www.nidec-asi.com

ServiceService

Service Capabilites Overview

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NIDEC ASI provides a complete life cycle service for all the products,solutions and system we deliver.

Our philosophy is to support our offerings throughout their entire life span.

In addiction to spare parts, repair and exchange services we provides retrofitting solutions aswell as revamping.

Service Organization

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Electric Grid Interfaces

Power Quality improvement

Substations

Revamping

Expansion

Automation

• Upgrades

• Revamping

• Maintenance

MV & LV Power Electronics

Revamping

Original Spare Parts

Retrofitting

Upgrades

Predictive Maintenance

Personalized Assistance to meet our customers’ needs plus a wide range of specializedservices based on our Engineering expertise.

Electric Motors

& Generators

Revamping

Original Spare Parts

Upgrades

Predictive Maintenance

Service OrganizationA Complete Service System

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Strategical spareparts availability

ASSISTANCEACTIVITIES

On callemergency

site activities

Blanket ordermanagement

for spare parts supply

On sitescheduledactivities

Phone assistance(dedicated on line)

Engineeeringassistance

activities

Repair of devicesand parts

Suggestedspare parts list

based oninstalled

Periodicordinary

maintenance

Predictivediagnostic

EquipmentStatus

analysis

Training on ourfacilities or

on-site

Easy orderingapproach

Agreed Pricesand Delivery Time

Obsolete DeviceReplacement Study

and proposal

HW and SWupgrade

CorrectiveMaintenance

Assistance Activities

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As the original equipment manufacturer NIDEC ASI is able to give unmatched support in thestocking and supply of spare parts providing:

Minimum stock level programs to ensure that the most readily needed spares arealways available

On-shelf spare status management

Repairing activity of existing stocked spares

Replacement program of spares

Emergency stock program to ensure that “critical” parts are always available to

technicians in the event of any emergency intervention.

Assistance ActivitiesOriginal Spare Parts

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We organize our Service Assistance Activities in order to guarantee the maximum support to the OEM in allmaintenance operations. Our offerings are focused on:

Phone-Call Assistance

General Maintenance at workshop

Remote Diagnostic

Predictive checks with equipment in or out of operation

Mechanical checks - Yearly basis (vibration measurements, alarm analysis, balancing control etc.)

Predictive electrical - Yearly basis (diagnostic testing on stator winding, infrared thermograph, partial

discharge diagnostic etc.)

On-Site Preventive Maintenance activities

On-Site Emergency maintenance activity

Assistance ActivitiesOEM & Maintenance Support

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“On-site” equipment status evaluation

Equipment upgrading and empowering

Revamping of electrical equipment

Pre-commissioning, commissioning, start-up of electrical equipment

Special Services (I.e. Harmonic Analysis, Thermal Scanning)

Training Programs

Revamping intervention

We can take full responsibility for the engineering, planning,execution and management of an entire plant's maintenanceactivities.

Our customers can rest assured that they’ll get an engineering staff capable of offeringtechnical advice, qualified assistance and prompt intervention whenever they call.

Assistance on-site ActivitiesEngineering Assistance

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Re-Engineering Existing Equipment

• NIDEC ASI provides a number of services that allow existing equipment to be updated with the latest

technical updates to add functionality and flexibility to existing performance

• At plant or individual machine level we can revamp or upgrade equipment with:

• New tools;

• New functionality;

• The latest technical updates.

• Our revamping and upgrading services are focused on products tailored to be always in line with the

evolution of your factory processes.

Assistance on-site ActivitiesRevamping & Upgrading

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NIDEC ASI is able to offer training to all levels of expertise covering product structure and

software. Courses can be adapted to operational requirements of personnel with both

theoretical learning and a hands-on “plug-and-play” approach being incorporated into each

course.

Training of MaintenanceTechnicians

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Through the Long Term Service Contracts (LTSC), NIDEC ASI offers a multi-level programthat is tailored to it’s customers needs.

With our long term service partnership we ensure our customer with a long-term andperformance-based agreement which guarantees continuous and fast technical assistance toequipment and plants.

Benefits

improve the technical knowledge of maintenance staff

maintain the plant efficiency

limit unscheduled outages

ensure spare-parts availability that guarantees minimal recovery time

reduce unplanned expenses

limit the usury of the components

monitor the life cycle of the plant to optimise overall performance

correct anomalies across operational and equipment performance

Customized Service ContractsLong Tem Support

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PredictiveTesting

Campaign

Disassembling /Partial Inspection

Cleaning &testing again

Reassembling &final testing

Our 4 steps approach to Condition Based Maintenance Program (CBMP)will take into account Your indications about specific motors You want to bechecked and hours of operations for all the others available for PredictiveTesting Campaign.

1 2 3 4

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Condition Based Maintenance ProgramMethodology

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A predictive campaign ofElectrical & MechanicalDiagnostics will raise upspecific problems to besolved and indicate themotors to be partiallyor completelyoverhauled.

Main test to be carriedon:

Partial Discharge

InsulationResistance & PI

Vibrations

InfraredThermography

The list of motors obtainedfrom Phase 1 will beinvestigated with Customerin order to choose forPartial or GeneralOverhauling;

Our knowledge of designand manufacturingtechniques will give themost efficient way todisassemble the motor ONSITE WHILE REDUCINGRISKS. This includesdisassembling proceduresand customized tools.

Advantage of OEM’ssupported inspection

All available componentswill be cleaned up and anew campaign ofElectrical Diagnostics willbe carried out aftercompleting the cleaningprocess in order toassess the condition ofthe motors tested;

After completing themotor reassembling, afinal no load test will becarried out and a finalreport issuedreassuming:

test performed

results

activities done

“zero point” of themotor

data keeping &storage

PredictiveTesting

Campaign

Disassembling /Partial Inspection

Cleaning &testing again

Reassembling &final testing

1 2 3 4

Condition Based Maintenance ProgramMethodology

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• Predictive mechanical check during operations - Yearly basis (i.e. vibration measurements, alarmanalysis, balancing control etc.)

• Predictive electrical check with motor out of operation - Yearly basis (i.e. diagnostic testing on statorwinding etc.)

• General maintenance on site - Yearly basis (i.e. visual inspection, bearings check, cleaning andinspection of main and auxiliary terminal boxes, control of heat exchangers etc.)

• General maintenance at the workshop with rotor extraction – 50.000 hours of operation

Maintenance ActivitiesTypical example of Scheduled Maintenance for MV Motors

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• Predictive Data logging (historical alarm,electrical measures, control parameters)Thermographic Inspection

• Cleaning of the cabinets (i.e. air or waterfilters, heat sinks, heat exchangers, electricaland electronic components etc.)

• Check of mechanical connections (i.e.terminal blocks, fiber optics, busbar andpower cables etc.)

• Electrical check (i.e. earth insulation level,water conductivity etc.)

• Check of wear and ageing of sensitivecomponents (i.e. power capacitors, breakingresistors, water pumps or fans bearings)

• Check for oxidation

Maintenance ActivitiesTypical example of Scheduled Maintenance for MV Drives

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Service Center

THOMAS ELECTRIC CONTROL Inc.

889 Broadway, Suite 6B, NY 10003

www.thomaselectriccontrol.com/

Service Shops

GRAYSON ARMATURE Inc.

1204 Witter St.

Pasadena, TX 77506

Motors&Generator: repair and field services

http://www.gawinc.com/

FLANDERS ELECTRIC MOTOR SERVICE Inc.

8101 Baumgart Rd

Evansville, IN

Motor& Generator: repair and field services.Automation

http://www.flanderselectric.com/

MONARCH ELECTRIC SERVICE Co.

55325 W 130 St

Cleveland, OH 44130

Motor& Generator: repair and field services

www.monarch-electric.com

AUTOMATIZACIόN E INTEGRATIόN DE TECNOLOGIAS S.A. DE C. V.Ave. Eugenio Garza Sada 2404 – Altos, Col. Roma Monterey64700 Nuevo Leόn – MexicoLow Voltage Drives and Automation System for industrial Applications

Global ServiceArea: USA & Mexico

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Service Center

C.E.I.Av. Warley Aparecido Martins, 347 – CEP 30 676 370Distrito Industrial do Jatoba - Belo Horizonte, MG BrasilAutomation: field and engineering

M&ASIAv. George Rexoroth 609, Diadema, 09952-270Sao Paolo, SP, BrasilAutomation: field and engineering

SIAL INGENIERIAPacheco 421 (ex 459) S2013IEG RosarioSanta Fe - ArgentinaAutomation: field and engineeringwww.sial-ingenieria.com.ar/

Service Shop

ELECTROMAC S.A.Calle 14N. 500 C.P.(B7249BCJ) EmpalmeLobos Pcia. Bs. As. ArgentinaMotor& Generator: repair and field serviceswww.electromac.com.ar/

Global ServiceArea: South America

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Service Shops

Maintenance PartnersVitshoekstraat 6,2070 Zwijndrecht, BelgiumMotor &and Generator: field serviceswww.maintenancepartners.com

Maintenance PartnersBrielselaan 69a3081 AA Rotterdam, The NederlandsMotor &and Generator: field services

Service Centers

KIKI KP OODBorovo str. BI 288 Ap 631680 Sofia BulgariaMR Plamen ZdravkovDrives

Global ServiceArea: Europe

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Service Shops

Briaf Cp,P 108&110 Third Industrial Zone, SecondService Line6 th October city, EgyptMotor &and Generator: field services

Service Centers

ASEC Automation6 street 308, New MaadiCairo, Egypt ARELow Voltage Drives: field serviceswww.asec-holding.com

Telford International Ltd.Abu Dhabi BranchP.O BOX: 45223Abu Dhabi UAEMotor & generator: field servicesDrives: field services

Global ServiceArea: Africa & Middle East

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Service Shops

CTAMAD, Hanoi Elecrical Engineering Co., Ltd.Km 12 No 32 Route Phudien Tuliem HanoiHanoi, VietnamMotor& Generator: repair and field services

MARC Co. LtdMoo 6 Putthamonthon 7 Rd., Homkred,Bangkok, ThailandMotor& Generator: repair and field services

SWTS Pte, Ltd.10 Gul Avenue, Singapore 629654 10 GulAvenue, Singapore 629654SingaporeMotor& Generator: repair and field services

Shangai Shiyi Motor Company Ltd.n. 66, Zhuqiao Jinwen Rd, Nahui, ShangaiChinaMotor& Generator: repair and field services

Rotary Technical Services Sdn BhdNo 3, jalan P4/8 Bandar Teknologi Kajang43500 Semenyih, Selangor MalaysiaMotor& Generator: repair and field serviceswww.rotary.com.my

Service CentersWest Coast Engineering Co., Ltd.9/1 Moo 4 T. Maerumphung,Bangsaphan, Parachuabkirikhan 77140 (Thailand);

ARAICOEntr. 6F 2, 47,chung HWA 4 TH Road Kaohsiung Fu Chien-TaiwanDrives

Global ServiceArea: Asia

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Combined strengths of a on-site organization with OEM’s – Original ElectricalManufacturer – support

Cross functional business team approach

Serve wide range of industries and power electronic applications

Global installed base of equipment(over 100,000 operational drives and motors installed throughout the world)

Introduction of high value added Services

Global ServiceArea: Partnering with Experience

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