_3 11.3 12.5 69 18 MC BLR_VCSDY_125B40_3 13.5 15 83 22 NC BLR_VCSDY_150B40_3 18.1 20 111 29 SC BLR_VCSDY_200B40_3 22.6 25 138 36 SC BLR_VCSDY_250B40_3 27 30 166 43 SC BLR_VCSDY_300B44_3 36 40 221 58 On request 45 50 276 72 On request

440/480 440 V 480 V 480 V 0.8 1 4 1.2 On request 1.7 2 8 2.4 On request 2.5 3 12 3.6 On request 3.4 4 15 4.8 On request 4.2 5 19 6.0 DC BLR_VCSDY_050B48_3 6.3 7.5 29 9.0 HC BLR_VCSDY_075B48_3 8.4 10 38 12 LC BLR_VCSDY_100B48_3 10.5 12.5 48 15 MC BLR_VCSDY_125B48_3 12.6 15 58 18 NC BLR_VCSDY_150B48_3 16.8 20 77 24 NC BLR_VCSDY_200B48_3 21 25 96 30 SC BLR_VCSDY_250B48_3 25 30 115 36 SC BLR_VCSDY_300B48_3 34 40 154 48 On request 42 50 192 60 On request

600 1 2 1.0 On request 2 5 1.9 On request 3 7 2.9 On request 4 10 3.8 On request 5 12 4.8 HC BLR_VCSDY_050B60_3 7.5 18 7.2 MC BLR_VCSDY_075B60_3 10 25 9.6 RC BLR_VCSDY_100B60_3 12.5 31 12 TC BLR_VCSDY_125B60_3 15 37 14 TC BLR_VCSDY_150B60_3 20 49 19 TC BLR_VCSDY_200B60_3 25 61 24 VC BLR_VCSDY_250B60_3 30 74 29 On request 40 98 38 On request 50 123 48 On request

1 2 3 4 5 7.51012152025304050

440.81.72.53.44.26.38.410121621253442

380.91.82.73.64.56.89.011131822273645

kv 2.55 7.510

12987461493731251812107 5 2

19

1115

967758

3848

291915128

4

272216131183695541282217

6 11

μF(x

38771115

50403025201512107.55 4 3

401 2

50

3040

252015

1012

7.55 4 3 2

481

IN

6.0121824

401.42.94.35.87.2111418222936435872

481.22.43.64.86.09.01215182430364860

1.01.92.93.84.87.29.612141924293848

Caco

DCHCNCNC

DCHCLCMCNCSCSCSC

DCHCLCMCNCNCSCSC

HCMCRCTCTCTCVC

Pa

BLBLBLBL

OnOnOnOnBLBLBLBLBLBLBLBLOnOn

OnOnOnOnBLBLBLBLBLBLBLBLOnOn

OnOnOnOnBLBLBLBLBLBLBLOnOnOn

Available 10/2010Available 01/2011

60 Hz

Page 32: Reactive Energy management

30

Low Voltage capacitors VarplusCan HDuty

A safe, reliable and high-performance solution for power factor correction in heavy-duty operating conditions.

Operating conditions • For networks with significant non-linear loads: (NLL < 20%).• Significant voltage disturbances.• Standard operating temperature up to 55°C.• Normal switching frequency up to 7,000/year.• Maximum current (including harmonics) is 1.8 x IN.

Technology Constructed internally with three single-phase capacitor elements. Each capacitor element is manufactured with metallized polypropylene film as the dielectric, having features such as heavy edge, slope metallization and wave-cut profile to ensure increased current handling capacity and reduced temperature rise.

The active capacitor elements are coated with specially formulated sticky resin which ensures high overload capabilities and good thermal and mechanical properties

The unique finger-proof CLAMPTITE termination is fully integrated with discharge resistors, allowing suitable access for tightening and ensuring cable termination without any loose connections.

For lower ratings, double fast-on terminals with wires are provided.

Benefits • Total safety:- Self-healing;- Pressure sensitive disconnector;- Discharge resistor.• Long life expectancy (up to 130,000 hours).• Installation in any position.• Optimized geometric design for improved thermal performance.• Special resistivity and metallisation profile will enhance life and will give higher thermal efficiency with lower temperature rise.• Unique finger-proof termination that ensures tightening for CLAMPITE terminals.• Available in single-phase version and with low power ratings from 1 to 5 kvar.

PE

9013

1

PE

9013

0

VarplusCan HDuty

Page 33: Reactive Energy management

31

Technical specifications

General characteristicsStandards IEC 60831-1/-2Voltage range 230 to 690 VFrequency 50 / 60 HzPower range 1 to 50 kvar Losses (dielectric) < 0.2 W / kvarLosses (total) < 0.5 W / kvarCapacitance tolerance - 5 %, + 10 %Voltage test Between terminals 2.15 x UN (AC), 10 s Between terminal ≤ 660 V – 3 kV(AC), 10 s & container > 660 V – 6 kV(AC), 10 sDischarge resistor Fitted, standard discharge time 60 s Discharge time 180 s on requestWorking conditionsAmbient temperature - 25 / 55°C (Class D) Humidity 95 %Altitude 2,000 m above sea levelOvervoltage 1.1 x UN 8h in every 24hOvercurrent Up to 1.8 x INPeak inrush current 250 x INSwitching operations (max.) Up to 7,000 switching operations per yearMean Life expectancy Up to 130,000 hrsHarmonic content NLL ≤ 20% Installation characteristics

Mounting position Indoor, upright & horizontalFastening

Threaded M12 stud at the bottomEarthing Terminals CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvarSafety featuresSafety Self-healing + Pressure-sensitive disconnector + Discharge deviceProtection IP30 (IP54 on request)ConstructionCasing Extruded Aluminium CanDielectric Metallized polypropylene film with Zn/Al alloy. Special resistivity & profile, special edge (wave-cut)Impregnation Non-PCB, PUR sticky resin (Dry)

Page 34: Reactive Energy management

32

Low Voltage capacitors VarplusCan HDuty

Available 10/2010Available 01/2011

50 Hz

Rated kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 230 2.5 50 6.3 HC BLR_VCHDY_025A23_3 5 100 12.6 LC BLR_VCHDY_050A23_3 7.5 151 19 RC BLR_VCHDY_075A23_3 10 201 25 TC BLR_VCHDY_100A23_3

380/ 380 V 400 V 415 V 400 V 400/ 0.9 1 1.1 7 1.4 On request415 1.8 2 2.2 13 2.9 On request 2.7 3 3.2 20 4.3 On request 3.6 4 4.3 27 5.8 On request 4.5 5 5.4 33 7.2 HC BLR_VCHDY_050A40_3 6.8 7.5 8.1 50 11 HC BLR_VCHDY_075A40_3 9.0 10 10.8 66 14 MC BLR_VCHDY_100A40_3 11.3 12.5 13.5 83 18 RC BLR_VCHDY_125A40_3 13.5 15 16.1 99 22 RC BLR_VCHDY_150A40_3 18.1 20 21.5 133 29 TC BLR_VCHDY_200A40_3 22.6 25 26.9 166 36 TC BLR_VCHDY_250A40_3 27 30 32 199 43 VC BLR_VCHDY_300A40_3 36 40 43 265 58 On request 45 50 54 332 72 On request

440 1 5 1.3 On request 2 11 2.6 On request 3 16 3.9 On request 4 22 5.2 On request 5 27 6.6 HC BLR_VCHDY_050A44_3 7.5 41 10 HC BLR_VCHDY_075A44_3 10 55 13 MC BLR_VCHDY_100A44_3 12.5 69 16 RC BLR_VCHDY_125A44_3 15 82 20 RC BLR_VCHDY_150A44_3 20 110 26 TC BLR_VCHDY_200A44_3 25 137 33 TC BLR_VCHDY_250A44_3 30 164 39 VC BLR_VCHDY_300A44_3 40 219 52 On request 50 274 66 On request

690 1 2 0.8 On request 2 4 1.7 On request 3 7 2.5 On request 4 9 3.3 On request 5 11 4.2 MC BLR_VCHDY_050A69_3 7.5 17 6.3 MC BLR_VCHDY_075A69_3 10 22 8.4 RC BLR_VCHDY_100A69_3 12.5 28 10 RC BLR_VCHDY_125A69_3 15 33 13 TC BLR_VCHDY_150A69_3 20 45 17 TC BLR_VCHDY_200A69_3 25 56 21 VC BLR_VCHDY_250A69_3 30 67 25 VC BLR_VCHDY_300A69_3 40 89 33 On request 50 111 42 On request

A

1 2 3 4 5 7.51012152025304050

1 2 3 4 5 7.51012152025304050

380.91.82.73.64.56.89.011131822273645

2.55 7.510

kv

17119 7 4 2

2228334556678911

272116131182695541272216115

332619161399836650332720137

20151050

μF(x

6.34.23.32.51.70.8

8.410131721253342

6652393326201613106.65.23.92.61.3

7258433629221814117.25.84.32.91.440

2519126.3

IN

MCMC

RCRCTCTCVCVC

VCTCTCRCRCMCHCHC

VCTCTCRCRCMCHCHC

TCRCLCHC

Caco

BLBLOnOnOnOn

BLBLBLBLBLBLOnOn

OnOnBLBLBLBLBLBLBLBLOnOnOnOn

OnOnBLBLBLBLBLBLBLBLOnOnOnOn

BLBLBLBL

Pa

50403025201512107.55 4 3 2 1 40

54433226211613108.15.44.33.22.21.141

Page 35: Reactive Energy management

33

Available 10/2010Available 01/2011

60 Hz

Rated kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 240 2.5 38 6.0 DC BLR_VCHDY_025B24_3 5 77 12 HC BLR_VCHDY_050B24_3 7.5 115 18 RC BLR_VCHDY_075B24_3 10 154 24 RC BLR_VCHDY_100B24_3

380/400 380 V 400 V 400 V 0.9 1 6 1.4 On request 1.8 2 11 2.9 On request 2.7 3 17 4.3 On request 3.6 4 22 5.8 On request 4.5 5 28 7.2 DC BLR_VCHDY_050B40_3 6.8 7.5 41 11 HC BLR_VCHDY_075B40_3 9.0 10 55 14 LC BLR_VCHDY_100B40_3 11.3 12.5 69 18 MC BLR_VCHDY_125B40_3 13.5 15 83 22 RC BLR_VCHDY_150B40_3 18.1 20 111 29 TC BLR_VCHDY_200B40_3 22.6 25 138 36 TC BLR_VCHDY_250B40_3 27 30 166 43 TC BLR_VCHDY_300B40_3 36 40 221 58 On request 45 50 276 72 On request

440/480 440 V 480 V 480 V 0.8 1 4 1.2 On request 1.7 2 8 2.4 On request 2.5 3 12 3.6 On request 3.4 4 15 4.8 On request 4.2 5 19 6.0 DC BLR_VCHDY_050B48_3 6.3 7.5 29 9.0 HC BLR_VCHDY_075B48_3 8.4 10 38 12 LC BLR_VCHDY_100B48_3 10.5 12.5 48 15 MC BLR_VCHDY_125B48_3 12.6 15 58 18 RC BLR_VCHDY_150B48_3 16.8 20 77 24 RC BLR_VCHDY_200B48_3 21 25 96 30 TC BLR_VCHDY_250B48_3 25 30 115 36 TC BLR_VCHDY_300B48_3 34 40 154 48 On request 42 50 192 60 On request

600 1 2 1.0 On request 2 5 1.9 On request 3 7 2.9 On request 4 10 3.8 On request 5 12 4.8 HC BLR_VCHDY_050B60_3 7.5 18 7.2 NC BLR_VCHDY_075B60_3 10 25 9.6 RC BLR_VCHDY_100B60_3 12.5 31 12 TC BLR_VCHDY_125B60_3 15 37 14 TC BLR_VCHDY_150B60_3 20 49 19 VC BLR_VCHDY_200B60_3 25 61 24 VC BLR_VCHDY_250B60_3 30 74 29 On request 40 98 38 On request 50 123 48 On request

1 2 3 4 5 7.51012152025304050

440.81.72.53.44.26.38.410121621253442

380.91.82.73.64.56.89.011131822273645

kv 2.55 7.510

12987461493731251812107 5 2

1915119677

384858

291915128

4

2227

16131183695541282217

6 11

μF(x

38771115

483829241914129.67.24.83.82.91.91.0

6048363024

121518

9.06.04.83.62.4

481.2

5872

433629221814117.25.84.3

401.42.9

IN

6.0121824

VCVCTCTCRCNCHC

TCTCRC

LCMCRC

HCDC

TCTCTCRCMCLCHCDC

Caco

DCHCRCRC

OnOnOnBLBLBLBLBLBLBLOnOnOnOn

OnOnBLBLBL

BLBLBL

BLBLOnOnOnOn

OnOn

BLBLBLBLBLBLBLBLOnOn

OnOn

Pa

BLBLBLBL

4050

3025201512107.5 4 3

401 2

5040302520

101215

7.5 4 3 2

481

Page 36: Reactive Energy management

34

Low Voltage capacitors VarplusCan Energy

A safe, reliable and high-performance solution for Power Factor Correction for severe operating conditions.

Operating conditions • For networks with significant non-linear loads: (NLL < 25 %).• Severe voltage disturbances.• Highest operating temperature (up to 70°C).• High switching frequency up to 10,000 /year.• Maximum current withstand 2.5 x IN.

Technology Constructed internally with three single-phase capacitor elements. This is the only technology which is capable of giving the longest life, highest overload limits and the highest operating ambient temperature due to use of the combination of polypropylene film and metallized paper.

The presence of the paper ensures high-quality impregnation which is critical for increasing dielectric strength.

Further, this quality of oil-impregnated dielectric system has far superior capabilities in terms of partial discharge behaviour and heat conduction.

Benefits • Safety:- Self-healing;- Pressure-sensitive disconnector;- Discharge resistor.• Extra long life expectancy (up to 160,000 hours).• Very high overload capabilities and good thermal and mechanical properties. • Overcurrent withstand capabilities up to 2.5 x IN.• Highest operating temperature (up to 70°C).

PE

9013

1

VarplusCan Energy

Page 37: Reactive Energy management

35

Technical specifications

General characteristicsStandards IEC 60831-1/-2Voltage range 380 to 690 VFrequency 50 / 60 HzPower range 5 to 15 kvar Losses (dielectric) < 0.2 W / kvarLosses (total) < 0.5 W / kvarCapacitance tolerance - 5 %, + 10 %Voltage test Between terminals 2.15 x UN (AC), 10 s Between terminal ≤ 660 V – 3 kV(AC), 10 s & container > 660 V – 6 kV(AC), 10 sDischarge resistor Fitted, standard discharge time 60 s Discharge time 180 s on requestWorking conditionsAmbient temperature - 25 / 70°C Humidity 95 %Altitude 2,000 m above sea levelOvervoltage 1.1 x UN 8h in every 24hOvercurrent Up to 2.5 x INPeak inrush current 350 x INSwitching operations (max.) Up to 10 ,000 switching operations per yearMean Life expectancy Up to 160,000 hrsHarmonic content NLL ≤ 25% Installation characteristics

Mounting position Indoor, uprightFastening

Threaded M12 stud at the bottomEarthing Terminals CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvarSafety featuresSafety Self-healing + Pressure-sensitive disconnector + Discharge deviceProtection IP30 (IP54 on request)ConstructionCasing Extruded Aluminium CanDielectric Double metallized paper + Polypropylene film Impregnation Non-PCB, oil

Page 38: Reactive Energy management

36

Low Voltage capacitors VarplusCan Energy

50 Hz

Rated kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 380/ 380 V 400 V 415 V 400 V 400/ 4.5 5 5.4 33 7.2 NC BLR_VCENY_050A40_3415 6.8 7.5 8.1 50 11 SC BLR_VCENY_075A40_3 9.0 10 10.8 66 14 SC BLR_VCENY_100A40_3 11.3 12.5 13.5 83 18 UC BLR_VCENY_125A40_3 13.5 15 16.1 99 22 UC BLR_VCENY_150A40_3

440 5 28 6.6 NC BLR_VCENY_050A44_3 7.5 41 10 NC BLR_VCENY_075A44_3 10 55 13 SC BLR_VCENY_100A44_3 12.5 69 16 SC BLR_VCENY_125A44_3 15 83 20 VC BLR_VCENY_150A44_3

690 5 11 4.2 NC BLR_VCENY_050A69_3 7.5 17 6.3 NC BLR_VCENY_075A69_3 10 22 8.4 SC BLR_VCENY_100A69_3 12.5 28 10 SC BLR_VCENY_125A69_3 15 33 13 UC BLR_VCENY_150A69_3

5 7.5101215

5 7.5101215

kv 384.56.89.01113

405 7.5101215

415.48.1101316

3328221711

8369554128

μF(x 3350668399

BLBLBLBLBL

BLBLBLBLBL

Pa

BLBLBLBLBL

13108.46.34.2

201613106.6

IN

407.211141822

UCSCSCNCNC

VCSCSCNCNC

Caco

NCSCSCUCUC

Available 02/2011

Page 39: Reactive Energy management

37

60 Hz

Available 02/2011

Rated kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 380/400 380 V 400 V 400 V 4.5 5 28 7.2 NC BLR_VCENY_050B40_3 6.8 7.5 41 11 NC BLR_VCENY_075B40_3 9.0 10 55 14 SC BLR_VCENY_100B40_3 11.3 12.5 69 18 SC BLR_VCENY_125B40_3 13.5 15 83 22 UC BLR_VCENY_150B40_3

440/480 440 V 480 V 480 V 4.2 5 19 6 NC BLR_VCENY_050B48_3 6.3 7.5 29 9 NC BLR_VCENY_075B48_3 8.4 10 38 12 NC BLR_VCENY_100B48_3 10.5 12.5 48 15 SC BLR_VCENY_125B48_3 12.6 15 58 18 UC BLR_VCENY_150B48_3

600 5 12 4.8 NC BLR_VCENY_050B60_3 7.5 18 7.2 NC BLR_VCENY_075B60_3 10 25 9.6 SC BLR_VCENY_100B60_3 12.5 31 12 SC BLR_VCENY_125B60_3 15 37 14 SC BLR_VCENY_150B60_3

5 7.5101215

444.26.38.41012

384.56.89.01113

kv

1512107.5 40

1512107.5 48

Page 40: Reactive Energy management

38

Low Voltage capacitors VarplusCan Harmonic HDuty

This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30%). These capacitors are designed for use with detuned reactors, based on the Heavy Duty technology.

Operating conditions • For networks with a large number of non-linear loads (NLL < 50%).• Heavy-duty, harmonic rated capacitors. For use with detuned reactors.• Significant voltage disturbances.• Significant switching frequency up to 7,000/year.

Rated voltage In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages.

Depending on the selected tuning frequency, part of the harmonic currents are absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents.

The rated voltage of VarplusCan Harmonic HDuty capacitors is given in the table below, for different values of network service voltage and relative impedance.

In the following pages, the reactive power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.

VarplusCan HDutyDetuned reactor

+

PE

9015

4

PE

9013

1

Rated voltage UN (V) Network service voltage (US) 50Hz 60Hz 400 690 400 480 600Relative impedance (%) 5.7 440 800 440 525 690 7 14 480 480

Page 41: Reactive Energy management

39

Technical specifications

General characteristicsStandards IEC 60831-1/-2Network voltage range 380 to 690 VFrequency 50 / 60 HzPower range 6.5 to 25 kvar Losses (dielectric) < 0.2 W / kvarLosses (total) < 0.5 W / kvarCapacitance tolerance - 5 %, + 10 %Voltage test Between terminals 2.15 x UN (AC), 10 s Between terminal ≤ 660 V – 3 kV(AC), 10 s & container > 660 V – 6 kV(AC), 10 sDischarge resistor Fitted, standard discharge time 60 s Discharge time 180 s on requestWorking conditionsAmbient temperature - 25 / 55°C (Class D) Humidity 95 %Altitude 2,000 m above sea levelOvervoltage 1.1 x UN 8h in every 24hOvercurrent Up to 1.8 x INPeak inrush current 250 x INSwitching operations (max.) Up to 7,000 switching operations per yearMean Life expectancy Up to 130,000 hrsHarmonic content NLL ≤ 20% Installation characteristicsMounting position Indoor, upright & horizontalFastening

Threaded M12 stud at the bottomEarthing Terminals CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvarSafety featuresSafety Self-healing + Pressure-sensitive disconnector + Discharge deviceProtection IP30 (IP54 on request)ConstructionCasing Extruded Aluminium CanDielectric Metallized polypropylene film with Zn/Al alloy. Special resistivity & profile, special edge (wave-cut)Impregnation Non-PCB, PUR sticky resin (Dry)

Page 42: Reactive Energy management

40

Low Voltage capacitors VarplusCan Harmonic HDuty

50 Hz

Network Relative kvar μF Capacitor Case D.R. voltage impe- (x3) part number code part numberUS (V) dance 380/400/ 400 V 415 5.7 6.5 41 BLR_VCHH1_065A40_3 HC 51573 12.5 78 BLR_VCHH1_125A40_3 RC 52404 25 156 BLR_VCHH1_250A40_3 VC 52405 50* 2x156 2 x BLR_VCHH1_250A40_3 VC 52406 100 4x156 4 x BLR_VCHH1_250A40_3 VC 52407 7 6.5 41 BLR_VCHH1_065A40_3 HC 51568 12.5 78 BLR_VCHH1_125A40_3 RC 52352 25 156 BLR_VCHH1_250A40_3 VC 52353 50* 2x156 2 x BLR_VCHH1_250A40_3 VC 52354 100 4x156 4 x BLR_VCHH1_250A40_3 VC 51569 14 6.5 37 BLR_VCHH2_065A40_3 HC 51563 12.5 72 BLR_VCHH2_125A40_3 RC 51564 25 143 BLR_VCHH2_250A40_3 VC 51565 50* 2x143 2 x BLR_VCHH2_250A40_3 VC 51566 100 4x143 4 x BLR_VCHH2_250A40_3 VC 51567

690 5.7 6.5 13 BLR_VCHH1_065A69_3 RC BLR_VDR_065_05_A69 10 21 BLR_VCHH1_100A69_3 TC BLR_VDR_100_05_A69 12.5 26 BLR_VCHH1_125A69_3 VC BLR_VDR_125_05_A69 20 42 BLR_VCHH1_200A69_3 VC BLR_VDR_200_05_A69 25 2x26 2 x BLR_VCHH1_125A69_3 VC BLR_VDR_250_05_A69 50 4x26 4 x BLR_VCHH1_125A69_3 VC BLR_VDR_500_05_A69 7 6.5 13 BLR_VCHH1_065A69_3 RC BLR_VDR_065_07_A69 10 21 BLR_VCHH1_100A69_3 TC BLR_VDR_100_07_A69 12.5 26 BLR_VCHH1_125A69_3 VC BLR_VDR_125_07_A69 20 42 BLR_VCHH1_200A69_3 VC BLR_VDR_200_07_A69 25 2x26 2 x BLR_VCHH1_125A69_3 VC BLR_VDR_250_07_A69 50 4x26 4 x BLR_VCHH1_125A69_3 VC BLR_VDR_500_07_A694x

2x422621134x2x42262113

4x2x1472374x2x1578414x2x157841

μF(x3

Capa

BLBLBL2 x4 xBLBLBL2 x4 xBLBLBL2 x4 x

BLBLBLBL2 x4 xBLBLBLBL2 x4 x

kv

406.5122550106.5122550106.512255010

6.510122025506.51012202550

Caco

HCRCVCVCVCHCRCVCVCVCHCRCVCVCVC

RCTCVCVCVCVCRCTCVCVCVCVC

Rimda 5. 7 14

5. 7

D.pa

515252525251525252515151515151

BLBLBLBLBLBLBLBLBLBLBLBL

* 50kvar single unit is available on request

Available 01/2011

Page 43: Reactive Energy management

41

60 Hz

* 50kvar single unit is available on request

Network Relative kvar μF Capacitor Case D.R. voltage impe- (x3) part number code part numberUS (V) dance 380/400/ 380 V 400 V 5.7 9.0 10 52 BLR_VCHH1_100B40_3 LC BLR_VDR_100_05_ B40 11.3 12.5 65 BLR_VCHH1_125B40_3 RC BLR_VDR_125_05_ B40 18.1 20 104 BLR_VCHH1_200B40_3 TC BLR_VDR_200_05_ B40 22.6 25 130 BLR_VCHH1_250B40_3 TC BLR_VDR_250_05_ B40 45 50* 2x130 2 x BLR_VCHH1_250B40_3 TC BLR_VDR_500_05_ B40 90 100 4x130 4 x BLR_VCHH1_250B40_3 TC BLR_VDR_X00_05_ B40 7 9.0 10 52 BLR_VCHH1_100B40_3 LC BLR_VDR_100_07_ B40 11.3 12.5 65 BLR_VCHH1_125B40_3 RC BLR_VDR_125_07_ B40 18.1 20 104 BLR_VCHH1_200B40_3 TC BLR_VDR_200_07_ B40 22.6 25 130 BLR_VCHH1_250B40_3 TC BLR_VDR_250_07_ B40 45 50* 2x130 2 x BLR_VCHH1_250B40_3 TC BLR_VDR_500_07_ B40 90 100 4x130 4 x BLR_VCHH1_250B40_3 TC BLR_VDR_X00_07_ B40 14 9.0 10 48 BLR_VCHH2_100B40_3 MC BLR_VDR_100_14_ B40 11.3 12.5 60 BLR_VCHH2_125B40_3 RC BLR_VDR_125_14_ B40 18.1 20 95 BLR_VCHH2_200B40_3 TC BLR_VDR_200_14_ B40 22.6 25 119 BLR_VCHH2_250B40_3 TC BLR_VDR_250_14_ B40 45 50* 2x119 2 x BLR_VCHH2_250B40_3 TC BLR_VDR_500_14_ B40 90 100 4x119 4 x BLR_VCHH2_250B40_3 TC BLR_VDR_X00_14_ B40

440/480 440 V 480 V 5.7 8.4 10 43 BLR_VCHH1_100B48_3 LC BLR_VDR_100_05_ B48 10.5 12.5 54 BLR_VCHH1_125B48_3 RC BLR_VDR_125_05_ B48 16.8 20 86 BLR_VCHH1_200B48_3 TC BLR_VDR_200_05_ B48 21 25 108 BLR_VCHH1_250B48_3 TC BLR_VDR_250_05_ B48 42 50* 2x108 2 x BLR_VCHH1_250B48_3 TC BLR_VDR_500_05_ B48 44 100 4x108 4 x BLR_VCHH1_250B48_3 TC BLR_VDR_X00_05_ B48

600 5.7 10 23 BLR_VCHH1_100B60_3 RC BLR_VDR_100_05_ B60 12.5 29 BLR_VCHH1_125B60_3 RC BLR_VDR_125_05_ B60 20 46 BLR_VCHH1_200B60_3 TC BLR_VDR_200_05_ B60 25 58 BLR_VCHH1_250B60_3 VC BLR_VDR_250_05_ B60 50 2x58 2 x BLR_VCHH1_250B60_3 VC BLR_VDR_500_05_ B60 100 4x58 4 x BLR_VCHH1_250B60_3 VC BLR_VDR_X00_05_ B60

t

4x2x5846

4x

2329

2x10

5486

43

112x4x

9560484x2x131065524x2x13106552

μF(x3

4 x2 xBLBL

4 x

BLBL

2 xBL

BLBL

BL

BL2 x4 x

BLBLBL4 x2 xBLBLBLBL4 x2 xBLBLBLBL

Capa

40101220255010101220255010101220255010

4810 1220 25 5010

il b

kv 389.011182245909.011182245909.01118224590

448.41016214244

101220255010

Caco

LCRCTCTCTCTCLCRCTCTCTCTCMRCTCTCTCTC

LCRCTCTCTCTC

RCRCTCVCVCVC

l

Rimda 5. 7 14

5.

5.

D.pa

BLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBL

BLBLBLBLBLBL

BLBLBLBLBLBL

Available 12/2010Available 07/2011

Page 44: Reactive Energy management

42

Low Voltage capacitors VarplusCan Harmonic Energy

This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30%). These capacitors are designed for use with detuned reactors, based on the Energy technology.

Operating conditions • For networks with a large number of non-linear loads (NLL < 50%).• Energy, harmonic rated capacitors. For use with detuned reactors.• Significant voltage disturbances.• Severe temperature conditions up to 70°C.• Very frequent switching operations up to 10,000/year.

Rated voltage In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages.

Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents.

The rated voltage of VarplusCan Harmonic Energy capacitors is given in the table below, for different values of network service voltage and relative impedance.

VarplusCan HDutyDetuned reactor

+

PE

9015

4

PE

9013

1

In the following pages, the reactive power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.

Rated voltage UN (V) Network service voltage (US) 50Hz 60Hz 400 690 400 480 600Relative impedance (%) 5.7 440 800 440 525 690 7 14 480 480

Page 45: Reactive Energy management

43

Technical specifications

General characteristicsStandards IEC 60831-1/-2Network voltage range 380 to 690 VFrequency 50 / 60 HzPower range 5 to 15 kvar Losses (dielectric) < 0.2 W / kvarLosses (total) < 0.5 W / kvarCapacitance tolerance - 5 %, + 10 %Voltage test Between terminals 2.15 x UN (AC), 10 s Between terminal ≤ 660 V – 3 kV(AC), 10 s & container > 660 V – 6 kV(AC), 10 sDischarge resistor Fitted, standard discharge time 60 s Discharge time 180 s on requestWorking conditionsAmbient temperature - 25 / 70°C Humidity 95 %Altitude 2,000 m above sea levelOvervoltage 1.1 x UN 8h in every 24hOvercurrent Up to 2.5 x INPeak inrush current 350 x INSwitching operations (max.) Up to 10 ,000 switching operations per yearMean Life expectancy Up to 160,000 hrsHarmonic content NLL ≤ 25% Installation characteristicsMounting position Indoor, uprightFastening

Threaded M12 stud at the bottomEarthing Terminals CLAMPTITE - three-way terminal with electric shock protection (finger-proof) & double fast-on terminal in lower kvarSafety featuresSafety Self-healing + Pressure-sensitive disconnector + Discharge deviceProtection IP30 (IP54 on request)ConstructionCasing Extruded Aluminium CanDielectric Double metallized paper + Polypropylene film Impregnation Non-PCB, oil

Page 46: Reactive Energy management

44

Low Voltage capacitors VarplusCan Harmonic Energy

50 Hz

Network Relative kvar μF Capacitor Case D.R. voltage impe- (x3) part number code part numberUS (V) dance 380/400/ 400 V 415 5.7 6.5 41 BLR_VCHE1_065A40_3 NC 51573 12.5 78 BLR_VCHE1_125A40_3 UC 52404 25 2x78 2 x BLR_VCHE1_125A40_3 UC 52405 50 4x78 4 x BLR_VCHE1_125A40_3 UC 52406 7 6.5 41 BLR_VCHE1_065A40_3 NC 51568 12.5 78 BLR_VCHE1_125A40_3 UC 52352 25 2x78 2 x BLR_VCHE1_125A40_3 UC 52353 50 4x78 4 x BLR_VCHE1_125A40_3 UC 52354 14 6.5 37 BLR_VCHE2_065A40_3 NC 51563 12.5 72 BLR_VCHE2_125A40_3 UC 51564 25 2x72 2 x BLR_VCHE2_125A40_3 UC 51565 50 4x72 4 x BLR_VCHE2_125A40_3 UC 52566

690 5.7 10 21 BLR_VCHE1_100A69_3 SC BLR_VDR_100_05_A69 12.5 26 BLR_VCHE1_125A69_3 UC BLR_VDR_125_05_A69 25 2x26 2 x BLR_VCHE1_125A69_3 UC BLR_VDR_250_05_A69 50 4x26 4 x BLR_VCHE1_125A69_3 UC BLR_VDR_500_05_A69 7 10 21 BLR_VCHE1_100A69_3 SC BLR_VDR_100_07_A69 12.5 26 BLR_VCHE1_125A69_3 UC BLR_VDR_125_07_A69 25 2x26 2 x BLR_VCHE1_125A69_3 UC BLR_VDR_250_07_A69 50 4x26 4 x BLR_VCHE1_125A69_3 UC BLR_VDR_500_07_A694x

2x26214x2x2621

4x2x72374x2x78414x2x7841

μF(x3

4 x2 xBLBL4 x2 xBLBL

4 x2 xBLBL4 x2 xBLBL4 x2 xBLBL

Capa

5025121050251210

5025126.55025126.55025126.540

kv

UCUCUC

UCUCUCSC

UCUCUCNCUCUCUCNCUCUCUCNC

Caco

SC

5. 7

5. 7 14

Rimda

BL

BLBL

BLBLBLBL

525151515252525152525251

D.pa

BL

Available 02/2011

Page 47: Reactive Energy management

45

60 Hz

Network Relative kvar μF Capacitor Case D.R. voltage impe- (x3) part number code part numberUS (V) dance 380/400 (400 V) 5.7 10 52 BLR_VCHE1_100B40_3 SC BLR_VDR_100_05_B40 12.5 65 BLR_VCHE1_125B40_3 SC BLR_VDR_125_05_B40 25 2x65 2 x BLR_VCHE1_125B40_3 SC BLR_VDR_250_05_B40 50 4x65 4 x BLR_VCHE1_125B40_3 SC BLR_VDR_500_05_B40 7 10 52 BLR_VCHE1_100B40_3 SC BLR_VDR_100_07_B40 12.5 65 BLR_VCHE1_125B40_3 SC BLR_VDR_125_07_B40 25 2x65 2 x BLR_VCHE1_125B40_3 SC BLR_VDR_250_07_B40 50 4x65 4 x BLR_VCHE1_125B40_3 SC BLR_VDR_500_07_B40 14 10 48 BLR_VCHE2_100B40_3 SC BLR_VDR_100_14_B40 12.5 60 BLR_VCHE2_125B40_3 UC BLR_VDR_125_14_B40 25 2x60 2 x BLR_VCHE2_125B40_3 UC BLR_VDR_250_14_B40 50 4x60 4 x BLR_VCHE2_125B40_3 UC BLR_VDR_500_14_B40

440/480 5.7 10 43 BLR_VCHE1_100B48_3 SC BLR_VDR_100_05_B48 12.5 54 BLR_VCHE1_125B48_3 SC BLR_VDR_125_05_B48 25 2x54 2 x BLR_VCHE1_125B48_3 SC BLR_VDR_250_05_B48 50 4x54 4 x BLR_VCHE1_125B48_3 SC BLR_VDR_500_05_B48

600 5.7 10 23 BLR_VCHE1_100B60_3 SC BLR_VDR_100_05_B60 12.5 29 BLR_VCHE1_125B60_3 SC BLR_VDR_125_05_B60 25 2x29 2 x BLR_VCHE1_125B60_3 SC BLR_VDR_250_05_B60 50 4x29 4 x BLR_VCHE1_125B60_3 SC BLR_VDR_500_05_B604x

2x29

4x

23

2x5443

4x2x60484x2x65524x2x6552

μF(x3

4 2 B

4

B

2 BB

4 2 BB4 2 BB4 2 BB

Cpa

502512

50

10

251210

502512105025121050251210(40

kv

SCSCSC

SC

SC

SCSCSC

UCUCUCSCSCSCSCSCSCSCSCSC

Caco

5.

5. 7 14

Rimda

5. BL

BLBL

BL

BL

BLBLBL

BLBLBLBLBLBLBLBLBLBLBLBL

D.pa

Available 12/2010Available 02/2011Available 07/2011

Page 48: Reactive Energy management

46

Low Voltage capacitors VarplusCan mechanical characteristics

Case Code: DC, HC & LC

Case Code: MC, NC, RC & SC

Creepage distance 16 mmClearance 16 mmExpansion (a) max. 10 mm

Mounting details (for M10/M12 mounting stud)Torque T = 10 NmToothed washer M10/M12Hex nut M10/M12Terminal screw M5Terminal assembly Ht. (t) 50 mm

Size (d) TS TH Ø 50 M10 10 mmØ 63 M12 13 mmØ 70 M12 16 mm

Case Diameter d Height h Height h+t Weight code (mm) (mm) (mm) (kg)MC 75 203 233 1.2NC 75 278 308 1.3RC 90 212 242 1.6SC 90 278 308 2.3

Case Diameter d Height h Height h+t Weight code (mm) (mm) (mm) (kg)DC 50 195 245 0.7HC 63 195 245 0.9LC 70 195 245 1.1

Creepage distance 13 mmClearance 13 mmExpansion (a) max. 12 mm

Mounting details (for M12 mounting stud)

Torque T = 10 NmToothed washer J12.5 DIN 6797Hex nut BM12 DIN 439Terminal screw M5Terminal assembly Ht. (t) 30 mm

Termination cable

Toothed washerTS TH

19 �

0.5 +

ah

� 2

d � 1 h �

2 +

t

Hex nut

FAST-ON Terminal 6.35 x 0.8

VarplusCan DC, HC & LC

M12

16 +

1

Tightening Torque = 2.5 Nm

Finger proof CLAMPTITE terminalIn-built resistor type

Toothed washerHex nut

VarplusCan MC, NC, RC & SC

16

M1M 2M1

6+

16

+ 1 MMMM

h �

3h

� 3

+ a

(exp

ansi

on)

(t)

h �

3 +

t

d � 1

d � 1 + 5

1515155

Page 49: Reactive Energy management

47

Case Code: TC, UC & VC

Creepage distance 13 mmClearance 13 mmExpansion (a) max. 12 mm

Mounting details (for M12 mounting stud)Torque T = 10 NmToothed washer J12.5 DIN 6797Hex nut BM12 DIN 439Terminal screw M5Terminal assembly Ht. (t) 30 mm

Case Diameter d Height h Height h+t Weight code (mm) (mm) (mm) (kg)TC 116 212 242 2.5UC 116 278 308 3.5VC 136 212 242 3.2

Toothed washerM12

16 +

1

Finger proof CLAMPTITE terminalIn-built resistor type

Tightening Torque = 2.5 Nm

Hex nut16

M1M 2M1M

FC

+1

+ 1 MM

h �

3h

� 3

+ a

(exp

ansi

on)

(t)h

� 3

+ t

d � 1

d � 1 + 5

VarplusCan TC, UC & VC

1515155

Page 50: Reactive Energy management

48

Low Voltage capacitors VarplusBox capacitor

Main featuresRobustness• Double metallic protection.• Mechanically well suited for “stand-alone” installations.

Safety• Its unique safety feature electrically disconnects the capacitors safely at the end of their useful life. • The disconnectors are installed on each phase, which makes the capacitors very safe, in addition to the protective steel enclosure.

Flexibility• These capacitors can be easily mounted inside panels or in a stand-alone configuration.• Suitable for flexible bank configuration.

For professionnals• Metal box enclosure. • High power ratings up to 100 kvar.• Easy repair and maintenance.• Up to 70°C temperature.• High inrush current withstand up to 400 x IN.• Stand-alone PFC equipment.• Direct connection to a machine, in harsh environmental conditions.

VarplusBox capacitors deliver reliable performance in the most severe application conditions, in Fixed & Automatic PFC systems, in networks with frequently switched loads and harmonic disturbances.

VarplusBox

PE

9013

5

Page 51: Reactive Energy management

49

SDuty HDuty Energy Harmonic HDuty Harmonic Energy

Construction Steel sheet enclosure

Voltage 380 V - 690 V 380 V - 690 V range

Power range 2.5 – 100 kvar 6.5 – 100 kvar(three-phase)

Peak inrush Up to 200 x IN Up to 250 x IN Up to 350 x IN Up to 250 x IS Up to 400 x IScurrent

Overvoltage 1.1 x UN 8h every 24h

Overcurrent 1.5 x IN 1.8 x IN 2.5 x IN 1.8 x IN 2.5 x INMean life Up to 100,000 h Up to 130,000 h Up to 160,000 h Up to 130,000 h Up to 160,000 hexpectancy

Safety Self-healing + pressure-sensitive disconnector + discharge device

Dielectric Metallized polypropylene Double metallized paper Metallized polypropylene Double metallized paper film with Zn/Al alloy + Polypropylene film film with Zn/Al alloy + Polypropylene film

Impregnation Non-PCB, Non-PCB, sticky (dry) Non-PCB, oil Non-PCB, sticky (dry) Non-PCB, oil biodegradable resin biodegradable resin biodegradable resin

Ambient -25/D -25/70 -25/D -25/70temperature min.: -25°C ; max.: 55°C min.: -25°C ; max.: 70°C min.: -25°C ; max.: 55°C min.: -25°C ; max.: 70°C

Protection IP20 (IP54 on request) indoor

Mounting Upright Upright / Upright Upright / Upright horizontal horizontal

Terminals Bushing terminals designed for large cable termination and direct busbar mounting for banking

+P

E90

154

PE

9013

4

PE

9016

4

PE

9013

7

PE

9013

5

VarplusBox

Page 52: Reactive Energy management

50

Low Voltage capacitors VarplusBox SDuty

A safe, reliable and high-performance solution for Power Factor Correction in standard operating conditions.

Operating conditions • For networks with insignificant non-linear loads: (NLL ≤ 10%).• Standard voltage disturbances.• Standard operating temperature up to 55°C.• Normal switching frequency up to 5 000 /year.• Maximum current withstand 1.5 x IN.

Technology Constructed internally with three single-/three-phase capacitor elements.

The design is specially adapted for mechanical stability. The enclosures of the units are designed to ensure that the capacitors operate reliably in hot and humid tropical conditions, without the need of any additional ventilation louvres (see technical specifications).

Special attention is paid to equalization of temperatures within the capacitor enclosures since this gives better overall performance.

Benefits • Mechanically well suited for “stand-alone” installations • Safety:- Self-healing;- Pressure-sensitive disconnector on all three phases;- Discharge resistor.• These capacitors can be easily mounted inside panels or in a stand-alone configuration. • Availability on power ratings up to 100 kvar.• Suitable for flexible banking.

PE

9013

5

VarplusBox SDuty

PE

9013

4

Page 53: Reactive Energy management

51

Technical specifications

General characteristicsStandards IEC 60831-1/-2Voltage range 380 to 690 VFrequency 50 / 60 HzPower range 7.5 to 100 kvar Losses (dielectric) < 0.2 W / kvarLosses (total) < 0.5 W / kvarCapacitance tolerance - 5 %, + 10 %Voltage test Between terminals 2.15 x UN (AC), 10 s Between terminal ≤ 660 V – 3 kV(AC), 10 s & container > 660 V – 6 kV(AC), 10 sDischarge resistor Fitted, standard discharge time 60 s Discharge time 180 s on requestWorking conditionsAmbient temperature - 25 / 55°C (Class D) Humidity 95 %Altitude 2,000 m above sea levelOvervoltage 1.1 x UN 8h in every 24hOvercurrent Up to 1.5 x INPeak inrush current 150 x INSwitching operations (max.) Up to 5,000 switching operations per yearMean Life expectancy Up to 100,000 hrsHarmonic content NLL ≤ 10% Installation characteristicsMounting position Indoor, uprightFastening

Mounting cleatsEarthing Terminals Bushing terminals designed for large cable termination and direct busbar mounting for bankingSafety featuresSafety Self-healing + Pressure-sensitive disconnector for each phase + Discharge deviceProtection IP20 (IP54 on request)ConstructionCasing Sheet steel enclosureDielectric Metallized polypropylene film with Zn/Al alloy.Impregnation Biodegradable, Non-PCB, PUR (soft) resin

Page 54: Reactive Energy management

52

Low Voltage capacitors VarplusBox SDuty

Network kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 380/ 380 V 400 V 415 V 400 V 400/ 0.9 1 1.1 7 1.4 On request415 1.8 2 2.2 13 2.9 On request 2.7 3 3.2 20 4.3 On request 3.6 4 4.3 27 5.8 On request 4.5 5 5.4 33 7.2 On request 6.8 7.5 8.1 50 11 EB BLR_VBSDY_075A40_3 9.0 10 10.8 66 14 EB BLR_VBSDY_100A40_3 11.3 12.5 13.5 83 18 EB BLR_VBSDY_125A40_3 13.5 15 16.1 99 22 DB BLR_VBSDY_150A40_3 18.1 20 21.5 133 29 DB BLR_VBSDY_200A40_3 22.6 25 27 166 36 FB BLR_VBSDY_250A40_3 45 50 54 332 72 HB BLR_VBSDY_500A40_3 68 75 81 497 108 RB BLR_VBSDY_750A40_3 90 100 108 663 144 SB BLR_VBSDY_X00A40_3

440 1 5 1.3 On request 2 11 2.6 On request 3 16 3.9 On request 4 22 5.2 On request 5 27 6.6 On request 7.5 41 10 EB BLR_VBSDY_075A44_3 10 55 13 EB BLR_VBSDY_100A44_3 12.5 69 16 EB BLR_VBSDY_125A44_3 15 82 20 DB BLR_VBSDY_150A44_3 20 110 26 DB BLR_VBSDY_200A44_3 25 137 33 DB BLR_VBSDY_250A44_3 50 274 66 HB BLR_VBSDY_500A44_3 75 411 98 RB BLR_VBSDY_750A44_3 100 548 131 SB BLR_VBSDY_X00A44_3

690 1 2 0.8 On request 2 4 1.7 On request 3 7 2.5 On request 4 9 3.3 On request 5 11 4.2 On request 7.5 17 6.3 FB BLR_VBSDY_075A69_3 10 22 8.4 FB BLR_VBSDY_100A69_3 12.5 28 10 FB BLR_VBSDY_125A69_3 15 33 13 FB BLR_VBSDY_150A69_3 20 45 17 FB BLR_VBSDY_200A69_3 25 56 21 FB BLR_VBSDY_250A69_3 50 111 42 HB BLR_VBSDY_500A69_3 75 167 63 RB BLR_VBSDY_750A69_3 100 223 84 SB BLR_VBSDY_X00A69_3

1 2 3 4 5 7.51012152025507510

1 2 3 4 5 7.51012152025507510

k kv 380.91.82.73.64.56.89.011131822456890

2216115645

17222833

119 7

2 4

5441271311

2741556982

1622

115

6649331613

273350668399

μF(x 7 1320

1075502520

4 5 7.5101215

401 2 3

1081542721

4.35.48.101316

411.2.23.2

8463422117

6.38.41013

4.23.32.5

0.81.7

1398663326

6.610131620

3.95.2

2.61.3

1410723629

5.87.211141822

IN

401.42.94.3

SBRBHBFBFB

FBFBFBFB

SBRBHBDBDB

EBEBEBDB

SBRBHBFBDB

EBEBEBDB

Caco

BLBLBLBLBL

BLBLBLBL

OnOnOn

OnOn

BLBLBLBLBL

OnBLBLBLBL

OnOn

OnOn

BLBLBLBLBL

OnOnBLBLBLBL

Pa

OnOnOn

Available 11/2010

50 Hz

Page 55: Reactive Energy management

53

Available 11/2010

60 Hz

Rated kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 380/400 (380 V) (400 V) (400 V) 0.9 1 6 1.4 On request 1.8 2 11 2.9 On request 2.7 3 17 4.3 On request 3.6 4 22 5.8 On request 4.5 5 28 7.2 On request 6.8 7.5 41 11 EB BLR_VBSDY_075B40_3 9.0 10 55 14 EB BLR_VBSDY_100B40_3 11.3 12.5 69 18 EB BLR_VBSDY_125B40_3 13.5 15 83 22 DB BLR_VBSDY_150B40_3 18.1 20 111 29 DB BLR_VBSDY_200B40_3 22.6 25 138 36 DB BLR_VBSDY_250B40_3 45 50 276 72 HB BLR_VBSDY_500B40_3 68 75 414 108 RB BLR_VBSDY_750B40_3 90 100 553 144 SB BLR_VBSDY_X00B40_3

440/480 440 V 480 V 480 V 0.8 1 4 1.2 On request 1.7 2 8 2.4 On request 2.5 3 12 3.6 On request 3.4 4 15 4.8 On request 4.2 5 19 6 On request 6.3 7.5 29 9 EB BLR_VBSDY_075B48_3 8.4 10 38 12 EB BLR_VBSDY_100B48_3 10.5 12.5 48 15 EB BLR_VBSDY_125B48_3 12.6 15 58 18 DB BLR_VBSDY_150B48_3 16.8 20 77 24 DB BLR_VBSDY_200B48_3 21.0 25 96 30 DB BLR_VBSDY_250B48_3 42 50 192 60 HB BLR_VBSDY_500B48_3 63 75 288 90 RB BLR_VBSDY_750B48_3 84 100 384 120 SB BLR_VBSDY_X00B48_3

600 1 2 1.0 On request 2 5 1.9 On request 3 7 2.9 On request 4 10 3.8 On request 5 12 4.8 On request 7.5 18 7.2 DB BLR_VBSDY_075B60_3 10 25 9.6 DB BLR_VBSDY_100B60_3 12.5 31 12.0 DB BLR_VBSDY_125B60_3 15 37 14.4 DB BLR_VBSDY_150B60_3 20 49 19.2 GB BLR_VBSDY_200B60_3 25 61 24 GB BLR_VBSDY_250B60_3 50 123 48 JB BLR_VBSDY_500B60_3 75 184 72 KB BLR_VBSDY_750B60_3 100 246 96 LB BLR_VBSDY_X00B60_3

1 2 3 4 5 7.51012152025507510

440.81.72.53.44.26.38.410121621426384

kv (380.91.82.73.64.56.89.011131822456890

241812614937

12182531

107 5 2

192838

96775848

15192938

128 4

554127131183

μF(x

6 11172228415569

967248241914

4.87.29.612

3.82.91.91.0

609012

30241815

4.86 912

3.62.41.248

141072362922

IN

(401.42.94.35.87.2111418

LBKBJBGBGBDB

DBDBDB

HBRBSB

DBDBDBEB

EBEB

SBRBHBDBDBDB

Caco

) EBEBEB

BLBLBLBLBLBL

OnBLBLBL

OnOnOnOn

BLBLBL

BLBLBLBL

OnOnBLBL

OnOnOn

BLBLBLBLBLBL

Pa

OnOnOnOnOnBLBLBL

107550252015

(41 2 3 4 5 7.1012

507510

25201512

4 5 7.10

3 2 1 48

Page 56: Reactive Energy management

54

Low Voltage capacitors VarplusBox HDuty

A safe, reliable and high-performance solution for power factor correction in heavy-duty operating conditions.

Operating conditions • For networks with significant non-linear loads: (NLL ≤ 20%).• Standard voltage disturbances.• Standard operating temperature up to 55°C.• Significant number of switching operations up to 7,000/year.• Long life expectancy up to 130,000 hours.

Technology Constructed internally with three single-phase capacitor elements.

The design is specially adapted for mechanical stability. The enclosures of the units are designed to ensure that the capacitors operate reliably in hot and humid tropical conditions, without the need of any additional ventilation louvres (see technical specifications).

Special attention is paid to equalization of temperatures within the capacitor enclosures since this gives better overall performance.

Special design for total modularity and easy assembly with VarplusBox HDuty "Compact".

Accessory for VarplusBox HDuty Compact One set of 3-phase copper bars and assembly of 2 and 3 capacitors: ref. 51459.

Benefits • High performance- Heavy edge metallization/wave-cut edge to ensure high inrush current capabilities.- Special resistivity and profile metallization for better self-healing & enhanced life.• Safety- Its unique safety feature electrically disconnects the capacitors safely at the end of their useful life. - The disconnectors are installed on each phase, which makes the capacitors very safe, in addition to its protective steel enclosure.• Flexibility- Special "compact" case with small footprint to be easily mounted and assembled.- Availability on power ratings up to 100 kvar with parallel connection.

VarplusBox HDuty "Compact"

PE

9013

7

VarplusBox

PE

9013

5

Page 57: Reactive Energy management

55

Technical specifications

General characteristicsStandards IEC 60831-1/-2Voltage range 380 to 690 VFrequency 50 / 60 HzPower range 2.5 to 100 kvar (from 2.5 to 20 kvar: unique footprint for easy assembly)Losses (dielectric) < 0.2 W / kvarLosses (total) < 0.5 W / kvarCapacitance tolerance - 5 %, + 10 %Voltage test Between terminals 2.15 x UN (AC), 10 s Between terminal ≤ 660 V – 3 kV(AC), 10 s & container > 660 V – 6 kV(AC), 10 sDischarge resistor Fitted, standard discharge time 60 s Discharge time 180 s on requestWorking conditionsAmbient temperature - 25 / 55°C (Class D) Humidity 95 %Altitude 2,000 m above sea levelOvervoltage 1.1 x UN 8h in every 24hOvercurrent Up to 1.8 x INPeak inrush current 250 x INSwitching operations (max.) Up to 7,000 switching operations per yearMean Life expectancy Up to 130,000 hrsHarmonic content NLL ≤ 20% Installation characteristicsMounting position Indoor, upright & horizontalFastening

Mounting cleatsEarthing Terminals Bushing terminals designed for large cable termination and direct busbar mounting for bankingSafety featuresSafety Self-healing + Pressure-sensitive disconnector for each phase + Discharge deviceProtection IP20 (IP54 on request)ConstructionCasing Sheet steel enclosureDielectric Metallized polypropylene film with Zn/Al alloy, special resistivity & profile. Special edge (wave-cut)Impregnation Non-PCB, PUR sticky resin (Dry)

Page 58: Reactive Energy management

56

Low Voltage capacitors VarplusBox HDuty

50 Hz

VarplusBox HDuty "compact"

Available 11/2010

Rated kvar μF IN (A) Case Part numbervoltage (x 3)UN (V) 380/ 380 V 400 V 415 V 400 V 400/ 2.3 2.5 2.7 17 3.6 AB BLR_VBHDY_025A40_3415 4.5 5 5.4 33 7.2 AB BLR_VBHDY_050A40_3 5.6 6.2 6.7 41 9 AB BLR_VBHDY_062A40_3 6.8 7.5 8.1 50 11 AB BLR_VBHDY_075A40_3 9.0 10 10.8 66 14 AB BLR_VBHDY_100A40_3 11.3 12.5 13.5 83 18 AB BLR_VBHDY_125A40_3 13.5 15 16.1 99 22 AB BLR_VBHDY_150A40_3 18.1 20 21.5 133 29 AB BLR_VBHDY_200A40_3 22.6 25 27 166 36 GB BLR_VBHDY_250A40_3 27.1 30 32 199 43 IB BLR_VBHDY_300A40_3 36.1 40 43 265 58 IB BLR_VBHDY_400A40_3 45 50 54 332 72 IB BLR_VBHDY_500A40_3 68 75 81 498 108 KB BLR_VBHDY_750A40_3 90 100 108 663 144 LB BLR_VBHDY_X00A40_3

440 5 27 6.6 AB BLR_VBHDY_050A44_3 7.5 41 10 AB BLR_VBHDY_075A44_3 10 55 13 AB BLR_VBHDY_100A44_3 12.5 69 16 AB BLR_VBHDY_125A44_3 15 82 20 AB BLR_VBHDY_150A44_3 20 110 26 AB BLR_VBHDY_200A44_3 25 137 33 GB BLR_VBHDY_250A44_3 30 164 39 IB BLR_VBHDY_300A44_3 40 219 52 IB BLR_VBHDY_400A44_3 50 274 66 IB BLR_VBHDY_500A44_3 75 411 98 KB BLR_VBHDY_750A44_3 100 548 131 LB BLR_VBHDY_X00A44_3

690 5 11 4.2 AB BLR_VBHDY_050A69_3 7.5 17 6.3 AB BLR_VBHDY_075A69_3 10 22 8.4 AB BLR_VBHDY_100A69_3 12.5 28 10 AB BLR_VBHDY_125A69_3 15 33 13 AB BLR_VBHDY_150A69_3 20 45 16.7 GB BLR_VBHDY_200A69_3 25 56 20.9 GB BLR_VBHDY_250A69_3 30 67 25.1 GB BLR_VBHDY_300A69_3 40 89 33.5 JB BLR_VBHDY_400A69_3 50 111 41.8 JB BLR_VBHDY_500A69_3 75 167 62.8 KB BLR_VBHDY_750A69_3 100 223 83.7 LB BLR_VBHDY_X00A69_3

5 7.510121520253040507510

5 7.510121520253040507510

382.34.55.66.89.0111318222736456890

kv

1711

22283345566789111622

544127211613118269554127

6649332619161399836650413317

μF(x

IN

403.67.29 1114182229364358721014

6.61013162026333952669813

4.26.38.4101316202533416283

Ca

ABABABABABABABABGBIB IB IB KBLB

ABABABABABABGBIB IB IB KBLB

ABABABABABGBGBGBJBJBKBLB

Pa

BLBLBLBLBLBLBLBLBLBLBLBLBLBL

BLBLBLBLBLBLBLBLBLBLBLBL

BLBLBLBLBLBLBLBLBLBLBLBL

402.55 6.27.510121520253040507510

412.75.46.78.110131621273243548110

Page 59: Reactive Energy management

57

Rated kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 380/400 380 V 400 V 400 V 2.3 2.5 14 3.6 AB BLR_VBHDY_025B40_3 4.5 5 28 7.2 AB BLR_VBHDY_050B40_3 5.6 6.2 35 9 AB BLR_VBHDY_062B40_3 6.8 7.5 41 11 AB BLR_VBHDY_075B40_3 9.0 10 55 14 AB BLR_VBHDY_100B40_3 11.3 12.5 69 18 AB BLR_VBHDY_125B40_3 13.5 15 83 22 AB BLR_VBHDY_150B40_3 18.1 20 111 29 AB BLR_VBHDY_200B40_3 22.6 25 138 36.1 GB BLR_VBHDY_250B40_3 27 30 166 43.3 IB BLR_VBHDY_300B40_3 36 40 221 57.7 IB BLR_VBHDY_400B40_3 45 50 276 72.2 IB BLR_VBHDY_500B40_3 68 75 414 108.3 KB BLR_VBHDY_750B40_3 90 100 553 144.3 LB BLR_VBHDY_X00B40_3

440/480 440 V 480 V 480 V 4.2 5 19 6 AB BLR_VBHDY_050B48_3 6.3 7.5 29 9.0 AB BLR_VBHDY_075B48_3 8.4 10 38 12 AB BLR_VBHDY_100B48_3 10.5 12.5 48 15 AB BLR_VBHDY_125B48_3 12.6 15 58 18 AB BLR_VBHDY_150B48_3 16.8 20 77 24 AB BLR_VBHDY_200B48_3 21.0 25 96 30.1 GB BLR_VBHDY_250B48_3 25 30 115 36.1 IB BLR_VBHDY_300B48_3 34 40 154 48.1 IB BLR_VBHDY_400B48_3 42 50 192 60.1 IB BLR_VBHDY_500B48_3 63 75 288 90.2 KB BLR_VBHDY_750B48_3 84 100 384 120.3 LB BLR_VBHDY_X00B48_3

600 5 12 4.8 AB BLR_VBHDY_050B60_3 7.5 18 7.2 AB BLR_VBHDY_075B60_3 10 25 9.6 AB BLR_VBHDY_100B60_3 12.5 31 12 AB BLR_VBHDY_125B60_3 15 37 14 AB BLR_VBHDY_150B60_3 20 49 19.2 GB BLR_VBHDY_200B60_3 25 61 24.1 GB BLR_VBHDY_250B60_3 30 74 28.9 GB BLR_VBHDY_300B60_3 40 98 38.5 JB BLR_VBHDY_400B60_3 50 123 48.1 JB BLR_VBHDY_500B60_3 75 184 72.2 KB BLR_VBHDY_750B60_3 100 246 96.2 LB BLR_VBHDY_X00B60_3

5 7.510121520253040507510

444.26.38.4101216212534426384

382.34.55.66.89.0111318222736456890

kv

1812987461

24

493731251812

382819151196775848382919

5541272216131183695541352814

μF(x

107550403025201512107.6.25 2.40

107550403025201512107.5 48

7248382824

96

1914129.67.24.8

129060483630241815129.0648

141072574336292218141197.23.640

IN Caco

ABABABABABABABABGBIB IB IB KBLB

ABABABABABABGBIB IB IB KBLB

ABABABABABGBGBGBJBJBKBLB

Pa

BLBLBLBLBLBLBLBLBLBLBLBLBLBL

BLBLBLBLBLBLBLBLBLBLBLBL

BLBLBLBLBLBLBLBLBLBLBLBL

60 Hz

VarplusBox HDuty "compact"

Available 11/2010

Page 60: Reactive Energy management

58

Low Voltage capacitors VarplusBox Energy

A safe, reliable and high-performance solution for power factor correction in severe operating conditions.

Operating conditions • For networks with significant non-linear loads: (NLL < 25%).• Severe voltage disturbances.• Highest operating temperature (up to 70°C).• High switching frequency, up to 10,000/year• Maximum current withstand 2.5 x IN.

Technology Constructed internally with three single-phase capacitor elements.

The design is specially adapted for mechanical stability. The enclosures of the units are designed to ensure that the capacitors operate reliably in hot and humid tropical conditions, without the need of any additional ventilation louvres (see technical specifications).

Energy capacitors are the only technology which is capable of giving the longest life, highest overload limits and the highest operating ambient temperature due to use of the combination of polypropylene film and metallized paper.

Benefits • High performance- High life expectancy up to 160,000 hours;- Very high overload capabilities and good thermal and mechanical properties;- Highest operating temperature (up to 70°C).• Safety- Its unique safety feature electrically disconnects the capacitors safely at the end of their useful life;- The disconnectors are installed on each phase, which makes the capacitors very safe, in addition to its protective steel enclosure.

PE

9013

5

VarplusBox Energy

PE

9013

4

Page 61: Reactive Energy management

59

Technical specifications

General characteristicsStandards IEC 60831-1/-2Voltage range 380 to 690 VFrequency 50 / 60 HzPower range 5 to 100 kvar Losses (dielectric) < 0.2 W / kvarLosses (total) < 0.5 W / kvarCapacitance tolerance - 5 %, + 10 %Voltage test Between terminals 2.15 x UN (AC), 10 s Between terminal ≤ 660 V – 3 kV(AC), 10 s & container > 660 V – 6 kV(AC), 10 sDischarge resistor Fitted, standard discharge time 60 s Discharge time 180 s on requestWorking conditionsAmbient temperature - 25 / 70°C Humidity 95 %Altitude 2,000 m above sea levelOvervoltage 1.1 x UN 8h in every 24hOvercurrent Up to 2.5 x INPeak inrush current 400 x INSwitching operations (max.) Up to 10,000 switching operations per yearMean Life expectancy Up to 160,000 hrsHarmonic content NLL ≤ 25% Installation characteristicsMounting position Indoor, uprightFastening

Mounting cleatsEarthing Terminals Bushing terminals designed for large cable termination and direct busbar mounting for bankingSafety featuresSafety Self-healing + Pressure-sensitive disconnector for each phase + Discharge deviceProtection IP20 (IP54 on request)ConstructionCasing Sheet steel enclosureDielectric Double metallized paper + polypropylene filmImpregnation Non-PCB, oil

Page 62: Reactive Energy management

60

Low Voltage capacitors VarplusBox Energy

50 Hz

Available 02/2011

Rated kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 380/ 380 V 400 V 415 V 400 V 400/ 6.8 7.5 8.1 50 11 DB BLR_VBENY_075A40_3415 9.0 10 10.8 66 14 DB BLR_VBENY_100A40_3 11.3 12.5 13.5 83 18 FB BLR_VBENY_125A40_3 13.5 15 16.1 99 22 GB BLR_VBENY_150A40_3 18.1 20 21.5 133 29 GB BLR_VBENY_200A40_3 22.6 25 26.9 166 36 GB BLR_VBENY_250A40_3 27 30 32 199 43 IB BLR_VBENY_300A40_3 36 40 43 265 58 IB BLR_VBENY_400A40_3 45 50 54 332 72 IB BLR_VBENY_500A40_3 68 75 81 497 108 KB BLR_VBENY_750A40_3 90 100 108 663 144 LB BLR_VBENY_X00A40_3

440 5 27 6.6 EB BLR_VBENY_050A44_3 7.5 41 9.8 DB BLR_VBENY_075A44_3 10 55 13.1 DB BLR_VBENY_100A44_3 12.5 69 16.4 DB BLR_VBENY_125A44_3 15 82 19.7 GB BLR_VBENY_150A44_3 20 110 26 GB BLR_VBENY_200A44_3 25 137 33 GB BLR_VBENY_250A44_3 30 164 39 IB BLR_VBENY_300A44_3 40 219 52 IB BLR_VBENY_400A44_3 50 274 66 IB BLR_VBENY_500A44_3 75 411 98 KB BLR_VBENY_750A44_3 100 548 131 LB BLR_VBENY_X00A44_3

690 5 11 4.2 FB BLR_VBENY_050A69_3 7.5 17 6.3 FB BLR_VBENY_075A69_3 10 22 8.4 FB BLR_VBENY_100A69_3 12.5 28 10.5 FB BLR_VBENY_125A69_3 15 33 12.6 FB BLR_VBENY_150A69_3 20 45 16.7 GB BLR_VBENY_200A69_3 25 56 21 GB BLR_VBENY_250A69_3 30 67 25 GB BLR_VBENY_300A69_3 40 89 33 IB BLR_VBENY_400A69_3 50 111 42 IB BLR_VBENY_500A69_3 75 167 63 KB BLR_VBENY_750A69_3 100 223 84 LB BLR_VBENY_X00A69_3

5 7.510121520253040507510

5 7.510121520253040507510

kv 386.89.0111318222736456890

22161189675645

2833

221711

5441

162127

1113

8269554127

66493326

99131619

μF(x 506683

84634233252116

1012

8.46.34.2

1398

395266

2633

1916139.86.6

14107258

22293643

IN

40111418

LBKBIB IB GBGBGB

FBFB

FBFBFB

LBKB

IB IB IB

GBGB

GBDBDBDBEB

LBKBIB IB

GBGBGBIB

Caco

DBDBFB

BLBLBLBLBLBL

BLBL

BLBLBL

BLBL

BLBLBL

BLBL

BLBLBLBLBL

BLBLBLBL

BLBLBLBL

Pa

BLBLBL

10815443

16212632

418.1013

10755040

15202530

407.51012

Page 63: Reactive Energy management

61

60 Hz

Available 02/2011

Rated kvar μF IN (A) Case Part numbervoltage (x 3) codeUN (V) 380/400 380 V 400 V 400 V 4.5 5 28 7.2 EB BLR_VBENY_050B40_3 6.8 7.5 41 10.8 DB BLR_VBENY_075B40_3 9.0 10 55 14.4 DB BLR_VBENY_100B40_3 11.3 12.5 69 18.0 DB BLR_VBENY_125B40_3 13.5 15 83 22 GB BLR_VBENY_150B40_3 18.1 20 111 29 GB BLR_VBENY_200B40_3 22.6 25 138 36 GB BLR_VBENY_250B40_3 27.1 30 166 43 IB BLR_VBENY_300B40_3 36.1 40 221 58 IB BLR_VBENY_400B40_3 45 50 276 72 IB BLR_VBENY_500B40_3 68 75 414 108 KB BLR_VBENY_750B40_3 90 100 553 144 LB BLR_VBENY_X00B40_3

440/480 440 V 480 V 480 V 4.2 5 19 6.0 EB BLR_VBENY_050B48_3 6.3 7.5 29 9.0 DB BLR_VBENY_075B48_3 8.4 10 38 12 DB BLR_VBENY_100B48_3 10.5 12.5 48 15 DB BLR_VBENY_125B48_3 12.6 15 58 18 DB BLR_VBENY_150B48_3 16.8 20 77 24 GB BLR_VBENY_200B48_3 21.0 25 96 30 GB BLR_VBENY_250B48_3 25 30 115 36 IB BLR_VBENY_300B48_3 34 40 154 48 IB BLR_VBENY_400B48_3 42 50 192 60 IB BLR_VBENY_500B48_3 63 75 288 90 KB BLR_VBENY_750B48_3 84 100 384 120 LB BLR_VBENY_X00B48_3

600 5 12 4.8 EB BLR_VBENY_050B60_3 7.5 18 7.2 DB BLR_VBENY_075B60_3 10 25 9.6 DB BLR_VBENY_100B60_3 12.5 31 12.0 DB BLR_VBENY_125B60_3 15 37 14.4 DB BLR_VBENY_150B60_3 20 49 19.2 GB BLR_VBENY_200B60_3 25 61 24 GB BLR_VBENY_250B60_3 30 74 29 GB BLR_VBENY_300B60_3 40 98 38 IB BLR_VBENY_400B60_3 50 123 48 IB BLR_VBENY_500B60_3 75 184 72 KB BLR_VBENY_750B60_3 100 246 96 LB BLR_VBENY_X00B60_3

A

5 7.510121520253040507510

444.26.38.4101216212534426384

kv 384.56.89.0111318222736456890

241812987461493731251812

382819151196775848382919

5541272216131183695541

μF(x

28

9672483829241914129.67.24.8

129060483630241815129.06.048

1410725843362922181410

IN

407.2

LBKBIB IB GBGBGBDBDBDBDBEB

LBKBIB IB IB GBGBDBDBDBDBEB

LBKBIB IB IB GBGBGBDBDBDB

Caco

EB

BLBLBLBLBLBLBLBLBLBLBLBL

BLBLBLBLBLBLBLBLBLBLBLBL

BLBLBLBLBLBLBLBLBLBLBL

Pa

BL

107550403025201512107.5

405

107550403025201512107.55 48

Page 64: Reactive Energy management

62

Low Voltage capacitors VarplusBox Harmonic HDuty

This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30%). These capacitors are designed for use with detuned reactors, based on the Heavy Duty technology.

Operating conditions • For networks with a large number of non-linear loads (NLL < 50%).• Heavy-duty, harmonic rated capacitors. For use with detuned reactors.• Significant voltage disturbances.• Very frequent switching operations, up to 7,000/year.

Rated voltageIn a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages.

Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents.

The rated voltage of VarplusBox Harmonic HDuty capacitors is given in the table below, for different values of network service voltage and relative impedance.

Detuned reactor VarplusBox HDuty

+

PE

9015

4

PE

9013

4

In the following pages, the reactive power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.

Rated voltage UN (V) Network service voltage (US) 50Hz 60Hz 400 690 400 480 600Relative impedance (%) 5.7 440 800 440 525 690 7 14 480 480

Page 65: Reactive Energy management

63

Technical specifications

General characteristicsStandards IEC 60831-1/-2Network voltage range 380 to 690 VFrequency 50 / 60 HzPower range 2.5 to 100 kvar (from 2.5 to 20 kvar: unique footprint for easy assembly)Losses (dielectric) < 0.2 W / kvarLosses (total) < 0.5 W / kvarCapacitance tolerance - 5 %, + 10 %Voltage test Between terminals 2.15 x UN (AC), 10 s Between terminal ≤ 660 V – 3 kV(AC), 10 s & container > 660 V – 6 kV(AC), 10 sDischarge resistor Fitted, standard discharge time 60 s Discharge time 180 s on requestWorking conditionsAmbient temperature - 25 / 55°C (Class D) Humidity 95 %Altitude 2,000 m above sea levelOvervoltage 1.1 x UN 8h in every 24hOvercurrent Up to 1.8 x INPeak inrush current 250 x INSwitching operations (max.) Up to 7,000 switching operations per yearMean Life expectancy Up to 130,000 hrsHarmonic content NLL ≤ 30% Installation characteristicsMounting position Indoor, upright & horizontalFastening

Mounting cleatsEarthing Terminals Bushing terminals designed for large cable termination and direct busbar mounting for bankingSafety featuresSafety Self-healing + Pressure-sensitive disconnector for each phase + Discharge deviceProtection IP20 (IP54 on request)ConstructionCasing Sheet steel enclosureDielectric Metallized polypropylene film with Zn/Al alloy, special resistivity & profile. Special edge (wave-cut)Impregnation Non-PCB, PUR resin (Dry)

Page 66: Reactive Energy management

64

Low Voltage capacitors VarplusBox Harmonic HDuty

50 Hz

Network Relative kvar μF Capacitor Case D.R. voltage impe- (x3) part number code part numberUS (V) dance 380/400/ 400 V 415 5.7 6.5 41 BLR_VBHH1_065A40_3 AB 51573 12.5 78 BLR_VBHH1_125A40_3 AB 52404 25 156 BLR_VBHH1_250A40_3 GB 52405 50 312 BLR_VBHH1_500A40_3 IB 52406 100 624 BLR_VBHH1_X00A40_3 LB 52407 7 6.5 41 BLR_VBHH1_065A40_3 AB 51568 12.5 78 BLR_VBHH1_125A40_3 AB 52352 25 156 BLR_VBHH1_250A40_3 GB 52353 50 312 BLR_VBHH1_500A40_3 IB 52354 100 624 BLR_VBHH1_X00A40_3 LB 51569 14 6.5 37 BLR_VBHH2_065A40_3 AB 51563 12.5 72 BLR_VBHH2_125A40_3 AB 51564 25 143 BLR_VBHH2_250A40_3 GB 51565 50 286 BLR_VBHH2_500A40_3 IB 51566 100 572 BLR_VBHH2_X00A40_3 LB 51567

690 5.7 10 21 BLR_VBHH1_100A69_3 AB BLR_VDR_100_05_A69 12.5 26 BLR_VBHH1_125A69_3 AB BLR_VDR_125_05_A69 20 42 BLR_VBHH1_200A69_3 GB BLR_VDR_200_05_A69 25 52 BLR_VBHH1_250A69_3 GB BLR_VDR_250_05_A69 50 104 BLR_VBHH1_500A69_3 JB BLR_VDR_500_05_A69 100 208 BLR_VBHH1_X00A69_3 LB BLR_VDR_X00_05_A69 7 10 21 BLR_VBHH1_100A69_3 AB BLR_VDR_100_07_A69 12.5 26 BLR_VBHH1_125A69_3 AB BLR_VDR_125_07_A69 20 42 BLR_VBHH1_200A69_3 GB BLR_VDR_200_07_A69 25 52 BLR_VBHH1_250A69_3 GB BLR_VDR_250_07_A69 50 104 BLR_VBHH1_500A69_3 JB BLR_VDR_500_07_A69 100 208 BLR_VBHH1_X00A69_3 LB BLR_VDR_X00_07_A69

1020

52

212642

521020

57

212642

μF(x

4178153162417815316237721428

BLBL

BL

BLBLBL

BLBLBL

BL

BLBLBL

Capa

BLBLBLBLBLBLBLBLBLBLBLBLBLBL

5010

25

101220

255010

10

101220

kv

406.5122550106.5122550106.5122550

JBLB

G

ABABG

GJBLB

LB

ABABG

Caco

ABABGIBLBABABGIBLBABABGIB

Rimda 5. 7 14

5. 7

BLBL

BL

BLBLBL

BLBLBL

51

BLBLBL

D.pa

5152525252515252525151515151

VarplusBox HDuty "compact"

Available 11/2010Available 07/2011

Page 67: Reactive Energy management

65

60 Hz

VarplusBox HDuty "compact"

Available 12/2010Available 07/2011

Network Relative kvar μF Capacitor Case D.R. voltage impe- (x3) part number code part numberUS (V) dance 380/400 380 V 400 V 5.7 9.0 10 52 BLR_VBHH1_100B40_3 AB BLR_VDR_100_05_B40 11.3 12.5 65 BLR_VBHH1_125B40_3 AB BLR_VDR_125_05_B40 18.1 20 104 BLR_VBHH1_200B40_3 AB BLR_VDR_200_05_B40 22.6 25 130 BLR_VBHH1_250B40_3 GB BLR_VDR_250_05_B40 45 50 260 BLR_VBHH1_500B40_3 IB BLR_VDR_500_05_B40 90 100 520 BLR_VBHH1_X00B40_3 LB BLR_VDR_X00_05_B40 7 9.0 10 52 BLR_VBHH1_100B40_3 AB BLR_VDR_100_07_B40 11.3 12.5 65 BLR_VBHH1_125B40_3 AB BLR_VDR_125_07_B40 18.1 20 104 BLR_VBHH1_200B40_3 AB BLR_VDR_200_07_B40 22.6 25 130 BLR_VBHH1_250B40_3 GB BLR_VDR_250_07_B40 45 50 260 BLR_VBHH1_500B40_3 IB BLR_VDR_500_07_B40 90 100 520 BLR_VBHH1_X00B40_3 LB BLR_VDR_X00_07_B40 14 9.0 10 48 BLR_VBHH2_100B40_3 AB BLR_VDR_100_14_B40 11.3 12.5 60 BLR_VBHH2_125B40_3 AB BLR_VDR_125_14_B40 18.1 20 95 BLR_VBHH2_200B40_3 AB BLR_VDR_200_14_B40 22.6 25 120 BLR_VBHH2_250B40_3 GB BLR_VDR_250_14_B40 45 50 240 BLR_VBHH2_500B40_3 IB BLR_VDR_500_14_B40 90 100 480 BLR_VBHH2_X00B40_3 LB BLR_VDR_X00_14_B40

440/480 440 V 480 V 5.7 8.4 10 43 BLR_VBHH1_100B48_3 AB BLR_VDR_100_05_B48 10.5 12.5 54 BLR_VBHH1_125B48_3 AB BLR_VDR_125_05_B48 16.8 20 86 BLR_VBHH1_200B48_3 AB BLR_VDR_200_05_B48 21.0 25 108 BLR_VBHH1_250B48_3 GB BLR_VDR_250_05_B48 42 50 216 BLR_VBHH1_500B48_3 IB BLR_VDR_500_05_B48 84 100 432 BLR_VBHH1_X00B48_3 LB BLR_VDR_X00_05_B48

600 5.7 10 23 BLR_VBHH1_100B60_3 AB BLR_VDR_100_05_B60 12.5 29 BLR_VBHH1_125B60_3 AB BLR_VDR_125_05_B60 20 46 BLR_VBHH1_200B60_3 GB BLR_VDR_200_05_B60 25 58 BLR_VBHH1_250B60_3 GB BLR_VDR_250_05_B60 50 116 BLR_VBHH1_500B60_3 JB BLR_VDR_500_05_B60 100 232 BLR_VBHH1_X00B60_3 LB BLR_VDR_X00_05_B6023

11584629

43

23

2110865443

482412956048522613106552522613106552

μF(x3

BLBLBLBLBL

BL

BL

BLBLBLBLBL

BLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBL

Capa

1050252012

84

10

422116108.4

90

44

452218119.090452218119.090452218119.038

kv

LBJBGGAB

LB

AB

IBGABABAB

LBIBGABABABLBIBGABABABLBIBGABABAB

Caco

5. 7 14

Rimda

5.

5.

D.pa

BLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBL

BLBLBLBLBLBL

BLBLBLBLBLBL

40101220255010101220255010101220255010

4810

Page 68: Reactive Energy management

66

Low Voltage capacitors VarplusBox Harmonic Energy

This harmonic rated range of capacitors is dedicated to applications where a high number of non-linear loads are present (NLL up to 30%).These capacitors are designed for use with detuned reactors, based on the Energy technology.

Operating conditions • For networks with a large number of non-linear loads (NLL < 50%).• Energy, harmonic rated capacitors. For use with detuned reactors.• Significant voltage disturbances.• Severe temperature conditions up to 70°C.• Very frequent switching operations up to 10,000/year.

Rated voltage In a detuned filter application, the voltage across the capacitors is higher than the network service voltage (US). Then, capacitors must be designed to withstand higher voltages.

Depending on the selected tuning frequency, part of the harmonic currents is absorbed by the detuned capacitor bank. Then, capacitors must be designed to withstand higher currents, combining fundamental and harmonic currents.

The rated voltage of VarplusBox Harmonic Energy capacitors is given in the table below, for different values of network service voltage and relative impedance.

Detuned reactor VarplusBox Energy

+

PE

9015

4

PE

9013

4

In the following pages, the reactive power (kvar) given in the tables is the reactive power provided by the combination of capacitors and reactors.

Rated voltage UN (V) Network service voltage (US) 50Hz 60Hz 400 690 400 480 600Relative impedance (%) 5.7 440 800 440 525 690 7 14 480 480

Page 69: Reactive Energy management

67

Technical specifications

General characteristicsStandards IEC 60831-1/-2Network voltage range 380 to 690 VFrequency 50 / 60 HzPower range 6.5 to 100 kvar Losses (dielectric) < 0.2 W / kvarLosses (total) < 0.5 W / kvarCapacitance tolerance - 5 %, + 10 %Voltage test Between terminals 2.15 x UN (AC), 10 s Between terminal ≤ 660 V – 3 kV(AC), 10 s & container > 660 V – 6 kV(AC), 10 sDischarge resistor Fitted, standard discharge time 60 s Discharge time 180 s on requestWorking conditionsAmbient temperature - 25 / 70°C Humidity 95 %Altitude 2,000 m above sea levelOvervoltage 1.1 x UN 8h in every 24hOvercurrent Up to 2.5 x INPeak inrush current 400 x INSwitching operations (max.) Up to 10,000 switching operations per yearMean Life expectancy Up to 160,000 hrsHarmonic content NLL ≤ 30% Installation characteristicsMounting position Indoor, uprightFastening

Mounting cleatsEarthing Terminals Bushing terminals designed for large cable termination and direct busbar mounting for bankingSafety featuresSafety Self-healing + Pressure-sensitive disconnector for each phase + Discharge deviceProtection IP20 (IP54 on request)ConstructionCasing Sheet steel enclosureDielectric Double metallized paper + polypropylene filmImpregnation Non-PCB, oil

Page 70: Reactive Energy management

68

Low Voltage capacitors VarplusBox Harmonic Energy

50 Hz

Network Relative kvar μF Capacitor Case D.R. voltage impe- (x3) part number code part numberUS (V) dance 380/400/ 400 V 415 5.7 6.5 41 BLR_VBHE1_065A40_3 DB 51573 12.5 78 BLR_VBHE1_125A40_3 FB 52404 25 156 BLR_VBHE1_250A40_3 GB 52405 50 312 BLR_VBHE1_500A40_3 JB 52406 100 624 BLR_VBHE1_X00A40_3 LB 52407 7 6.5 41 BLR_VBHE1_065A40_3 DB 51568 12.5 78 BLR_VBHE1_125A40_3 FB 52352 25 156 BLR_VBHE1_250A40_3 GB 52353 50 312 BLR_VBHE1_500A40_3 JB 52354 100 624 BLR_VBHE1_X00A40_3 LB 51569 14 6.5 37 BLR_VBHE2_065A40_3 DB 51563 12.5 72 BLR_VBHE2_125A40_3 FB 51564 25 144 BLR_VBHE2_250A40_3 GB 51565 50 288 BLR_VBHE2_500A40_3 JB 51566 100 576 BLR_VBHE2_X00A40_3 LB 51567

690 5.7 10 21 BLR_VBHE1_100A69_3 FB BLR_VDR_100_05_A69 12.5 26 BLR_VBHE1_125A69_3 FB BLR_VDR_125_05_A69 20 42 BLR_VBHE1_200A69_3 GB BLR_VDR_200_05_A69 25 52 BLR_VBHE1_250A69_3 GB BLR_VDR_250_05_A69 50 104 BLR_VBHE1_500A69_3 IB BLR_VDR_500_05_A69 100 208 BLR_VBHE1_X00A69_3 LB BLR_VDR_X00_05_A69 7 10 21 BLR_VBHE1_100A69_3 FB BLR_VDR_100_07_A69 12.5 26 BLR_VBHE1_125A69_3 FB BLR_VDR_125_07_A69 20 42 BLR_VBHE1_200A69_3 GB BLR_VDR_200_07_A69 25 52 BLR_VBHE1_250A69_3 GB BLR_VDR_250_07_A69 50 104 BLR_VBHE1_500A69_3 IB BLR_VDR_500_07_A69 100 208 BLR_VBHE1_X00A69_3 LB BLR_VDR_X00_07_A6920

1052422621201052422621

572814723762311578416231157841

μF(x3

BLBLBLBLBLBLBLBLBLBLBLBL

BLBLBLBLBLBLBLBLBLBLBLBLBLBLBL

Capa

kv 406.5122550106.5122550106.512255010

101220255010101220255010

Caco

DBFBGJBLBDBFBGJBLBDBFBGJBLB

FBFBGGIBLBFBFBGGIBLB

Rimda 5. 7 14

5. 7

D.pa

515252525251525252515151515151

BLBLBLBLBLBLBLBLBLBLBLBL

Available 02/2011

Page 71: Reactive Energy management

69

60 Hz

Network Relative kvar μF Capacitor Case D.R. voltage impe- (x3) part number code part numberUS (V) dance 380/400 380 V 400 V 5.7 9.0 10 52 BLR_VBHE1_100B40_3 DB BLR_VDR_100_05_B40 11.3 12.5 65 BLR_VBHE1_125B40_3 DB BLR_VDR_125_05_B40 18.1 20 104 BLR_VBHE1_200B40_3 GB BLR_VDR_200_05_B40 22.6 25 130 BLR_VBHE1_250B40_3 GB BLR_VDR_250_05_B40 45 50 260 BLR_VBHE1_500B40_3 IB BLR_VDR_500_05_B40 90 100 520 BLR_VBHE1_X00B40_3 LB BLR_VDR_X00_05_B40 7 9.0 10 52 BLR_VBHE1_100B40_3 DB BLR_VDR_100_07_B40 11.3 12.5 65 BLR_VBHE1_125B40_3 DB BLR_VDR_125_07_B40 18.1 20 104 BLR_VBHE1_200B40_3 GB BLR_VDR_200_07_B40 22.6 25 130 BLR_VBHE1_250B40_3 GB BLR_VDR_250_07_B40 45 50 260 BLR_VBHE1_500B40_3 IB BLR_VDR_500_07_B40 90 100 520 BLR_VBHE1_X00B40_3 LB BLR_VDR_X00_07_B40 14 9.0 10 48 BLR_VBHE2_100B40_3 DB BLR_VDR_100_14_B40 11.3 12.5 60 BLR_VBHE2_125B40_3 FB BLR_VDR_125_14_B40 18.1 20 96 BLR_VBHE2_200B40_3 GB BLR_VDR_200_14_B40 22.6 25 120 BLR_VBHE2_250B40_3 GB BLR_VDR_250_14_B40 45 50 240 BLR_VBHE2_500B40_3 JB BLR_VDR_500_14_B40 90 100 480 BLR_VBHE2_X00B40_3 LB BLR_VDR_X00_14_B40

440/480 440 V 480 V 5.7 8.4 10 43 BLR_VBHE1_100B48_3 DB BLR_VDR_100_05_B48 10.5 12.5 54 BLR_VBHE1_125B48_3 FB BLR_VDR_125_05_B48 16.8 20 86 BLR_VBHE1_200B48_3 GB BLR_VDR_200_05_B48 21.0 25 108 BLR_VBHE1_250B48_3 GB BLR_VDR_250_05_B48 42 50 216 BLR_VBHE1_500B48_3 IB BLR_VDR_500_05_B48 84 100 432 BLR_VBHE1_X00B48_3 LB BLR_VDR_X00_05_B48

600 5.7 10 23 BLR_VBHE1_100B60_3 FB BLR_VDR_100_05_B60 12.5 29 BLR_VBHE1_125B60_3 FB BLR_VDR_125_05_B60 20 46 BLR_VBHE1_200B60_3 GB BLR_VDR_200_05_B60 25 58 BLR_VBHE1_250B60_3 GB BLR_VDR_250_05_B60 50 116 BLR_VBHE1_500B60_3 IB BLR_VDR_500_05_B60 100 232 BLR_VBHE1_X00B60_3 LB BLR_VDR_X00_05_B6023

1158

2946

43

23

21

548610

43

48

1296

24

6048522613106552522613106552

μF(x3

BLBLBL

BLBL

BL

BL

BL

BLBLBL

BL

BL

BLBL

BL

BLBLBLBLBLBLBLBLBLBLBLBLBLBL

Capa

40101220255010101220255010101220 25 50 10

4810

kv 389.011182245909.011182245909.01118224590

448.41016214284

101220255010

Caco

DBDBGGIBLBDBDBGGIBLBDBFBGGJBLB

DBFBGGIBLB

FBFBGGIBLB

Rimda 5. 7 14

5.

5.

D.pa

BLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBLBL

BLBLBLBLBLBL

BLBLBLBLBLBL

Available 12/2010Available 02/2011Available 07/2011

Page 72: Reactive Energy management

70

Low Voltage capacitors VarplusBox mechanical characteristics

Mounting details: mounting screw M6, 2 Nos.

Creepage distance 30 mmClearance Phase to phase 25 mm (min.) Phase to earth 19 mm (min.)

W2W3

W1

H

D

Enclosure

Terminal cover

192

DE

9015

8

Mounting details: mounting screw M6, 2 Nos.

Creepage distance 30 mmClearance Phase to phase 25 mm (min.) Phase to earth 19 mm (min.)

D

W1

W2

W3

Enclosure

Rubbergrommet for cable entry

H

DE

9015

9

Case W1 W2 W3 H D Weightcode (mm) (mm) (mm) (mm) (mm) (kg)AB 114 97 76.5 229.5 225.5 3

Case W1 W2 W3 H D Weightcode (mm) (mm) (mm) (mm) (mm) (kg)DB 263 243 213 355 97 4.8EB 263 243 213 260 97 3.6FB 309 289 259 355 97 5.4GB 309 289 259 355 153 7.5HB 309 289 259 455 153 8.0

Case Code: AB

Case Code: DB, EB, FB, GB & HB

Page 73: Reactive Energy management

71

Mounting details: mounting screw M6, 2 Nos.

Creepage distance 30 mmClearance Phase to phase 25 mm (min.) Phase to earth 19 mm (min.)

D

W1

W2

W3

Enclosure

Rubbergrommet for cable entry

H

DE

9016

0

Mounting details: mounting screw M6, 4 Nos.

Creepage distance 30 mmClearance Phase to phase 25 mm (min.) Phase to earth 19 mm (min.)

W2

W1

250

125

W3

Earthing Bolt7x14 Slots 4 Nos

H

D

Capacitor unitsAl BusbarM 10x35 Bolt

Cable entry plate

Top cover

Unit 1 Unit 2 Unit 3 Unit 4

ng Bolt

Bolt CapaciTo

tor upaciD

E90

161

Case W1 W2 W3 H D Weightcode (mm) (mm) (mm) (mm) (mm) (kg)LB 795 630 670 455 315 45SB 545 390 430 455 315 32.4

Case W1 W2 W3 H D Weightcode (mm) (mm) (mm) (mm) (mm) (kg)IB 309 289 259 497 224 10.0

Case Code: IB

Case Code: LB & SB

Page 74: Reactive Energy management

72

Low Voltage capacitors VarplusBox mechanical characteristics

Mounting details: mounting screw M6, 4 Nos.

Creepage distance 30 mmClearance Phase to phase 25 mm (min.) Phase to earth 19 mm (min.)

W2

W1

250

125

W3

Earthing Bolt7x14 Slots 4 Nos

H

D

Capacitor unitsAl BusbarM 10x35 Bolt

Cable entry plate

Top cover

Unit 1 Unit 2 Unit 3

ng Bolt

W1

Bolt CapaciTo

tor upaci

DE

9016

3

Mounting details: mounting screw M6, 4 Nos.

Creepage distance 30 mmClearance Phase to phase 25 mm (min.) Phase to earth 19 mm (min.)

W2

W1

250

125

W3

Earthing Bolt7x14 Slots 4 Nos

H

D

Capacitor unitsAl BusbarM 10x35 Bolt

Cable entry plate

Top cover

Unit 1 Unit 2

ng Bolt

W1

Bolt CapaciTo

tor upaci

DE

9016

2

Case W1 W2 W3 H D Weightcode (mm) (mm) (mm) (mm) (mm) (kg)KB 625 460 500 455 315 32RB 435 280 320 455 315 24.3

Case W1 W2 W3 H D Weightcode (mm) (mm) (mm) (mm) (mm) (kg)JB 455 290 330 455 315 22.5

Case Code: JB

Case Code: KB & RB

Page 75: Reactive Energy management

73

DE

9016

5

Mounting details: mounting screw M6, 4 Nos.

Creepage distance 30 mmClearance Phase to phase 25 mm (min.) Phase to earth 19 mm (min.)

W2

W1

250

125

W3

Earthing Bolt7x14 Slots 4 Nos

H

D

Capacitor unitsAl BusbarM 10x35 Bolt

Cable entry plate

Top cover

Unit 1 Unit 2

g Bolt

W1

Bolt CapaciTo

tor upaci

DE

9016

4

Case W1 W2 W3 H D Weightcode (mm) (mm) (mm) (mm) (mm) (kg)OB 595 430 470 625 315 30

Case W1 W2 W3 H D Weightcode (mm) (mm) (mm) (mm) (mm) (kg)QB 1080 920 960 625 315 60

Case Code: OB

Mounting details: mounting screw M6, 4 Nos.

Creepage distance 30 mmClearance Phase to phase 25 mm (min.) Phase to earth 19 mm (min.)

DE

90016

501

65

W2

W1

250

125

W3

Earthing Bolt7x14 Slots 4 Nos

H

D

Capacitor unitsAl BusbarM 10x35 Bolt

Cable entry plate

Top cover

Unit 1 Unit 2 Unit 3 Unit 4

g Bolt

Bolt CapaciTo

units

Case Code: QB

Page 76: Reactive Energy management

74

Page 77: Reactive Energy management

75

Detuned reactorsContents

Reactive EnergyManagement

Detuned reactors 76

Page 78: Reactive Energy management

76

Detuned reactors Detuned reactors

The detuned reactors (DR) are designed to protect the capacitors by preventing amplification of the harmonics present on the network.

Operating conditions • Use: indoor• Storage temperature: - 40°C, + 60°C• Relative humidity in operation: 20-80%• Salt spray withstand: 250 hours (for 400 V - 50 Hz range).• Operating temperature - Altitude: ≤ 1000 m: Min = 0°C, Max = 55°C, highest average over 1 year = 40°C, 24 hours = 50°C.- Altitude: ≤ 2000 m: Min = 0°C, Max = 50°C, highest average over 1 year = 35°C, 24 hours = 45°C.

Installation guidelines

• Forced ventilation required.• Vertical detuned reactor winding for better heat dissipation.

As the detuned reactor is provided with thermal protection, the normally closed dry contact must be used to disconnect the step in the event of overheating.

Let’s define the service current (IS) as the current absorbed by the capacitor and detuned reactor assembly, when a purely sinusoidal voltage is applied, equal to the network service voltage (US).IS = Q (kvar) / (�3 x US)

In order to operate safely in real conditions, a detuned reactor must be designed to accept a maximum permanent current (IMP) taking account of harmonic currents and voltage fluctuations.The following table gives the typical percentage of harmonic currents considered for the different tuning orders.

A 1.1 factor is applied in order to allow long-term operation at a supply voltage up to (1.1 x US). The resulting maximum permanent current (IMP) is given in the following table:

Tuning order IMP (times IS) 2.7 1.123.8 1.24.2 1.3

(%) Harmonic currentsTuning order i3 i5 i7 i11 2.7 5 15 5 2 3.8 3 40 12 54.2 2 63 17 5

Technical specifications

General characteristicsDescription Three-phase, dry, magnetic circuit, impregnatedDegree of protection IP00Insulation class HRated voltage 400 to 690 V - 50 Hz 400 to 600 V - 60 Hz Other voltages on requestInductance tolerance per phase -5, +5 %Insulation level 1.1 kVDielectric test 50/60 Hz between 4 kV, 1 minwindings and windings/earthThermal protection Restored on terminal block 250 V AC, 2 A

PE

9015

4

Detuned reactors ref.BLR•••

Detuned reactors ref.51••• or 52•••

PE

9013

3

Page 79: Reactive Energy management

77

Mechanical characteristicsDetuned reactor references BLR••• are available with wire-terminals as shown in the drawing below.

Detuned reactor references 51•••• or 52•••• are available with pad-terminals as shown in the drawing below.

Complete range of pad-terminal reactors is under development (available: 07/2011).

12x18 mm SLOT

Micro-switch connection

Ø 12

W1 D1

D1W1

H

W D

DW

12

Ø

Mco

H

Page 80: Reactive Energy management

78

Detuned reactors

50 Hz

Available 07/2011

Detuned reactors

Voltage Relative kvar Inductance IMP W W1 D D1 H Weight Part number impedance (mH) x 3 (A) (mm) (mm) (mm) (mm) (mm) (kg) 400 5.7 6.5 4.7 12 200 110 140 87 230 8.6 51573 12.5 2.4 24 245 205 140 110 230 12 52404 25 1.2 47 240 205 140 110 230 18.5 52405 50 0.59 95 260 205 160 120 270 25 52406 100 0.3 190 380 205 220 120 330 42 52407 7 6.5 6.0 11 200 110 140 87 230 8.5 51568 12.5 3 22 245 205 140 110 230 10 52352 25 1.5 43 240 205 140 110 230 18 52353 50 0.75 86 260 205 160 120 270 27 52354 100 0.37 172 380 205 220 120 330 42 51569 14 6.5 12.6 10 200 110 140 87 230 9 51563 12.5 6.6 20 245 205 140 110 230 13 51564 25 3.1 40 240 205 140 110 230 22 51565 50 1.6 80 260 205 160 120 270 32 51566 100 0.8 160 380 205 220 120 330 57 51567690 5.7 6.5 14.0 7.1 203 145 110 86 142 8.0 BLR_VDR_065_05_A69 10 9.1 10.7 234 145 110 86 203 10.0 BLR_VDR_100_05_A69 12.5 7.3 13.3 234 145 110 86 203 11.0 BLR_VDR_125_05_A69 20 4.5 21.3 234 145 130 106 203 15.0 BLR_VDR_200_05_A69 25 3.6 27 234 145 130 106 203 17.0 BLR_VDR_250_05_A69 50 1.8 53 350 220 150 126 243 39.0 BLR_VDR_500_05_A69 7 6.5 17.6 6.4 203 145 110 86 142 7.8 BLR_VDR_065_07_A69 10 11.4 9.5 203 145 110 86 142 8.4 BLR_VDR_100_07_A69 12.5 9.1 12 234 145 110 86 203 10.0 BLR_VDR_125_07_A69 20 5.7 19 234 145 130 106 203 15.0 BLR_VDR_200_07_A69 25 4.6 24 234 145 130 106 203 15.5 BLR_VDR_250_07_A69 50 2.3 47 350 220 135 111 222 28.0 BLR_VDR_500_07_A69 100 1.1 95 350 220 200 176 243 64.0 BLR_VDR_X00_07_A691.1

2.34.6

3.64.57.39.1140.81.63.16.6120.30.71.53 6.00.3

1.817119.15.7

0.51.22.44.7

Ind(m

105025

252012106.5105025126.5105025126.510

506.5101220

5025126.5

kve

We) (kg

8.6121825428.5101827429 132232578.010111517397.88.41015152864

H ) (m

23232327332323232733232323273314202020202414142020202224

D1(m87111112128711111212871111121286868610101286868610101117

D (m140140140160220140140140160220140140140160220110110110130130150110110110130130135200

W1) (m

11202020201120202020112020202014141414142214141414142222

W (m20242426

0 3820242426

2 3820242426

0 3820

7 233 233 23

233520202323233535

IMP(A)1224479519112243861710204080167.110132127536.49.51219244795

Reim5. 7 14 5. 7

Pa

515252525251525252515151515151BLBLBLBLBLBLBLBLBLBLBLBLBL

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60 Hz

Available 12/2010Available 07/2011

Voltage Relative kvar Inductance IMP W W1 D D1 H Weight Part number impedance (mH) x 3 (A) (mm) (mm) (mm) (mm) (mm) (kg) 400 5.7 10 2.6 18.4 203 145 110 86 142 8.0 BLR_VDR_100_05_B40 12.5 2.0 23.0 234 145 110 86 203 9.5 BLR_VDR_125_05_B40 20 1.3 37 234 145 130 106 183 14.3 BLR_VDR_200_05_B40 25 1.0 46 234 145 130 106 183 14.0 BLR_VDR_250_05_B40 50 0.51 92 350 220 145 121 222 32.0 BLR_VDR_500_05_B40 7 10 3.2 16.4 203 145 113 89 142 7.8 BLR_VDR_100_07_B40 12.5 2.6 20.5 234 145 110 86 203 9.7 BLR_VDR_125_07_B40 20 1.6 33 234 145 130 106 183 14.6 BLR_VDR_200_07_B40 25 1.3 41 234 145 130 106 183 15.0 BLR_VDR_250_07_B40 50 0.64 82 234 145 170 146 203 29.1 BLR_VDR_500_07_B40 100 0.32 164 350 220 171 147 222 47.0 BLR_VDR_X00_07_B40 14 10 6.9 15.4 234 145 116 92 203 10.7 BLR_VDR_100_14_B40 12.5 5.5 19.3 234 145 116 92 203 11.6 BLR_VDR_125_14_B40 20 3.5 31 234 145 185 161 183 28.1 BLR_VDR_200_14_B40 25 2.8 39 234 145 185 161 183 28.0 BLR_VDR_250_14_B40 50 1.4 77 350 220 145 121 222 36.0 BLR_VDR_500_14_B40 100 0.69 154 350 220 200 176 243 69.0 BLR_VDR_X00_14_B40440/480 5.7 10 3.7 15.3 203 145 110 86 142 8.0 BLR_VDR_100_05_B48 12.5 2.9 19.2 234 145 110 86 203 10.0 BLR_VDR_125_05_B48 20 1.8 31 234 145 135 111 203 16.0 BLR_VDR_200_05_B48 25 1.5 38 234 145 135 111 203 17.0 BLR_VDR_250_05_B48 50 0.74 77 350 220 128 104 222 25.0 BLR_VDR_500_05_B48600 5.7 10 5.7 12.3 203 145 110 86 142 9.0 BLR_VDR_100_05_B60 12.5 4.6 15.3 234 145 116 92 203 11.0 BLR_VDR_125_05_B60 20 2.9 24.5 234 145 150 126 203 20.0 BLR_VDR_200_05_B60 25 2.3 31 234 145 150 126 203 21.0 BLR_VDR_250_05_B60 50 1.15 61 350 220 135 111 222 29.0 BLR_VDR_500_05_B601.1

2.3

2.93.70.61.42.83.55.56.90.30.61.31.62.63.20.5

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Ind(m

5025

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1617259.01120

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2220

201424221818202022201818201422

202022142020

18182014

H ) (m

1112

868617121616929214141010868912

111110869212

10108686

D1(m

135150

11011020014518518511611617170130130110113145

135135128110116150

130130110110

D (m

2214

141422221414141422141414141422

141422141414

14141414

W1) (m

3523

2 233 204 35

352323

3 234 234 35

232323

5 234 20

35

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2323

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Power Factor controllersContents

Reactive EnergyManagement

RT6 82NR6/NR12 82NRC12 82

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Power Factor controllers Varlogic series

The Varlogic controllers permanently monitor the reactive power of the installation and control the connection and disconnection of capacitor steps in order to obtain the targeted power factor.

Performance • Permanent monitoring of the network and equipment.• Information provided about equipment status.• Alarm signals transmitted in case of anomaly (for NR6, NR12, NRC12).• Communication by Modbus protocol (for NRC12).• New control algorithm designed to reduce the number of switching operations and quickly attain the targeted power factor.

Simplicity• Simplified programming and possibility of intelligent self set-up.• Ergonomic layout of control buttons.• Quick and simple mounting and wiring.• A special menu allows controller self-configuration.

User-friendlinessThe large display allows:• Direct viewing of installation electrical information and capacitor stage condition.• Direct reading of set-up configuration.• Intuitive browsing in the various menus (indication, commissioning, configuration).• Alarm indication.

Monitoring and protectionAlarms• Should an anomaly occur on the network or the capacitor bank, alarms are indicated on the screen and alarm contact closure is initiated.• The alarm message is maintained on the screen once the fault clears until it is manually removed.

Protection• If necessary, the capacitor steps are automatically disconnected to protect the equipment.

PE

9016

1

Varlogic NR6/12

PE

9015

6

Varlogic NRC12

PE

9015

5

Varlogic RT6/8*/12**: on request

RangeType Number of step output contacts Part numberNR6 6 52448NR12 12 52449NRC12 12 52450RT6 6 51207RT8 8 On requestRT12 12 On requestAccessoriesCommunication RS485 Modbus set for NRC12 52451Temperature external probe for NRC12 type 52452in addition to internal probe allows measurement at the hottest point inside the capacitor bank

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Technical specifications

General characteristicsOutput relays AC 5 A / 120 V 2 A / 250 V 1 A / 400 V DC 0.3 A / 110 V 0.6 A / 60 V 2 A / 24 VProtection Index Front panel IP41 Rear IP20Measuring current: 0 to 5 A

Specific features RT6 NR-6/12 NRC12Number of steps 6 * 6 / 12 12Supply voltage (V AC) 88 to 130 88 to 13050 / 60 Hz 185 to 265 185 to 265 185 to 265 320 to 460 320 to 460 320 to 460Display- 4 digit 7 segment LEDs •- 65 x 21 mm backlit screen •- 55 x 28 mm backlit screen • Dimensions 143x143x67 155x158x70 155x158x80Flush panel mounting • • •35 mm DIN rail mounting • •(EN 50022) Operating temperature 0°C – 55°C 0°C – 60°C 0°C – 60°CAlarm contact •Internal temperature probe •Separate fan relay contact • •Alarm history Last 5 alarms Last 5 alarmsType of connection- phase-to-neutral • •- phase-to-phase • • •Current input- CT… 10000/5 A •- CT 25/5 A … 6000/5 A • •- CT 25/1 A … 6000/5 A •Target cos� setting:- 0.85 ind. … 1 •- 0.85 ind. …0.9 cap. • •Possibility of a dual cos� target •Accuracy ± 2% ± 5% ± 2%Response delay time 10 to 1800 s 10 to 120 s 10 to 180 sReconnection delay time- 10 to 1800 s •- 10 to 600 s •- 10 to 900 s •4-quadrant operation for generator application •Communication protocol Modbus

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Contactors Contents

Reactive EnergyManagement

Contactors 86

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Contactors Contactors

Special contactors LC1 D•K are designed for switching 3-phase, single- or multiple-step capacitor banks. They comply with standards IEC 60070 and 60831, NFC 54-100, VDE 0560, UL and CSA.

PE

9015

7

Contactor LC1DFK

PE

9015

8

Contactor LC1DPK

Operating conditions There is no need to use choke inductors for either single or multiple-step capacitor banks.Short-circuit protection must be provided by gI type fuses rated at 1.7…2 In.

SpecificationThese contactors are fitted with a block of early make poles and damping resistors, limiting the value of the current on closing to 60 IS max. This current limiting increases the life of all the installation’s components, especially the fuses and capacitors.

Technical specifications

Network voltage (V) 50-60Hz Part number 220 - 240 400 - 440 660 - 690 kvar 6.7 12.5 18 LC1 DFK---- 8.5 16.7 24 LC1 DGK---- 10 20 30 LC1 DLK---- 15 25 36 LC1 DMK---- 20 33.3 48 LC1 DPK---- 25 40 58 LC1 DTK---- 40 60 92 LC1 DWK----

LCLCLC

LCLCLCLC

P

Standard control circuit voltages (@ 50/60 Hz) are: 24, 42, 48, 110, 115, 220, 230, 240, 380, 400, 415, 440 V.Other voltages are available on request.

The power values given in the selection table are for the following operating conditions:

Prospective peak current LC1 D•K 200 Inat switch-on Maximum operating rate LC1 DFK, DGK, DLK, DMK, DPK 240 operating cycles/hour LC1 DTK, DWK 100 operating cycles/hourElectrical durability All contactor ratings 400 V 300 000 at nominal load operating cycles 690 V 200 000 operating cycles

LC

e LC LC Al

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Mechanical characteristics

LC1 C Type of fixingDFK 117 LC1 D12DGK 122 LC1 D18

LC1 C Type of fixingDLK 117 LC1 D12DMK 122 LC1 D18

LC1 Type of fixingDPK LC1 D40DTK LC1 D50

LC1 DFK, DGK

LC1 DPK, DTK

LC1 DLK, DMK

LC1 DWK

c

c

150

157

75

85

45

56

130

140

180

200

7484

127

127

LC1 Type of fixingDWK LC1 D80

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Appendix Reactive Energymanagement

Influence of harmonics in electrical installations 90Safety features 91Glossary 92Relevant documents 94

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THDu (%) 3 5 6 8

SDuty HDuty Energy Harmonic HDuty Harmonic Energy (with detuned reactor)

Appendix Influence of harmonics in electrical installations

Definition of harmonicsThe presence of harmonics in electrical systems means that current and vol-tage are distorted and deviate from sinusoidal waveforms. Harmonic currents are currents circulating in the networks and whose frequency is an integer multiple of the supply frequency. Harmonic currents are caused by non-linear loads connected to the distribution system. A load is said to be non-linear when the current it draws does not have the same waveform as the supply voltage. The flow of harmonic currents through system impedances in turn creates voltage harmonics, which distort the supply voltage.The most common non-linear loads generating harmonic currents use power electronics, such as variable speed drives, rectifiers, inverters, etc. Loads such as saturable reactors, welding equipment, and arc furnaces also generate harmonics. Other loads such as inductors, resistors and capacitors are linear loads and do not generate harmonics.

Effects of harmonicsCapacitors are particularly sensitive to harmonic currents since their impedance decreases proportionally to the order of the existing harmonics. This can result in capacitor overload, constantly shortening its operating life. In some extreme situations, resonance can occur, resulting in an amplification of harmonic currents and a very high voltage distortion.To ensure good and proper operation of the electrical installation, the harmonic level must be taken into account in selecting power factor correction equipment. A significant parameter is the cumulated power of the non-linear loads generating harmonic currents.

Taking account of harmonicsThe percentage of non-linear loads NLL is a first indicator for the magnitude of harmonics. The proposed selection of capacitors depending on the value of NLL is given in the diagram below.

A more detailed estimation of the magnitude of harmonics can be made with measurements. Significant indicators are current harmonic distortion THDi and voltage harmonic distortion THDu, measured at the transformer secondary, with no capacitors connected. According to the measured distortion, different technologies of capacitors shall be selected:

The capacitor technology has to be selected according to the most restrictive measurement. Example, a measurement is giving the following results :- THDi = 15 % Harmonic solution.- THDu = 3.5 % HDuty / Energy solution.Harmonic solution has to be selected.

Since the harmonics are caused by non-linear loads, an indicator for the magnitude of harmonics is the ratio of the total power of non-linear loads to the power supply transformer rating.

This ratio is denoted NLL, and is also known as Gh/Sn: NLL = Total power of non-linear loads (Gh)/Installed transformer rating (Sn)

Example: • Power supply transformer rating: Sn = 630 kVA• Total power of non-linear loads: Gh = 150 kVA• NLL = (150/630) x 100 = 24%.

Linear loads Non-linear loads

Supply transformer

MeasureTHDi, THDu

THDi (%) 5 8 10 20

SDuty HDuty Energy Harmonic HDuty Harmonic Energy (with detuned reactor)

NLL (%) 10 20 25 50

SDuty HDuty Energy Harmonic HDuty Harmonic Energy (with detuned reactor)

MTH

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Appendix Safety features

Self-healing is a process by which the capacitor restores itself in the event of a fault in the dielectric which can happen during high overloads, voltage transients etc.

When insulation breaks down, a short duration arc is formed (figure 1).

The intense heat generated by this arc causes the metallization in the vicinity of the arc to vaporise (figure 2).

Simultaneously it re-insulates the electrodes and maintains the operation and integrity of the capacitor (figure 3).

Pressure Sensitive Disconnector (also called ‘tear-off fuse’): this is provided in each phase of the capacitor and enables safe disconnection and electrical isolation at the end of the life of the capacitor.

Malfunction will cause rising pressure inside the can. Pressure can only lead to vertical expansion by bending lid outwards. Connecting wires break at intended spots. Capacitor is disconnected irreversibly.

Cross-section view of a three-phase capacitor after Pressure Sensitive Device operated: bended lid and disconnected wires

Figure 3

Figure 2

Figure 1 - (a) Metal layer - (b) Polypropylene film

(a) (b)

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Appendix Glossary

Active current (Ia): In the vector representation, component of the current vector which is co-linear with the voltage vector.

Active power: Real power transmitted to loads such as motors, lamps, heaters, computers, and transformed into mechanical power, heat or light.

Apparent power: In a circuit where the applied r.m.s. voltage is Vrms and the circulating r.m.s. current is Irms, the apparent power S (kVA) is the product: Vrms x Irms. The apparent power is the basis for electrical equipment rating.

Detuned reactor: Reactor associated to a capacitor for Power Factor Correction in systems with significant non-linear loads, generating harmonics. Capacitor and reactor are configured in a series resonant circuit, tuned so that the series resonant frequency is below the lowest harmonic frequency present in the system.

Displacement Power Factor: For sinusoidal voltage and current with a phase angle �, the Power Factor is equal to cos� , called Displacement Power Factor (DPF).

Harmonic distortion: Indicator of the current or voltage distortion, compared to a sinusoidal waveform.

Harmonics: The presence of harmonics in electrical systems means that current and voltage are distorted and deviate from sinusoidal waveforms. Harmonic currents and voltages are signals circulating in the networks and which frequency is an integer multiple of the supply frequency.

IEC 60831-1: "Shunt power capacitors of the self-healing type for a.c. systems having a rated voltage up to and including 1 000 V – Part 1: General – Performance, testing and rating – Safety requirements – Guide for installation and operation".

In-rush current: High-intensity current circulating in one piece of equipment after connection to the supply network.

kVA demand: Maximum apparent power to be delivered by the Utility, which determines the rating of the supply network and the tariff of subscription.

Polypropylene: Plastic dielectric material used for the construction of low-voltage capacitors.

Power Factor: The power factor � is the ratio of the active power P (kW) to the apparent power S (kVA) for a given circuit.� = P (kW) / S (kVA). Power Factor Correction: Improvement of the Power Factor, by com-pensation of reactive energy or harmonic mitigation (reduction of the apparent power S, for a given active power P).

Rated current: Current absorbed by one piece of equipment when supplied at the rated voltage.

Rated voltage: Operating voltage for which a piece of equipment has been designed, and which can be applied continuously.

Reactive current (Ir): component of the current vector which is in quadrature with the voltage vector.

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Reactive power: Product of the reactive current times the voltage.

Service voltage: Value of the supply network voltage, declared by the Utility.

Service current: Amplitude of the steady-state current absorbed by one piece of equipment, when supplied by the Service Voltage.

Usual formulas:Apparent power: S = Vrms x lrms (kVA).Active power: P = Vrms x la = Vrms x lrms x cos� (kW).Reactive power: Q = Vrms x lr = Vrms x lrms x sin� (kvar).

Voltage sag: temporary reduction of the supply voltage magnitude, between 90 and 1% of the service voltage, with a duration between ½ period and 1 minute.

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Appendix Relevant documents

Relevant documents published by Schneider Electric• Electrical Installation Guide.• Expert Guide n°4: "Harmonic detection & filtering".• Expert Guide n°6: "Power Factor Correction and Harmonic Filtering Guide"• Technical Guide 152: "Harmonic disturbances in networks, and their treatment".• White paper: controlling the impact of Power Factor and Harmonics on Energy Efficiency.

Relevant websites• http://www.schneider-electric.com• https://www.solution-toolbox.schneider-electric.com/segment-solutions• http://engineering.electrical-equipment.org/• http://www.electrical-installation.org

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Schneider Electric Industries SASHead Office35, rue Joseph MonierCS 3032392506 Rueil-Malmaisonwww.schneider-electric.com

As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication.

This document has been printed on ecological paper.

Publishing: SYNTHESE ECA, Schneider Electric.Photos: Schneider ElectricPrinting: Altavia Connexion - Made in France

09/2010

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PFCED310003EN

Energy management

Reactive Energy management

Catalogue September 2010

Low Voltage components