malcom - malcomtech revised 4/1/01 sps series is not the responsibility of malcom. any repairs that...

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Revised 4/1/01 MALCOM Single Jar Solder Paste Softener Model SPS-1 INSTRUCTION MANUAL MALCOMTECH INTERNATIONAL 26200 INDUSTRIAL BLVD. HAYWARD, CA 94545 USA TEL. (510) 293-0580 FAX. (510) 293-0940 WEB. www.malcomtech.com EMAIL. [email protected]

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Revised 4/1/01

MALCOM Single Jar

Solder Paste Softener Model SPS-1

INSTRUCTION MANUAL

MALCOMTECH INTERNATIONAL

26200 INDUSTRIAL BLVD.

HAYWARD, CA 94545 USA

TEL. (510) 293-0580 FAX. (510) 293-0940

WEB. www.malcomtech.com EMAIL. [email protected]

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Revised 4/1/01

W A R N I N G ! ! ! ! PLEASE USE WITH CAUTION, THIS UNIT OPERATES ON A VERY HIGH SPEED.

MAKE SURE ALL COVERS, LIDS, PLUGS, ETC. ARE COMPLETELY SECURED BEFORE OPERATING.

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Revised 4/1/01

IMPORTANT!! READ THIS!! NOW!! 1. DO NOT ATTEMPT TO OVERRIDE THE SAFETY INTERLOCK OF THIS UNIT. MALCOM WILL NOT BE HELD RESPONSIBLE FOR ANY INJURY OR DAMAGE RESULTING FROM TAMPERING WITH THE SAFETY FEATURES OF THE SPS SERIES. 2. DO NOT OVERLOAD THE CENTRIFUGE, 1 KG. MAXIMUM. THE MAXIMUM RATED LOAD THAT CAN BE PUT INTO THE HOLDER CUP IS 1 KG. THIS INCLUDES THE WEIGHT OF THE ADAPTER, IF ANY IS USED. 3. MAKE SURE THE SOLDER PASTE JAR CAP IS ON TIGHT. BY THE DESIGN OF THE SPS SERIES, HIGH PRESSURES ARE ENCOUNTERED INSIDE THE SOLDER PASTE JAR. IF THE CAP IS NOT ON TIGHTLY, THEN THE PASTE WILL LEAK OUT. DAMAGE AND SOILING CAUSED BY THIS LEAKING WILL NOT BE COVERED BY THE WARRANTY. 4. DO NOT ATTEMPT TO MODIFY OR CHANGE ANY COMPONENT OF THE SPS SERIES. THIS DEVICE WAS DESIGNED TO OPERATE WITHIN SPECIFIC PARAMETERS OF SPEED, JAR HEIGHT, AND JAR WEIGHT. MODIFYING THE SPS SERIES TO ACCOMMODATE A SMALLER, LARGER, OR HEAVIER JAR WILL NOT ONLY PROMOTE DAMAGE, IT WILL ALSO VOID THE WARRANTY. 5. USE ONLY NEW BATTERIES IN THE CENTRIFUGE AND REPLACE THEM WHEN THEY ARE LOW. THE BATTERIES USED IN THE AUTO-BALANCER MUST BE IN THE BEST CONDITION, THIS SO THAT THE AUTO-BALANCER WILL WORK. AN IMPROPERLY BALANCED CENTRIFUGE WILL CAUSE PRE-MATURE FAILURE OF BEARINGS AND/OR SHAFTS. BREAKAGE OF THIS TYPE, AND THE RESULTING DAMAGE, IS NOT COVERED BY THE WARRANTY. 6. IF SOMETHING APPEARS TO BE WRONG, DO NOT OPERATE THE SPS SERIES MODEL. IF YOU FIND ANYTHING, DIFFERENT OR ODD IN THE APPEARANCE OR OPERATION OF YOUR SPS SERIES MODEL, TURN IT OFF IMMEDIATELY. CONTINUING USE COULD CAUSE DAMAGE OR INJURY. MALCOM WILL NOT BE HELD RESPONSIBLE FOR ANY CONSEQUENCES RESULTING FROM IMPROPER, UNSUPERVISED, OR CARELESS OPERATION. 7. KEEP YOUR SPS SERIES MODEL CLEAN AND WELL MAINTAINED. IT IS THE USER'S RESPONSIBILITY TO MAINTAIN AND CLEAN YOUR SPS SERIES MODEL. ANY DAMAGE OR INJURY THAT MAY BE CAUSED BY THE NEGLECT OR ABUSE OF YOUR

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Revised 4/1/01

SPS SERIES IS NOT THE RESPONSIBILITY OF MALCOM. ANY REPAIRS THAT ARE NECESSITATED BECAUSE OF THE NEGLECT OR ABUSE OF YOUR SPS SERIES ARE NOT COVERED B THE WARRANTY AND MAY BE USED AS EVIDENCE TO JUSTIFY WARRANTY TERMINATION. IF YOU HAVE ANY QUESTIONS OR IF REPAIRS ARE NECESSARY, CONTACT MALCOM INSTRUMENTS AT:

TEL. (510) 293-0580 FAX. (510) 293-0940 EMAIL. [email protected]

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PREPARATION Jar Lid

Paste Sealant Cap

NOTE: Please be sure to remove any paste sealant cap before mixing. Otherwise, the solder mixer will be off-balanced and paste will not be mixed properly. PREPARATION 1. Place the SPS-1 on a stable surface 2. Connect the power cable to the rear of the SPS-1 and plug into a proper receptacle. 3. Turn the power switch ON. BE CARFEFUL NOT TO PRESS THE START SWITCH!! 4. Fully open the cover, it will lock in place. 5. Use a Phillips scewdriver to remove the red screw near the front of the SPS-1.

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FORWARD Thank you for purchasing this MALCOM SOLDER PASTE MIXER, MODEL SPS-1. This product has a centrifuge that utilizes pseudo-planetary motion to mix and soften solder paste to an even consistency. Please read this manual thoroughly before using the SPS-1, so that you are fully acquainted with its operation. Notes: 1. Specifications and improvements are subject to change without notice. 2. Please retain the original shipping box, packing material and shipping bolt used when this unit was

shipped. Since the SPS-1 is a sensitive device, it can be damaged if it is shipped with inadequate packing material. In such cases, repairs will be charged even if the unit is under warranty.

3. Never disassemble the unit. If the unit has been disassembled, or if it appears to have been

disassembled, warranty repair will be void. All such repairs will be charged to customer. PACKING LIST

Upon opening your SPS-1 package, the following items should be enclosed. Should any of the items

be missing, please contact Malcom Instruments Corporation immediately.

1. SPS-1 Main Unit ........................................................................................... (1 each)

2. Power Cord.................................................................................................... (1 each)

3. Batteries (AA) ............................................................................................... (4 each)

3. SPS-1 Operation Manual............................................................................... (1 each)

4. Warranty........................................................................................................ (1 each)

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TABLE OF CONTENTS Warnings ................................................................................................................... 2-3 Preparation ................................................................................................................ 4 Forward ..................................................................................................................... 5 Packing List............................................................................................................... 5 I. Summary A. Introduction ................................................................................................... 7 B. Features ......................................................................................................... 7 C. Specifications ................................................................................................ 7 D. Nomenclature ................................................................................................ 8-11 E. Function......................................................................................................... 12 II. Usage A. Operation....................................................................................................... 13-14 B. Guidelines...................................................................................................... 15 III. Maintenance and Repair A. Storage........................................................................................................... 16 B. Repair and Warranty ..................................................................................... 16 C. Battery Replacement ..................................................................................... 17 D. Belt Replacement .......................................................................................... 17 IV. Appendix A. Theory ........................................................................................................... 18-19 B. Dimensions.................................................................................................... 20 C. Troubleshooting ............................................................................................ 21 Wiring Schematic ................................................................................................ 22 SPS-1 Spare Parts List......................................................................................... 23 Warranty.............................................................................................................. 24

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I. SUMMARY A. INTRODUCTION In the past, it was customary to prepare solder paste in the following manner: Remove the paste from the refrigerator. Allow it to come to room temperature. Mix the paste to an even consistency. Clean up the mixing tool. The SPS-2 allows you to accomplish these tasks in one step, and without even opening the jar. Since the process is automated, results are not dependent upon individual users, and since the process happens within a closed jar, undue oxidation of the solder paste is prevented. B. FEATURES ● The SPS-1 is an efficient mixer. ● The SPS-1 uses off the shelf, airtight containers so oxidation and humidity during preparation are no longer a concern. ● Automated operation assures gentile softening, and unlike hand mixing, provides even consistency. ● From refrigerator to screen printing in just fifteen (15) minutes. ● Centrifuge is self-balancing and has an off-balance safety detector C. SPECIFICATIONS*

ITEM SPECIFICATION

MIXING METHOD Pseudo-Planetary Motion

CENTRIFUGAL STRESS Under 0.3 kgf/sqcm

BUILT-IN TIMER Setting from 1 to 99 minutes

PASTE TEMPERATURE 5 to 20°C in less than 15 minutes

PASTE CONTAINER SIZES Up to 500g (100cc); 1.0 kg (300cc); IP-5 (1.0kg) opt.

BALANCE Auto-balancing

SAFETY INTERLOCKS Door switch and lock/unbalanced motion detector

POWER 110-240V, 30W 50/60 Hz

BATTERY POWER Four (4) X AA batteries for Auto-Balancer

WEIGHT 20kg

OPTIONS: Optional Adapter: special housing adapters customized to jar size and shape.

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D. NOMENCLATURE

9 D. NOMENCLATURE

Battery Box

Jar Housing

Clamp

Balancer LEDs

Belt

Revised 4/1/01

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Dual Jar Paste Mixer

Contact: Malcom Instruments Corporation 26200 Industrial Blvd., Hayward, CA 94545 Tel. 510-293-0580 Fax. 510-293-0940

Email. [email protected] Website. www.malcom-usa.com

Pseudo-Planetary Motion

The SPS-1 employs a pseudo-planetary motion where the solder paste cartridges rotate slowly at either ends of an arm which spins rapidly. The resulting centrifugal force causes the solder paste within the cartridge to repeatedly fold over itself thereby mixing and softening the paste.

DIMENSIONS

27.5”

27.5”

24”

Jar Holder

Clamp Housing

Clamp

Jar Holder

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Revised 4/1/01

inside view

(outside) top view

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E. FUNCTIONS 1. Power Switch: This is the main power switch. 30 seconds after the power is turned ON, the door lock will release and the top cover can be opened. When the power is shut OFF, the door lock is re-engaged. 2. Stop Switch: In an emergency, to stop the mixing process, push the STOP SWITCH. A beep will sound and the timer LED will show "00". 3. Start Switch: After setting the timer, press START SWITCH to start mixing. 4. Timer Setting Switch: This now sets the desired mixing time. Turning it clockwise will increase the time displayed on the LED. Turning counter-clockwise will decrease time. There is rollover at "99" and "00" minutes. A series of beeps will sound when the display shows "00". 5. Timer LED Display: This display shows the set time and during mixing, the time remaining. 6. Ready LED: LED will light when the cover is unlocked and it is possible to open. 7. Door Lock LED: LED indicates that the door lock has been activated. The "Ready LED" and the "Door Lock LED" will not be on at the same time. 8. Balance Error LED: This lights when the centrifuge becomes unbalanced. At this time, the mixing will STOP. 9. In Rotation LED: This is the decimal point of the timer LED. It will flash during the mixing process. It is labeled, "RUN". 10. Handle: To open the top cover, once unlocked. Do NOT use this handle for carrying or moving the SPS unit. There are recesses at the lower sides of the SPS unit for these purposes. 11. Battery Box: Four (4) AA batteries are out here for the auto-balancer. If the SPS-1 is not going to be used for an extended period, then the battery connector should be removed. 12. Housing: The solder paste jar is placed her and secured with the clamp. The housing is a special size to accommodate a particular. Due to this, the SPS unit must be ordered with this certain jar in mind. 13. Clamp: Keeps the solder paste jar inside of the housing.

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Revised 4/1/01

14. Belt: This is an integral part of the SPS-1 to provide Pseudo-Planetary Motion. Section III-D for its replacement. 15. Balancer LED’s: There is a red and a green LED. While mixing, the red LED indicates that the solder paste jar is heavier than expected, and the counterweight is being moved away from the center axis. The green LED indicates that the solder paste jar is lighter than expected and the counterweight is being moved toward the center axis.

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II. USAGE A. OPERATION 1. Turn On the power switch on the top panel. The timer LED will light, the door lock LED will illuminate and a series of beeps will sound. 2. 30 seconds later, the door lock LED will turn off, the ready LED will light, and the door lock releases. The top cover may now be opened. 3. Place solder paste jar into housing. Make sure it fits snugly and secure it in place with the clamp.

You may find that the housing is positioned in a way that inserting the solder jar difficult, -in that case, gently spin the centrifuge so that the housing will align for the solder jar. This may take several revolutions of the centrifuge. Also, if the clamp cannot be opened or closed because of obstructions, carefully rotate the centrifuge so that it aligns with ample space.

4. Close the cover. 5. Use the timer setting switch to dial the desired mixing time. Clockwise will INCREASE the time,

counter-clockwise will DECREASE the time. The time setting will roll over at "99" and "00". 6. Press the start switch. The door lock will engage, the door lock LED will illuminate and the centrifuge will start to spin. 7. After two and a half minutes, the rotational speed of the centrifuge will increase. If the centrifuge

has not balanced at this time, the balance error LED will illuminate. A series of beeps will sound and the mixing will stop. Inspect the centrifuge, if nothing is wrong, then continue from step #4.

8. If you press the stop switch or the timer has counted down to "00", beeps will sound and the centrifuge will stop rotating. After it completely stops, the door lock will release, the ready LED

will illuminate and the door lock LED will go out. 9. Use the handle to open the cover. Release the clamp and remove the solder jar.

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OPERATION SEQUENCE

Power ON, beep sounds

Door lock releases.

Open top cover. Release clamp.

Insert jar. Secure clamp.

Close cover. Set time.

Press START.

Door lock engages.

Mixing, timer counts down.

Beep sounds, rotation sounds.

Door lock releases.

Open top cover. Release clamp.

Remove jar.

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Revised 4/1/01

GUIDELINES: 1. When placing the solder jar into the housing, REMEMBER TO CLAMP IT INTO PLACE.

Failure to do so may cause the jar to fly out of the housing during mixing, resulting damage to the centrifuge. Also, the clamp will damage the inside of the SPS unit, in addition to the centrifuge. Bear in mind that there are no sensors to indicate that the clamp is secured.

2. Even though there is a 10 second delay for the door lock, it may release before the centrifuge has

stopped spinning. In this case, look through the window on the cover and verify that the rotation has stopped before opening.

3. Also, if the SPS unit seems to vibrate excessively or seems to be making an unfamiliar sound, press

the stop switch and inspect the inside, in addition to the centrifuge of the SPS series. 4. The SPS unit should be placed on a firm, leveled, and stable surface. 5. The SPS series has several safety devices built-in. DO NOT ATTEMPT TO OVERRIDE

THESE DEVICES. You will VOID the warranty and jeopardize your own safety as well as others.

6. Although there seems to be plenty of space inside the SPS unit, DO NOT USE THIS SPACE

FOR STORAGE. Accidents with serious damage will occur.

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MAINTENANCE AND REPAIR: A. Storage When storing the SPS series unit, please observe the following: 1. Make sure that the power switch is OFF. 2. Clean the interior of the SPS unit. DO NOT LEAVE ANY RESIDUAL SOLDER PASTE

NEAR ANY MOTORS, GEARS, BELTS OR ELECTRICAL CONNECTIONS. Remember to disconnect the power cord from the power receptacle and store it with the SPS unit.

3. DO NOT USE ANY HARSH SOLVENTS FOR CLEANING THE SPS SERIES. Use

Isopropyl alcohol or a mild detergent. 4. DO NOT PLACE ANY OBJECTS ON THE TOP PANEL OF THE SPS UNIT. 5. Store the SPS unit in a cool, dark, and dry environment. B. REPAIR AND WARRANTY The MALCOM SPS SERIES are manufactured using fine quality components and assemblies. Great care was taken during construction and adjustments and calibrations were done with precision instrumentation. Should you find that the operation of your SPS unit is not up to these standards or if there is a problem with its use, DO NOT ATTEMPT TO REPAIR THE UNIT, doing this will VOID the warranty. For repairs both under or out of warranty, return the unit to:

MALCOM INSTRUMENTS CORPORATION 26200 Industrial Boulevard

Hayward, CA 94545 U.S.A. Tel. (510) 293-0580 Fax. (510) 293-0940

email: [email protected] www.malcom-usa.com The warranty period for the SPS series is: Six (6) months, Parts; Three (3) months, Labor,-from the date of purchase. Please complete the warranty sheet and return it to MALCOM INSTRUMENTS CORPORATION, in order to assure warranty service. C. ACCESSORIES AND OPTIONS

Item Quantity

Power Cord Battery

Belt (B 155 MXL 9.5, Part# SPS-C013) (Option) IP-5 Cartridge

(Option) Housing Adapter (500 g. or 1.0 kg.)

1 4 1 1 1

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GUIDELINES: 1. When placing the solder jar into the housing, REMEMBER TO CLAMP IT INTO PLACE.

Failure to do so may cause the jar to fly out of the housing during mixing, resulting damage to the centrifuge. Also, the clamp will damage the inside of the SPS unit, in addition to the centrifuge. Bear in mind that there are no sensors to indicate that the clamp is secured.

2. Even though there is a 10 second delay for the door lock, it may release before the centrifuge has

stopped spinning. In this case, look through the window on the cover and verify that the rotation has stopped before opening.

3. Also, if the SPS unit seems to vibrate excessively or seems to be making an unfamiliar sound, press

the stop switch and inspect the inside, in addition to the centrifuge of the SPS series. 4. The SPS unit should be placed on a firm, leveled, and stable surface. 5. The SPS series has several safety devices built-in. DO NOT ATTEMPT TO OVERRIDE

THESE DEVICES. You will VOID the warranty and jeopardize your own safety as well as others.

6. Although there seems to be plenty of space inside the SPS unit, DO NOT USE THIS SPACE

FOR STORAGE. Accidents with serious damage will occur.

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Revised 4/1/01

MAINTENANCE AND REPAIR: A. Storage When storing the SPS series unit, please observe the following: 1. Make sure that the power switch is OFF. 2. Clean the interior of the SPS unit. DO NOT LEAVE ANY RESIDUAL SOLDER PASTE

NEAR ANY MOTORS, GEARS, BELTS OR ELECTRICAL CONNECTIONS. Remember to disconnect the power cord from the power receptacle and store it with the SPS unit.

3. DO NOT USE ANY HARSH SOLVENTS FOR CLEANING THE SPS SERIES. Use

Isopropyl alcohol or a mild detergent. 4. DO NOT PLACE ANY OBJECTS ON THE TOP PANEL OF THE SPS UNIT. 5. Store the SPS unit in a cool, dark, and dry environment. B. REPAIR AND WARRANTY The MALCOM SPS SERIES are manufactured using fine quality components and assemblies. Great care was taken during construction and adjustments and calibrations were done with precision instrumentation. Should you find that the operation of your SPS unit is not up to these standards or if there is a problem with its use, DO NOT ATTEMPT TO REPAIR THE UNIT, doing this will VOID the warranty. For repairs both under or out of warranty, return the unit to:

MALCOM INSTRUMENTS CORPORATION 26200 Industrial Boulevard

Hayward, CA 94545 U.S.A. Tel. (510) 293-0580 Fax. (510) 293-0940

email: [email protected] www.malcom-usa.com The warranty period for the SPS series is: Six (6) months, Parts; Three (3) months, Labor,-from the date of purchase. Please complete the warranty sheet and return it to MALCOM INSTRUMENTS CORPORATION, in order to assure warranty service. C. ACCESSORIES AND OPTIONS

Item Quantity

Power Cord Battery

Belt (B 155 MXL 9.5, Part# SPS-C013) (Option) IP-5 Cartridge

(Option) Housing Adapter (500 g. or 1.0 kg.)

1 4 1 1 1

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Revised 4/1/01

C. BATTERY REPLACEMENT Battery replacement is typically every six (6) months. This is when using alkaline batteries and the SPS-1 is operation 5 times a day. The batteries are located in the battery box, atop the centrifuge. 1. Open the top cover and remove one of the screws holding the band across the batteries. 2. Swing the band over to one side to allow access to the batteries. 3. Remove the old batteries and dispose of them properly. 4. If the replacement batteries are less than alkaline type, expect less than six (6) moths service life. If

of higher quality, then a longer life. 5. Observe the correct polarity when replacing the batteries. The polarity is marked in the battery

holder. 6. Swing the band back over the batteries and install the screw for a snug fit. D. BELT REPLACEMENT On the occasion that the belt within the centrifuge becomes brittle, cracked, or even breaks, it should be replaced. Please follow these instructions for replacement:

Large Pulley

Tension Pulley

Tension Spring

Small Pulley

1

2

3

1. Using pliers, take one end of the tension springoff of the screw. Move the tension pulley awayfrom the belt.

2. Slide the belt off of the small pulley. 3. Slip the belt off of the large pulley and pass it

over the housing. Take care not to catch or snagthe belt on the clamp or any protrusions.

4. If your SPS-1 has a housing for a 1.5 kg.

(300cc) container or larger, you will need toremove the housing from the centrifuge. Use aright-angle Phillips head screwdriver to removethe two screws located at the underside of thehousing.

5. Withdraw the belt from the centrifuge. 6. The installation of the new belt is the reverse of

the above procedure.

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Revised 4/1/01

APPENDIX A. Theory Many automated solder paste mixers have been developed. Some use a rotating paddle, a few shake the solder paste, and others subject the paste to centrifugal force. The SPS series, in effect does all of this without even opening the solder paste jar. The easiest way to understand how the SPS series works, is to observe its operation from several viewpoints. Imagine yourself reduced in size and sitting in the center of the centrifuge of the unit. As the centrifuge turns, you feel no centrifugal force but you can watch the housing containing the solder jar spin around in front of you. As you walk away from the center, you will feel the centrifugal force become greater and greater. Standing in front of the spinning housing, you feel the same force that is acting upon the solder paste inside the jar. Let's remove the solder paste and put you inside of the jar. The centrifugal force causes you to be pressed to the wall. Since the jar is also spinning, you begin to tumble -much like clothes in a dryer. Take into consideration that the housing is mounted at an angle, and so as you tumble, you find yourself rolling towards the top, and then toward the bottom. What is happening, is that you are being mixed and shaken up at the same time. This is what happens to solder paste in the SPS series. In addition, since the solder paste is so viscous, this mixing and shaking motion tends to raise its temperature. A solder paste put into the SPS series can be mixed, shaken and heated, all at the same time.

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ω 1 ω 2

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Revised 4/1/01

MATHEMATICAL DATA: For F = Force acting upon the solder paste for an area of one square centimeter n = rotational speed of the solder paste jar ρ = density of the solder paste r = radius of rotation AND F = ρ • r • ω • ω • = 4 • π • π • n • n • ρ • r (dyn/sqcm) . . . (1) If solder paste were to be mixed with a narrow blade, where a 1 kg force was applied with a 2 cm wide by 5 cm long blade: The contact area S = 2.5 = 10 (sqcm) .................................................................. (2) The stress acting over this area: σ = F/S = 1 (kgf)/10 (sqcm) = 0.1 (kgf/sqcm) ......... (3) and: 1 (kdgf) = 9.8 (N) = 9.8E5 (dyn)......................................................................... (4) combining (3) and (4) : F = 0.1 � 9.8E5 = 9.8E4 (dyn/sqcm)..................................... (5) If we consider the radius of rotation, r = 15 (cm), and that the radius does not fluctuate that much by the rotation of the housing, then the speed required to most closely simulate the stress caused by the previously mentioned blade: n = 1 v (F/(4 • π • π ρ • r )) = v (9.8E4/(4 • π • π • 5.15)) ρ ‘=, 5.75 RPS or 345 RPM

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Revised 4/1/01

B. DIMENSIONS

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Revised 4/1/01

C. TROUBLESHOOTING: When experiencing difficulty with the operation of the SPS unit, consult this troubleshooting chart before considering repairs. However, if after repeated attempts to eliminate the problem are unsuccessful, then do not hesitate to contact MALCOM INSTRUMENTS CORPORATION for assistance. If the SPS unit is in a condition thought to be unsafe to operate or difficulties occur during operation; turn unit OFF and contact MALCOM.

SITUATION CAUSE SOLUTION

Top cover does not open. The SPS unit is mixing. Power switch is OFF. Power switch has just been turned ON, or the mixing has just finished. None of the above.

The door lock is normally engaged during mixing. The door lock is normally engaged when the power is OFF. You must wait for 30 seconds after these two events before the door lock will release. Contact MALCOM INSTRUMENTS for assistance.

The SPS unit does not turn ON. Power cord is not connected to the receptacle. The fuse is blown. None of the above.

Make sure both ends are securely attached. Check and replace with a 2 amp fuse. Contact MALCOM INSTRUMENTS for assistance.

The SPS unit turns ON but the centrifuge does not turn.

Timer has not been set. The centrifuge is jammed. None of the above.

You must dial in the mixing time before the mixing can begin. Inspect the centrifuge. Do not operate the SPS unit if the centrifuge is damaged. Contact MALCOM INSTRUMENTS for assistance.

While mixing, there is severe vibration or abnormal noise. In this situation, IMMEDIATELY PRESS STOP SWITCH OR TURN OFF POWER.

There is no paste in the jar or no jar is in the housing.

The housing clamp is not securely engaged. None of the above.

None of the above. It is not possible for the centrifuge to balance without paste in the housing. Use only if there is paste in the jar. The lamp must be secure. This should be double checked. Contact MALCOM INSTRUMENTS for assistance.

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Revised 4/1/01

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Revised 4/1/01

SPS-1 PARTS LIST As of October 2, 2001 NOTE: This list parts for the SPS-1, which are more likely to be lost, broken or fail under heavy use. Location Part Name/Description Mfg Number Part Number Centrifuge Balancer Spring MIX-04123 SPS-C001 Centrifuge Balancer Switch Plate MIX-04048E SPS-C005 Centrifuge Battery Connector 006P SPS-C007 Centrifuge Battery Holder A311 SPS-C008 Centrifuge Battery Plate MIX-044099 SPS-C009 Centrifuge Battery Plate Screws M3X5 SPS-C010 Centrifuge Belt B 155 MXL 9.5 SPS-C013 Centrifuge Centrifugal Switch Weight MIX-04135 SPS-C016 Centrifuge Circuit Board MIX-2E SPS-C020 Centrifuge Motor RB36GM-CA35 SPS-C022 Centrifuge Micro Switch SS-5GL SPS-C025 Centrifuge Solder Cup Gear Assembly (Gear and Shaft) SPS-C028A Centrifuge Solder Cup Shaft with Pulley SPS-C029 Centrifuge Solder Cup Latch (Auto Lock Clamper) SPS-C030 Centrifuge Solder Cup Clamp (specify lrg or sm) SPS-C031 Centrifuge Tension Assembly SPS-C040A Centrifuge Tension Spring 6634 SPS-C041 Centrifuge Jar Housing (specify lrg or sm) SPS-C051 Centrifuge Unit without Jar Holder Motor Base Ballast Resistor RWH 30G 101J JOS SPS-M002 Motor Base Fuse 125V 1A SPS-M004 Motor Base Fuse Holder F4000 SPS-M005 Motor Base Motor (Induction Motor) IHT8S15 SPS-M008 Motor Base Power Filter ZUG2203-11A SPS-M011 Motor Base Primary Transformer MT-50 SPS-M014 Motor Base Starting Capacitor 3µF 100VAC SPS-M018 Motor Base Varistor Z10L221 SPS-M021 Motor Base Belt Drive Shaft SPS-M022 Motor Base Teflon Driving Gear (100mm diameter) SPS-M010

Top Panel Circuit Board MIX-1F9502 SPS-T001 Top Panel PCB Cover MIX-04118 SPS-T002 Top Panel Door Lock Solenoid TL-258-2 SPS-T004 Top Panel Hinge MIX-04007 SPS-T006 Top Panel Knob ART-20HF-B SPS-T007 Top Panel Latch Plate MIX-04122 SPS-T009 Top Panel Mercury Switch HYR-8001-2 SPS-T010 Top Panel Plastic Strip MIX-03107 SPS-T013

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Revised 4/1/01

SPS-1 PARTS LIST (cont.) As of October 2, 2001 NOTE: This list parts for the SPS-1, which are more likely to be lost, broken or fail under heavy use. Location Part Name/Description Mfg Number Part Number Top Panel Power Switch DS-059-K SPS-T016 Top Panel Lid Sensor Switch (Micro Switch) SS-5GL SPS-C025 Top Panel Rotary Switch SRBMIL-K15 SPS-T018 Top Panel Start Switch DS-802-C SPS-T022 Top Panel Stop Switch (red) AB6M-MIMR SPS-T024 Top Panel Stop Switch (cap) SPS-T025 Top Panel Window MIX-03106 SPS-T027