mitsubishi general-purpose ac servo renewal tool · hf-sp hf-sp hf-sp hc-lp hc-lp,ha-lp,hc-up...
TRANSCRIPT
Mitsubishi General-Purpose AC ServoRenewal Renewal Tool
Assisting your upgrade from MELSERVO-SA to MELSERVO-J3.
[ R e n e w a l T o o l s ]
Addition: 7 to 22kW
[ R e n e w a l T o o l s ]
Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool
1 2
Replacing the servomotor after the servo amplifier2
Total System Support4M E N U
Replacing only the servo amplifier
M E N U1M E N U
Replacing the servo amplifier and servomotor in a group
3M E N U
Replacing only the servo amplif ier
Required renewal tools
• Replace servo amplifier in short timeThe Mitsubishi Electric System & Service renewal kit is compatible with the MR-SA servo amplifier's mounting hole positions, encoder and control cable connector positions, and various cable connection terminal blocks. Additional machining is not required, and replacement work can be completed in a short time.
• Effective use of existing cables and fittingsVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.
• Additional functions and fittingsThe Mitsubishi Electric System & Service renewal kit provides functions which are lacking when using the MR-J3- A-RJ007 servo amplifier and MR-J3-D11 renewal kit combination.
(1) Detector pulse open collector output
(2) Built-in alarm output relay
(3) Line noise filter and connector equipped (MR-J3 servo amplifier capacity 7kW or less)
Features
1M E N U
*1: The fittings and enclosed parts differ according to the model. The noise filter enclosed with the MR-J3 servo amplifier capacity 5kW and 7kW must be attached by the user. This noise filter is not enclosed with the 11 to 22kW capacities. Purchase the Mitsubishi Electric noise filter (model: FR-BLF).
*2: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servo amplifier and renewal unit.
Precautions for Selection
Product name Model MR-J3 servo amplifier capacity Noise filter Contactor
MR-SARenewal kit
Existing motorHA-SA Existing motor
HA-SA
Renewal kit (Illustration shows 5kW or less)
Mitsubishi Electric System & Service provides
total support from system renewal to
servomotor replacement. Local work is
accepted with Menus 1 to 3.
The valid service period for the popular MELSERVO-SA Series is nearing its end. Mitsubishi recommends renewing your system to ensure a smooth transition to current models.Mitsubishi Electric System & Service provides total support from system renewal to motor installation to ensure long-term and worry-free use of your valuable machines.
Recommendation for Renewal
Renewal kit
· Mounting plate, conversion PCB, 24VDC power, contactor, noise filter, internal wiring cable*1
0.4 to 1kW
2kW
3.5kW
5kW
7kW
11kW
15kW
22kW
EquippedEnclosed
Servo amplifier (special part) *2
Renewal kit *2
SC-SAJ3KT1K
SC-SAJ3KT2K
SC-SAJ3KT3K
SC-SAJ3KT5K
SC-SAJ3KT7K
SC-SAJ3KT11K
SC-SAJ3KT15K
SC-SAJ3KT22K
MR-J3- A-RJ007U
MR-J3-D11
R e n e w a l M e n u
Existing cable
Existing motorHA-SA
Renewal kitinstallation
After mountingBefore mounting
[ R e n e w a l T o o l s ]
Positioning unit
Existing cable (control)
Operation panel
Renewal unit *2(user-prepared)Servo amplifier *2
(user-prepared, special part)
Equipped
None
Always read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.
Even if the servo amplifier and servomotor are replaced in a batch, existing cables can be used effectively and renewal time can be shortened by using the Mitsubishi Electric System & Service renewal kit. Existing cable and the servomotor are connected with a conversion cable.
The servomotor can be replaced in stages after replacing the servo amplifier using the renewal kit (Menu 1). Existing cables can be used for the various cables. Existing cable and the servomotor are connected with a conversion cable.
The MR-SA servomotor (HA-SA) can be used by combining the Mitsubishi Electric System & Service renewal kit, MR-J3 servo amplifier (special compliance) and renewal unit. This renewal kit shortens the renewal time, and allows exiting cable and servomotors to be used effectively.
Applicable renewal toolSC-SAJ3KT
Applicable renewal toolSC-SAJ3PW C1M/SC-SAJ3EN C1M
SC-SAJ3BK C1M
Applicable renewal toolSC-SAJ3KT /SC-SAJ3PW C1M
SC-SAJ3EN C1M/SC-SAJ3BK C1M
power, encoder, brake
[ R e n e w a l T o o l s ]
Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool
1 2
Replacing the servomotor after the servo amplifier2
Total System Support4M E N U
Replacing only the servo amplifier
M E N U1M E N U
Replacing the servo amplifier and servomotor in a group
3M E N U
Replacing only the servo amplif ier
Required renewal tools
• Replace servo amplifier in short timeThe Mitsubishi Electric System & Service renewal kit is compatible with the MR-SA servo amplifier's mounting hole positions, encoder and control cable connector positions, and various cable connection terminal blocks. Additional machining is not required, and replacement work can be completed in a short time.
• Effective use of existing cables and fittingsVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.
• Additional functions and fittingsThe Mitsubishi Electric System & Service renewal kit provides functions which are lacking when using the MR-J3- A-RJ007 servo amplifier and MR-J3-D11 renewal kit combination.
(1) Detector pulse open collector output
(2) Built-in alarm output relay
(3) Line noise filter and connector equipped (MR-J3 servo amplifier capacity 7kW or less)
Features
1M E N U
*1: The fittings and enclosed parts differ according to the model. The noise filter enclosed with the MR-J3 servo amplifier capacity 5kW and 7kW must be attached by the user. This noise filter is not enclosed with the 11 to 22kW capacities. Purchase the Mitsubishi Electric noise filter (model: FR-BLF).
*2: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servo amplifier and renewal unit.
Precautions for Selection
Product name Model MR-J3 servo amplifier capacity Noise filter Contactor
MR-SARenewal kit
Existing motorHA-SA Existing motor
HA-SA
Renewal kit (Illustration shows 5kW or less)
Mitsubishi Electric System & Service provides
total support from system renewal to
servomotor replacement. Local work is
accepted with Menus 1 to 3.
The valid service period for the popular MELSERVO-SA Series is nearing its end. Mitsubishi recommends renewing your system to ensure a smooth transition to current models.Mitsubishi Electric System & Service provides total support from system renewal to motor installation to ensure long-term and worry-free use of your valuable machines.
Recommendation for Renewal
Renewal kit
· Mounting plate, conversion PCB, 24VDC power, contactor, noise filter, internal wiring cable*1
0.4 to 1kW
2kW
3.5kW
5kW
7kW
11kW
15kW
22kW
EquippedEnclosed
Servo amplifier (special part) *2
Renewal kit *2
SC-SAJ3KT1K
SC-SAJ3KT2K
SC-SAJ3KT3K
SC-SAJ3KT5K
SC-SAJ3KT7K
SC-SAJ3KT11K
SC-SAJ3KT15K
SC-SAJ3KT22K
MR-J3- A-RJ007U
MR-J3-D11
R e n e w a l M e n u
Existing cable
Existing motorHA-SA
Renewal kitinstallation
After mountingBefore mounting
[ R e n e w a l T o o l s ]
Positioning unit
Existing cable (control)
Operation panel
Renewal unit *2(user-prepared)Servo amplifier *2
(user-prepared, special part)
Equipped
None
Always read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.
Even if the servo amplifier and servomotor are replaced in a batch, existing cables can be used effectively and renewal time can be shortened by using the Mitsubishi Electric System & Service renewal kit. Existing cable and the servomotor are connected with a conversion cable.
The servomotor can be replaced in stages after replacing the servo amplifier using the renewal kit (Menu 1). Existing cables can be used for the various cables. Existing cable and the servomotor are connected with a conversion cable.
The MR-SA servomotor (HA-SA) can be used by combining the Mitsubishi Electric System & Service renewal kit, MR-J3 servo amplifier (special compliance) and renewal unit. This renewal kit shortens the renewal time, and allows exiting cable and servomotors to be used effectively.
Applicable renewal toolSC-SAJ3KT
Applicable renewal toolSC-SAJ3PW C1M/SC-SAJ3EN C1M
SC-SAJ3BK C1M
Applicable renewal toolSC-SAJ3KT /SC-SAJ3PW C1M
SC-SAJ3EN C1M/SC-SAJ3BK C1M
power, encoder, brake
Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool
3 4
Replacing the servomotor after the servo amplifier
Required renewal tools
• Renewal work in stagesThe servomotor can be replaced in stages after replacing the servo amplifier using the renewal kit.
• Effective use of existing cablesVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.
• Variety of conversion cables availableA variety of conversion cables (power, encoder, brake) is available to facilitate connection of existing cables for the MR-SA servo amplifier and latest servomotor.
Motorreplacement
Features
Product name Model MR-J3 servo amplifier capacity Remarks
Remarks Noise filter Contactor
0.6 to 2kW
2 to 5kW
5 to 7kW
0.7 to 2kW
3.5 to 7kW
2M E N U
*1: Use the Mitsubishi Electric cable (model: MR-PWS1CBL M-A - ) for the HF-MP, KP motor power conversion cable.*2: Use the Mitsubishi Electric cable (model: MR-BKS1CBL M-A - ) for the HF-MP, KP motor brake conversion cable.*3: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servomotor.*4: Existing cables can be used.
Power conversion cable (1m) *1
Encoder conversion cable (1m)
Brake conversion cable (1m) *2
SC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M
SC-SAJ3PW2KC1M1
SC-SAJ3PW7KC1M1
SC-SAJ3EN1C1M
SC-SAJ3EN2C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
*3
HF-SP
HF-SP
HF-SP
HC-LP
HC-LP,HA-LP,HC-UP
HF-KP,HF-MP
HF-SP,HC-LP,HC-UP,HA-LP
HF-SP
HC-LP,HC-UP,HA-LP
Replacing the servo amplifier and servomotor in a group
Required renewal tools
• Replace the servo amplifier and servomotor in a short timeThe time to renew from the MR-SA can be shortened by using the Mitsubishi Electric System & Service renewal kit and conversion cable.
• Effective use of existing cablesVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.
• Variety of conversion cables availableA variety of conversion cables (power, encoder, brake) is available to facilitate connection of existing cables for the MR-SA servo amplifier and latest servomotor.
Features
Product name Model MR-J3 servo amplifier capacity
0.4 to 1kW
2kW
3.5kW
5kW
7kW
11kW
15kW
22kW
0.6 to 2kW
2 to 5kW
5 to 7kW
0.7 to 2kW
3.5 to 7kW
Enclosed Equipped
Equipped
None
3M E N U
*1: The fittings and enclose parts differ according to the model. The noise filter enclosed with the MR-J3 servo amplifier capacity 5kW and 7kW must be attached by the user. This noise filter is not enclosed with the 11 to 22kW capacities. Purchase the Mitsubishi Electric noise filter (model: FR-BLF).
*2: Use the Mitsubishi Electric motor power cable (model: MR-PWS1CBL M-A - ) for the HF-MP, KP motor power conversion cable.*3: Use the Mitsubishi Electric motor magnetic brake cable (model: MR-BKS1CBL M-A - ) for the HF-MP, KP motor brake conversion cable.*4: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servomotor.
SC-SAJ3KT1K
SC-SAJ3KT2K
SC-SAJ3KT3K
SC-SAJ3KT5K
SC-SAJ3KT7K
SC-SAJ3KT11K
SC-SAJ3KT15K
SC-SAJ3KT22K
SC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M
SC-SAJ3PW2KC1M1
SC-SAJ3PW7KC1M1
SC-SAJ3EN1C1M
SC-SAJ3EN2C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
MR-J3- A-RJ007U
MR-J3-D11
HF-SP
HF-SP
HF-SP
HC-LP
HC-LP,HA-LP,HC-UP
HF-KP,HF-MP
HF-SP,HC-LP,HC-UP,HA-LP
HF-SP
HC-LP,HC-UP,HA-LP
Renewal kit
· Mounting plate, conversion PCB, 24VDC power, contactor, noise filter, internal wiring cable*1
Power conversion cable (1m) *2
Encoder conversion cable (1m)
Brake conversion cable (1m) *3
Servo amplifier (special compliance) *4
Renewal unit*4
Amplifier and motor replacement
Motor sideconversioncable
Existing cable power, encoder, brake
New motor *4 (user-prepared, special part)
Positioning unit
Operation panel
Motor side conversion cable
Existing cable (power, encoder,
brake)
Before mounting After mountingBefore mounting After mounting Existing cable
(control)
Existing motorHA-SA
Existing motorHA-SA
Mot
or s
ide
conv
ersi
on c
able
Mot
or s
ide
conv
ersi
on c
able
MR-SA Renewal kit
*3New motor*3(user-prepared, special part)
New motor*3
(user-prepared, special part)
Precautions for SelectionAlways read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.
Precautions for SelectionAlways read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.
Servomotor (user-prepared, special part)
*4New motor*4(user-prepared, special part)
Servomotor*4 (user-prepared, special part)
Positioning unit
Existing cable*4
(control)
Operation panel
Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool
3 4
Replacing the servomotor after the servo amplifier
Required renewal tools
• Renewal work in stagesThe servomotor can be replaced in stages after replacing the servo amplifier using the renewal kit.
• Effective use of existing cablesVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.
• Variety of conversion cables availableA variety of conversion cables (power, encoder, brake) is available to facilitate connection of existing cables for the MR-SA servo amplifier and latest servomotor.
Motorreplacement
Features
Product name Model MR-J3 servo amplifier capacity Remarks
Remarks Noise filter Contactor
0.6 to 2kW
2 to 5kW
5 to 7kW
0.7 to 2kW
3.5 to 7kW
2M E N U
*1: Use the Mitsubishi Electric cable (model: MR-PWS1CBL M-A - ) for the HF-MP, KP motor power conversion cable.*2: Use the Mitsubishi Electric cable (model: MR-BKS1CBL M-A - ) for the HF-MP, KP motor brake conversion cable.*3: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servomotor.*4: Existing cables can be used.
Power conversion cable (1m) *1
Encoder conversion cable (1m)
Brake conversion cable (1m) *2
SC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M
SC-SAJ3PW2KC1M1
SC-SAJ3PW7KC1M1
SC-SAJ3EN1C1M
SC-SAJ3EN2C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
*3
HF-SP
HF-SP
HF-SP
HC-LP
HC-LP,HA-LP,HC-UP
HF-KP,HF-MP
HF-SP,HC-LP,HC-UP,HA-LP
HF-SP
HC-LP,HC-UP,HA-LP
Replacing the servo amplifier and servomotor in a group
Required renewal tools
• Replace the servo amplifier and servomotor in a short timeThe time to renew from the MR-SA can be shortened by using the Mitsubishi Electric System & Service renewal kit and conversion cable.
• Effective use of existing cablesVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.
• Variety of conversion cables availableA variety of conversion cables (power, encoder, brake) is available to facilitate connection of existing cables for the MR-SA servo amplifier and latest servomotor.
Features
Product name Model MR-J3 servo amplifier capacity
0.4 to 1kW
2kW
3.5kW
5kW
7kW
11kW
15kW
22kW
0.6 to 2kW
2 to 5kW
5 to 7kW
0.7 to 2kW
3.5 to 7kW
Enclosed Equipped
Equipped
None
3M E N U
*1: The fittings and enclose parts differ according to the model. The noise filter enclosed with the MR-J3 servo amplifier capacity 5kW and 7kW must be attached by the user. This noise filter is not enclosed with the 11 to 22kW capacities. Purchase the Mitsubishi Electric noise filter (model: FR-BLF).
*2: Use the Mitsubishi Electric motor power cable (model: MR-PWS1CBL M-A - ) for the HF-MP, KP motor power conversion cable.*3: Use the Mitsubishi Electric motor magnetic brake cable (model: MR-BKS1CBL M-A - ) for the HF-MP, KP motor brake conversion cable.*4: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servomotor.
SC-SAJ3KT1K
SC-SAJ3KT2K
SC-SAJ3KT3K
SC-SAJ3KT5K
SC-SAJ3KT7K
SC-SAJ3KT11K
SC-SAJ3KT15K
SC-SAJ3KT22K
SC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M
SC-SAJ3PW2KC1M1
SC-SAJ3PW7KC1M1
SC-SAJ3EN1C1M
SC-SAJ3EN2C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
MR-J3- A-RJ007U
MR-J3-D11
HF-SP
HF-SP
HF-SP
HC-LP
HC-LP,HA-LP,HC-UP
HF-KP,HF-MP
HF-SP,HC-LP,HC-UP,HA-LP
HF-SP
HC-LP,HC-UP,HA-LP
Renewal kit
· Mounting plate, conversion PCB, 24VDC power, contactor, noise filter, internal wiring cable*1
Power conversion cable (1m) *2
Encoder conversion cable (1m)
Brake conversion cable (1m) *3
Servo amplifier (special compliance) *4
Renewal unit*4
Amplifier and motor replacement
Motor sideconversioncable
Existing cable power, encoder, brake
New motor *4 (user-prepared, special part)
Positioning unit
Operation panel
Motor side conversion cable
Existing cable (power, encoder,
brake)
Before mounting After mountingBefore mounting After mounting Existing cable
(control)
Existing motorHA-SA
Existing motorHA-SA
Mot
or s
ide
conv
ersi
on c
able
Mot
or s
ide
conv
ersi
on c
able
MR-SA Renewal kit
*3New motor*3(user-prepared, special part)
New motor*3
(user-prepared, special part)
Precautions for SelectionAlways read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.
Precautions for SelectionAlways read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.
Servomotor (user-prepared, special part)
*4New motor*4(user-prepared, special part)
Servomotor*4 (user-prepared, special part)
Positioning unit
Existing cable*4
(control)
Operation panel
[ R e n e w a l T o o l s ]
5 6
Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool
T o t a l S y s t e m S u p p o r tConnection of servo amplifier, renewal unit and peripheral devices
When replacing the motor
• Confirmation of current system
• Review of work schedule
• Design and manufacture of hardware*1
• Design and manufacture of software (when necessary) *2
• Confirmation of servomotor mounting state
• Confirmation of power supply and encoder cable deterioration
• Confirmation of space in system
4M E N U
Renewal methods
Consultation
Investigation of site
Estimate and order
System design and manufacture
Work at site
Adjustment at site
Proposal for servo renewal
Delivery
*1: The relay box and terminal box must be prepared by the user. Refer to "Delivery Chart" for details on the terminal width and hole diameters which apply to the power conversion cable and brake conversion cable.
*2: Connect to the existing brake power.*3: The conversion cables shown in the box are required when replacing the motor.
• Replacement and installation of devices, rewiring
• Confirmation of settings and operations
*1: When updating the controller, the model will be selected according to the control specifications.Bracket machining and motor installation, etc., will also be discussed.
*2: This will be handled individually if controller updates require changes to the program. Improvement of functions and changes to specifications will also be discussed.
Regenerative option
Positioning unit
Operation panel
Brake cable
Encoder cable
Power conversion cable
No-fuse breaker
200 to 230VAC power supply
New MR-J3 servomotor
Brake cable
Encoder cable
Brake conversion cable
Encoder conversion cable
Power cable
Power conversion cable
*1*3
Servo amplifier
24VDC power supply*2
Renewal unit
Renewal kit (Illustration shows 5kW or less)
Existing servomotorHA-SA
* Cooperation of a person familiar with the current system's specifications and handling is recommended.
* The work time is shortened by using the Mitsubishi Electric System & Service renewal kit, etc.
* Cooperation of a person familiar with the current system's specifications and handling is recommended.
* Cooperation of a person familiar with the current system's specifications and handling is recommended.
[ R e n e w a l T o o l s ]
5 6
Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool
T o t a l S y s t e m S u p p o r tConnection of servo amplifier, renewal unit and peripheral devices
When replacing the motor
• Confirmation of current system
• Review of work schedule
• Design and manufacture of hardware*1
• Design and manufacture of software (when necessary) *2
• Confirmation of servomotor mounting state
• Confirmation of power supply and encoder cable deterioration
• Confirmation of space in system
4M E N U
Renewal methods
Consultation
Investigation of site
Estimate and order
System design and manufacture
Work at site
Adjustment at site
Proposal for servo renewal
Delivery
*1: The relay box and terminal box must be prepared by the user. Refer to "Delivery Chart" for details on the terminal width and hole diameters which apply to the power conversion cable and brake conversion cable.
*2: Connect to the existing brake power.*3: The conversion cables shown in the box are required when replacing the motor.
• Replacement and installation of devices, rewiring
• Confirmation of settings and operations
*1: When updating the controller, the model will be selected according to the control specifications.Bracket machining and motor installation, etc., will also be discussed.
*2: This will be handled individually if controller updates require changes to the program. Improvement of functions and changes to specifications will also be discussed.
Regenerative option
Positioning unit
Operation panel
Brake cable
Encoder cable
Power conversion cable
No-fuse breaker
200 to 230VAC power supply
New MR-J3 servomotor
Brake cable
Encoder cable
Brake conversion cable
Encoder conversion cable
Power cable
Power conversion cable
*1*3
Servo amplifier
24VDC power supply*2
Renewal unit
Renewal kit (Illustration shows 5kW or less)
Existing servomotorHA-SA
* Cooperation of a person familiar with the current system's specifications and handling is recommended.
* The work time is shortened by using the Mitsubishi Electric System & Service renewal kit, etc.
* Cooperation of a person familiar with the current system's specifications and handling is recommended.
* Cooperation of a person familiar with the current system's specifications and handling is recommended.
[ R e n e w a l T o o l s ]
Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool
7 8
Outline drawing (When connecting amplifier and renewal unit)
(Note) If the MR-J3 servo amplifier capacity is 5kW or less, the renewal kit has the same outline.
SC-SAJ3KT5K SC-SAJ3KT7K
SC-SAJ3KT11K
(Unit: mm) (Unit: mm)
SC-SAJ3KT15K
SC-SAJ3PW2KC1MSC-SAJ3KT22K
22428
0
1726
0(8
0)
230
395
510530
[Motor side after replacement] [Existing cable side]
1000
SC-SAJ3PW5KC1M 917060
U
V
W
E
70
ø40
95
12.0
ø6.4
Cable ø16.5
Round crimp terminal (R5.5-6)
Round crimp terminal (R5.5-6)
77
[Motor side after replacement] [Existing cable side]
1000
SC-SAJ3PW7KC1M 917060
U
V
W
E
90
ø40
11499
12.0
ø6.4
Cable ø19.5
Round crimp terminal (R8-6)
Round crimp terminal (R8-6)
[Existing cable side] [Motor side after replacement]
SC-SAJ3EN1C1M-A 917060
1000 30
1323
18
ø32
112
68
Cable ø7.1
[Motor side after replacement] [Existing cable side]
SC-SAJ3BK1C1M 915060
1000
B1
B2
70
51.4
ø21
Round crimp terminal (R1.25-4)
Round crimp terminal (R1.25-4)
8.0
ø4.3
Cable ø9.6
[Existing cable side] [Motor side after replacement]
SC-SAJ3BK2C1M 915060
1000
B1
B2
70
ø22
58.8
Round crimp terminal (R1.25-4)
Round crimp terminal (R1.25-4)
Cable ø8.8
ø4.3
8.0
[Motor side after replacement] [Existing cable side]
51.4
ø21
112
68
ø32
Cable ø8.2
1000
SC-SAJ3EN2C1M 917060
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M
SC-SAJ3EN1C1M-
SC-SAJ3BK2C1M
SC-SAJ3EN2C1M
SC-SAJ3BK1C1M
1000
SC-SAJ3PW2KC1M 917060
U
V
W
E
70
ø34
9073
8.5
Round crimp terminal (R2-4)
ø4.3
Cable ø12.0
Round crimp terminal (R2-4)
[Motor side after replacement] [Existing cable side]
*1 The following dimensions apply according to the servo amplifier capacity. (above drawing shows 5kW) 100W, 200W:135mm 400W, 600W :170mm 700W, 1kW :185mm 2kW, 3.5kW :195mm
450
160
200(
*1)
6.3
(80)
235
15020
4
20
430
100
250
2021
3
620
0(8
0)
260
230
430450
22328
022
3280
1726
0(8
0)
265
230
510530
280
224
1726
0(8
0)
395
230
580560
[ R e n e w a l T o o l s ]
Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool
7 8
Outline drawing (When connecting amplifier and renewal unit)
(Note) If the MR-J3 servo amplifier capacity is 5kW or less, the renewal kit has the same outline.
SC-SAJ3KT5K SC-SAJ3KT7K
SC-SAJ3KT11K
(Unit: mm) (Unit: mm)
SC-SAJ3KT15K
SC-SAJ3PW2KC1MSC-SAJ3KT22K
22428
0
1726
0(8
0)
230
395
510530
[Motor side after replacement] [Existing cable side]
1000
SC-SAJ3PW5KC1M 917060
U
V
W
E
70
ø40
95
12.0
ø6.4
Cable ø16.5
Round crimp terminal (R5.5-6)
Round crimp terminal (R5.5-6)
77
[Motor side after replacement] [Existing cable side]
1000
SC-SAJ3PW7KC1M 917060
U
V
W
E
90
ø40
11499
12.0
ø6.4
Cable ø19.5
Round crimp terminal (R8-6)
Round crimp terminal (R8-6)
[Existing cable side] [Motor side after replacement]
SC-SAJ3EN1C1M-A 917060
1000 30
1323
18
ø32
112
68
Cable ø7.1
[Motor side after replacement] [Existing cable side]
SC-SAJ3BK1C1M 915060
1000
B1
B2
70
51.4
ø21
Round crimp terminal (R1.25-4)
Round crimp terminal (R1.25-4)
8.0
ø4.3
Cable ø9.6
[Existing cable side] [Motor side after replacement]
SC-SAJ3BK2C1M 915060
1000
B1
B2
70
ø22
58.8
Round crimp terminal (R1.25-4)
Round crimp terminal (R1.25-4)
Cable ø8.8
ø4.3
8.0
[Motor side after replacement] [Existing cable side]
51.4
ø21
112
68
ø32
Cable ø8.2
1000
SC-SAJ3EN2C1M 917060
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M
SC-SAJ3EN1C1M-
SC-SAJ3BK2C1M
SC-SAJ3EN2C1M
SC-SAJ3BK1C1M
1000
SC-SAJ3PW2KC1M 917060
U
V
W
E
70
ø34
9073
8.5
Round crimp terminal (R2-4)
ø4.3
Cable ø12.0
Round crimp terminal (R2-4)
[Motor side after replacement] [Existing cable side]
*1 The following dimensions apply according to the servo amplifier capacity. (above drawing shows 5kW) 100W, 200W:135mm 400W, 600W :170mm 700W, 1kW :185mm 2kW, 3.5kW :195mm
450
160
200(
*1)
6.3
(80)
235
15020
4
20
430
100
250
2021
3
620
0(8
0)
260
230
430450
22328
022
3280
1726
0(8
0)
265
230
510530
280
224
1726
0(8
0)
395
230
580560
[ R e n e w a l T o o l s ]
Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool
9 10
HA-SA22
HA-SA33
HA-SA32U
HA-SA52
HA-SA53
HA-SA52L
HA-SA52U
HA-SA102
HA-SA152
HA-SA103
HA-SA153
HA-SA102L
HA-SA152L
HA-SA102U
HA-SA202
HA-SA352
HA-SA202L
HA-SA202U
HA-SA502
HA-SA302L
HA-SA502L
HA-SA302U
HA-SA702
HA-SA702L
HA-SA502U
HA-SA11K2L
HA-SA15K2L
HA-SA22K2L
The servomotor and servo amplifier are manufactured by Mitsubishi Electric Co., Ltd.
The servomotor and servo amplifier are manufactured by Mitsubishi Electric Co., Ltd.
Existing servomotor model Renewal unit Renewal kit modelExisting servo amplifier model
MR-SA22
MR-SA33
MR-SA32U
MR-SA52
MR-SA53
MR-SA52L
MR-SA52U
MR-SA102
MR-SA152
MR-SA103
MR-SA153
MR-SA102L
MR-SA152L
MR-SA102U
MR-SA202
MR-SA352
MR-SA202L
MR-SA202U
MR-SA502
MR-SA302L
MR-SA502L
MR-SA302U
MR-SA702
MR-SA702L
MR-SA502U
MR-SA11K2L
MR-SA15K2L
MR-SA22K2L
Servo amplifier model after replacement
MR-J3-40A-RJ007U943
MR-J3-40A-RJ007U944
MR-J3-40A-RJ007U945
MR-J3-70A-RJ007U971
MR-J3-70A-RJ007U978
MR-J3-70A-RJ007U983
MR-J3-70A-RJ007U946
MR-J3-200A-RJ007U972
MR-J3-200A-RJ007U973
MR-J3-200A-RJ007U979
MR-J3-350A-RJ007U980
MR-J3-200A-RJ007U984
MR-J3-200A-RJ007U985
MR-J3-200A-RJ007U947
MR-J3-350A-RJ007U974
MR-J3-350A-RJ007U975
MR-J3-350A-RJ007U986
MR-J3-350A-RJ007U948
MR-J3-500A-RJ007U976
MR-J3-500A-RJ007U987
MR-J3-500A-RJ007U988
MR-J3-500A-RJ007U949
MR-J3-700A-RJ007U977
MR-J3-700A-RJ007U989
MR-J3-700A-RJ007U950
MR-J3-11KA-RJ007U997
MR-J3-15KA-RJ007U998
MR-J3-22KA-RJ007U999
SC-SAJ3KT1K
SC-SAJ3KT2K
SC-SAJ3KT3K
SC-SAJ3KT5K
SC-SAJ3KT7K
SC-SAJ3KT11K
SC-SAJ3KT15K
SC-SAJ3KT22K
MR-J3-D11
HA-SA22
HA-SA33
HA-SA32U
HA-SA52
HA-SA53
HA-SA52L
HA-SA52U
HA-SA102
HA-SA152
HA-SA103
HA-SA153
HA-SA102L
HA-SA152L
HA-SA102U
HA-SA202
HA-SA352
HA-SA202L
HA-SA202U
HA-SA502
HA-SA302L
HA-SA502L
HA-SA302U
HA-SA702
HA-SA702L
HA-SA502U
HA-SA11K2L
HA-SA15K2L
HA-SA22K2L
Servo amplifier replacement correspondence table
Servomotor replacement correspondence table
Existing servomotor model ModelPower conversion cable model Brake conversion cable modelEncoder conversion cable model
Renewal tool
SC-SAJ3PW2KC1M
SC-SAJ3PW2KC1M1
SC-SAJ3PW2KC1M
SC-SAJ3PW2KC1M1
SC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M1
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M1
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M
SC-SAJ3PW7KC1M1
SC-SAJ3BK1C1M
SC-SAJ3BK1C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
SC-SAJ3BK2C1M
SC-SAJ3EN2C1M
HC-SP43E10-S100
HC-SP43E10-S100
HF-SP42E10-S100
HF-SP52E10
HF-SP52E10
HC-LP52
HF-SP52E10-S100
HF-SP102E10
HF-SP152E10
HF-SP102E10
HF-SP152E11
HC-LP102
HC-LP152
HF-SP102E10-S100
HF-SP202E10
HF-SP352E10
HC-LP202
HF-SP202E10-S100
HF-SP502E10
HC-LP302
HA-LP502E10
HF-SP352E11-S100
HF-SP702E10
HA-LP702E10
HC-UP502E10-S100
HA-LP11K2
HA-LP15K2-S10
HA-LP22K2-S10
[ R e n e w a l T o o l s ]
Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool
9 10
HA-SA22
HA-SA33
HA-SA32U
HA-SA52
HA-SA53
HA-SA52L
HA-SA52U
HA-SA102
HA-SA152
HA-SA103
HA-SA153
HA-SA102L
HA-SA152L
HA-SA102U
HA-SA202
HA-SA352
HA-SA202L
HA-SA202U
HA-SA502
HA-SA302L
HA-SA502L
HA-SA302U
HA-SA702
HA-SA702L
HA-SA502U
HA-SA11K2L
HA-SA15K2L
HA-SA22K2L
The servomotor and servo amplifier are manufactured by Mitsubishi Electric Co., Ltd.
The servomotor and servo amplifier are manufactured by Mitsubishi Electric Co., Ltd.
Existing servomotor model Renewal unit Renewal kit modelExisting servo amplifier model
MR-SA22
MR-SA33
MR-SA32U
MR-SA52
MR-SA53
MR-SA52L
MR-SA52U
MR-SA102
MR-SA152
MR-SA103
MR-SA153
MR-SA102L
MR-SA152L
MR-SA102U
MR-SA202
MR-SA352
MR-SA202L
MR-SA202U
MR-SA502
MR-SA302L
MR-SA502L
MR-SA302U
MR-SA702
MR-SA702L
MR-SA502U
MR-SA11K2L
MR-SA15K2L
MR-SA22K2L
Servo amplifier model after replacement
MR-J3-40A-RJ007U943
MR-J3-40A-RJ007U944
MR-J3-40A-RJ007U945
MR-J3-70A-RJ007U971
MR-J3-70A-RJ007U978
MR-J3-70A-RJ007U983
MR-J3-70A-RJ007U946
MR-J3-200A-RJ007U972
MR-J3-200A-RJ007U973
MR-J3-200A-RJ007U979
MR-J3-350A-RJ007U980
MR-J3-200A-RJ007U984
MR-J3-200A-RJ007U985
MR-J3-200A-RJ007U947
MR-J3-350A-RJ007U974
MR-J3-350A-RJ007U975
MR-J3-350A-RJ007U986
MR-J3-350A-RJ007U948
MR-J3-500A-RJ007U976
MR-J3-500A-RJ007U987
MR-J3-500A-RJ007U988
MR-J3-500A-RJ007U949
MR-J3-700A-RJ007U977
MR-J3-700A-RJ007U989
MR-J3-700A-RJ007U950
MR-J3-11KA-RJ007U997
MR-J3-15KA-RJ007U998
MR-J3-22KA-RJ007U999
SC-SAJ3KT1K
SC-SAJ3KT2K
SC-SAJ3KT3K
SC-SAJ3KT5K
SC-SAJ3KT7K
SC-SAJ3KT11K
SC-SAJ3KT15K
SC-SAJ3KT22K
MR-J3-D11
HA-SA22
HA-SA33
HA-SA32U
HA-SA52
HA-SA53
HA-SA52L
HA-SA52U
HA-SA102
HA-SA152
HA-SA103
HA-SA153
HA-SA102L
HA-SA152L
HA-SA102U
HA-SA202
HA-SA352
HA-SA202L
HA-SA202U
HA-SA502
HA-SA302L
HA-SA502L
HA-SA302U
HA-SA702
HA-SA702L
HA-SA502U
HA-SA11K2L
HA-SA15K2L
HA-SA22K2L
Servo amplifier replacement correspondence table
Servomotor replacement correspondence table
Existing servomotor model ModelPower conversion cable model Brake conversion cable modelEncoder conversion cable model
Renewal tool
SC-SAJ3PW2KC1M
SC-SAJ3PW2KC1M1
SC-SAJ3PW2KC1M
SC-SAJ3PW2KC1M1
SC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M1
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M1
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M
SC-SAJ3PW7KC1M1
SC-SAJ3BK1C1M
SC-SAJ3BK1C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
SC-SAJ3BK2C1M
SC-SAJ3EN2C1M
HC-SP43E10-S100
HC-SP43E10-S100
HF-SP42E10-S100
HF-SP52E10
HF-SP52E10
HC-LP52
HF-SP52E10-S100
HF-SP102E10
HF-SP152E10
HF-SP102E10
HF-SP152E11
HC-LP102
HC-LP152
HF-SP102E10-S100
HF-SP202E10
HF-SP352E10
HC-LP202
HF-SP202E10-S100
HF-SP502E10
HC-LP302
HA-LP502E10
HF-SP352E11-S100
HF-SP702E10
HA-LP702E10
HC-UP502E10-S100
HA-LP11K2
HA-LP15K2-S10
HA-LP22K2-S10
Mitsubishi General-Purpose AC ServoRenewal/Renewal Tool
Renewal kit
Power conversion cable (1m) *1
Encoder conversion cable (1m)
Brake conversion cable (1m) *2
Product name Model
SC-SAJ3KT1K
SC-SAJ3KT2K
SC-SAJ3KT3K
SC-SAJ3KT5K
SC-SAJ3KT7K
SC-SAJ3KT11K
SC-SAJ3KT15K
SC-SAJ3KT22K
SC-SAJ3PW2KC1M
SC-SAJ3PW5KC1M
SC-SAJ3PW7KC1M
SC-SAJ3PW2KC1M1
SC-SAJ3PW7KC1M1
SC-SAJ3EN1C1M-A1
SC-SAJ3EN1C1M-A2
SC-SAJ3EN2C1M
SC-SAJ3BK1C1M
SC-SAJ3BK2C1M
MR-J3 servo amplifier capacity
0.4 to 1kW
2kW
3.5kW
5kW
7kW
11kW
15kW
22kW
0.6 to 2kW
2 to 5kW
5 to 7kW
0.7 to 2kW
3.5 to 7kW
HF-SP working terminal width 8.5mm M4 screw hole
HF-SP working terminal width 12mm M6 screw hole
HF-SP working terminal width 12mm M6 screw hole
Available soon (HC-LP)
Available soon (HC-LP,HA-LP,HC-UP)
HF-KP, HF-MP load side direction
HF-KP, HF-MP counter load side direction
HF-SP,HC-LP,HC-UP,HA-LP
HF-SP working terminal width 8mm M4 screw hole
HC-LP,HC-UP,HA-LP working terminal width 8mm M4 screw hole
Delivery
Delivery
Precautions for Use• Refer to the Technical Material issued by Mitsubishi Electric for details on the servo amplifier and servomotor combination.
• Take the cable life into consideration when using existing cables. If the cable is worn, it should be replaced with a new one.
• A cooling fan cable must be separately laid when replacing the HA-SA15K2L or SA22K2L with the HA-LP servomotor. (3-phase power supply)
• The conversion cable is not a high-flexible service part. Always fix the cable during use.
• Depending on the machine conditions (inertia, load, etc.), the servo amplifier's capacity may be insufficient after renewal. Carefully consider the capacity when replacing the models.
• Some of the MR-J3 servomotors do not have an oil seal. Please take care when selecting the replacement model.
• If increasing the servo amplifier capacity at renewal, the regeneration option may need to be changed. Please take care when selecting the replacement model.
• Consult with Mitsubishi for the special servo amplifiers and servomotors.
• Consult with Mitsubishi Electric System & Service if using a type with external cooling fins.
*1: Use the Mitsubishi Electric motor power cable (model: MR-PWS1CBL M-A - ) for the HF-MP, KP motor power conversion cable.*2: Use the Mitsubishi Electric motor magnetic brake cable (model: MR-BKS1CBL M-A - ) for the HF-MP, KP motor brake conversion cable.
Remarks
Mot
or s
ide
cabl
e
: Custom production (two-month delivery)
New publication, effective May 2009X900905-169 (MDOC)
<Sales office> FA PRODUCT DIVISION mail: [email protected]
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