mitsubishi general-purpose ac servo renewal tool · hf-sp hf-sp hf-sp hc-lp hc-lp,ha-lp,hc-up...

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Mitsubishi General-Purpose AC Servo Renewal Renewal Tool Assisting your upgrade from MELSERVO-SA to MELSERVO-J3. [Renewal Tools] Addition: 7 to 22kW

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Page 1: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

Mitsubishi General-Purpose AC ServoRenewal Renewal Tool

Assisting your upgrade from MELSERVO-SA to MELSERVO-J3.

[ R e n e w a l T o o l s ]

Addition: 7 to 22kW

Page 2: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

[ R e n e w a l T o o l s ]

Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool

1 2

Replacing the servomotor after the servo amplifier2

Total System Support4M E N U

Replacing only the servo amplifier

M E N U1M E N U

Replacing the servo amplifier and servomotor in a group

3M E N U

Replacing only the servo amplif ier

Required renewal tools

• Replace servo amplifier in short timeThe Mitsubishi Electric System & Service renewal kit is compatible with the MR-SA servo amplifier's mounting hole positions, encoder and control cable connector positions, and various cable connection terminal blocks. Additional machining is not required, and replacement work can be completed in a short time.

• Effective use of existing cables and fittingsVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.

• Additional functions and fittingsThe Mitsubishi Electric System & Service renewal kit provides functions which are lacking when using the MR-J3- A-RJ007 servo amplifier and MR-J3-D11 renewal kit combination.

(1) Detector pulse open collector output

(2) Built-in alarm output relay

(3) Line noise filter and connector equipped (MR-J3 servo amplifier capacity 7kW or less)

Features

1M E N U

*1: The fittings and enclosed parts differ according to the model. The noise filter enclosed with the MR-J3 servo amplifier capacity 5kW and 7kW must be attached by the user. This noise filter is not enclosed with the 11 to 22kW capacities. Purchase the Mitsubishi Electric noise filter (model: FR-BLF).

*2: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servo amplifier and renewal unit.

Precautions for Selection

Product name Model MR-J3 servo amplifier capacity Noise filter Contactor

MR-SARenewal kit

Existing motorHA-SA Existing motor

HA-SA

Renewal kit (Illustration shows 5kW or less)

Mitsubishi Electric System & Service provides

total support from system renewal to

servomotor replacement. Local work is

accepted with Menus 1 to 3.

The valid service period for the popular MELSERVO-SA Series is nearing its end. Mitsubishi recommends renewing your system to ensure a smooth transition to current models.Mitsubishi Electric System & Service provides total support from system renewal to motor installation to ensure long-term and worry-free use of your valuable machines.

Recommendation for Renewal

Renewal kit

· Mounting plate, conversion PCB, 24VDC power, contactor, noise filter, internal wiring cable*1

0.4 to 1kW

2kW

3.5kW

5kW

7kW

11kW

15kW

22kW

EquippedEnclosed

Servo amplifier (special part) *2

Renewal kit *2

SC-SAJ3KT1K

SC-SAJ3KT2K

SC-SAJ3KT3K

SC-SAJ3KT5K

SC-SAJ3KT7K

SC-SAJ3KT11K

SC-SAJ3KT15K

SC-SAJ3KT22K

MR-J3- A-RJ007U

MR-J3-D11

R e n e w a l M e n u

Existing cable

Existing motorHA-SA

Renewal kitinstallation

After mountingBefore mounting

[ R e n e w a l T o o l s ]

Positioning unit

Existing cable (control)

Operation panel

Renewal unit *2(user-prepared)Servo amplifier *2

(user-prepared, special part)

Equipped

None

Always read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.

Even if the servo amplifier and servomotor are replaced in a batch, existing cables can be used effectively and renewal time can be shortened by using the Mitsubishi Electric System & Service renewal kit. Existing cable and the servomotor are connected with a conversion cable.

The servomotor can be replaced in stages after replacing the servo amplifier using the renewal kit (Menu 1). Existing cables can be used for the various cables. Existing cable and the servomotor are connected with a conversion cable.

The MR-SA servomotor (HA-SA) can be used by combining the Mitsubishi Electric System & Service renewal kit, MR-J3 servo amplifier (special compliance) and renewal unit. This renewal kit shortens the renewal time, and allows exiting cable and servomotors to be used effectively.

Applicable renewal toolSC-SAJ3KT

Applicable renewal toolSC-SAJ3PW C1M/SC-SAJ3EN C1M

SC-SAJ3BK C1M

Applicable renewal toolSC-SAJ3KT /SC-SAJ3PW C1M

SC-SAJ3EN C1M/SC-SAJ3BK C1M

power, encoder, brake

Page 3: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

[ R e n e w a l T o o l s ]

Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool

1 2

Replacing the servomotor after the servo amplifier2

Total System Support4M E N U

Replacing only the servo amplifier

M E N U1M E N U

Replacing the servo amplifier and servomotor in a group

3M E N U

Replacing only the servo amplif ier

Required renewal tools

• Replace servo amplifier in short timeThe Mitsubishi Electric System & Service renewal kit is compatible with the MR-SA servo amplifier's mounting hole positions, encoder and control cable connector positions, and various cable connection terminal blocks. Additional machining is not required, and replacement work can be completed in a short time.

• Effective use of existing cables and fittingsVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.

• Additional functions and fittingsThe Mitsubishi Electric System & Service renewal kit provides functions which are lacking when using the MR-J3- A-RJ007 servo amplifier and MR-J3-D11 renewal kit combination.

(1) Detector pulse open collector output

(2) Built-in alarm output relay

(3) Line noise filter and connector equipped (MR-J3 servo amplifier capacity 7kW or less)

Features

1M E N U

*1: The fittings and enclosed parts differ according to the model. The noise filter enclosed with the MR-J3 servo amplifier capacity 5kW and 7kW must be attached by the user. This noise filter is not enclosed with the 11 to 22kW capacities. Purchase the Mitsubishi Electric noise filter (model: FR-BLF).

*2: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servo amplifier and renewal unit.

Precautions for Selection

Product name Model MR-J3 servo amplifier capacity Noise filter Contactor

MR-SARenewal kit

Existing motorHA-SA Existing motor

HA-SA

Renewal kit (Illustration shows 5kW or less)

Mitsubishi Electric System & Service provides

total support from system renewal to

servomotor replacement. Local work is

accepted with Menus 1 to 3.

The valid service period for the popular MELSERVO-SA Series is nearing its end. Mitsubishi recommends renewing your system to ensure a smooth transition to current models.Mitsubishi Electric System & Service provides total support from system renewal to motor installation to ensure long-term and worry-free use of your valuable machines.

Recommendation for Renewal

Renewal kit

· Mounting plate, conversion PCB, 24VDC power, contactor, noise filter, internal wiring cable*1

0.4 to 1kW

2kW

3.5kW

5kW

7kW

11kW

15kW

22kW

EquippedEnclosed

Servo amplifier (special part) *2

Renewal kit *2

SC-SAJ3KT1K

SC-SAJ3KT2K

SC-SAJ3KT3K

SC-SAJ3KT5K

SC-SAJ3KT7K

SC-SAJ3KT11K

SC-SAJ3KT15K

SC-SAJ3KT22K

MR-J3- A-RJ007U

MR-J3-D11

R e n e w a l M e n u

Existing cable

Existing motorHA-SA

Renewal kitinstallation

After mountingBefore mounting

[ R e n e w a l T o o l s ]

Positioning unit

Existing cable (control)

Operation panel

Renewal unit *2(user-prepared)Servo amplifier *2

(user-prepared, special part)

Equipped

None

Always read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.

Even if the servo amplifier and servomotor are replaced in a batch, existing cables can be used effectively and renewal time can be shortened by using the Mitsubishi Electric System & Service renewal kit. Existing cable and the servomotor are connected with a conversion cable.

The servomotor can be replaced in stages after replacing the servo amplifier using the renewal kit (Menu 1). Existing cables can be used for the various cables. Existing cable and the servomotor are connected with a conversion cable.

The MR-SA servomotor (HA-SA) can be used by combining the Mitsubishi Electric System & Service renewal kit, MR-J3 servo amplifier (special compliance) and renewal unit. This renewal kit shortens the renewal time, and allows exiting cable and servomotors to be used effectively.

Applicable renewal toolSC-SAJ3KT

Applicable renewal toolSC-SAJ3PW C1M/SC-SAJ3EN C1M

SC-SAJ3BK C1M

Applicable renewal toolSC-SAJ3KT /SC-SAJ3PW C1M

SC-SAJ3EN C1M/SC-SAJ3BK C1M

power, encoder, brake

Page 4: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool

3 4

Replacing the servomotor after the servo amplifier

Required renewal tools

• Renewal work in stagesThe servomotor can be replaced in stages after replacing the servo amplifier using the renewal kit.

• Effective use of existing cablesVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.

• Variety of conversion cables availableA variety of conversion cables (power, encoder, brake) is available to facilitate connection of existing cables for the MR-SA servo amplifier and latest servomotor.

Motorreplacement

Features

Product name Model MR-J3 servo amplifier capacity Remarks

Remarks Noise filter Contactor

0.6 to 2kW

2 to 5kW

5 to 7kW

0.7 to 2kW

3.5 to 7kW

2M E N U

*1: Use the Mitsubishi Electric cable (model: MR-PWS1CBL M-A - ) for the HF-MP, KP motor power conversion cable.*2: Use the Mitsubishi Electric cable (model: MR-BKS1CBL M-A - ) for the HF-MP, KP motor brake conversion cable.*3: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servomotor.*4: Existing cables can be used.

Power conversion cable (1m) *1

Encoder conversion cable (1m)

Brake conversion cable (1m) *2

SC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M

SC-SAJ3PW2KC1M1

SC-SAJ3PW7KC1M1

SC-SAJ3EN1C1M

SC-SAJ3EN2C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

*3

HF-SP

HF-SP

HF-SP

HC-LP

HC-LP,HA-LP,HC-UP

HF-KP,HF-MP

HF-SP,HC-LP,HC-UP,HA-LP

HF-SP

HC-LP,HC-UP,HA-LP

Replacing the servo amplifier and servomotor in a group

Required renewal tools

• Replace the servo amplifier and servomotor in a short timeThe time to renew from the MR-SA can be shortened by using the Mitsubishi Electric System & Service renewal kit and conversion cable.

• Effective use of existing cablesVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.

• Variety of conversion cables availableA variety of conversion cables (power, encoder, brake) is available to facilitate connection of existing cables for the MR-SA servo amplifier and latest servomotor.

Features

Product name Model MR-J3 servo amplifier capacity

0.4 to 1kW

2kW

3.5kW

5kW

7kW

11kW

15kW

22kW

0.6 to 2kW

2 to 5kW

5 to 7kW

0.7 to 2kW

3.5 to 7kW

Enclosed Equipped

Equipped

None

3M E N U

*1: The fittings and enclose parts differ according to the model. The noise filter enclosed with the MR-J3 servo amplifier capacity 5kW and 7kW must be attached by the user. This noise filter is not enclosed with the 11 to 22kW capacities. Purchase the Mitsubishi Electric noise filter (model: FR-BLF).

*2: Use the Mitsubishi Electric motor power cable (model: MR-PWS1CBL M-A - ) for the HF-MP, KP motor power conversion cable.*3: Use the Mitsubishi Electric motor magnetic brake cable (model: MR-BKS1CBL M-A - ) for the HF-MP, KP motor brake conversion cable.*4: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servomotor.

SC-SAJ3KT1K

SC-SAJ3KT2K

SC-SAJ3KT3K

SC-SAJ3KT5K

SC-SAJ3KT7K

SC-SAJ3KT11K

SC-SAJ3KT15K

SC-SAJ3KT22K

SC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M

SC-SAJ3PW2KC1M1

SC-SAJ3PW7KC1M1

SC-SAJ3EN1C1M

SC-SAJ3EN2C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

MR-J3- A-RJ007U

MR-J3-D11

HF-SP

HF-SP

HF-SP

HC-LP

HC-LP,HA-LP,HC-UP

HF-KP,HF-MP

HF-SP,HC-LP,HC-UP,HA-LP

HF-SP

HC-LP,HC-UP,HA-LP

Renewal kit

· Mounting plate, conversion PCB, 24VDC power, contactor, noise filter, internal wiring cable*1

Power conversion cable (1m) *2

Encoder conversion cable (1m)

Brake conversion cable (1m) *3

Servo amplifier (special compliance) *4

Renewal unit*4

Amplifier and motor replacement

Motor sideconversioncable

Existing cable power, encoder, brake

New motor *4 (user-prepared, special part)

Positioning unit

Operation panel

Motor side conversion cable

Existing cable (power, encoder,

brake)

Before mounting After mountingBefore mounting After mounting Existing cable

(control)

Existing motorHA-SA

Existing motorHA-SA

Mot

or s

ide

conv

ersi

on c

able

Mot

or s

ide

conv

ersi

on c

able

MR-SA Renewal kit

*3New motor*3(user-prepared, special part)

New motor*3

(user-prepared, special part)

Precautions for SelectionAlways read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.

Precautions for SelectionAlways read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.

Servomotor (user-prepared, special part)

*4New motor*4(user-prepared, special part)

Servomotor*4 (user-prepared, special part)

Positioning unit

Existing cable*4

(control)

Operation panel

Page 5: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool

3 4

Replacing the servomotor after the servo amplifier

Required renewal tools

• Renewal work in stagesThe servomotor can be replaced in stages after replacing the servo amplifier using the renewal kit.

• Effective use of existing cablesVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.

• Variety of conversion cables availableA variety of conversion cables (power, encoder, brake) is available to facilitate connection of existing cables for the MR-SA servo amplifier and latest servomotor.

Motorreplacement

Features

Product name Model MR-J3 servo amplifier capacity Remarks

Remarks Noise filter Contactor

0.6 to 2kW

2 to 5kW

5 to 7kW

0.7 to 2kW

3.5 to 7kW

2M E N U

*1: Use the Mitsubishi Electric cable (model: MR-PWS1CBL M-A - ) for the HF-MP, KP motor power conversion cable.*2: Use the Mitsubishi Electric cable (model: MR-BKS1CBL M-A - ) for the HF-MP, KP motor brake conversion cable.*3: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servomotor.*4: Existing cables can be used.

Power conversion cable (1m) *1

Encoder conversion cable (1m)

Brake conversion cable (1m) *2

SC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M

SC-SAJ3PW2KC1M1

SC-SAJ3PW7KC1M1

SC-SAJ3EN1C1M

SC-SAJ3EN2C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

*3

HF-SP

HF-SP

HF-SP

HC-LP

HC-LP,HA-LP,HC-UP

HF-KP,HF-MP

HF-SP,HC-LP,HC-UP,HA-LP

HF-SP

HC-LP,HC-UP,HA-LP

Replacing the servo amplifier and servomotor in a group

Required renewal tools

• Replace the servo amplifier and servomotor in a short timeThe time to renew from the MR-SA can be shortened by using the Mitsubishi Electric System & Service renewal kit and conversion cable.

• Effective use of existing cablesVarious cables (power supply, encoder, brake, cooling fan, control) currently used can be used, allowing renewal work to be completed in a short time.

• Variety of conversion cables availableA variety of conversion cables (power, encoder, brake) is available to facilitate connection of existing cables for the MR-SA servo amplifier and latest servomotor.

Features

Product name Model MR-J3 servo amplifier capacity

0.4 to 1kW

2kW

3.5kW

5kW

7kW

11kW

15kW

22kW

0.6 to 2kW

2 to 5kW

5 to 7kW

0.7 to 2kW

3.5 to 7kW

Enclosed Equipped

Equipped

None

3M E N U

*1: The fittings and enclose parts differ according to the model. The noise filter enclosed with the MR-J3 servo amplifier capacity 5kW and 7kW must be attached by the user. This noise filter is not enclosed with the 11 to 22kW capacities. Purchase the Mitsubishi Electric noise filter (model: FR-BLF).

*2: Use the Mitsubishi Electric motor power cable (model: MR-PWS1CBL M-A - ) for the HF-MP, KP motor power conversion cable.*3: Use the Mitsubishi Electric motor magnetic brake cable (model: MR-BKS1CBL M-A - ) for the HF-MP, KP motor brake conversion cable.*4: Purchase from Mitsubishi Electric. Refer to the Amplifier and Motor Correspondence Table on page 9 when selecting the MR-J3 servomotor.

SC-SAJ3KT1K

SC-SAJ3KT2K

SC-SAJ3KT3K

SC-SAJ3KT5K

SC-SAJ3KT7K

SC-SAJ3KT11K

SC-SAJ3KT15K

SC-SAJ3KT22K

SC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M

SC-SAJ3PW2KC1M1

SC-SAJ3PW7KC1M1

SC-SAJ3EN1C1M

SC-SAJ3EN2C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

MR-J3- A-RJ007U

MR-J3-D11

HF-SP

HF-SP

HF-SP

HC-LP

HC-LP,HA-LP,HC-UP

HF-KP,HF-MP

HF-SP,HC-LP,HC-UP,HA-LP

HF-SP

HC-LP,HC-UP,HA-LP

Renewal kit

· Mounting plate, conversion PCB, 24VDC power, contactor, noise filter, internal wiring cable*1

Power conversion cable (1m) *2

Encoder conversion cable (1m)

Brake conversion cable (1m) *3

Servo amplifier (special compliance) *4

Renewal unit*4

Amplifier and motor replacement

Motor sideconversioncable

Existing cable power, encoder, brake

New motor *4 (user-prepared, special part)

Positioning unit

Operation panel

Motor side conversion cable

Existing cable (power, encoder,

brake)

Before mounting After mountingBefore mounting After mounting Existing cable

(control)

Existing motorHA-SA

Existing motorHA-SA

Mot

or s

ide

conv

ersi

on c

able

Mot

or s

ide

conv

ersi

on c

able

MR-SA Renewal kit

*3New motor*3(user-prepared, special part)

New motor*3

(user-prepared, special part)

Precautions for SelectionAlways read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.

Precautions for SelectionAlways read the precautions given on the back cover of this guide, and thoroughly understand the functions and performance of this product before starting use.If the parameters for the MR-SA are changed, the parameters must also be set for the MR-J3.Refer to the Servo Amplifier Technical Material (SH (NA) 030066) issued by Mitsubishi Electric for details on setting the parameters.

Servomotor (user-prepared, special part)

*4New motor*4(user-prepared, special part)

Servomotor*4 (user-prepared, special part)

Positioning unit

Existing cable*4

(control)

Operation panel

Page 6: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

[ R e n e w a l T o o l s ]

5 6

Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool

T o t a l S y s t e m S u p p o r tConnection of servo amplifier, renewal unit and peripheral devices

When replacing the motor

• Confirmation of current system

• Review of work schedule

• Design and manufacture of hardware*1

• Design and manufacture of software (when necessary) *2

• Confirmation of servomotor mounting state

• Confirmation of power supply and encoder cable deterioration

• Confirmation of space in system

4M E N U

Renewal methods

Consultation

Investigation of site

Estimate and order

System design and manufacture

Work at site

Adjustment at site

Proposal for servo renewal

Delivery

*1: The relay box and terminal box must be prepared by the user. Refer to "Delivery Chart" for details on the terminal width and hole diameters which apply to the power conversion cable and brake conversion cable.

*2: Connect to the existing brake power.*3: The conversion cables shown in the box are required when replacing the motor.

• Replacement and installation of devices, rewiring

• Confirmation of settings and operations

*1: When updating the controller, the model will be selected according to the control specifications.Bracket machining and motor installation, etc., will also be discussed.

*2: This will be handled individually if controller updates require changes to the program. Improvement of functions and changes to specifications will also be discussed.

Regenerative option

Positioning unit

Operation panel

Brake cable

Encoder cable

Power conversion cable

No-fuse breaker

200 to 230VAC power supply

New MR-J3 servomotor

Brake cable

Encoder cable

Brake conversion cable

Encoder conversion cable

Power cable

Power conversion cable

*1*3

Servo amplifier

24VDC power supply*2

Renewal unit

Renewal kit (Illustration shows 5kW or less)

Existing servomotorHA-SA

* Cooperation of a person familiar with the current system's specifications and handling is recommended.

* The work time is shortened by using the Mitsubishi Electric System & Service renewal kit, etc.

* Cooperation of a person familiar with the current system's specifications and handling is recommended.

* Cooperation of a person familiar with the current system's specifications and handling is recommended.

Page 7: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

[ R e n e w a l T o o l s ]

5 6

Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool

T o t a l S y s t e m S u p p o r tConnection of servo amplifier, renewal unit and peripheral devices

When replacing the motor

• Confirmation of current system

• Review of work schedule

• Design and manufacture of hardware*1

• Design and manufacture of software (when necessary) *2

• Confirmation of servomotor mounting state

• Confirmation of power supply and encoder cable deterioration

• Confirmation of space in system

4M E N U

Renewal methods

Consultation

Investigation of site

Estimate and order

System design and manufacture

Work at site

Adjustment at site

Proposal for servo renewal

Delivery

*1: The relay box and terminal box must be prepared by the user. Refer to "Delivery Chart" for details on the terminal width and hole diameters which apply to the power conversion cable and brake conversion cable.

*2: Connect to the existing brake power.*3: The conversion cables shown in the box are required when replacing the motor.

• Replacement and installation of devices, rewiring

• Confirmation of settings and operations

*1: When updating the controller, the model will be selected according to the control specifications.Bracket machining and motor installation, etc., will also be discussed.

*2: This will be handled individually if controller updates require changes to the program. Improvement of functions and changes to specifications will also be discussed.

Regenerative option

Positioning unit

Operation panel

Brake cable

Encoder cable

Power conversion cable

No-fuse breaker

200 to 230VAC power supply

New MR-J3 servomotor

Brake cable

Encoder cable

Brake conversion cable

Encoder conversion cable

Power cable

Power conversion cable

*1*3

Servo amplifier

24VDC power supply*2

Renewal unit

Renewal kit (Illustration shows 5kW or less)

Existing servomotorHA-SA

* Cooperation of a person familiar with the current system's specifications and handling is recommended.

* The work time is shortened by using the Mitsubishi Electric System & Service renewal kit, etc.

* Cooperation of a person familiar with the current system's specifications and handling is recommended.

* Cooperation of a person familiar with the current system's specifications and handling is recommended.

Page 8: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

[ R e n e w a l T o o l s ]

Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool

7 8

Outline drawing (When connecting amplifier and renewal unit)

(Note) If the MR-J3 servo amplifier capacity is 5kW or less, the renewal kit has the same outline.

SC-SAJ3KT5K SC-SAJ3KT7K

SC-SAJ3KT11K

(Unit: mm) (Unit: mm)

SC-SAJ3KT15K

SC-SAJ3PW2KC1MSC-SAJ3KT22K

22428

0

1726

0(8

0)

230

395

510530

[Motor side after replacement] [Existing cable side]

1000

SC-SAJ3PW5KC1M 917060

U

V

W

E

70

ø40

95

12.0

ø6.4

Cable ø16.5

Round crimp terminal (R5.5-6)

Round crimp terminal (R5.5-6)

77

[Motor side after replacement] [Existing cable side]

1000

SC-SAJ3PW7KC1M 917060

U

V

W

E

90

ø40

11499

12.0

ø6.4

Cable ø19.5

Round crimp terminal (R8-6)

Round crimp terminal (R8-6)

[Existing cable side] [Motor side after replacement]

SC-SAJ3EN1C1M-A 917060

1000 30

1323

18

ø32

112

68

Cable ø7.1

[Motor side after replacement] [Existing cable side]

SC-SAJ3BK1C1M 915060

1000

B1

B2

70

51.4

ø21

Round crimp terminal (R1.25-4)

Round crimp terminal (R1.25-4)

8.0

ø4.3

Cable ø9.6

[Existing cable side] [Motor side after replacement]

SC-SAJ3BK2C1M 915060

1000

B1

B2

70

ø22

58.8

Round crimp terminal (R1.25-4)

Round crimp terminal (R1.25-4)

Cable ø8.8

ø4.3

8.0

[Motor side after replacement] [Existing cable side]

51.4

ø21

112

68

ø32

Cable ø8.2

1000

SC-SAJ3EN2C1M 917060

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M

SC-SAJ3EN1C1M-

SC-SAJ3BK2C1M

SC-SAJ3EN2C1M

SC-SAJ3BK1C1M

1000

SC-SAJ3PW2KC1M 917060

U

V

W

E

70

ø34

9073

8.5

Round crimp terminal (R2-4)

ø4.3

Cable ø12.0

Round crimp terminal (R2-4)

[Motor side after replacement] [Existing cable side]

*1 The following dimensions apply according to the servo amplifier capacity. (above drawing shows 5kW) 100W, 200W:135mm 400W, 600W :170mm 700W, 1kW :185mm 2kW, 3.5kW :195mm

450

160

200(

*1)

6.3

(80)

235

15020

4

20

430

100

250

2021

3

620

0(8

0)

260

230

430450

22328

022

3280

1726

0(8

0)

265

230

510530

280

224

1726

0(8

0)

395

230

580560

Page 9: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

[ R e n e w a l T o o l s ]

Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool

7 8

Outline drawing (When connecting amplifier and renewal unit)

(Note) If the MR-J3 servo amplifier capacity is 5kW or less, the renewal kit has the same outline.

SC-SAJ3KT5K SC-SAJ3KT7K

SC-SAJ3KT11K

(Unit: mm) (Unit: mm)

SC-SAJ3KT15K

SC-SAJ3PW2KC1MSC-SAJ3KT22K

22428

0

1726

0(8

0)

230

395

510530

[Motor side after replacement] [Existing cable side]

1000

SC-SAJ3PW5KC1M 917060

U

V

W

E

70

ø40

95

12.0

ø6.4

Cable ø16.5

Round crimp terminal (R5.5-6)

Round crimp terminal (R5.5-6)

77

[Motor side after replacement] [Existing cable side]

1000

SC-SAJ3PW7KC1M 917060

U

V

W

E

90

ø40

11499

12.0

ø6.4

Cable ø19.5

Round crimp terminal (R8-6)

Round crimp terminal (R8-6)

[Existing cable side] [Motor side after replacement]

SC-SAJ3EN1C1M-A 917060

1000 30

1323

18

ø32

112

68

Cable ø7.1

[Motor side after replacement] [Existing cable side]

SC-SAJ3BK1C1M 915060

1000

B1

B2

70

51.4

ø21

Round crimp terminal (R1.25-4)

Round crimp terminal (R1.25-4)

8.0

ø4.3

Cable ø9.6

[Existing cable side] [Motor side after replacement]

SC-SAJ3BK2C1M 915060

1000

B1

B2

70

ø22

58.8

Round crimp terminal (R1.25-4)

Round crimp terminal (R1.25-4)

Cable ø8.8

ø4.3

8.0

[Motor side after replacement] [Existing cable side]

51.4

ø21

112

68

ø32

Cable ø8.2

1000

SC-SAJ3EN2C1M 917060

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M

SC-SAJ3EN1C1M-

SC-SAJ3BK2C1M

SC-SAJ3EN2C1M

SC-SAJ3BK1C1M

1000

SC-SAJ3PW2KC1M 917060

U

V

W

E

70

ø34

9073

8.5

Round crimp terminal (R2-4)

ø4.3

Cable ø12.0

Round crimp terminal (R2-4)

[Motor side after replacement] [Existing cable side]

*1 The following dimensions apply according to the servo amplifier capacity. (above drawing shows 5kW) 100W, 200W:135mm 400W, 600W :170mm 700W, 1kW :185mm 2kW, 3.5kW :195mm

450

160

200(

*1)

6.3

(80)

235

15020

4

20

430

100

250

2021

3

620

0(8

0)

260

230

430450

22328

022

3280

1726

0(8

0)

265

230

510530

280

224

1726

0(8

0)

395

230

580560

Page 10: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

[ R e n e w a l T o o l s ]

Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool

9 10

HA-SA22

HA-SA33

HA-SA32U

HA-SA52

HA-SA53

HA-SA52L

HA-SA52U

HA-SA102

HA-SA152

HA-SA103

HA-SA153

HA-SA102L

HA-SA152L

HA-SA102U

HA-SA202

HA-SA352

HA-SA202L

HA-SA202U

HA-SA502

HA-SA302L

HA-SA502L

HA-SA302U

HA-SA702

HA-SA702L

HA-SA502U

HA-SA11K2L

HA-SA15K2L

HA-SA22K2L

The servomotor and servo amplifier are manufactured by Mitsubishi Electric Co., Ltd.

The servomotor and servo amplifier are manufactured by Mitsubishi Electric Co., Ltd.

Existing servomotor model Renewal unit Renewal kit modelExisting servo amplifier model

MR-SA22

MR-SA33

MR-SA32U

MR-SA52

MR-SA53

MR-SA52L

MR-SA52U

MR-SA102

MR-SA152

MR-SA103

MR-SA153

MR-SA102L

MR-SA152L

MR-SA102U

MR-SA202

MR-SA352

MR-SA202L

MR-SA202U

MR-SA502

MR-SA302L

MR-SA502L

MR-SA302U

MR-SA702

MR-SA702L

MR-SA502U

MR-SA11K2L

MR-SA15K2L

MR-SA22K2L

Servo amplifier model after replacement

MR-J3-40A-RJ007U943

MR-J3-40A-RJ007U944

MR-J3-40A-RJ007U945

MR-J3-70A-RJ007U971

MR-J3-70A-RJ007U978

MR-J3-70A-RJ007U983

MR-J3-70A-RJ007U946

MR-J3-200A-RJ007U972

MR-J3-200A-RJ007U973

MR-J3-200A-RJ007U979

MR-J3-350A-RJ007U980

MR-J3-200A-RJ007U984

MR-J3-200A-RJ007U985

MR-J3-200A-RJ007U947

MR-J3-350A-RJ007U974

MR-J3-350A-RJ007U975

MR-J3-350A-RJ007U986

MR-J3-350A-RJ007U948

MR-J3-500A-RJ007U976

MR-J3-500A-RJ007U987

MR-J3-500A-RJ007U988

MR-J3-500A-RJ007U949

MR-J3-700A-RJ007U977

MR-J3-700A-RJ007U989

MR-J3-700A-RJ007U950

MR-J3-11KA-RJ007U997

MR-J3-15KA-RJ007U998

MR-J3-22KA-RJ007U999

SC-SAJ3KT1K

SC-SAJ3KT2K

SC-SAJ3KT3K

SC-SAJ3KT5K

SC-SAJ3KT7K

SC-SAJ3KT11K

SC-SAJ3KT15K

SC-SAJ3KT22K

MR-J3-D11

HA-SA22

HA-SA33

HA-SA32U

HA-SA52

HA-SA53

HA-SA52L

HA-SA52U

HA-SA102

HA-SA152

HA-SA103

HA-SA153

HA-SA102L

HA-SA152L

HA-SA102U

HA-SA202

HA-SA352

HA-SA202L

HA-SA202U

HA-SA502

HA-SA302L

HA-SA502L

HA-SA302U

HA-SA702

HA-SA702L

HA-SA502U

HA-SA11K2L

HA-SA15K2L

HA-SA22K2L

Servo amplifier replacement correspondence table

Servomotor replacement correspondence table

Existing servomotor model ModelPower conversion cable model Brake conversion cable modelEncoder conversion cable model

Renewal tool

SC-SAJ3PW2KC1M

SC-SAJ3PW2KC1M1

SC-SAJ3PW2KC1M

SC-SAJ3PW2KC1M1

SC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M1

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M1

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M

SC-SAJ3PW7KC1M1

SC-SAJ3BK1C1M

SC-SAJ3BK1C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

SC-SAJ3BK2C1M

SC-SAJ3EN2C1M

HC-SP43E10-S100

HC-SP43E10-S100

HF-SP42E10-S100

HF-SP52E10

HF-SP52E10

HC-LP52

HF-SP52E10-S100

HF-SP102E10

HF-SP152E10

HF-SP102E10

HF-SP152E11

HC-LP102

HC-LP152

HF-SP102E10-S100

HF-SP202E10

HF-SP352E10

HC-LP202

HF-SP202E10-S100

HF-SP502E10

HC-LP302

HA-LP502E10

HF-SP352E11-S100

HF-SP702E10

HA-LP702E10

HC-UP502E10-S100

HA-LP11K2

HA-LP15K2-S10

HA-LP22K2-S10

Page 11: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

[ R e n e w a l T o o l s ]

Mitsubishi General-Purpose AC Servo Renewal/Renewal Tool

9 10

HA-SA22

HA-SA33

HA-SA32U

HA-SA52

HA-SA53

HA-SA52L

HA-SA52U

HA-SA102

HA-SA152

HA-SA103

HA-SA153

HA-SA102L

HA-SA152L

HA-SA102U

HA-SA202

HA-SA352

HA-SA202L

HA-SA202U

HA-SA502

HA-SA302L

HA-SA502L

HA-SA302U

HA-SA702

HA-SA702L

HA-SA502U

HA-SA11K2L

HA-SA15K2L

HA-SA22K2L

The servomotor and servo amplifier are manufactured by Mitsubishi Electric Co., Ltd.

The servomotor and servo amplifier are manufactured by Mitsubishi Electric Co., Ltd.

Existing servomotor model Renewal unit Renewal kit modelExisting servo amplifier model

MR-SA22

MR-SA33

MR-SA32U

MR-SA52

MR-SA53

MR-SA52L

MR-SA52U

MR-SA102

MR-SA152

MR-SA103

MR-SA153

MR-SA102L

MR-SA152L

MR-SA102U

MR-SA202

MR-SA352

MR-SA202L

MR-SA202U

MR-SA502

MR-SA302L

MR-SA502L

MR-SA302U

MR-SA702

MR-SA702L

MR-SA502U

MR-SA11K2L

MR-SA15K2L

MR-SA22K2L

Servo amplifier model after replacement

MR-J3-40A-RJ007U943

MR-J3-40A-RJ007U944

MR-J3-40A-RJ007U945

MR-J3-70A-RJ007U971

MR-J3-70A-RJ007U978

MR-J3-70A-RJ007U983

MR-J3-70A-RJ007U946

MR-J3-200A-RJ007U972

MR-J3-200A-RJ007U973

MR-J3-200A-RJ007U979

MR-J3-350A-RJ007U980

MR-J3-200A-RJ007U984

MR-J3-200A-RJ007U985

MR-J3-200A-RJ007U947

MR-J3-350A-RJ007U974

MR-J3-350A-RJ007U975

MR-J3-350A-RJ007U986

MR-J3-350A-RJ007U948

MR-J3-500A-RJ007U976

MR-J3-500A-RJ007U987

MR-J3-500A-RJ007U988

MR-J3-500A-RJ007U949

MR-J3-700A-RJ007U977

MR-J3-700A-RJ007U989

MR-J3-700A-RJ007U950

MR-J3-11KA-RJ007U997

MR-J3-15KA-RJ007U998

MR-J3-22KA-RJ007U999

SC-SAJ3KT1K

SC-SAJ3KT2K

SC-SAJ3KT3K

SC-SAJ3KT5K

SC-SAJ3KT7K

SC-SAJ3KT11K

SC-SAJ3KT15K

SC-SAJ3KT22K

MR-J3-D11

HA-SA22

HA-SA33

HA-SA32U

HA-SA52

HA-SA53

HA-SA52L

HA-SA52U

HA-SA102

HA-SA152

HA-SA103

HA-SA153

HA-SA102L

HA-SA152L

HA-SA102U

HA-SA202

HA-SA352

HA-SA202L

HA-SA202U

HA-SA502

HA-SA302L

HA-SA502L

HA-SA302U

HA-SA702

HA-SA702L

HA-SA502U

HA-SA11K2L

HA-SA15K2L

HA-SA22K2L

Servo amplifier replacement correspondence table

Servomotor replacement correspondence table

Existing servomotor model ModelPower conversion cable model Brake conversion cable modelEncoder conversion cable model

Renewal tool

SC-SAJ3PW2KC1M

SC-SAJ3PW2KC1M1

SC-SAJ3PW2KC1M

SC-SAJ3PW2KC1M1

SC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M1

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M1

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M

SC-SAJ3PW7KC1M1

SC-SAJ3BK1C1M

SC-SAJ3BK1C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

SC-SAJ3BK2C1M

SC-SAJ3EN2C1M

HC-SP43E10-S100

HC-SP43E10-S100

HF-SP42E10-S100

HF-SP52E10

HF-SP52E10

HC-LP52

HF-SP52E10-S100

HF-SP102E10

HF-SP152E10

HF-SP102E10

HF-SP152E11

HC-LP102

HC-LP152

HF-SP102E10-S100

HF-SP202E10

HF-SP352E10

HC-LP202

HF-SP202E10-S100

HF-SP502E10

HC-LP302

HA-LP502E10

HF-SP352E11-S100

HF-SP702E10

HA-LP702E10

HC-UP502E10-S100

HA-LP11K2

HA-LP15K2-S10

HA-LP22K2-S10

Page 12: Mitsubishi General-Purpose AC Servo Renewal Tool · HF-SP HF-SP HF-SP HC-LP HC-LP,HA-LP,HC-UP HF-KP,HF-MP HF-SP,HC-LP,HC-UP,HA-LP HF-SP HC-LP,HC-UP,HA-LP Replacing the servo amplifier

Mitsubishi General-Purpose AC ServoRenewal/Renewal Tool

Renewal kit

Power conversion cable (1m) *1

Encoder conversion cable (1m)

Brake conversion cable (1m) *2

Product name Model

SC-SAJ3KT1K

SC-SAJ3KT2K

SC-SAJ3KT3K

SC-SAJ3KT5K

SC-SAJ3KT7K

SC-SAJ3KT11K

SC-SAJ3KT15K

SC-SAJ3KT22K

SC-SAJ3PW2KC1M

SC-SAJ3PW5KC1M

SC-SAJ3PW7KC1M

SC-SAJ3PW2KC1M1

SC-SAJ3PW7KC1M1

SC-SAJ3EN1C1M-A1

SC-SAJ3EN1C1M-A2

SC-SAJ3EN2C1M

SC-SAJ3BK1C1M

SC-SAJ3BK2C1M

MR-J3 servo amplifier capacity

0.4 to 1kW

2kW

3.5kW

5kW

7kW

11kW

15kW

22kW

0.6 to 2kW

2 to 5kW

5 to 7kW

0.7 to 2kW

3.5 to 7kW

HF-SP working terminal width 8.5mm M4 screw hole

HF-SP working terminal width 12mm M6 screw hole

HF-SP working terminal width 12mm M6 screw hole

Available soon (HC-LP)

Available soon (HC-LP,HA-LP,HC-UP)

HF-KP, HF-MP load side direction

HF-KP, HF-MP counter load side direction

HF-SP,HC-LP,HC-UP,HA-LP

HF-SP working terminal width 8mm M4 screw hole

HC-LP,HC-UP,HA-LP working terminal width 8mm M4 screw hole

Delivery

Delivery

Precautions for Use• Refer to the Technical Material issued by Mitsubishi Electric for details on the servo amplifier and servomotor combination.

• Take the cable life into consideration when using existing cables. If the cable is worn, it should be replaced with a new one.

• A cooling fan cable must be separately laid when replacing the HA-SA15K2L or SA22K2L with the HA-LP servomotor. (3-phase power supply)

• The conversion cable is not a high-flexible service part. Always fix the cable during use.

• Depending on the machine conditions (inertia, load, etc.), the servo amplifier's capacity may be insufficient after renewal. Carefully consider the capacity when replacing the models.

• Some of the MR-J3 servomotors do not have an oil seal. Please take care when selecting the replacement model.

• If increasing the servo amplifier capacity at renewal, the regeneration option may need to be changed. Please take care when selecting the replacement model.

• Consult with Mitsubishi for the special servo amplifiers and servomotors.

• Consult with Mitsubishi Electric System & Service if using a type with external cooling fins.

*1: Use the Mitsubishi Electric motor power cable (model: MR-PWS1CBL M-A - ) for the HF-MP, KP motor power conversion cable.*2: Use the Mitsubishi Electric motor magnetic brake cable (model: MR-BKS1CBL M-A - ) for the HF-MP, KP motor brake conversion cable.

Remarks

Mot

or s

ide

cabl

e

: Custom production (two-month delivery)

New publication, effective May 2009X900905-169 (MDOC)

<Sales office> FA PRODUCT DIVISION mail: [email protected]

Contact your reliable and high-quality service dealer for products and consultations.