opf brochure final 2014

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OPF Enterprises Ceramic Firm Marketing Information

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    OPF ENTERPRISES | Office/Fax (406) 493-1102

    Boots On The Groun

    http//www.ontheplantfloor.c

    OPF Enterprises

    Consulting & Leadership for Manufacturing

    Who Is OPF Enterprises ?

    OPF = On the Plant Floor

    The OPF team has almost 60 years of hands-on experience developing

    companies, locating sites, building, expanding, and managing manufacturing

    plants. OPFs passion and life work is manufacturing and we continue to

    believe that American manufacturing has and will continue to lead the world in

    innovation and productivity. Made in America is still the hallmark of the

    world.

    We specialize in assisting the small to mid-size manufacturing facility in

    improving operations.

    What OPF WillDo:

    Take the time in an extensive interview to understand your problems

    Observe, measure, and gather data on the plant floor

    Identify problem areas and propose solutions with your people

    Assist in implementing changes

    What OPF Wont Do

    Assume that we know your process better than you do

    Hand you a written report on our way out of the door

    Charge you high fees for untested solutions

    OPF =On the Plant Floor

    On the Plant Floor is where it all happens and where the heart of any factory

    beats. Our goal is to assist the plant management team in improving operations

    with time-tested and innovative solutions.

    P.O. Box 16898

    Missoula, Montana 5980

    Office: 406-493-1102

    Bryan Geary: Cell #406 370-89

    Carl Sorrell: Cell #731-499-09

    Ryon Lasiter: Cell #479-207-3

    [email protected]

    Ceramic Proppant Specializat

    Raw Material Evaluation

    Formulation

    Physical and Property Testing API Testing

    Ceramic

    Plant and Process Design

    Cost Estimation

    Capital Expenditures

    Operating Costs

    International Equipment Sourcing

    Multinational Experience

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    Ultra-Fine Grinding

    Partnership with CMC

    From inks to agricultural colorants to ceramic

    to chocolate, OPF can handle your grinding

    requirement to sub-micron particle size. We

    are highly experienced in dry, wet, and ultra-

    fine grinding. We can specify wet and dry

    systems to meet your needs. For ultra-fine

    grinding to sub-micronsize, we have

    partnered with Custom Milling and Consulting

    to supply one of Americasforemost attrition

    mills, the SUPERMILL-PLUS.

    Additional CMC processing solutions include

    batch mills, planetary mixers, ram presses and

    Exakt roll mills. CMCs extensive line of

    equipment assures superior mixing and milling

    for both low and high viscosity materials.

    Contact us for CMC systems in Arizona,

    California, Colorado, Idaho, Kansas,

    Montana, North Dakota, Nebraska, New Mexico

    Nevada, Oklahoma, Oregon, South Dakota,

    Texas, Utah, Washington, Wyoming

    Factory Challenges

    Factory managers face special demands. Usually overworked and often

    understaffed, the operating manager wears many hats today. We know, because

    we have been there and done that. If you are wearing the hats of engineer, six-

    sigma expert, human resources, accountant, environmental compliance officer

    as well as your own, then OPF can help you.

    Our special understanding and knowledge of the plant managers responsibilities

    allows us to offer multi-faceted assistance to the plant operator.

    Problem solving and troubleshooting

    Process improvements

    Process flow

    Engineering and Automation

    Equipment design, selection, and sourcing

    Team building and personnel evaluation

    Leadership training for managers and supervisors

    Product formulation

    Budgeting and capital expenditure preparation

    Productivity gains

    Plant Culture

    Custom Blending and Milling

    The partnership between OPF and

    Custom Milling and Consulting

    (CMC) offers the finest in contract

    materials processing. From batching

    to milling to mixing we can effectivelyproduce product to your

    specifications.

    Paints & Coatings

    Mulch & Agricultural Colorants

    Inks-all types

    Herbicides & Fungicides,

    Insecticides

    Adhesives & Sealants

    Minerals & Ceramics

    Cosmetics

    Wax Dispersions

    Epoxies & Urethane Coatings

    Paper & Thermal Coatings Silicon & Tungsten Carbides

    Concrete/Decorative Coatings

    Electronic/Precious MetalPastes

    Many Others

    .

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    Plant Design, Site Selection, Build & Start-Up

    The OPF team has built factories from the ground up and renovated numerous

    operations, as well as starting and operating them.

    Starting from ground zero the OPF team:

    Visit locations in multiple states for site selection

    Negotiate financial incentives from state and local agencies

    Design entire process flow and production process

    Selected and purchase all production equipmentQualifiy and hire all contracting personnel

    Hire local supervisory, management, and hourly personnel

    Successfully start-up and operate the factory

    *Instill a proven culture of effective leadership within the operation.

    Whether your project is a new plant or the installation of a single machine, OPFhas the experience and know-how to get it done in the most cost effective way.

    Resources

    OPF knows that one of the biggest needs of the plant operator is the ability to

    source a vast range of materials, equipment, and contracting services quickly

    and cheaply. Our extensive experience in the equipment market and

    contracting community can help you save money. If you dont know where to

    get it, we can help.

    Bulk Solids & Ceram

    ur journey in manufacturing has taken us

    any places. Ceramic tile, refractories, oil a

    as products, powder coatings, and brick a

    ndustries in which we are uniquely qualifie

    pecial Areas of Expertise

    Ceramic Proppant

    Ceramic engineering

    Kilns, dryers, heat treatment

    Color science, matching, stain selectio

    Raw material selection, batching, mixi

    Ultra-fine grinding

    Product formulation

    Digital Inkjet

    Refractory design, selection, sourcing

    Bulk solids storage and transport

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    Bryan Gearyhas over 22 years of experience in differentmanufacturing roles including production operator, laboratory technic

    laboratory manager, production supervisor, production manager, ass

    plant manager, plant manager, and director of manufacturing. He is a

    accomplished student and teacher of manufacturing methods and ho

    green belt in lean Six Sigma.

    Cell Phone: (406) 370-8923 e-mail: [email protected]

    Carl Sorrellhas spent 35 years in manufacturing roles includinproduction operator, front line supervisor, engineering manager,

    maintenance manager, production manager, plant manager, director

    research and development, and vice president of manufacturing. He

    to be an engineer and can produce a Bachelor of Science diploma in

    Ceramic Engineering from the University of Missouri-Rolla (now the

    Missouri University of Science and Technology). He holds a black be

    lean Six Sigma.

    Cell Phone: (731) 499-0901 e-mail: [email protected]

    Excerpt from our book On The Plant Floor-A practical guide to dailyleadership in the manufacturing factory by Bryan Geary and Carlton Sor

    OPF Enterprises

    P.O. Box 16898

    Missoula, Montana 59808

    Office/Fax (406) 493-1102

    Boots on the Ground

    Find us on the Web:http//www.ontheplantfloor.com

    [email protected]

    Regardless of your title in the plant, you will play many roles at various times andstages during your career. Whether you are a supervisor, manager, coach, counselor,mentor, employees all call for you to be a leader. People have to believe in you befothey will believe in your leadership. Creating genuine belief in each other requires thin Bui ld ing Th e Culture, you lay a firm foundation. The cornerstone of this foundation igrounded in a mutual respect for each member of the plant despite their position or raWe cannot stress enough how vital the plant culture is to your individual progress aswell as the progress of the entire plant. You can make a difference in the culture .

    This book not only represents our years of experience but also our time of reflectiLooking back at victories and losses, we fully appreciate much more the value of eac

    The natural fall of man proves that we are prone to failure. The learning experiencesfrom failures certainly promote positive change as they are often very painful. Leadinon the plant floor requires that you make constant decisions. Do not fret over failureor bad decisions as they are the ultimate trainers.

    2014ALL RIGHTS RESERVED BY OPF ENTERPRISES, LLC

    mailto:[email protected]:[email protected]:[email protected]