Organisation Profile

KUSHWAHA INDUSTRIES

Office & Works Survey No. 219, Gate No. 2344, Near Bansal Bright Bar Company, Wagholi, Pune 412207 Tel: +91-020 – 66201444. Email: kushwaha_industries@rediffmail.com

works@kushwahaengg.com. Web: http://www.kushwahaengineers.com

2016-17

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Manufacturing Unit

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INDEX

SN Description Page Number

1 Company Details 4

2 Organization Chart 5

3 Product Range 6 - 8

4 Manufacturing Facility 9 - 10

5 Proposed Major Machinery & Infrastructure 11

6 Quality Control 12

7 Inspection 13

8 Record of Major Supplies 14 - 15

8 Government Recognized Testimonials 16 - 20

9 Client Testimonial For Manufacturing 21 - 26

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DETAILS

Name of the firm : Kushwaha Industries Registered office & Works: UNIT - 1.

S.no 219, Gat no 2344,p.no42 (part) Near Bansal Bright Bar Company Saisatyam Godown Area Wagholi, Pune-412207

UNIT - 2. Plot no – G24/1 MIDC Jejuri , Tal – Purandar, Pune-412303

m

Contact Person : Mr.V.N.Kushwaha - + 91-9422025778 Mr.D.C.Pawar - +91-7798880785

Mr.J.V. Ahire - +91-9960322558 Website : http://www.kushwahaengineers.com

E mail : works@kushwahaengg.com kushwaha_industries@rediffmail.com

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ORGANISATION CHART

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PRODUCT RANGE

Kushwaha Industries is a highly committed manufacturer of the following range of

products

Pressure Vessels

Our Industrial Pressure Parts are widely used in Power chemical, food,

pharmaceutical and various other industries. Today, we have carved a niche as one

of the prominent Manufacturer of Pressure parts based in India. Manufacture under

the ( CODE OF IBR 1950 & ASME ). Our range of pressure parts includes.

Deareator

Blow down Tanks, CBD, IBD

Storage & Vapour Tank

Feed Water Tank

Condensate Tank

Air Receiver

Filters Like Multi Grade, Sand Filter and

Calcite Filter etc.

Pressure Parts & Piping

All IBR & Non IBR piping as per requirements including piping design . Pressure

parts offered by us is ideal to hold Steam, gases as well as liquids at different

pressure ranges.

Boiler Bank Tubes

Super Heater & Intermediate Headers

Riser Down Comer

Steam Piping

Integral Piping

Feed Water Pipe Racks

All types of Supports for Piping.

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Steam Coils

(Manufacture under the CODE OF IBR 1950 & ASME ). Our range of Coils includes.

Super Heater Coils

Evaporator Coils

Economiser Coils

Pipe Racks

Stainless Steel fabrication

We are fully equipped with a complete range of the fabrication of Stainless Steel

material of various grades such as

AISI 304,309, 410, 316, 321, 310

& SS 409 M.

Process Equipments

We have a complete In house designing with customize the equipments as per the

site condition and client requirement.

Juice Heaters

Evaporators

Pans

Crystallisers

Weighing Scales Etc...

Pyrolysis Plant Reactor & Accessories Equipments

Design Manufacture & Installation of the Pyrolysis Plant Reactor with accessories like

Tanks with Dished End

Condenser with Cooling Tower

Steam Generator

Chimney & Piping etc

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Material Handling Equipment

We have a complete In house designing team which customize the equipments as

per the site condition and client requirement.

Our proprietary equipments are as under

Grass Hoppers

Bucket Elevators ( Chain & Belt Type )

Graders

Cane & Rake Carriers.

Belt Conveyers

EOT Cranes Etc...

Storage Bin with Weighing & Conveying System

We have a complete In house designing team which customize the Weighing system

as per the site condition and client requirement.

Round / Square Silo

Weighing Machine for 25 to 100 Kgs.

Bag Stitching Machine

Conveying system upto Godown.

HIGH PRESSURE N2 STORAGE TANK MANUFACTURED FOR

M/S. MAWENI LIME STONE, TANGA, TANZANIA

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MANUFACTURING FACILITIES

The following manufacturing facilities are available at our works at Wagholi , Pune

1 LOCATION UNIT – 1 UNIT - 2

From Pune Office ( km) 15 51

From Pune Airport (km) 10 55

2 SIZE UNIT – 1 UNIT - 2

Plot Area (sq.ft.) - 36000 33584

Built Up Area (sq.ft.) - 8500 6812

Open Area (sq.ft.) - 27500 26772

Office Area (sq.ft.) - 2500 1500

Employees (including workers) - 40 30

3 MACHINERY

DESCRIPTION MAKE CAPACITY QTY

3.1 CUTTING

Air Plasma Cutting D & H 25 mm 1

Oxy-Acetylene Cutting set Esab - 7

PUG Cutting Esab - 4

Air Plasma Cutting Gerard 40 mm/25 mm 2

3.2 EDGE PREPARATION & GRINDING

Angle Grinder KPT/ Bosch AG7 6

Angle Grinder Bosch AG 5 / 4 12

Sander Grinder KPT SH 7 2

Pedestal Grinder 1 HP 2

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3.3 TUBE / PLATE BENDING

Single axis Tube Bending M/C Electropneumatic 100 NCX 1

Plate Bending 2.0 m x 16 mm 1

Plate Bending 2.0 m x 12 mm 2

3.4 WELDING

MIG Welding Memco 400A 2

Welding Rectifier with Argon set D & H 400A 6

Welding Transformer Memco/D&H 300A 15

Electrode Heating Oven 5

3.5 MACHINE SHOP

Lathe Machine HMT 9 Ft. 1

Radial Drill (RM 63 ) HMT 60 mm 1

Pedestal Drill 20 mm 1

Portable Drill Wolf 20 /13 mm 3

Power Hack Saw 3

Tool Room Grinder 0.75 HP 1

3.6 MATERIAL HANDLING

EOT Crane 15 Ton 1

Chain Pulley Blocks INDEF 5, 3 &1 Ton 4

Hydraulic Mobile Crane ESCORTS 12 Ton 3

Lifting Frames, Chains & Shackles are available for heavier

jobs

3.7 UTILITIES

Air Compressor Crompton 8 bar 1

Air Compressor Crompton 7 bar 1

D.G. Set Cummins 62 KVA 1

Hydro test Pump Mercury 40 Bar 1

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PROPOSED MAJOR MACHINERY

No. Description

1. Horizontal Boring machine 80 mm spindle diameter

2. Centre Lathe DIA 1500 mm x 6 mtr.

3. CNC Profile cutting machine

OTHER INFRASTUCTURE

No. Facility Description

1. Office Location Office is located at heart of the city, accessible from anywhere and transportation is available any time

2. Computer

Systems Networked IT Infrastructure with necessary number of

Desktop’s Laptop’s and printers

3. Connectivity 2 mbps Broadband line for world wide web connectivity

4. Communication Group Mobile facility at site

ISD/STD Telephone, Fax, Internet, Xerox facilities at office

Note: Kushwaha Engineers is capable and is ready to invest in machine tools as per client’s requirement and specifications.

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QUALITY CONTROL

Measuring Instruments:

No Instruments Size

1. Dial Vernier 0-300 mm

2. Micro Meter 0-200 mm

3. Dial Gauge 0 – 10 mm

4. Steel Rule 300 -3000 mm

5. Master Level

6. Straight Edge 3000 mm

7. Measuring tape 3 - 30 mtr.

Non-Destructive Testing (NDT):

No Type Source

1. Die-Penetrate test In-house

2. Ultrasonic Testing (UT) Out-sourced as per requirement

3. Magnetic Particle Test (MT) Out-sourced as per requirement

4. Radiography Test (RT) Out-sourced as per requirement

Stress relieving:

No Type Source

1. Stress relieving Electric resistance /Furnace/ Vibratory stress relieving can be out-sourced as per requirement

Cleaning

No Type Source

1. Shot Blasting Machine Out-sourced as per requirement

Painting / Coating

Sr.No Type Source

1. Spray panting Machine In house

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INSPECTION

Mechanical Properties Test:

Mechanical Properties test specimen and method shall be performed in accordance

to IS standard / Manufacturers standard / Clients requirement and the same will be

tested in reputed “NABL” approved / government approved laboratories.

Chemical Properties Test:

Chemical Properties test specimen and method shall be performed in accordance to

IS standard / Manufacturers standard / Clients requirement and the same will be

tested in reputed “NABL” approved /government approved laboratories.

Heat Treatment:

Heat treatment shall be done as per Client’s requirement

Mill Sheet:

Mill sheet for mechanical properties and chemical composition shall be furnished as

per requirement.

In process Inspection:

Stage wise Inspection as per Approved QA Plan.

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RECORD OF MAJOR SUPPLY BY KUSHWAHA INDUSTRIES

Sr. No

CLIENT PROJECT EQUIPMENT QUANTITY/ WEIGHT

1 Mangalam industries Gulbarga ( Karnataka ) Pyrolysis complete Plant 10 ton cap - 2 Sets

2 Kushwaha Engineers Pune ( Mah. ) Elect Power Winch 5 Ton - 10 Sets

3 Loknete Baburao patil Agro Industries Ltd

Mohol ( Mah ) Grass Hopper 2000 Wide – 2 Nos

4 ISGEC Heavy Engg / Spark Green A'Nagar

A Nagar MS Fab Board 1 no

5 Crystal Services Pune ( Mah. ) IBR Steam Piping 1 Set.

6 OLAM Agro Industries Barwani (MP) SS Hopper 1500 Wide - 3 Nos

7 Hemaras Industries Ltd Kolhapur (Mah.) SS Hopper 2000 Wide - 3 Nos

8 Sant Muktai SSK Ltd Mukatai nagar( Mah.) Hopper Tray 1500 Wide - 3 Nos

9 Shri Samarth SSK Ankushnagar ( Mah.) Hopper Tray 2000 Wide - 3 Nos

10 Shri Bhogawati SSK Parite ( Mah. ) Hopper Tray 2000 Wide - 2 Nos

11 Maweni Lime Stone

Tanga, Tanzania Tanga; TANZANIA

N2 Storage Pressure

Vessel

Dia 2100 x 11 Mtr Lg –

2 Nos

12 Mitibwa Sugar Estaes Ltd Tanzania

TANZANIA Catchall for 60 Ton pan 60 Ton - 1 no

13 Kantha Sugar Olpad; (Gujarat) IBR Steam Piping

Mill, Fiberizer,Power

turbine, HP & exhaust piping

14 NHEC Ttriveni, Uniworld(TN ) S.S. Massecute feeding

& Syrup seperator 9 Set

15 Kantha Sugar Olpad; (Gujarat) IBR Boiler Tubing For 32 ton Boiler - 2 nos

16 Baghauli Sugar & Distl. Ltd.

Baghauli (U.P.) IBR H.P. , L.P. & Exaust Piping

for 25 T. Boiler, Co-gen. & Distiliery

17 Uttam Sucrotech Wonji-Shoha ETHIOPIA Structur for Sugar Silo &

Grader 125 Ton

18 NHEC Chincholi ( Karnataka ) Structure 400 Ton

19 NHEC Chincholi ( Karnataka ) Structure & Ducting 150 Ton

20 NHEC Baghauli ( UP ) Structure & Ducting 150 Ton

21 NHEC Baghauli ( UP ) IBR HP & LP Piping for 25 T. Boiler, Co-gen.

& Distiliery

22 Forbes & Company IOCL ( Mah ) Turbine & Gear Box Frames

16 Ton

23 Forbes & Company IFFCO ( Mah) Turbine & Gear Box Frames

10 Ton

24 NHEC Tendaho - ETHIOPIA Juice Heater 440 Sq. Mtr

HAS 440 Sq. mtr. -2 Nos.

25 NHEC Isgec - SUDAN Centrifugal M/c. S.S. Parts

3 Set

26 NHEC Tokai ( Mah) Semikestner 1000 Sq m. H.S.A. - 1 No

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Sr. No

CLIENT PROJECT EQUIPMENT QUANTITY/ WEIGHT

27 NHEC Chhatrapati ( Mah) Evaporator 900, 400 Sq. mtr.H.S.A. – 1 No Each

28 NHEC Tokai ( Mah) Evaporator 900, 400 Sq.m , H.S.A. –

1 No Each

29 NHEC Bhadrawati(Karnattaka) Grass Hopper 2000 wide – 1 no.

30 NHEC Tokai ( Mah) Structure 100 Ton

31 NHEC Tokai ( Mah) Ducting 100 Ton

32 NHEC Tokai ( Mah) Mill Gearing Base 10 Ton

33 NHEC Chhatrapati ( Mah) Mill Gearing Base 10 Ton

34 NHEC Vietnam Shredder Frame 25 Ton - 1 Set

35 Jay Mahesh Sugar Majalgaon ( Mah) Vertical Crystelliser 250 Ton – 1 No.

36 NHEC Tendaho ETHIOPIA IBR Super Heater Coil 2 Set

37 NHEC Tokai ( Mah) Juice Heater 120 & 200 Sq. mtr.

H.S.A. - 5 Nos

38 NHEC Chhatrapati ( Mah) Juice Heater 120 & 200 Sq. mtr. H.S.A. - 5 Nos

39 Loknete Baburao patil Agro Industries Ltd

Mohol ( Mah ) Grass Hopper 2000 Wide – 2 Nos

40 NHEC Chhatrapati ( Mah) Hopper, Grader,

Elavator. 15 Ton / Hr. - 1 Set

41 NHEC Tokai ( Mah) Hopper, Grader,

Elavator. 15 Ton / Hr. - 1 Set

42 NHEC Mysore ( karnataka ) Melter & Elavator. 15 Ton / Hr. - 1 no Each

43 W. I. Ltd. Indreshwar,Barshi (Mah)

Cane/ Bugasse Carriers & Bagasse Elevators

for 2500 TCD

44 W. I. Ltd. Indreshwar,Barshi (Mah)

Structure 300 Ton

45 NHEC Chhatrapati ( Mah) Structure 200 Ton

46 NHEC Chhatrapati ( Mah) Ducting 150 Ton

47 NHEC Pune ( Mah ) Structure for C/F. M/C 150 Ton

48 NHEC Chengalrayan ( T. N. ) Grass Hopper 2000 Wide – 2 Nos

49 NHEC Dharampuri ( T. N. ) Grass Hopper 2000 Wide – 2 Nos

50 W. I. Ltd. Akluj ( Mah ) Structure 50 Ton

51 NHEC Vijaynagar ( Karnataka) Vapour Piping 100 Ton

52 West Kenya SugarCo. Ltd KENYA Hopper, Grader,

Elavator.

15 Ton / Hr.; 1500 Wide

– 2 nos

53 Uttam power & Steel Khopoli ( Mah ) Ash Silo 112 Ton

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More information, please visit

http://www.kushwahaengineers.com or

mail us kushwahaengg@gmail.com

© 2011, Kushwaha Engineers. All rights reserved. The contents of this document

are the property of Kushwaha Engineers. No part of this work may be reproduced

or transmitted in any form or by any means, except as permitted in written license

agreement with Kushwaha Industries. has made every reasonable attempt to ensure

the completeness and accuracy of this document. However, the information

contained in this document is subject to change without notice, and does not

represent a commitment on the part of Kushwaha Engineers.