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Document Revision: 5 ProtoNode RER and ProtoNode LER Startup Guide For Interfacing Product: Lochinvar’s Armor®, SYNC™/Armor X2, Knight®/Knight XL®, Crest®, Copper-Fin II ® boilers To Building Automation Systems Utilizing: Protocols: BACnet MS/TP, BACnet IP, Modbus TCP, and LonWorks APPLICABILITY & EFFECTIVITY Explains the ProtoNode RER and LER hardware and how to install it. The instructions are effective for the above as of November 2012

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Document Revision: 5

ProtoNode RER and ProtoNode LER

Startup Guide

For Interfacing Product: Lochinvar’s Armor®, SYNC™/Armor X2, Knight®/Knight XL®, Crest®, Copper-Fin II ® boilers

To Building Automation Systems Utilizing: Protocols: BACnet MS/TP, BACnet IP, Modbus TCP, and LonWorks

APPLICABILITY & EFFECTIVITY

Explains the ProtoNode RER and LER hardware and how to install it.

The instructions are effective for the above as of November 2012

INS70085 Lochinvar Startup Guide Page 2 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Technical Support:

Thank you for purchasing the ProtoNode for Lochnivar Boilers. Please call Lochinvar for Technical support of the

ProtoNode product. FieldServer will not field the first phone call. If the call needs escalating, Lochinvar bring

FieldServer in to help solve problem.

Lochnivar’s contact information:

Lochinvar, LLC

300 Maddox Simpson Pkwy.

Lebanon, TN 37090

Phone: 1-800-722-2101

Technical Service email: [email protected]

www.lochinvar.com

INS70085 Lochinvar Startup Guide Page 3 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

TABLE OF CONTENTS

1 Introduction ................................................................................................................................................... 5 1.1 BTL Mark – BACnet Testing Laboratory........................................................................................................ 5

1.2 LonMark3 Certification ................................................................................................................................. 5

2 BACnet/LonWorks Setup through ProtoCessor ProtoNode RER/LER .............................................................. 6 2.1 Installation steps for the customer .............................................................................................................. 6

2.2 Record Identification Data ........................................................................................................................... 6

2.3 Setting Modbus RTU Settings on Lochinvar’s Modbus COM Board ............................................................. 7

2.4 Configure the DIP Switches .......................................................................................................................... 7

2.4.1 Setting the Node/ID Device Instance (DIP Switch A0 – A7) for BACnet MS/TP & BACnet/IP ................... 7

2.4.2 Setting the Serial Baud Rate (DIP Switch B0 – B3) for BACnet MS/TP ..................................................... 8

2.4.3 Using S0 – S3 bank of DIP Switches to select and load Configuration Files ............................................. 8

3 Interfacing the ProtoNode to Lochinvar boilers ............................................................................................ 10 3.1 ProtoNode RER and LER component layout with the cover removed ....................................................... 10

3.2 Wiring Connections to ProtoNode RER and LER ........................................................................................ 10

3.2.1 Lochinvar’s Armor, SYNC/Armor X2, Knight/Knight XL, Crest, and Copper-Fin II Low Voltage Modbus

RTU Connection Wiring to the ProtoNode: .......................................................................................................... 12

3.3 Wiring the ProtoNode RER to RS-485 Field Protocol ................................................................................. 13

3.4 Wiring the ProtoNode LER Field Port to a LonWorks network .................................................................. 14

3.5 Power-Up the ProtoNode RER or LER ........................................................................................................ 14

4 Commissioning the ProtoNode LER on a LonWorks network ........................................................................ 15 4.1 Commissioning the ProtoNode LER on a LonWorks network .................................................................... 15

4.1.1 Instructions to Upload XIF File From the ProtoNode LER Using FS GUI Web Server .............................. 15

5 Connect the ProtoNode’s Web GUI to Setup IP Address for BACnet/IP ........................................................ 17 5.1 Connect the PC to the ProtoNode via the Ethernet port ........................................................................... 17

5.2 Use the ProtoNode Web GUI to Connect to the ProtoNode ..................................................................... 18

5.3 Set IP Address for BACnet/IP TCP via GUI .................................................................................................. 18

6 Chipkin Automation’s CAS BACnet Explorer for validating the ProtoNode in the field on a BACnet MS/TP or BACnet/IP network .............................................................................................................................................. 20

6.1 Downloading Chipkin Automation’s CAS Explorer and Requesting an Activation Key .............................. 20

6.2 CAS BACnet Setup ...................................................................................................................................... 21

6.2.1 CAS BACnet MS/TP Setup ....................................................................................................................... 21

6.2.2 CAS BACnet BACnet/IP Setup ................................................................................................................. 21

Appendix A. Troubleshooting Tips ....................................................................................................................... 22 Appendix A.1. Check Wiring and Settings ................................................................................................................ 22

Appendix A.2. Take Log With Our FieldServer Utilities............................................................................................ 22

Appendix A.3. LED Diagnostics for Modbus RTU Communications between the ProtoNode and the Lochinvar

Controller’s .............................................................................................................................................................. 25

A.3.1 ProtoNode RER and LER LEDs .................................................................................................................... 25

Appendix A.4. Sync Modbus RTU Mappings to BACnet MS/TP, BACnet IP, and LonWorks .................................... 25

Appendix A.5. Knight Modbus RTU Mappings to BACnet MS/TP, BACnet IP, and LonWorks ................................. 27

Appendix A.6. Crest Modbus RTU Mappings to BACnet MS/TP, BACnet IP, and LonWorks ................................... 28

Appendix A.7. Copper-Fin II Modbus RTU Mappings to BACnet MS/TP, BACnet IP, and LonWorks ..................... 29

Appendix B. Reference ........................................................................................................................................ 31 Appendix B.1. Specifications .................................................................................................................................... 31

INS70085 Lochinvar Startup Guide Page 4 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Appendix B.1.1. Compliance with UL Regulations ............................................................................................ 31

Appendix B.2. Address DIP Switch Settings ............................................................................................................. 32

Appendix C. Limited 2 year Warranty .................................................................................................................. 38

LIST OF FIGURES

Figure 1: Lochinvar’s Modbus RTU settings for all of their boilers ................................................................................ 7 Figure 2: Lochinvar’s Modbus COM board showing serial DIP switches ....................................................................... 7 Figure 3: A0 – A7 DIP Switches for setting Device Instance/MAC Address ................................................................... 8 Figure 4: B0 – B3 DIP Switches for setting the baud rate on BACnet MS/TP................................................................. 8 Figure 5: S0 – S3 DIP Switches for selecting the proper configuration for each of Lochinvar’s Boilers ........................ 8 Figure 6: ProtoNode component layout ...................................................................................................................... 10 Figure 7: Pin outs for the Lochinvar’s Modbus RS-485 port and power to the ProtoNode ......................................... 11 Figure 8: Connection from ProtoNode to RS-485 Field Protocol –BACnet MS/TP ...................................................... 13 Figure 9: End-of-line termination on from ProtoNode to RS-485 BMS Field Protocol ................................................ 13 Figure 10: ProtoNode LER LonWorks FFT-10 2 wire screw terminal ........................................................................... 14 Figure 11: ProtoNode power pin outs ......................................................................................................................... 14 Figure 12: Sample of Fserver.XIF file being generated ................................................................................................ 16 Figure 13: Ethernet port location of ProtoNode ......................................................................................................... 17 Figure 14: FST Web GUI screen ................................................................................................................................... 18 Figure 15: FST Web GUI IP Address settings screen .................................................................................................... 19

INS70085 Lochinvar Startup Guide Page 5 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

1 INTRODUCTION

ProtoNode is an external, high performance Building Automation multi-protocol gateway that has been

preprogrammed for Lochinvar’s Armor®, SYNC™/Armor X2, Knight®/Knight XL®, Crest® and Copper-Fin II ® boilers

to support BACnet®1MS/TP, BACnet/IP and LonWorks®

2. Configurations for the various protocols are stored within

the ProtoNode and are selectable via DIP switches for fast and easy installation. It is not necessary to download

any configuration files to support the required applications.

This document provides the necessary information to facilitate installation of the ProtoNode.

1.1 BTL Mark – BACnet Testing Laboratory

1.2 LonMark3 Certification

1 BACnet is a registered trademark of ASHRAE 2 LonWorks is a registered trademark of Echelon Corporation 3 LonMark is a registered trademark of LonMark International

The BTL Mark on the ProtoNode RER is a symbol that indicates that a product has

passed a series of rigorous tests conducted by an independent laboratory which

verifies that the product correctly implements the BACnet features claimed in the

listing. The mark is a symbol of a high-quality BACnet product. Go to

http://www.bacnetinternational.net/btl/ for more information about the BACnet

Testing Laboratory.

LonMark International is the recognized authority for certification, education, and

promotion of interoperability standards for the benefit of manufacturers, integrators

and end users. LonMark International has developed extensive product certification

standards and tests to provide the integrator and user with confidence that products

from multiple manufacturers utilizing LonMark devices work together. FieldServer

Technologies has more LonMark Certified gateways than any other gateway

manufacturer, including the ProtoCessor, ProtoCarrier and ProtoNode for OEM

applications and the full featured, configurable gateways.

INS70085 Lochinvar Startup Guide Page 6 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

2 BACNET/LONWORKS SETUP THROUGH PROTOCESSOR PROTONODE RER/LER

2.1 Installation steps for the customer

1. Record the information about the unit. See Section 2.2

2. Set the Modbus RTU COM settings on the Lochinvar Boiler via DIP switches locate on the Modbus RTU

card. See Section 2.3 or the Lochinvar manual

3. Set the A, B, and S DIP Switch banks for field protocol baud rate, Node-ID/Device Instance, and proper

configuration. See Section 2.4

4. Connect the ProtoNode to the Field protocol port and Lochinvar’s Armor, SYNC/Armor X2, Knight/Knight

XL, Crest, and Copper-Fin II port to the ProtoNode’s RS-485 interface. See Section 3

5. Power up the ProtoNode RER and LER. See Section 3.6

6. Commission the ProtoNode on the LonWorks Network. This needs to be done by the LonWorks

administrator use a LonWorks Commissioning tool. See Section 4

7. If the Field protocol is BACnet/IP; run the ProtoNode web GUI to change IP. See Section 5

2.2 Record Identification Data

Each ProtoNode has a unique part number located on the underside of the unit. The numbers are as

follows:

Part number FPC-N34-103-126-0614:

o Supports Lochinvar’s Armor®, SYNC™/Armor X2, Knight®/Knight XL®, Crest® and Copper-Fin II ®

boilers to BACnet MS/TP and BACnet/IP.

Part number FPC-N35-103-401-0615:

o Supports Lochinvar’s Armor®, SYNC™/Armor X2, Knight®/Knight XL®, Crest® and Copper-Fin II ®

boilers to LonWorks.

These numbers should be recorded, as they may be required for technical support.

INS70085 Lochinvar Startup Guide Page 7 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

2.3 Setting Modbus RTU Settings on Lochinvar’s Modbus COM Board

The ProtoNode’s Modbus RTU port has been preprogrammed to support 9600 baud rate, 8 data bit, 2 stop bits, no

parity and to look for a Modbus Node-ID of 1 on the Lochinvar boilers.

Set the Lochinvar’s Modbus RTU COM setting to match Figure 1 via the DIP switches on the Lochinvar

Modbus card.

Set the DIP switch 1 to ON and 2-10 to OFF position on the Modbus COM board. This will set the Lochinvar

boiler for 9600, 8, 2, N, and Node-ID of 1.

Serial Port Setting Armor SYNC/Armor X2 Knight/Knight XL Crest Copper-Fin II

Baud Rate 9600 9600 9600 9600 9600

Data Bits 8 8 8 8 8

Stop Bits 2 2 2 2 2

Parity None None None None None

Node_ID 1 1 1 1 1

Figure 1: Lochinvar’s Modbus RTU settings for all of their boilers

Figure 2: Lochinvar’s Modbus COM board showing serial DIP switches

2.4 Configure the DIP Switches

2.4.1 Setting the Node/ID Device Instance (DIP Switch A0 – A7) for BACnet MS/TP &

BACnet/IP

The A Bank DIP switches on the ProtoNode RER allow users to set the Node-ID/Device Instance on the

Field RS-485.

DIP switches A0 – A7 can also be used to set the MAC Address for BACnet MS/TP and BACnet/IP.

INS70085 Lochinvar Startup Guide Page 8 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Figure 3: A0 – A7 DIP Switches for setting Device Instance/MAC Address

Please refer to Appendix B.2 for the full range of addresses to set Node-ID/Device Instance.

NOTE: When setting DIP Switches, please ensure that power to the board is OFF.

2.4.2 Setting the Serial Baud Rate (DIP Switch B0 – B3) for BACnet MS/TP

DIP Switches B0 – B3 can be used to set the serial baud rate to match the baud rate provided by the

Building Management System for BACnet MS/TP.

B0 B1 B2 B3

Figure 4: B0 – B3 DIP Switches for setting the baud rate on BACnet MS/TP

2.4.2.1 Baud Rate DIP Switch Selection

Baud B0 B1 B2 B3

9600 On On On Off

19200 Off Off Off On

38400 On On Off On

57600 Off Off On On

76800 On Off On On

2.4.3 Using S0 – S3 bank of DIP Switches to select and load Configuration Files

The S bank of DIP switches, S0 - S3 is used to select and load a configuration file from a group of

pretested/preloaded configuration files which are stored in the ProtoNode RER (BACnet MS/TP &

BACnet/IP) and LER (LonWorks).

S0 S1 S2 S3

Figure 5: S0 – S3 DIP Switches for selecting the proper configuration for each of Lochinvar’s Boilers

2.4.3.1 S0 – S3 DIP Switch Configuration Settings

S Bank DIP Switches

INS70085 Lochinvar Startup Guide Page 9 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

A. BACnet MS/TP and BACnet IP

The following chart describes S0 - S3 DIP Switch settings for Lochinvar’s SYNC/Armor X2, Knight, Crest, and Cooper-

fin II boilers to support BACnet MS/TP and BACnet/IP (FPC-N34).

B. LonWorks

The following chart describes S0 – S3 DIP Switch configuration settings for Lochinvar’s Armor, SYNC, Knight/Knight

XL, Crest, and Cooper-fin II boilers to support LonWorks on a ProtoNode LER (FPC-N35).

NOTE: When setting DIP Switches, please ensure that power to the board is OFF.

ProtoNode RER FPC-N34-103-126-0614 S0 S1 S2 S3

BACnet IP/BACnet MSTP/Modbus TCP SYNC/ Armor X2 Deg_C

Off Off Off Off

BACnet IP/BACnet MSTP/Modbus TCP Knight/Knight XL/Armor/Wall Mount/Wall Hung Deg_C

On Off Off Off

BACnet IP/BACnet MSTP/Modbus TCP Crest Deg_C Off On Off Off

BACnet IP/BACnet MSTP/Modbus TCP Copper-Fin II Deg_C On On Off Off

BACnet IP/BACnet MSTP/Modbus TCP SYNC/Armor X2 Deg_F Off Off On Off

BACnet IP/BACnet MSTP/Modbus TCP Knight/Knight XL/Armor/Wall Mount/Wall Hung Deg_F

On Off On Off

BACnet IP/BACnet MSTP/Modbus TCP Crest Deg_F Off On On Off

BACnet IP/BACnet MSTP/Modbus TCP Copper-Fin II Deg_F On On On Off

ProtoNode LER FPC-N35-103-401-0615 S0 S1 S2 S3

LonWorks SYNC/Armor X2 Off Off Off Off

LonWorks Knight/Knight XL/Armor/Wall Mount/Wall Hung On Off Off Off

LonWorks Crest Off On Off Off

LonWorks Copper-Fin II On On Off Off

INS70085 Lochinvar Startup Guide Page 10 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

3 INTERFACING THE PROTONODE TO LOCHINVAR BOILERS

3.1 ProtoNode RER and LER component layout with the cover removed

Figure 6: ProtoNode component layout

3.2 Wiring Connections to ProtoNode RER and LER

ProtoNode 6 Pin Phoenix connector – Pinouts

INS70085 Lochinvar Startup Guide Page 11 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Figure 7: Pin outs for the Lochinvar’s Modbus RS-485 port and power to the ProtoNode

( + )

( - )

INS70085 Lochinvar Startup Guide Page 12 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

3.2.1 Lochinvar’s Armor, SYNC/Armor X2, Knight/Knight XL, Crest, and Copper-Fin II

Low Voltage Modbus RTU Connection Wiring to the ProtoNode:

On the Lochinvar’s Modbus terminal strip, connect Pin A (RS-485+) to B+ (RS-485+) on the ProtoNode’s 6

Pin Phoenix connector.

On the Lochinvar’s Modbus terminal strip, connect Pin B (RS-485-) to A- (RS-485-) on the ProtoNode’s 6

pin Phoenix connector.

The Shield Pin the terminal strip which is Ground on the does not need to be grounded to the ProtoNode.

INS70085 Lochinvar Startup Guide Page 13 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

3.3 Wiring the ProtoNode RER to RS-485 Field Protocol

Connection from ProtoNode RER to BACnet MS/TP

The Field Protocol can be connected to the 3-pin connector on ProtoNode RER as shown:

Figure 8: Connection from ProtoNode to RS-485 Field Protocol –BACnet MS/TP

See Section 5 for information on connecting the ProtoNode RER to a BACnet/IP network.

If the ProtoNode is the last device on the BACnet MS/TP or Metasys N2 RS-485 trunk, then enable the

End-of-line termination needs to be enabled. The default is off.

Figure 9: End-of-line termination on from ProtoNode to RS-485 BMS Field Protocol

End-of-Line Switch

INS70085 Lochinvar Startup Guide Page 14 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

3.4 Wiring the ProtoNode LER Field Port to a LonWorks network

Connect the ProtoNode to the field network with the LonWorks terminal using a twisted pair non-

shielded cable. LonWorks has no polarity.

Figure 10: ProtoNode LER LonWorks FFT-10 2 wire screw terminal

3.5 Power-Up the ProtoNode RER or LER

Apply power to the device. Ensure that the power supply used complies with the specifications provided in

Appendix B.1. Ensure that the cable is grounded using the “Frame-GND” terminal. The ProtoNode is factory set to

accept both 9-30VDC and 12-24 VAC.

Voltage Pin outs

Figure 11: ProtoNode power pin outs

INS70085 Lochinvar Startup Guide Page 15 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

4 COMMISSIONING THE PROTONODE LER ON A LONWORKS NETWORK

Commissioning may only be performed by the LonWorks administrator.

4.1 Commissioning the ProtoNode LER on a LonWorks network

To commission the ProtoNode LER LonWorks port, insert a small screwdriver in the commissioning hole on the

face of the LER’s enclosure to access the Service Pin. See the illustration on the ProtoNode LER as to which way to

toggle the screw driver during commissioning.

If an XIF file is required, see steps Section 4.1.1 to generate XIF

4.1.1 Instructions to Upload XIF File From the ProtoNode LER Using FS GUI Web Server

Connect a standard cat5 Ethernet cable between the PC and ProtoNode

The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the

ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network

For Windows XP:

Go to > >

Right-click on Local Area Connection > Properties

Highlight >

For Windows 7:

Go to > >

> >

Right-click on Local Area Connection > Properties

Highlight >

LonWorks Service Pin

INS70085 Lochinvar Startup Guide Page 16 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

For Windows XP and Windows 7, select: Use the following IP address

Click twice

Open a web browser and go to the following address: IP address of ProtoCessor/fserver.xif

Example: 192.168.1.24/fserver.xif

Download and save the file onto the PC.

Figure 12: Sample of Fserver.XIF file being generated

INS70085 Lochinvar Startup Guide Page 17 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

5 CONNECT THE PROTONODE’S WEB GUI TO SETUP IP ADDRESS FOR BACNET/IP

5.1 Connect the PC to the ProtoNode via the Ethernet port

Figure 13: Ethernet port location of ProtoNode

Connect a standard CAT5 Ethernet cable (straight through or cross) between the PC and ProtoNode

The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the

ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network

Go to > >

Right-click on Local Area Connection > Properties

Highlight >

Select: Use the following IP address

Click twice

Ethernet Port

INS70085 Lochinvar Startup Guide Page 18 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

5.2 Use the ProtoNode Web GUI to Connect to the ProtoNode

Open PC web browser; enter the default IP address of the ProtoNode 192.168.1.24, to determine if the

ProtoNode is up and communicating.

Figure 14: FST Web GUI screen

5.3 Set IP Address for BACnet/IP TCP via GUI

Open a PC web browser, enter the default IP address of the ProtoNode 192.168.1.24 and connect to the

ProtoNode.

From the GUI main home page, click on setup and then Network Settings to enter the Edit IP Address

Settings menu.

Modify the IP address (N1 IP address field) of the ProtoNode Ethernet port.

If necessary, change the Netmask (N1 Netmask field).

Type in a new Subnet Mask.

If necessary, change the IP Gateway (Default Gateway field).

Type in a new IP Gateway.

Note: If the ProtoNode is connected to a router, the IP Gateway of the ProtoNode should be set to the IP

address of the router that it is connected to.

Reset ProtoNode.

Unplug Ethernet cable from PC and connect it to the network hub or router.

INS70085 Lochinvar Startup Guide Page 19 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Figure 15: FST Web GUI IP Address settings screen

INS70085 Lochinvar Startup Guide Page 20 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

6 CHIPKIN AUTOMATION’S CAS BACNET EXPLORER FOR VALIDATING THE PROTONODE

IN THE FIELD ON A BACNET MS/TP OR BACNET/IP NETWORK

Chipkin Automation has extended to Lochinvar and their customers a free complementary 2 week fully functional

copy of CAS BACnet Explorer that can be used to validate BACnet MS/TP and/or BACnet/IP communications of the

ProtoNode in the field without having to have the BMS Integrator on site. A Serial or USB to RS-485 converter is

needed to test BACnet MS/TP.

6.1 Downloading Chipkin Automation’s CAS Explorer and Requesting an Activation Key

To request a 2 week complementary BACnet CAS key, go to http://app.chipkin.com/activation/twoweek/

and fill in all the information. Enter Vendor Code “lochinvar12”. Once completed, the key will be sent to

the email address that was submitted. From this email from Chipkin Automation, the long key will need to

be copied and pasted into the CAS key activation page.

Go to Chipkin Automation’s web site, download, and install the CAS BACnet Explorer to your PC

http://www.chipkin.com/technical-resources/cas-bacnet-explorer/.

In the CAS Activation form, enter the email address and paste the CAS key that was sent from Chipkin

Automation. Once completed, select Activation.

INS70085 Lochinvar Startup Guide Page 21 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

6.2 CAS BACnet Setup

These are the instructions to set CAS Explorer up for the first time on BACnet MS/ST and BACnet/IP.

6.2.1 CAS BACnet MS/TP Setup

Using the Serial or USB to RS-485 converter, connect it to your PC and the 3 Pin BACnet MS/TP connector

on the ProtoNode RER.

In CAS Explorer, do the following:

o Click on settings o Check the BACnet MSTP box and uncheck the BACnet IP and BACnet Ethernet boxes. o Set the BACnet MSTP MAC address to 0. o Set the BACnet MSTP Baud Rate to 38400. o Click Ok. o On the bottom right-hand corner, make sure that the BACnet MSTP box is green. o Click on discover. o Check all 4 boxes. o Click Send.

6.2.2 CAS BACnet BACnet/IP Setup

See Section 5.1 to set the IP address and subnet of the PC that will be running the CAS Explorer.

Connect a straight through or cross Ethernet cable from the PC to the ProtoNode.

In CAS Explorer, do the following:

o Click on settings o Check the BACnet IP box and uncheck the BACnet MSTP and BACnet Ethernet boxes. o In the “Select a Network Device” box, select the network card of the PC by clicking on it. o Click Ok. o On the bottom right-hand corner, make sure that the BACnet IP box is green. o Click on discover. o Check all 4 boxes. o Click Send.

INS70085 Lochinvar Startup Guide Page 22 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Appendix A. Troubleshooting Tips

Appendix A.1. Check Wiring and Settings

No COMS on Modbus RTU side. If TX/RX is not flashing rapidly then there is a COM issue on the Modbus side and you need to check the following things: o Visual observations of LEDs on ProtoNode. See Appendix A.3 o Check baud rate, parity, data bits, stop bits o Check Modbus device address o Verify wiring

Field COM problems. o Visual observations of LEDs on ProtoNode. See Appendix A.3 o Visual dipswitch settings (using correct baud rate and device instance) o Verify IP address setting o Verify wiring

If the problem still exists, a log needs to be taken and sent to FieldServer. See Appendix A.2

Appendix A.2. Take Log With Our FieldServer Utilities

Once the log is complete, email it to [email protected]. The log will allow us to rapidly diagnose

the problem.

Make sure the FieldServer utilities are loaded on the PC.

http://fieldserver.com/techsupport/utility/utility.php

Disable any wireless Ethernet adapters on the PC/Laptop.

Disable firewall and virus protection software.

Connect a standard cat5 Ethernet cable between the PC and ProtoNode.

The Default IP Address of the ProtoNode is 192.168.1.24, Subnet Mask is 255.255.255.0. If the PC and the

ProtoNode are on different IP Networks, assign a static IP Address to the PC on the 192.168.1.xxx network

For Windows XP:

Go to > >

Right-click on Local Area Connection > Properties

Highlight >

Ethernet Port

INS70085 Lochinvar Startup Guide Page 23 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

For Windows 7:

Go to > >

> >

Right-click on Local Area Connection > Properties

Highlight >

For Windows XP and Windows 7, select: Use the following IP address

Click twice

Double click on the FST Diag Utility.

Step 1: Select a Field Server IP Address.

The IP address can be entered manually or selected by clicking on button 1 using the Utility.

Type in the ProtoNode IP address Default IP Address is 192.168.1.24

Press here to retrieve the IP address.

Locate where the log is saved on the PC

INS70085 Lochinvar Startup Guide Page 24 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Step 2: Take a Log

Press the Take Log button. While the Utility runs a few DOS prompts will flash across the monitor. Don't

click or type anything in to these DOS prompts. This step may take a few minutes depending on the

chosen Log Type and computer speed. When the Utility is finished you will be presented with a log of

events that have occurred.

Step 3: Send Log

Click the “Send Log” button located near the bottom of the dialog. The following dialog should appear.

Push the ‘Locate Folder’ button to launch explorer and have it point directly at the correct folder. The file

upload.zip must be sent to [email protected].

Step 4: Close the Program

Press the exit button when the log is completed

Select a log type.

Press the Take Log button.

INS70085 Lochinvar Startup Guide Page 25 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Appendix A.3. LED Diagnostics for Modbus RTU Communications between the ProtoNode and the

Lochinvar Controller’s

Please see the diagram below for LED Locations

A.3.1 ProtoNode RER and LER LEDs

Light Description For ProtoNode RER and LER

RTC Unused

RUN The RUN LED will start flashing 20 seconds after power indicating normal operation.

ERR The SYS ERR LED will go on solid 15 seconds after power up. It will turn off after 5 seconds. A steady red light will indicate there is a system error on the ProtoNode. If this occurs, immediately report the related “system error” shown in the error screen of the RUI interface to FieldServer Technologies for evaluation.

RX The RX LED will flash when a message is received on the socket port.

TX The TX LED will flash when a message is sent on the socket port.

PWR This is the power light and should show steady green at all times when the ProtoNode is powered.

Appendix A.4. Sync Modbus RTU Mappings to BACnet MS/TP, BACnet IP, and LonWorks

Map_Descriptor_Name BACnet Object

Type BACnet

Object Id Lonworks Name Lonworks SNVT Type

Boiler Enable/Room Thermostat 1/Stg 1 BV 1 oBlrEn_Stg1 SNVT_switch

Tank Thermostat BV 2 oTankThermostat SNVT_switch

Manual Reset High Limit 1 BI 3 oManResHiLim1 SNVT_switch

Flow Switch 1 BI 4 oFLoSw1 SNVT_switch

Gas Pressure Switch 1 BI 5 oGasPrsSw1 SNVT_switch

Louver Proving Switch 1 BI 6 oLouverProvSw1 SNVT_switch

Air Pressure Switch/Flap Vlv 1 BI 7 oAirPrsSwFlpVlv1 SNVT_switch

Blocked Drain Switch 1 BI 8 oBlockedDrainSw1 SNVT_switch

Auto Reset High Limit 1 BI 9 oAutoResHiLim1 SNVT_switch

Flame 1 BI 10 oFlame1 SNVT_switch

Enable/Room Thermostat 1/Stg 1 BI 11 oEnRmThermStg1 SNVT_switch

Tank Thermostat BI 12 oTnkThermostat SNVT_switch

Manual Reset High Limit 2 BI 13 oManResHiLim2 SNVT_switch

Flow Switch 2 BI 14 oFLoSw2 SNVT_switch

Gas Pressure Switch 2 BI 15 oGasPrsSw2 SNVT_switch

INS70085 Lochinvar Startup Guide Page 26 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Map_Descriptor_Name BACnet Object

Type BACnet

Object Id Lonworks Name Lonworks SNVT Type

Louver Proving Switch 2 BI 16 oLouverProvSw2 SNVT_switch

Air Pressure Switch/Flap Vlv 2 BI 17 oAirPrsSwFlpVlv2 SNVT_switch

Blocked Drain Switch 2 BI 18 oBlockedDrainSw2 SNVT_switch

Flame 2 BI 19 oFlame2 SNVT_switch

Run-time Contacts BI 20 oRunTimeContcts SNVT_switch

Alarm Contacts 1 BI 21 oAlarmContacts1 SNVT_switch

CH Pump 1 BI 22 oCHPump1 SNVT_switch

DHW Pump 1 BI 23 oDHWPump1 SNVT_switch

Gas Vlv 1 BI 24 oGasVlv1 SNVT_switch

System Pump BI 25 oSystemPump SNVT_switch

Run-time Contacts 2 BI 26 oRunTimeContcts2 SNVT_switch

Alarm Contacts 2 BI 27 oAlarmContacts2 SNVT_switch

CH Pump 2 BI 28 oCHPump2 SNVT_switch

Gas Vlv 2 BI 29 oGasVlv2 SNVT_switch

Discrete Inputs 1 - 16 AI 30 oDiscInputs1-16 SNVT_count_f

Discrete Inputs 17 - 32 AI 31 oDiscInputs17-32 SNVT_count_f

Discrete Inputs 33 - 48 AI 32 oDiscInputs33-48 SNVT_count_f

System/Cascade Setpoint AI 33 oSysCascadeSP SNVT_temp_p

Cascade Total Power AI 34 oCascadeTotalPwr SNVT_lev_percent

Cascade Current Power AI 35 oCascadeCrrntPwr SNVT_lev_percent

Outlet Setpoint 1 AI 36 oOutletSP1 SNVT_temp_p

Outlet Temperature 1 AI 37 oOutletTmp1 SNVT_temp_p

Inlet Temperature 1 AI 38 oInletTmp1 SNVT_temp_p

Flue Temperature 1 AI 39 oFlueTmp1 SNVT_temp_p

Firing Rate 1 AI 40 oFiringRate1 SNVT_lev_percent

Boiler 1 Status Code AI 41 oBlr1StatusCode SNVT_count_f

Boiler 1 Blocking Code AI 42 oBlr1BlckngCode SNVT_count_f

Boiler 1 Lockout Code AI 43 oBlr1LockoutCode SNVT_count_f

Outlet Setpoint 2 AI 44 oOutletSP2 SNVT_temp_p

Outlet Temperature 2 AI 45 oOutletTmp2 SNVT_temp_p

Inlet Temperature 2 AI 46 oInletTmp2 SNVT_temp_p

Flue Temperature 2 AI 47 oFlueTmp2 SNVT_temp_p

Firing Rate 2 AI 48 oFiringRate2 SNVT_lev_percent

Boiler 2 Status Code AI 49 oBlr2StatusCode SNVT_count_f

Boiler 2 Blocking Code AI 50 oBlr2BlckngCode SNVT_count_f

Boiler 2 Lockout Code AI 51 oBlr2LockoutCode SNVT_count_f

Configuration AV 52 oConfiguration SNVT_count_f

Coils AV 53 oCoils SNVT_count_f

0-10 Volt Input/Rate Cmd/SP Cmd AV 54 o0-10VltInRtCmd SNVT_lev_percent

Tank Setpoint AV 55 oTankSP SNVT_temp_p

Tank Temperature AV 56 oTankTmp SNVT_temp_p

Outdoor Temperature AV 57 oOutdoorTmp SNVT_temp_p

System Supply Temperature AV 58 oSysSupplyTmp SNVT_temp_p

INS70085 Lochinvar Startup Guide Page 27 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Appendix A.5. Knight Modbus RTU Mappings to BACnet MS/TP, BACnet IP, and LonWorks

Map_Descriptor_Name BACnet Object

Type BACnet

Object Id Lonworks Name Lonworks SNVT Type

Room Thermostat 1 BV 1 oRmThermostat1 SNVT_switch

Room Thermostat 2 BV 2 oRmThermostat2 SNVT_switch

Room Thermostat 3 BV 3 oRmThermostat3 SNVT_switch

Tank Thermostat BV 4 oTankThermostat SNVT_switch

Flow Switch BI 5 oFlowSw SNVT_switch

Gas Pressure Switch BI 6 oGasPressureSw SNVT_switch

Louver Proving Switch BI 7 oLouverPrvingSw SNVT_switch

Air Pressure Switch BI 8 oAirPressureSw SNVT_switch

Blocked Drain Switch BI 9 oBlockedDrainSw SNVT_switch

Auto Reset High Limit BI 10 oAutoResetHiLim SNVT_switch

Flame BI 11 oFlame SNVT_switch

Room Thermostat 1 BI 12 oRmThrmostat1 SNVT_switch

Tank Thermostat BI 13 oTnkThrmostat SNVT_switch

Room Thermostat 2 BI 14 oRmThrmostat2 SNVT_switch

Run-time Contacts BI 15 oRunTimeContacts SNVT_switch

Alarm Contacts BI 16 oAlarmContacts SNVT_switch

CH Pump BI 17 oCHPump SNVT_switch

DHW Pump BI 18 oDHWPump SNVT_switch

Gas Valve BI 19 oGasValve SNVT_switch

System Pump BI 20 oSystemPump SNVT_switch

Discrete Inputs 1 - 16 AI 21 oDiscInputs1-16 SNVT_count_f

Discrete Inputs 17 - 32 AI 22 oDiscInputs17-32 SNVT_count_f

Discrete Inputs 33 - 48 AI 23 oDiscInputs33-48 SNVT_count_f

System Cascade Setpoint AI 24 oSystemCascadeSP SNVT_temp_p

System Pump Speed AI 25 oSystemPumpSpeed SNVT_lev_percent

Cascade Total Power AI 26 oCascadeTotalPwr SNVT_lev_percent

Cascade Current Power AI 27 oCascadeCrrntPwr SNVT_lev_percent

Outlet Setpoint AI 28 oOutletSP SNVT_temp_p

Outlet Temperature AI 29 oOutletTmp SNVT_temp_p

Inlet Temperature AI 30 oInletTmp SNVT_temp_p

Flue Temperature AI 31 oFlueTmp SNVT_temp_p

Firing Rate AI 32 oFiringRate SNVT_lev_percent

Boiler Pump Speed AI 33 oBlrPumpSpeed SNVT_lev_percent

Boiler Status Code AI 34 oBlrStatusCode SNVT_count_f

Boiler Blocking Code AI 35 oBlrBlockingCode SNVT_count_f

Boiler Lockout Code AI 36 oBlrLockoutCode SNVT_count_f

Configuration AV 37 oConfiguration SNVT_count_f

Coils AV 38 oCoils SNVT_count_f

0-10 Volt Input/Rate Cmd/SP Cmd AV 39 o0-10VltInRtCmd SNVT_lev_percent

Tank Setpoint AV 40 oTankSP SNVT_temp_p

Tank Temperature AV 41 oTankTmp SNVT_temp_p

Outdoor Temperature AV 42 oOutdoorTmp SNVT_temp_p

System Supply Temperature AV 43 oSystemSupplyTmp SNVT_temp_p

System Return Temperature AV 44 oSystemReturnTmp SNVT_temp_p

INS70085 Lochinvar Startup Guide Page 28 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Appendix A.6. Crest Modbus RTU Mappings to BACnet MS/TP, BACnet IP, and LonWorks

Map_Descriptor_Name BACnet Object

Type BACnet

Object Id Lonworks Name Lonworks SNVT Type

Boiler Enable BV 1 nvoBoilerEnable SNVT_switch

Tank Thermostat BV 2 nvoTnkThermostat SNVT_switch

Manual Reset High Limit BI 3 nvoManResetHiLim SNVT_switch

Flow Switch BI 4 nvoFlowSw SNVT_switch

Gas Pressure Switch BI 5 nvoGasPrsSw SNVT_switch

Louvers Proving Switch BI 6 nvoLouversPrvSw SNVT_switch

Blower Proving Switch 1 BI 7 nvoBlwrPrvSw1 SNVT_switch

Blocked Drain Switch BI 8 nvoBlkDrainSw SNVT_switch

Flame 1 BI 9 nvoFlame1 SNVT_switch

Enable BI 10 nvoEnable SNVT_switch

Tank Thermostat BI 11 nvoTnkThrmostat SNVT_switch

Blocked Flue BI 12 nvoBlockedFlue SNVT_switch

Blower Proving Switch 2 BI 13 nvoBlwrPrvSw2 SNVT_switch

Flue Damper Proving Switch BI 14 nvoFlueDmprPrvSw SNVT_switch

Flame 2 BI 15 nvoFlame2 SNVT_switch

Run Time Contacts BI 16 nvoRunTimContcts SNVT_switch

Alarm Contacts BI 17 nvoAlarmContacts SNVT_switch

SH Pump BI 18 nvoSHPump SNVT_switch

HWG Pump BI 19 nvoHWGPump SNVT_switch

Louver Relay BI 20 nvoLouverRel SNVT_switch

Gas Valve 1 BI 21 nvoGasVlv1 SNVT_switch

System Pump BI 22 nvoSysPump SNVT_switch

Vent Damper Relay BI 23 nvoVentDmprRel SNVT_switch

Gas Valve 2 BI 24 nvoGasVlv2 SNVT_switch

Blower #1 Power BI 25 nvoBlwr#1Pwr SNVT_switch

Blower #2 Power BI 26 nvoBlwr#2Pwr SNVT_switch

Spark Igniter BI 27 nvoSparkIgniter SNVT_switch

Discrete Inputs 01-16 AI 28 nvoDI_01_16 SNVT_count_f

Discrete Inputs 17-32 AI 29 nvoDI_17_32 SNVT_count_f

Discrete Inputs 33-48 AI 30 nvoDI_33_48 SNVT_count_f

System Cascade Setpoint AI 31 nvoSysCascadeSP SNVT_temp_p

System Pump Speed In AI 32 nvoSysPumpSpdIn SNVT_lev_percent

Cascade Total Power AI 33 nvoCascdTotPwr SNVT_lev_percent

Cascade Current Power AI 34 nvoCascdCrntPwr SNVT_lev_percent

Outlet Setpoint AI 35 nvoOutletSP SNVT_temp_p

Outlet Temperature AI 36 nvoOutletTmp SNVT_temp_p

Inlet Temperature AI 37 nvoInletTmp SNVT_temp_p

Flue Temperature AI 38 nvoFlueTmp SNVT_temp_p

Firing Rate AI 39 nvoFiringRate SNVT_lev_percent

Boiler Pump Speed Out AI 40 nvoBlrPmpSpdOut SNVT_lev_percent

Boiler Status Code AI 41 nvoBlrStatusCode SNVT_count_f

Boiler Blocking Code AI 42 nvoBlrBlckngCode SNVT_count_f

Boiler Lock Out Code AI 43 nvoBlrLckOutCode SNVT_count_f

Configuration AV 44 nvoConfiguration SNVT_count_f

Coils AV 45 nvoCoils SNVT_count_f

0-10 Volt Input AV 46 nvo0-10VoltInput SNVT_lev_percent

Tank Setpoint AV 47 nvoTnkSP SNVT_temp_p

INS70085 Lochinvar Startup Guide Page 29 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Map_Descriptor_Name BACnet Object

Type BACnet

Object Id Lonworks Name Lonworks SNVT Type

Tank Temperature AV 48 nvoTnkTmp SNVT_temp_p

Outdoor Temperature AV 49 nvoOutdoorTmp SNVT_temp_p

System Supply Temperature AV 50 nvoSysSupplyTmp SNVT_temp_p

System Return Temperature AV 51 nvoSysReturnTmp SNVT_temp_p

Appendix A.7. Copper-Fin II Modbus RTU Mappings to BACnet MS/TP, BACnet IP, and LonWorks

Map_Descriptor_Name BACnet Object

Type BACnet

Object Id Lonworks Name Lonworks SNVT Type

Stage 1 Enable BV 1 nvoStg1Enable SNVT_switch

Stage 2 Enable BV 2 nvoStg2Enable SNVT_switch

Stage 3 Enable BV 3 nvoStg3Enable SNVT_switch

Stage 4 Enable BV 4 nvoStg4Enable SNVT_switch

Tank Thermostat BV 5 nvoTankThrmstat SNVT_switch

High Limits BI 6 nvoHiLimits SNVT_switch

Flow Switch BI 7 nvoFlowSw SNVT_switch

Gas Pressure Switch BI 8 nvoGasPresSw SNVT_switch

Louver Proving Switch BI 9 nvoLouverProvSw SNVT_switch

Air Pressure Switch BI 10 nvoAirPresSw SNVT_switch

Flame 1 BI 11 nvoFlame1 SNVT_switch

Stage 1 On BI 12 nvoStg1On SNVT_switch

Tank Thermostat BI 13 nvoTnkThrmstat SNVT_switch

Stage 2 On BI 14 nvoStg2On SNVT_switch

Stage 3 On BI 15 nvoStg3On SNVT_switch

Stage 4 On BI 16 nvoStg4On SNVT_switch

Flame 2 BI 17 nvoFlame2 SNVT_switch

Enable 2 BI 18 nvoEnable2 SNVT_switch

Run Time Contacts BI 19 nvoRunTimContct SNVT_switch

Alarm Contacts BI 20 nvoAlarmContact SNVT_switch

HTR Pump BI 21 nvoHTRPump SNVT_switch

DHW Pump BI 22 nvoDHWPump SNVT_switch

Louver Relay BI 23 nvoLouverRelay SNVT_switch

Gas Valve 1 BI 24 nvoGasValve1 SNVT_switch

System Pump BI 25 nvoSysPump SNVT_switch

Gas Valve 2 BI 26 nvoGasValve2 SNVT_switch

Gas Valve 3 BI 27 nvoGasValve3 SNVT_switch

Gas Valve 4 BI 28 nvoGasValve4 SNVT_switch

Discrete Inputs 01-16 AI 29 nvoDI_01_16 SNVT_count_f

Discrete Inputs 17-32 AI 30 nvoDI_17_32 SNVT_count_f

Discrete Inputs 33-48 AI 31 nvoDI_33_48 SNVT_count_f

System Cascade Setpoint AI 32 nvoSysCascadeSP SNVT_temp_p

System Pump Speed AI 33 nvoSysPumpSpeed SNVT_lev_percent

Cascade Total Power AI 34 nvoCascdTotPwr SNVT_lev_percent

Cascade Current Power AI 35 nvoCascdCrntPwr SNVT_lev_percent

Outlet Setpoint AI 36 nvoOutletSP SNVT_temp_p

Outlet Temperature AI 37 nvoOutletTmp SNVT_temp_p

Inlet Temperature AI 38 nvoInletTmp SNVT_temp_p

Pool Temperature AI 39 nvoPoolTmp SNVT_temp_p

Firing Rate AI 40 nvoFiringRate SNVT_lev_percent

INS70085 Lochinvar Startup Guide Page 30 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Map_Descriptor_Name BACnet Object

Type BACnet

Object Id Lonworks Name Lonworks SNVT Type

Boiler Status Code AI 41 nvoBlrStatusCode SNVT_count_f

Boiler Blocking Code AI 42 nvoBlrBlckngCode SNVT_count_f

Boiler Lockout Code AI 43 nvoBlrLckOutCode SNVT_count_f

Configuration AV 45 nvoConfiguration SNVT_count_f

Coils AV 46 nvoCoils SNVT_count_f

0-10 Volt Input AV 47 nvo0-10VoltInput SNVT_lev_percent

Pool Setpoint AV 48 nvoPoolSetpoint SNVT_temp_p

Tank Temperature AV 49 nvoTankTmp SNVT_temp_p

Outdoor Temperature AV 50 nvoOutdoorTmp SNVT_temp_p

System Supply Temperature AV 51 nvoSysSupplyTmp SNVT_temp_p

System Return Temperature AV 52 nvoSysReturnTmp SNVT_temp_p

INS70085 Lochinvar Startup Guide Page 31 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Appendix B. Reference

Appendix B.1. Specifications

ProtoNode RER ProtoNode LER

Electrical Connections

One 6-pin Phoenix connector, one RS-485

+/- ground port, power +/- frame ground

port

One 3-pin RS-485 Phoenix connector, one

RS-485 +/- ground port

One Ethernet-10/100 Ethernet port

One 6-pin Phoenix connector, one RS-485

+/- ground port, power +/- frame ground

port

One Ethernet 10/100 BaseT port

One FTT-10 LonWorks port

Approvals

CE (EN55022;EN55024; EN60950), UL916, FCC Class A Part 15, DNP3 Conformance Tested,

OPC Self-tested for Compliance, RoHS Compliant, CSA 205 Approved

BTL Marked LonMark Certified

Power Requirements

Multi-mode power adapter: 9-30VDC or 12 - 24VAC

Physical Dimensions

11.5 cm L x 8.3 cm W x 4.1 cm H (4.5 x 3.2 x 1.6 in.)

Weight 0.2 kg (0.4 lbs)

Operating Temperature

-40°C to 75°C (-40°F to167°F)

Surge Suppression

EN61000-4-2 ESD EN61000-4-3 EMC EN61000-4-4 EFT

Humidity 5 - 90% RH (non-condensing)

(Specifications subject to change without notice)

Appendix B.1.1. Compliance with UL Regulations

For UL compliance, the following instructions must be met when operating the ProtoNode.

The units shall be powered by listed LPS or Class 2 power supply suited to the expected operating

temperature range.

The interconnecting power connector and power cable shall:

Comply with local electrical code

Be suited to the expected operating temperature range

Meet the current and voltage rating for the ProtoNode/Net

Furthermore, the interconnecting power cable shall:

Be of length not exceeding 3.05m (118.3”)

Be constructed of materials rated VW-1 or FT-1 or better

If the unit is to be installed in an operating environment with a temperature above 65 °C, it should be

installed in a Restricted Access Area requiring a key or a special tool to gain access.

This device must not be connected to a LAN segment with outdoor wiring.

INS70085 Lochinvar Startup Guide Page 32 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Appendix B.2. Address DIP Switch Settings

A7 A6 A5 A4 A3 A2 A1 A0 Address

Off Off Off Off Off Off Off Off 0

Off Off Off Off Off Off Off On 1

Off Off Off Off Off Off On Off 2

Off Off Off Off Off Off On On 3

Off Off Off Off Off On Off Off 4

Off Off Off Off Off On Off On 5

Off Off Off Off Off On On Off 6

Off Off Off Off Off On On On 7

Off Off Off Off On Off Off Off 8

Off Off Off Off On Off Off On 9

Off Off Off Off On Off On Off 10

Off Off Off Off On Off On On 11

Off Off Off Off On On Off Off 12

Off Off Off Off On On Off On 13

Off Off Off Off On On On Off 14

Off Off Off Off On On On On 15

Off Off Off On Off Off Off Off 16

Off Off Off On Off Off Off On 17

Off Off Off On Off Off On Off 18

Off Off Off On Off Off On On 19

Off Off Off On Off On Off Off 20

Off Off Off On Off On Off On 21

Off Off Off On Off On On Off 22

Off Off Off On Off On On On 23

Off Off Off On On Off Off Off 24

Off Off Off On On Off Off On 25

Off Off Off On On Off On Off 26

Off Off Off On On Off On On 27

Off Off Off On On On Off Off 28

Off Off Off On On On Off On 29

Off Off Off On On On On Off 30

Off Off Off On On On On On 31

Off Off On Off Off Off Off Off 32

Off Off On Off Off Off Off On 33

Off Off On Off Off Off On Off 34

Off Off On Off Off Off On On 35

Off Off On Off Off On Off Off 36

Off Off On Off Off On Off On 37

Off Off On Off Off On On Off 38

Off Off On Off Off On On On 39

Off Off On Off On Off Off Off 40

Off Off On Off On Off Off On 41

Off Off On Off On Off On Off 42

INS70085 Lochinvar Startup Guide Page 33 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

A7 A6 A5 A4 A3 A2 A1 A0 Address

Off Off On Off On Off On On 43

Off Off On Off On On Off Off 44

Off Off On Off On On Off On 45

Off Off On Off On On On Off 46

Off Off On Off On On On On 47

Off Off On On Off Off Off Off 48

Off Off On On Off Off Off On 49

Off Off On On Off Off On Off 50

Off Off On On Off Off On On 51

Off Off On On Off On Off Off 52

Off Off On On Off On Off On 53

Off Off On On Off On On Off 54

Off Off On On Off On On On 55

Off Off On On On Off Off Off 56

Off Off On On On Off Off On 57

Off Off On On On Off On Off 58

Off Off On On On Off On On 59

Off Off On On On On Off Off 60

Off Off On On On On Off On 61

Off Off On On On On On Off 62

Off Off On On On On On On 63

Off On Off Off Off Off Off Off 64

Off On Off Off Off Off Off On 65

Off On Off Off Off Off On Off 66

Off On Off Off Off Off On On 67

Off On Off Off Off On Off Off 68

Off On Off Off Off On Off On 69

Off On Off Off Off On On Off 70

Off On Off Off Off On On On 71

Off On Off Off On Off Off Off 72

Off On Off Off On Off Off On 73

Off On Off Off On Off On Off 74

Off On Off Off On Off On On 75

Off On Off Off On On Off Off 76

Off On Off Off On On Off On 77

Off On Off Off On On On Off 78

Off On Off Off On On On On 79

Off On Off On Off Off Off Off 80

Off On Off On Off Off Off On 81

Off On Off On Off Off On Off 82

Off On Off On Off Off On On 83

Off On Off On Off On Off Off 84

Off On Off On Off On Off On 85

Off On Off On Off On On Off 86

Off On Off On Off On On On 87

INS70085 Lochinvar Startup Guide Page 34 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

A7 A6 A5 A4 A3 A2 A1 A0 Address

Off On Off On On Off Off Off 88

Off On Off On On Off Off On 89

Off On Off On On Off On Off 90

Off On Off On On Off On On 91

Off On Off On On On Off Off 92

Off On Off On On On Off On 93

Off On Off On On On On Off 94

Off On Off On On On On On 95

Off On On Off Off Off Off Off 96

Off On On Off Off Off Off On 97

Off On On Off Off Off On Off 98

Off On On Off Off Off On On 99

Off On On Off Off On Off Off 100

Off On On Off Off On Off On 101

Off On On Off Off On On Off 102

Off On On Off Off On On On 103

Off On On Off On Off Off Off 104

Off On On Off On Off Off On 105

Off On On Off On Off On Off 106

Off On On Off On Off On On 107

Off On On Off On On Off Off 108

Off On On Off On On Off On 109

Off On On Off On On On Off 110

Off On On Off On On On On 111

Off On On On Off Off Off Off 112

Off On On On Off Off Off On 113

Off On On On Off Off On Off 114

Off On On On Off Off On On 115

Off On On On Off On Off Off 116

Off On On On Off On Off On 117

Off On On On Off On On Off 118

Off On On On Off On On On 119

Off On On On On Off Off Off 120

Off On On On On Off Off On 121

Off On On On On Off On Off 122

Off On On On On Off On On 123

Off On On On On On Off Off 124

Off On On On On On Off On 125

Off On On On On On On Off 126

Off On On On On On On On 127

On Off Off Off Off Off Off Off 128

On Off Off Off Off Off Off On 129

On Off Off Off Off Off On Off 130

On Off Off Off Off Off On On 131

On Off Off Off Off On Off Off 132

INS70085 Lochinvar Startup Guide Page 35 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

A7 A6 A5 A4 A3 A2 A1 A0 Address

On Off Off Off Off On Off On 133

On Off Off Off Off On On Off 134

On Off Off Off Off On On On 135

On Off Off Off On Off Off Off 136

On Off Off Off On Off Off On 137

On Off Off Off On Off On Off 138

On Off Off Off On Off On On 139

On Off Off Off On On Off Off 140

On Off Off Off On On Off On 141

On Off Off Off On On On Off 142

On Off Off Off On On On On 143

On Off Off On Off Off Off Off 144

On Off Off On Off Off Off On 145

On Off Off On Off Off On Off 146

On Off Off On Off Off On On 147

On Off Off On Off On Off Off 148

On Off Off On Off On Off On 149

On Off Off On Off On On Off 150

On Off Off On Off On On On 151

On Off Off On On Off Off Off 152

On Off Off On On Off Off On 153

On Off Off On On Off On Off 154

On Off Off On On Off On On 155

On Off Off On On On Off Off 156

On Off Off On On On Off On 157

On Off Off On On On On Off 158

On Off Off On On On On On 159

On Off On Off Off Off Off Off 160

On Off On Off Off Off Off On 161

On Off On Off Off Off On Off 162

On Off On Off Off Off On On 163

On Off On Off Off On Off Off 164

On Off On Off Off On Off On 165

On Off On Off Off On On Off 166

On Off On Off Off On On On 167

On Off On Off On Off Off Off 168

On Off On Off On Off Off On 169

On Off On Off On Off On Off 170

On Off On Off On Off On On 171

On Off On Off On On Off Off 172

On Off On Off On On Off On 173

On Off On Off On On On Off 174

On Off On Off On On On On 175

On Off On On Off Off Off Off 176

On Off On On Off Off Off On 177

INS70085 Lochinvar Startup Guide Page 36 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

A7 A6 A5 A4 A3 A2 A1 A0 Address

On Off On On Off Off On Off 178

On Off On On Off Off On On 179

On Off On On Off On Off Off 180

On Off On On Off On Off On 181

On Off On On Off On On Off 182

On Off On On Off On On On 183

On Off On On On Off Off Off 184

On Off On On On Off Off On 185

On Off On On On Off On Off 186

On Off On On On Off On On 187

On Off On On On On Off Off 188

On Off On On On On Off On 189

On Off On On On On On Off 190

On Off On On On On On On 191

On On Off Off Off Off Off Off 192

On On Off Off Off Off Off On 193

On On Off Off Off Off On Off 194

On On Off Off Off Off On On 195

On On Off Off Off On Off Off 196

On On Off Off Off On Off On 197

On On Off Off Off On On Off 198

On On Off Off Off On On On 199

On On Off Off On Off Off Off 200

On On Off Off On Off Off On 201

On On Off Off On Off On Off 202

On On Off Off On Off On On 203

On On Off Off On On Off Off 204

On On Off Off On On Off On 205

On On Off Off On On On Off 206

On On Off Off On On On On 207

On On Off On Off Off Off Off 208

On On Off On Off Off Off On 209

On On Off On Off Off On Off 210

On On Off On Off Off On On 211

On On Off On Off On Off Off 212

On On Off On Off On Off On 213

On On Off On Off On On Off 214

On On Off On Off On On On 215

On On Off On On Off Off Off 216

On On Off On On Off Off On 217

On On Off On On Off On Off 218

On On Off On On Off On On 219

On On Off On On On Off Off 220

On On Off On On On Off On 221

On On Off On On On On Off 222

INS70085 Lochinvar Startup Guide Page 37 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

A7 A6 A5 A4 A3 A2 A1 A0 Address

On On Off On On On On On 223

On On On Off Off Off Off Off 224

On On On Off Off Off Off On 225

On On On Off Off Off On Off 226

On On On Off Off Off On On 227

On On On Off Off On Off Off 228

On On On Off Off On Off On 229

On On On Off Off On On Off 230

On On On Off Off On On On 231

On On On Off On Off Off Off 232

On On On Off On Off Off On 233

On On On Off On Off On Off 234

On On On Off On Off On On 235

On On On Off On On Off Off 236

On On On Off On On Off On 237

On On On Off On On On Off 238

On On On Off On On On On 239

On On On On Off Off Off Off 240

On On On On Off Off Off On 241

On On On On Off Off On Off 242

On On On On Off Off On On 243

On On On On Off On Off Off 244

On On On On Off On Off On 245

On On On On Off On On Off 246

On On On On Off On On On 247

On On On On On Off Off Off 248

On On On On On Off Off On 249

On On On On On Off On Off 250

On On On On On Off On On 251

On On On On On On Off Off 252

On On On On On On Off On 253

On On On On On On On Off 254

On On On On On On On On 255

INS70085 Lochinvar Startup Guide Page 38 of 38

ProtoCessor 1991 Tarob Court Milpitas, California 95035 USA Web: www.protocessor.com Tel: (408) 964 4444 Fax: (408) 964 4425 Toll Free: (800) 317 8319 x141 email: [email protected]

Appendix C. Limited 2 year Warranty

FieldServer Technologies warrants its products to be free from defects in workmanship or material

under normal use and service for two years after date of shipment. FieldServer Technologies will repair

or replace any equipment found to be defective during the warranty period. Final determination of the

nature and responsibility for defective or damaged equipment will be made by FieldServer Technologies

personnel.

All warranties hereunder are contingent upon proper use in the application for which the product was

intended and do not cover products which have been modified or repaired without FieldServer

Technologies approval or which have been subjected to accident, improper maintenance, installation or

application, or on which original identification marks have been removed or altered. This Limited

Warranty also will not apply to interconnecting cables or wires, consumables or to any damage resulting

from battery leakage.

In all cases FieldServer Technology’s responsibility and liability under this warranty shall be limited to

the cost of the equipment. The purchaser must obtain shipping instructions for the prepaid return of

any item under this warranty provision and compliance with such instruction shall be a condition of this

warranty.

Except for the express warranty stated above, FieldServer Technologies disclaims all warranties with

regard to the products sold hereunder including all implied warranties of merchantability and fitness

and the express warranties stated herein are in lieu of all obligations or liabilities on the part of

FieldServer Technologies for damages including, but not limited to, consequential damages arising out

of/or in connection with the use or performance of the product.