presentation in chicago s&opie event version4

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Supply Chain Insights What Does Good Look Like? Supply Chain Insights

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Presentation given in Chicago at the S&OP IE event based on Supply Chain Insights Research. Tailored to consumer products audience.

TRANSCRIPT

Page 1: Presentation in chicago s&opie event version4

Supply Chain InsightsWhat Does Good Look Like?

Supply Chain Insights

Page 2: Presentation in chicago s&opie event version4

BRICKSMatterThe Role of Supply Chains in Building Market-Driven Differentiation

LORA M. CECERE CHARLES W. CHASE JR.

BookPublishes in August

2012

Page 3: Presentation in chicago s&opie event version4
Page 4: Presentation in chicago s&opie event version4

Supply Chain Insights, LLC © 2012, p. 4

S&OP Challenge

Page 5: Presentation in chicago s&opie event version4

Supply Chain Insights, LLC © 2012, p. 5

Supply Chain Pain Points:All vs. Largest

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Supply Chain Insights, LLC © 2012, p. 6

IT Systems:Quantity

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Supply Chain Insights, LLC © 2012, p. 7

Is it any wonder…?

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Supply Chain Insights, LLC © 2012, p. 8

Years 1990-1994 1995-1999 2000-2004 2005-2009 2010-2012

RETAIL AVERAGE

17.05% 42.46% 12.89% 8.76% 5.15%

CPG AVERAGE

2.12% 0.84% 3.91% 7.26% 2.32%

FOOD CPG AVERAGE

3.68% 2.97% 8.13% 2.59% 4.27%

BEVERAGE CPG

AVERAGE12.87% 2.00% 9.59% 11.53% 4.92%

Year-over-Year Growth

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Supply Chain Insights, LLC © 2012, p. 9

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Supply Chain Insights, LLC © 2012, p. 10

My Bias

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Supply Chain Insights, LLC © 2012, p. 11

What’s in a name?

A rose by any other name would smell as

sweet.William Shakespeare

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Supply Chain Insights, LLC © 2012, p. 12

• Integrated business planning (IBP) refers to the technologies, applications and processes of connecting the planning function across the enterprise to improve organizational alignment and financial performance. IBP accurately represents a holistic model of the company in order to link strategic planning, and operational planning, with financial planning. By deploying a single model across the enterprise and leveraging the organization’s information assets, corporate executives, business unit heads and planning managers use IBP to evaluate plans and activities based on the true economic impact of each consideration.

• Sales and operations planning (S&OP) is an integrated business management process through which the executive/leadership team continually achieves focus, alignment and synchronization among all functions of the organization. The S&OP plan includes an updated sales plan, production plan, inventory plan, customer lead time (backlog) plan, new product development plan, strategic initiative plan and resulting financial plan. Plan frequency and planning horizon depend on the specifics of the industry. Short product life cycles and high demand volatility require a tighter S&OP planning as steadily consumed products. Done well, the S&OP process also enables effective supply chain management.

What Is In A Name?

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Supply Chain Insights, LLC © 2012, p. 13

Agenda

What is the Goal?

How do we make Decisions?

What do we Measure?

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Supply Chain Insights, LLC © 2012, p. 14

Common Practice Market-driven Focus

S Ask salesFocus on market drivers:How do we best shape demand?

& Direct integration to supplyDesign of the value chain to optimize trade-offs, minimize risk, balance cycles, and orchestrate demand

OP Manufacturing planTrade-offs between make, source and deliver

Getting to Letter Perfect

14

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Supply Chain Insights, LLC © 2012, p. 15

S&OP ProcessExistence, Goals & Processes

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Supply Chain Insights, LLC © 2012, p. 16

S&OP Evolution

Manufacturing-Driven

Deliver a Feasible Plan for Operations

Match Demand with Supply

Sales Driven

Match Demandwith Supply

Business-planning Driven

Maximize Profitability

Demand Driven

Maximize Opportunity Sense and

Shape Demand

Market Driven

Maximize Opportunity and Mitigate Risk. Orchestrate

DemandMarket to Market

Greater Benefit• Growth• Resilience• Efficiency

Source: Supply Chain Insights, LLC, 2012

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Supply Chain Insights, LLC © 2012, p. 17

A Supply Chain is a Complex System with Complex

Processes with Increasing Complexity

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Supply Chain Insights, LLC © 2012, p. 18

The Effective Frontier

Source: Supply Chain Insights, LLC, 2012

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Supply Chain Insights, LLC © 2012, p. 19

Value Network Strategy

Supply chain strategy

Business StrategyWhat are the right things to do to increase company value?

Value-network Supply Chain StrategyWhat are the right ways to support the business strategy?

What are the right trade-offs between value drivers for each value network?

Right productplatforms

Design the supply

response

Build organizational systems and

manage talent

Align supply relationships

Align demandrelationships

Effective Supply Networks

Execution of buy-side strategies

Continuous Improvement

Capabilities RequiredSupply Chain

Network Design

Design Networks

Innovation Methodologies

Demand Networks

Joint Value Creation Strategies

Business ProcessHow do I do the right things right?

Source: Supply Chain Insights, LLC

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Supply Chain Insights, LLC © 2012, p. 20

Center of ExcellenceImportance vs. Performance

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Supply Chain Insights, LLC © 2012, p. 21

Agenda

What is the Goal?

How do we make Decisions?

What do we Measure?

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Supply Chain Insights, LLC © 2012, p. 22

CostVolumeGrowth

CEO

Chief Customer Officer

Chief Marketing Officer Sales

Account Teams

COO

VP of Supply Chain

Customer Service Procurement Logistics

CFO

CIO

VP of Manufacturing

Quality

Typical Organization

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Supply Chain Insights, LLC © 2012, p. 23

S&OP Process Operations

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Supply Chain Insights, LLC © 2012, p. 24

An Athlete Needs:

Source: Supply Chain Insights, LLC

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Supply Chain Insights, LLC © 2012, p. 25

Supply Chain Organization

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Supply Chain Insights, LLC © 2012, p. 26

The Need for Balance

S: Go-to-Market

Strategies

OP: Demand Orchestration

Commodity Strategies

Network Strategies: Make/Source & Deliver

Inventory: Form & Function

Competition

Market Drivers

&

Goal

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Supply Chain Insights, LLC © 2012, p. 27

S&OP Balance

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Supply Chain Insights, LLC © 2012, p. 28

What is Agility?

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Supply Chain Insights, LLC © 2012, p. 29

Agility Importance vs. Performance

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Supply Chain Insights, LLC © 2012, p. 30

Agility Today vs. Past

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Supply Chain Insights, LLC © 2012, p. 31

Agility Scenario Planning

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Supply Chain Insights, LLC © 2012, p. 32

Agenda

What is the Goal?

How do we make Decisions?

What do we Measure?

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Supply Chain Insights, LLC © 2012, p. 33

Benefits Received from S&OP Processes

▲ 2%

▲ 5-7%

▲ 3-7%

▲ 3-6%

▲ 3-6%

▼ 10-15%

▼ 2-8%

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Supply Chain Insights, LLC © 2012, p. 34

• Forecast accuracy• Inventory • Customer Service• Profit• Revenue

Measure

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Supply Chain Insights, LLC © 2012, p. 35

S&OP ProcessPlan Execution

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Supply Chain Insights, LLC © 2012, p. 36

Technology

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Supply Chain Insights, LLC © 2012, p. 37

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 20110

100

200

300

400

500

600

700

Comparison of Revenue/Employee for the Period of 2000-2011

P&G Colgate Unilever Kimberly-Clark Nestle Kraft

Re

ve

nu

e/T

ho

us

an

ds

of

Em

plo

ye

eComparison of Revenue/Employee

for the Period of 2000-2011

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Supply Chain Insights, LLC © 2012, p. 38

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 20110.0

20.0

40.0

60.0

80.0

100.0

120.0

140.0

Comparison of EBIT/Employee for the Period of 2000-2011

P&G Colgate Unilever Kimberly-Clark Nestle Kraft

EB

IT/E

mp

loy

ee

Comparison of EBIT/Employee for the Period of 2000-2011

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Supply Chain Insights, LLC © 2012, p. 39

2002 2003 2004 2005 2006 2007 2008 2009 201050

55

60

65

70

75

80

Consumer Products: Comparison of Days of InventoryP&G Colgate Unilever Nestle Kraft

Consumer Products: Comparison of Days of Inventory

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Supply Chain Insights, LLC © 2012, p. 40

2002 2003 2004 2005 2006 2007 2008 2009 2010 201140%

45%

50%

55%

60%

65%

70%

Consumer Products: Cost of Sales as a Percentage of Revenue

Unilever Kellogg Kraft General Mills Campbell Hershey P & G

Co

st

of

Sa

les

as

a %

of

Re

vn

ue

Consumer Products: Cost of Sales as a Percentage of Revenue

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Supply Chain Insights, LLC © 2012, p. 41

• Tried to get precise on inaccurate data.• Believed that the most efficient supply chain is

the most effective supply chain.• Built efficient chains, but not effective networks.• Focused inside-out, not outside-in.• Rewarded the urgent, not the important.

Historically, we have…

41

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Supply Chain Insights, LLC © 2012, p. 42

• What is the goal? • How do we make decisions?• What do we measure?

Ask the Right Questions

42

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Supply Chain Insights, LLC © 2012, p. 43

Who is Lora?

• Founder of Supply Chain Insights

• Partner at Altimeter Group (leader in open research)

• 7 years of Management Experience leading Analyst Teams at Gartner and AMR Research

• 8 years Experience in Marketing and Selling Supply Chain Software at Descartes Systems Group and Manugistics (now JDA)

• 15 Years Leading teams in Manufacturing and Distribution operations for Clorox, Kraft/General Foods, Nestle/Dreyers Grand Ice Cream and Procter & Gamble.

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Where do you find Lora?

Contact Information: [email protected]

Blog: www.supplychainshaman.com (3500 pageviews/month)

Twitter: lcecere 2900 followers. Rated as the top rated supply chain social network user.

Linkedin: linkedin.com/pub/lora-cecere/0/196/573 (2300 in the network)