mab. hardware manual. · this manual. always protect the product against dust and dirtiness....

DRIVE MABHardware manual

Ref.1810

Responsibility exemptionThe information described in this manual may be subject to changesdue to technical modifications. Fagor Automation S. Coop. reserves theright to change the contents of this manual without prior notice.

The content of this manual and its validity for the product described herehas been verified. Nevertheless, the information, technical or otherwise,in these manuals or in any other type of documentation is notguaranteed to be integral, sufficient or up to date.Involuntary errors are possible, hence the absolute match isguaranteed. However, the contents of manuals and documents areregularly checked and updated implementing the pertinent correctionsin later editions.Fagor Automation S. Coop. will not be held responsible for any losses ordamage, direct, indirect or by chance that could result from thatinformation and it will be the user's responsibility to use it.Responsibility and warranty claims are excluded in case of shippingdamage, wrong usage of the unit in wrong environments or when not usedfor the purpose for which it has been designed, ignoring the warnings and

safety indications given in this document and/or legal ones that may beapplied to the work place, software modifications and/or repairs made byunauthorized personnel, damage caused by the influence of other nearbyequipment.

EC Declaration of Conformity and Warranty TermsThe warranty terms may be requested from your Fagor Automationrepresentative or through the usual commercial channels. The warrantyconditions are available in the downloads section of FAGOR’s corporatewebsite at http://www.fagorautomation.com. ·type of file: Generalterms and conditions of purchase - warranty·. The EC Declaration ofConformity is available in the downloads section of FAGOR’S corporatewebsite at http://www.fagorautomation.com. · type of file: ECDeclaration of Conformity ·

Registered trademarksAll registered trade marks, even those not indicated are alsoacknowledged. When some are not indicated, it does not mean that theyare free.

October 2018 / Ref.1810

All rights reserved. No part of this documentation may be copied,transmitted, transcribed, stored in a backup device or translated intoanother language without Fagor Automation’s permission.

DUAL-USE products. Products manufactured by Fagor Automation S.Coop. included on the list of dual-use products according to regulation(UE) Nr 1382/2014. Their product identification includes the text -MDUand require an export license depending on destination.

Original manual. Any translation of the original manual (spanish orenglish) will replace the phrase ORIGINAL INSTRUCTIONS withTRANSLATION OF THE ORIGINAL INSTRUCTIONS.

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GENERAL INDEX

EC DECLARATION OF CONFORMITY ............................................................................................ 7

TÜV SÜD FUNCTIONAL SAFETY CERTIFICATE ........................................................................... 9

TÜV SÜD NATIONALLY RECOGNIZED TESTING LABORATORY CERTIFICATE..................... 11

RELATIONSHIP BETWEEN TYPE MODELS & COMMERCIAL MODELS ................................... 13

ABOUT THIS MANUAL................................................................................................................... 15

ABOUT THE PRODUCT.................................................................................................................. 16

Software options............................................................................................................................... 16Shipment .......................................................................................................................................... 17Storage............................................................................................................................................. 17Decommissioning and eliminating.................................................................................................... 17

SHIPPING CONDITIONS, STORAGE, DECOMMISSION AND DISPOSAL .................................. 17

VERSION HISTORY ........................................................................................................................ 19

SAFETY CONDITIONS.................................................................................................................... 21

EC DECLARATION OF CONFORMITY, WARRANTY TERMS AND QUALITY CERTIFICATES. 24

RECOMMENDED DOCUMENTATION............................................................................................ 25

1 DESCRIPTION................................................................................................................................. 27General diagrams............................................................................................................................. 28System description ........................................................................................................................... 33System configuration diagrams ........................................................................................................ 35Insulation diagram of a machine system .......................................................................................... 37Stages of the system configuration .................................................................................................. 38Ambient and operating conditions .................................................................................................... 39Electrical conditions.......................................................................................................................... 40

2 REGENERATIVE MULTI-AXIS DRIVE............................................................................................ 41Outside look ..................................................................................................................................... 42Technical data .................................................................................................................................. 43Load duty cycles............................................................................................................................... 45Derating graph.................................................................................................................................. 46Motor-axis association...................................................................................................................... 49Connectors ....................................................................................................................................... 51Light indicators ................................................................................................................................. 75Push buttons .................................................................................................................................... 79

3 NON-REGENERATIVE MULTI-AXIS DRIVE .................................................................................. 81Outside look ..................................................................................................................................... 82Technical data .................................................................................................................................. 83Load duty cycles............................................................................................................................... 86Derating graph.................................................................................................................................. 87Motor-axis association...................................................................................................................... 91Connectors ....................................................................................................................................... 94Light indicators ............................................................................................................................... 119Push buttons .................................................................................................................................. 123

4 AUXILIARY MODULES ................................................................................................................. 125Mains filters .................................................................................................................................... 126CHOKES ........................................................................................................................................ 127External Ballast resistors................................................................................................................ 129Bus protection module. BPM.......................................................................................................... 135Additional AXD drive ...................................................................................................................... 140

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5 SELECTING CRITERIA................................................................................................................. 141Selection of the synchronous motors ............................................................................................. 141Synchronous motor association - axes A|B|C|S............................................................................. 146Asynchronous motors selection ..................................................................................................... 149Asynchronous motor/S-axis relation............................................................................................... 155Power required from the main power supply of the MAB ............................................................... 156Ballast resistor selection guide....................................................................................................... 159

6 POWER LINE CONNECTION ....................................................................................................... 161Mains connection ........................................................................................................................... 161Protection fuses.............................................................................................................................. 165Differential breaker ......................................................................................................................... 167Isolating transformer or auto-transformer....................................................................................... 168Mains filter ...................................................................................................................................... 169Distribution diagrams...................................................................................................................... 170Mains connection cables ................................................................................................................ 174

7 CABLES......................................................................................................................................... 175Mains connection cable.................................................................................................................. 176Power cable. MAB-MOTORS connection ...................................................................................... 177Motor feedback cables ................................................................................................................... 179Direct feedback cable..................................................................................................................... 182SERCOS optical fiber ..................................................................................................................... 183RS-232 serial line ........................................................................................................................... 184

8 INSTALLATION ............................................................................................................................. 185Location.......................................................................................................................................... 186Inductive components .................................................................................................................... 191System installation ......................................................................................................................... 192Mechanical connections ................................................................................................................. 196Electrical connections..................................................................................................................... 199Connection of the control and communications signals ................................................................. 218Checking the installation ................................................................................................................ 224

9 FUNCTIONAL SAFETY................................................................................................................. 225Main characteristics of the safety functions.................................................................................... 227Inputs/Outputs of the safety function channels .............................................................................. 228Fault detection and reaction ........................................................................................................... 229Design requirements ...................................................................................................................... 231Electrical precautions ..................................................................................................................... 233Residual risks ................................................................................................................................. 234Technical data of the safety functions ............................................................................................ 235Response time of the safety functions ........................................................................................... 236Cabling and grounding ................................................................................................................... 237Commissioning............................................................................................................................... 238Maintenance, repair and analysis of hazardous events ................................................................. 239Decommission and disposal........................................................................................................... 241Indications regarding electrical safety, environmental conditions and EMC .................................. 242

10 CONNECTION DIAGRAMS........................................................................................................... 243SAFETY EMERGENCY STOP. CNC 8060 + MAB-R-XXX-3XX + SAFETY EMERGENCY ......... 243

11 DIMENSIONS................................................................................................................................. 245Multi-Axis Box................................................................................................................................. 246Additional AXD drives..................................................................................................................... 248Bus protection module, BPM.......................................................................................................... 251

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Mains filters .................................................................................................................................... 252Chokes ........................................................................................................................................... 253External Ballast resistors with external thermostat......................................................................... 254External Ballast resistor with internal thermostat ........................................................................... 255External Ballast resistors with external thermostat and cooling fan ............................................... 256External thermostat ........................................................................................................................ 257

12 SALES MODELS .......................................................................................................................... 259Synchronous servomotors.............................................................................................................. 260Asynchronous motors..................................................................................................................... 261MAB drives ..................................................................................................................................... 262Auxiliary units ................................................................................................................................. 263Cables ............................................................................................................................................ 264AXD modular drives ....................................................................................................................... 266Unit identification ............................................................................................................................ 267

13 APPENDIX|A1 ............................................................................................................................... 269

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Manufacturer Fagor Automation S. Coop.B.º San Andrés 19; C.P. 20500, Mondragón, Gipuzkoa - Spain.

We hereby declare, under our own responsibility that the product:

DESIGNATION: DRIVEBRAND: FAGORPRODUCT: MAB

SAFETY COMPONENT (acc. 2006/42/EC)

consisting of the following types:

MABNL1001, MABNL1100, MABNL1110, MABNL1111, MABNH1100, MABNH1110,MABNH1111, MABRL1110, MABRL1111, MABRH1110, MABRH1111, MABRL1001,MABRL1100

and of the following modules and accessories:ER+TH-/, ER+TH-/+FAN, CHOKE MAB-R--, BPMMAIN FILTER 42A-A, MAIN FILTER 75A-AFKM, FS5, FM7Note. Some additional characters may follow the references mentioned above. They allcomply with the directives listed. Therefore, all MAB equipment bears the EC marking onthe rating plate.

It complies with all applicable provisions of Directive 2006/42/EC from the EuropeanParliament and the Council of May 17, 2006, with regard to machinery.

It also complies with all applicable provisions of the following directives:

- Directive 2014/30/EU of the European Parliament and the Council of February 26,2014, with regard to the approximation of the legislations of the Member States in thearea of electromagnetic compatibility.

- Directive 2014/35/EU of the European Parliament and the Council of February 26,2014, with regard to the approximation of the legislations of the Member States in thearea of electrical material.

It complies with the following harmonized standards:

LOW VOLTAGE DIRECTIVE

ELECTROMAGNETIC COMPATIBILITY DIRECTIVE

IEC 60204-1:2005 /A1:2008

Machine safety. Electrical equipment of the machines.Part 1: General requirements.

IEC 61800-5-1 Ed.2.0 Adjustable speed electrical power drive systems - Part 5-1:Safety requirements - Electrical, thermal and energy.

IEC 61800-3:2004/A1:2011

Category C3. Adjustable speed electrical power drive systems.Part 3: EMC requirements and specific test methods.

IEC 61000-6-7:2015 In Safety Related Parts. Electromagnetic compatibility (EMC) - Part 6-7: Generic stan-dards - Immunity requirements for equipment intended toperform functions in a safety-related system (functional safety)in industrial locations.

EC DECLARATION OF CONFORMITY

MACHINERY DIRECTIVE

The safety functions Safe Torque Off and Safe Brake Control meet the requirements set out in:

IEC 61800-5-1 Ed.2.0IEC 61800-5-2 Ed.2.0 (SIL 2)IEC 61508-1 Ed.2.0 (SIL 2)IEC 61508-2 Ed.2.0 (SIL 2)IEC 61508-4 Ed.2.0 (SIL 2)EN ISO 13849-1:2015 (Cat. 3, PL d)

which are certified in:Certificate No.: Z10 17 03 80353 003

TÜV SÜD, Notified Body 0123

In Mondragón, April 2017

R E L AT I O N S H I P B E T W E E N T Y P E M O D E L S & C O M M E R C I A L

M O D E L S

TYPE MODELS COMMERCIAL MODELSMABNL1110 MAB--075-2 / MAB--075-2-MDU / MAB-000-3-L / MAB--000-3-L-MDUMABNL1111 MAB--075-3 / MAB--075-3-MDU / MAB--000-4-L / MAB--000-4-L-MDUMABNH1100 MAB--000-2-H / MAB--000-2-H-MDUMABNH1110 MAB--150-2 / MAB--150-2-MDU / MAB--000-3-H / MAB--000-3-H-MDUMABNH1111 MAB--150-3 / MAB--150-3-MDU / MAB--000-4-H / MAB--000-4-H-MDUMABRL1110 MAB-R-075-2 / MAB-R-075-2-MDU / MAB-R-000-3-L / MAB-R-000-3-L-MDUMABRL1111 MAB-R-075-3 / MAB-R-075-3-MDU / MAB-R-000-4-L / MAB-R-000-4-L-MDUMABRH1110 MAB-R-150-2 / MAB-R-150-2-MDU / MAB-R-000-3-H / MAB-R-000-3-H-MDUMABRH1111 MAB-R-150-3 / MAB-R-150-3-MDU / MAB-R-000-4-H / MAB-R-000-4-H-MDU

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MAB, COMMERCIAL MODELS

M A BULTI- XIS OX

POWERSUPPLY

noneR

non-regenerativeregenerative

Example: MAB - - 000 - 3 - L - MDU

DRIVE·SPINDLE·

000 without spindle

DRIVE·AXES·

OPTION·AXES·

DUALUSE

075 7.5 kW150 15 kW

2 2 axes3 3 axes4 4 axes

none standardwithout spindle ·standard current·- Lwithout spindle ·high current·- H

none noyes- MDU

References MAB-R-000- currently not available.

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ABOUT THIS MANUAL

Títle DRIVE MAB. Hardware manual.

Type of documentation Description, installation and start-up of FAGOR's MAB system.

Electronic document man_mab_hard.pdf.

Language English.

Manual reference Ref.1810.

Web The user must always use the latest reference (version) of this manual,available on FAGOR'S corporate website.http://www.fagorautomation.com

Email [email protected]

Internal code Manual code. It belongs to the manual directed to the machine manufacturer.

Startup

Warning

Headquarters Fagor Automation, S. Coop.B.º San Andrés 19, apdo. 144C.P. 20500 - Arrasate - MondragónGipuzkoa (Spain)[email protected]

MAN MAB HARD (IN) Código 04754101

DANGER. In order to comply with the CE seal indicated on the component,check that the machine incorporating the MAB system meets thespecifications of Machine Directive 2006/42/CE.Before starting the MAB system up, read the instructions in chapter 1 of thismanual.

WARNING. The information described in this manual may be subject tochanges due to technical modifications. Fagor Automation S. Coop.reserves the right to change the contents of this manual without prior notice.

Customer service + 34 943 719200

Technical service + 34 943 771118

http://www.fagorautomation.com

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Software optionsBear in mind that some of the features or applications described in this manual depend on the softwareversion installed. These considerations are indicated in the software manual.

ABOUT THE PRODUCT

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ShipmentWhen shipping the unit, do it protected against blows and pack it in its original cardboard box with itsoriginal packing material. If you do not have the original packaging material, pack it as follows:

1. Get a cardboard box whose 3 inside dimensions are at least 15 cm (6 inches) larger than those of theunit itself. The cardboard used to make the box must have a resistance of 170 kg (375 lb).

2. Attach a label to the unit indicating the owner of the unit, his address, name of the contact person, typeof device and the serial number.

3. In case of failure, also indicate the symptom and a short description of the failure.4. Protect the unit wrapping it up with a roll of polyethylene or with similar material.5. Pad the unit inside the cardboard box filling it with polyurethane foam on all sides.6. Seal the cardboard box with packaging tape or with industrial staples.

StorageStore the product only under the allowed ambient conditions indicated here. See this data in chapter 1 ofthis manual. Always protect the product against dust and dirtiness.

Decommissioning and eliminatingThe machine manufacturer must indicate the procedure to be used for shuting the machine down.

Respect environmental regulations. Note that none of the multi-axis MAB drives or extra AXD drives ofthe MAB system carries batteries.

Bear in mind the storage and shipping requirements when getting rid of MAB and AXD units.

Recycling. The product is made of various materials that may be recycled and eliminated separately. Getrid of the product in compliance with local regulations.

SHIPPING CONDITIONS, STORAGE, DECOMMISSION AND DISPOSAL

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The history of versions shows the list of the hardware elements added in each manual version. To knowthe features added in each software version and the version of the manual that describes them, seesoftware manual.

VERSION HISTORY

Manual reference Events1704 First version1712 SELV/PELV power supply for the STO/SBC and STOFB/SBCFB1810 Further information on the status LEDs of each axis.

The ·MAB 4TH AXIS ACCESSORIES· bag is required for the installation,along with the MAB for an additional AXD 1.XX drive or a second MAB.Replace FAULT legends for the STATUS legends on the cover.Modification of the nominal and peak current values on the S axis for MAB--075--- models and MAB--000--L models.

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Read the following safety instructions in order to prevent harming people and damage to this product orto the products connected to it.

Bear in mind that besides the safety conditions indicated in this section, more conditions are describedthroughout this manual either as requirements or marked with · Safety symbols ·.

Qualification of personnel

The unit can only be repaired by personnel authorized by Fagor Automation.

Only specialized technicians that know and understand the contents of this manual and all thedocumentation related to the units may handle any of these units.

They must be trained on safety so they can identify and prevent any danger. Based on their technicaltraining, knowledge and experience, they must be able to foresee and recognize any possible danger thatmay be caused by using these units, changing their settings and in general by the mechanical, electricaland electronic devices that make up the whole system.

They must also know the current regulations and standards for preventing accidents that must be bornein mind when handling these units.

Fagor Automation shall not be held responsible of any physical or material damage originated from notcomplying with these basic safety rules.

Forseen usage

Destine the units to an industrial environment as instructed in this manual.

Cumply always with the current safety standard , the indicated conditions and the technical data. Seechapter 1. DESCRIPTION, sections 1.6. Ambient and operating conditions and 1.7. Electricalconditions.

Analyze risks related to the application before using the unit and take the proper safety measuresaccording to the results obtained.

Ensure personnel safety anywhere in the system that these units belong to.

Never use in explosive environments (dangerous areas).

Precautions against personal harm

Never use damaged units.

Use the right mains cables.

In order to avoid risks, we recommend using only the SERCOS and mains cables recommended forthis unit. Wrong wiring may cause unexpected movements in the system and cause personal injury.

Avoid electric shocks.

To avoid electric shocks and the risk of fire, do not apply electrical voltage beyond the range indicatedin this manual.

Make the ground connection.

In order to avoid electric shocks, connect the ground terminal of this unit to the main ground point.Also, before connecting the inputs and outputs, make sure that the ground connection has been done.

Make sure that the ground connection has been made.

In order to avoid electric shocks, before turning the unit on, make sure that the ground connectionshave been properly made. See chapter 8. INSTALLATION in this manual. It is up to the machine

SAFETY CONDITIONS

MANDATORY. Always use the latest reference (version) of this manual. It is availableon FAGOR's corporate website. http://www.fagorautomation.com.

MANDATORY. Refer to chapter 9 of this manual for any information on FUNCTIONALSAFETY of the MAB system.

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manufacturer to comply with current regulations and standards regarding the ground connection ofthe MAB system. Do not use the conduit as ground protection, use the protection ground wire insidethe conduit.

Only use tools with electrical insulation.

Many components of the product, including the pc board, work with mains voltage. Don’t touch them.

Do not touch unshielded components or pins when under voltage.

Make sure not to work in humid environments.

To avoid electric shocks, always work in environments where relative humidity is lower than 90%without condensation at 45°C/113°F. See chapter 1. DESCRIPTION, section 1.6. Ambient andoperating conditions.

Make sure not to work in explosive environments.

In order to avoid risks, harm or damages, do not work in explosive environments.

The motor generates voltage when turning the shaft. Before working on the MAB system, lock themotor shaft to prevent it from turning.

Do not short-circuit the terminals of the DC bus nor those of the capacitors of the DC bus.

Avoid touching the hot braking resistor.

Don’t allow flammable or heat sensitive substances near the braking resistor.

Make sure that any conducting element, no matter how small, cannot get inside the unit - pollutiondegree 2 - because it could render the safety function (STO) inoperative. Foreign conductingelements, dust or liquids can cause the STO safety function to fail. Therefore, do not use the STOsafety function unless the system has been protected against pollution by conducting substances.

Follow thoroughly the measures given by EMC.Malfunctions (due to ignoring electromagnetic compatibility) can cause unexpected system behavior.Do the whole wiring carefully according to the measures given by EMC. Do not adjust the unit withunknown data. Start the system up carefully. Ignoring these warning can cause serious injury or evendeath. Follow thoroughly the measures given by EMC to avoid risks and personal injury. See chapter8. INSTALLATION · Indications regarding EMC · and · EMC instructions for equipmentinstallation · of section · Electrical considerations ·.

Precautions against damage to the product

Work environment.

This unit is ready to be used in industrial environments and comply with the current directives andregulations of the European Community.Fagor Automation shall not be held responsible for any damage that could suffer or cause wheninstalled under other conditions (residential or domestic environments).

Install the unit in the right place.

We recommend that, whenever possible, the MAB system be installed away from coolants,chemicals, blows, etc. that could damage it. Keep foreign elements such as chips, screws or wirepieces away from the units. Foreign conducting elements may damage the product or generateparasite voltages.Provide good heat dissipation.This unit meets the European directives on electromagnetic compatibility. Nevertheless, it isrecommended to keep it away from sources of electromagnetic disturbance, such as:• Powerful loads connected to the same mains as the unit.• Portable nearby transmitters (radio-telephones, CB radio emitters).• Nearby radio/TV transmitters.• Nearby arc welding machines.• Nearby high voltage lines ...

Enclosures.

It is up to the machine manufacturer to guarantee that the enclosure where the unit has been installedmeets all the relevant directives of the European Union.

Connecting the power supply to ground.

The zero Volt point of the external power supply must be connected to the main ground point of themachine. Poor grounding increases the risk of electric shock.

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Precautions during repairs

Do not access the inside of this unit.

Only personnel authorized by Fagor Automation may access the interior of this unit.

Do not handle the connectors while the unit is connected to mains.

Before handling the connectors (mains, moving power, feedback, etc) make sure that the unit is notconnected to mains.

Precautions during maintenance

STO safety function mission time.

The mission time of the STO safety function is 20 years1. After that time, the safety function will nolonger be valid. The expiration date must be calculated by adding 20 years to the date shown on theversions label of the unit. The machine manufacturer must record this value in the maintenanceinstructions in the machine instruction manual, indicating that the safety function is no longer validafter this date.1 See sub-section ·Mission times· of section 9.11. Maintenance, repair and analysis of hazardousevents of this manual.

Safety symbols

Symbols that may appear in this manual

Symbols that the product may carry

DANGER or prohibition symbol.It warns about an immediate dangerous situation. Ignoring this warning may causeserious, even fatal, consequences.

WARNING or caution symbol.It warns about a potentially dangerous situation. Ignoring this warning may cause seriousinjuries (even fatal) or damages to the unit.

MANDATORY simbol.It warns about actions and operations that MUST BE carried out. THEY ARE NOTRECOMMENDATIONS. Ignoring this warning may mean non-compliance of some safetyregulation.

INFORMATION symbol.Notes, warnings, advises and recommendations.

Ground protection symbol.It indicates that that point may be under electrical voltage.

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The EC Declaration of Conformity is available in the downloads section of FAGOR’s corporate websiteat http://www.fagorautomation.com. · type of file: EC Declaration of Conformity ·

The warranty terms are available in the downloads section of FAGOR’s corporate website athttp://www.fagorautomation.com. · type of file: General terms and conditions of purchase - warranty ·

The Quality Certificates are available from ·The Company· tab on the FAGOR corporate website athttp://www.fagorautomation.com. · Quality: Quality certificates ·

EC DECLARATION OF CONFORMITY, WARRANTY TERMS AND QUALITY

CERTIFICATES

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Available manuals

Product selection guides

Quick references

Servodrive system manuals

RECOMMENDED DOCUMENTATION

Manual available in electronic format http://www.fagorautomation.com Manual available on paper

Document Description Format

man_drive_ord_hand.pdfenglish

It describes the products that make up the DDSsystem and allows selecting each element accordingto the user's needs.

man_8060fl_mab_ord_hand.pdfenglish

It describes the products that make up the MABsystem and allows selecting each element accordingto the user's needs.

man_fm7_fm9_ord_hand.pdfenglish

It describes the FM7/FM9 asynchronous motors andallows selecting each model according to the user'sneeds.

man_fxm_ord_hand.pdfenglish

It describes the FXM synchronous motors andallows selecting each model according to the user'sneeds.

man_fkm_ord_hand.pdfenglish

It describes the FKM synchronous motors andallows selecting each model according to the user'sneeds.


man_dds_mod_quick_ref.pdfenglish

It describes each element that make up the systemas well as the most important considerationsregarding the installation of motors and modulardrives, power supplies and accessories such ascables, connectors, etc.

man_dds_comp_quick_ref.pdfenglish

It describes each element that make up the systemas well as the most important considerationsregarding the installation of motors and compactdrives and accessories such as cables, connectors,etc.

man_mab_quick_ref.pdfenglish

It describes each element that make up the MABsystem as well as the most important considerationsregarding the installation of motors and the multi-axisdrive and accessories such as cables, connectors,etc.


man_dds_hard.pdf spanish/english

It describes each device and equipment that makeup the DDS servo drive system as well as theirinstallation

man_dds_soft.pdf spanish/english

It describes the adjustments of the servo drive system.Available parameters, variables and commands.Features. Operation of the WinDDSSetup software forPC.

man_mab_hard.pdf spanish/english

It describes each device and equipment that make upthe MAB servo drive system as well as theirinstallation.

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Electric motor manuals


man_fm7_fm9_motors.pdfspanish/english

They describe the FM7/FM9 families of asynchronousmotors of the FAGOR catalog and how to install themwith the DDS and MAB systems.

man_fxm_fkm_motors.pdfspanish/english

They describe the FXM/FKM families of synchronousmotors of the FAGOR catalog and how to install themwith the DDS and MAB systems.

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DESCRIPTION

An MAB unit is part of an · electrical Power Drive System·, hereafter referredas PDS, term defined like this according to standard IEC 61800-5-1.

The PDS consists of the following sub-systems:

The power supply

The multi-axis drive (Multi-Axis Box)

The electrical motors and their feedback devices (encoders)

FAGOR's multi-axis drive ·Multi-Axis Box· hereafter referred as MAB, hasbeen designed to be used in industrial environments and is used inconjunction with the CNC to control the movements of the machine.

Note that all the elements shown in the following general diagrams will beexplained in full detail in the following chapters.

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1.1 General diagrams

MAB-R-XXX-3XX without an additional AXD 1.XX drive

The following figure shows the diagram of a regenerative MAB-R--3 system for controlling three feed axes and a spindle.

F. H1/1MAB-R--3 system without an additional AXD 1.. Generaldiagram.

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MABHARDWARE

MAB-R-XXX-3XX with an additional AXD 1.XX drive

The following figure shows the diagram of a regenerative MAB-R--3 system for controlling three feed axes and a spindle, with an additionalAXD 1. drive installed for controlling a fourth feed axis.

F. H1/2MAB-R--3 system with an additional AXD 1.. Generaldiagram.

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Note. The contactor - KM1 may be installed either after the mains filteror between the AXD 1. drive and the motor it is going to govern.This second option would require a contactor of lower current which isless expensive.

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MAB--XXX-3XX without an additional AXD 1.XX drive

The following figure shows the diagram of a non-regenerative MAB---3 system for controlling three feed axes and a spindle.

F. H1/3MAB---3 system without an additional AXD 1.. Generaldiagram.

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MABHARDWARE

MAB--XXX-3XX with an additional AXD 1.XX drive

The following figure shows the diagram of a non-regenerative MAB---3 system for controlling three feed axes and a spindle, with an additionalAXD 1. drive installed for controlling a fourth feed axis.

F. H1/4MAB---3 system with an additional AXD 1.. General diagram.

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Note. The contactor - KM1 may be installed either after the mains filteror between the AXD 1. drive and the motor it is going to govern.This second option would require a contactor of lower current which isless expensive.

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MAB--000-4XX without an additional AXD 1.XX drive

The following figure shows the diagram of a non-regenerative MAB--000-4 system for controlling three feed axes, in addition to a fourth feed axis(instead of a spindle).

F. H1/5MAB--000-4 system without an additional AXD 1.. General diagram.

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MABHARDWARE

1.2 System descriptionFAGOR's MAB system - Multi-Axis Box - is a multi-axis PDS, compact andstackable. It is connected directly to a TN type or TT type three-phasesystem with mains frequencies between (50-4 %) Hz and (60+3.3 %) Hz andrated voltages between 400 (1-10 %) V AC and 480 (1+10 %) V AC.

This system supplies the electric motors with a three-phase voltage of 400(1-4.5 %) V AC and a variable frequency with which it will govern its speed.

Certain mandatory protection devices must be added between the mainslines and the MAB. Others may be optional. These elements are:

Depending on the needs of the machine, the MAB can be:

MAB-R-... Regenerative, with energy returned to grid.

The available models are:

MAB--... Non-regenerative, energy not returned to grid.

The available models are:

Name Symbol UsageMain switch - S1 MandatoryFuses - Fi MandatoryDifferential breaker - Q1 MandatoryTransformer or autotransformer

- T Optional

Power switch - KM1 Required with an additional AXDMains filter MAIN FILTER MandatoryChoke ·coil· CHOKE Required with MAB-R

MA

Bre

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S axis A axis B axis C axis

ModelsSpindle Feed

axis 1Feedaxis 2

Feedaxis 3

MAB-R-075-2 MAB-R-075-3 MAB-R-150-2 MAB-R-150-3

Available, Not available. e.g.: MAB-R-150-2. Control of 1 spindle and 2 feed axes.

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S axis A axis B axis C axis

ModelsSpindle Feed

axisFeed axis 1

Feed axis 2

Feed axis 3

MAB--075-2 MAB--075-3 MAB--150-2 MAB--150-3 MAB--000-3-L MAB--000-3-H MAB--000-4-L MAB--000-4-H

Available, Not available.e.g.1: MAB--150-3. Drive for spindle and 3 feed axes.e.g.2: MAB--000-4-H. Drive for 4 feed axes. Without spindle and high current.

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Models NameBPM Bus Protection ModuleER+TH-18/, ER+TH-18/+FAN

External braking resistors. Ballast

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Note that an additional axis drive (AXD 1.35 or lower, none other) may beinstalled with any MAB model to control a fifth axis. This modular drivewithout power supply is powered through the DC BUS of the MAB via platesunder the cover and it is connected in the SERCOS-II ring of the system justlike any other node.

WARNING. Bear in mind that when installing an additional AXD drivetogether with the MAB system, the maximum rated three-phase mainsvoltage will be 460 (1+10 %) V AC, not 480 (1+10 %) V AC.

INFORMATION. Both the MAB system and the additional AXD drive havebeen manufactured in accordance with EN 60204-1 in compliance withEuropean Directive 2014/35/UE on Low Voltage.

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MABHARDWARE

1.3 System configuration diagramsMAB system without an additional AXD 1.XX

F. H1/6MAB system configurations.

MAB--- (non-regenerative)

Mains connection:3-phase TN/TT mains, 48 ... 62 Hz 400 (1-10 %) V AC to 480 (1+10 %) V AC

Mains filter: MAIN FILTER A-A

+ Bus protection module: BPM (if applicable)

FKM

Choke: CHOKE MAB-R--

+ External braking resistors:

ER+TH+18/+FAN (if applicable)

Synchronous servomotors

FM7

Asynchronous motors

MAB-R-- (regenerative)

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MAB system with an additional AXD 1.XX

F. H1/7Configurations of the MAB + additional AXD 1. system.

+ Modular drive:

AXD 1.

Mains connection:3-phase TN/TT mains, 48 ... 62 Hz 400 (1-10 %) V AC to 460 (1+10 %) V AC

Mains filter: MAIN FILTER A-A

+ Bus protection module: BPM (if applicable)

Choke: CHOKE MAB-R--

+ Modular drive:

AXD 1.+ External braking

resistors: ER+TH+18/+FAN (if applicable)

FKM

Synchronous servomotors

FM7

Asynchronous motors

MAB-R-- (regenerative)

MAB--- (non-regenerative)

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MABHARDWARE

1.4 Insulation diagram of a machine system

System · CN Numeric Control - MAB Drive - FKM Servomotor ·

F. H1/8Insulation diagram of a system ·CN+MAB+FKM· in a machine.

3x 480 V ACN

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1.5 Stages of the system configuration

The following steps are a reference to configure and install the MAB system.

Exemple procedure

Stage 1. Analysis of the system location

Ambient conditions

Mechanical conditions

Climate and cooling conditions

Electrical conditions

Stage 2. Component identification

FKM (feed axes) and FM7 (spindles) motors

Multi-axis MAB--- or MAB-R-- drive(s)

Auxiliary devices (CHOKE, ER, BPM, etc.)

Additional AXD 1.35 drive or lower for controlling a 4th feed axis, ifapplicable

Stage 3. Electrical cabinet configuration and connection

Dimension diagrams

Block diagrams

Connection diagrams

Power and signal cables

Suggestions for cable installation

Power line connection

Electrical cabinet and ventilation

NOTE. This MAB system configuration process assumes that the motorsof the system belong to the FAGOR catalog. Bear in mind that all the motors of the FAGOR catalog are described intheir corresponding manuals:Synchronous motor manual. FKM family. - man_fxm_fkm_motors.pdf -Asynchronous motor manual. FM7 family. - man_fm7_fm9_motors.pdf -

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MABHARDWARE

1.6 Ambient and operating conditions

Conditions Standard Test referenceMechanical specificationsTransport Vibration Acc. to:

IEC 60721-3-2Class 2M1, vibration sinusoidal2 Hz f 9 Hz, 3.5 mm amplitude9 Hz f 200 Hz, 1 g200 Hz f 500 Hz, 1.5 g

Shock limits Acc. to:IEC 60721-3-2 IEC 61800-2

Class 2M1, equipment in its transport package

Operation Environmental testing-vibration(sinusoidal)

Acc. to:IEC 60068-2-6 Test Fc

Vibration sinusoidal10 Hz f 57 Hz,0.075 mm constant amplitude57 Hz f 150 Hz, 1 g constant acceleration

Degrees of protectionprovided by enclosure(IP code)

Acc. to:EN 60529

IP 2x. It should be installed inside of an electrical cabinet

Ambient conditionsStorage * Ambient

temperatureAcc. to:IEC 60721-3-1 IEC 61800-2

1K4, -25 ºC to +60 ºC

Transport * Damp heat test (steady state)

Acc. to:IEC 60068-2-78 IEC 61800-5-1

Power supply disconnected40 ºC +/-2 ºC and93 % +2-3 % non-condensing

Ambient temperature

Acc. to:IEC 60068-2-1IEC 61800-2

Equipment introduced in its shipping package -25 ºC to +70 ºC

Operation Environmental testing. Cold

Acc. to:IEC 61800-2

5 ºC in operating conditions

Environmental testing. Dry heat

Acc. to: IEC 60068-2-2 Test Bd

Operating at rated conditions45°C. Operating conditions bet-ween 5 ºC and 55 ºC with derating(see derating characteristics).

Damp heat test (steady state)

Acc. to: IEC 60068-2-78 IEC 61800-5-1

Power supply disconnected. 40 ºC +/-2 ºC 93 % +2-3 % non-condensing.

Installation altitude above mean sea level without derating

Acc. to: IEC 61800-5-1 IEC 60664-1

Pollution degree 2 and altitude 2 000 m above sea level at rated conditions.

* The environment during transport and storage must be dry and free from dust.

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1.7 Electrical conditionsPower voltage input: 3 AC, 400 (1-10 %) V AC to 480 (1+10 %) V AC

DC BUS: 500/800 V DC

Electrical conditionsAcc. to: IEC 61800-5-1

Protection class Class I (with protective conductor system)Mains overvoltages, category IIIPollution degree 2 Altitude 2 000 meters above the sea levelDistribution systema: TN / TT.Diagrams with grounding on a vertex are not permitted.

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MABHARDWARE

R E G E N E R AT I V E M U LT I - A X I S D R I V E

A FAGOR regenerative Multi-Axis Box is a multi-axis drive (up to 4 axes)that can return energy to mains and whose characteristics plate shows aname like MAB-R--.

It is connected to three-phase mains after a CHOKE or three-phase coil (seefig. F. H1/1). It supports mains frequencies between (50-4 %) Hz and(60+3.3 %) Hz and rated voltages between 400 (1-10 %) V AC and 480(1+10 %) V AC.

Its features are:

provide a DC voltage output that will supply the multi-axis drive (up to 4axes) through the power DC BUS.

Manage energy excess accumulated in the power bus resulting frommotor braking and return it to mains, reducing the electrical consumptionof the system without generating extra heat.

provide a DC voltage output that will supply to a possible additional AXD1. (fifth axis) through the power DC BUS.

WARNING. Bear in mind that when installing an additional AXD drivetogether with the MAB-R-- system, lthe maximum rated three-phase mains voltage will be 460 (1+10 %) V AC, not 480 (1+10 %) V AC.

Regenerative Multi-Axis Box

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2.1 Outside lookThe following figure shows an overall view of the outside of the unit.

F. H2/1Regenerative MAB, MAB-R--. Outside appearance.

Led. OVER VOLTAGEButton. RESET

Leds.OVER CURRENTON

X11A.Axis servomotor, MXpower connector

X11B.Axis servomotor, MYpower connector

X11S.Spindle motor, MSpower connector

X11C.Axis servomotor, MZpower connector

X12.Holding brake connector

A19. Power input ofth ree-phasemains

X13. STO axesSTO of all feed axes

X2.24 V DC, 2 A output of the auxiliary power supply

X5.RS-232 serial line

X6.

SE

RC

OS

II

A20. Power from the auxiliary power supply

Opening and closing lid of the DC BUS with screws

A17.DC BUS under lid

X1.Internal communication buswith an additional AXD 1.

E21A, E21B, E21C.Feed axes motor feedbacksE21S.Spindle motor feedbackE21SD.Spindle direct feedback

X13S. STO spindleSTO of the spindle

X35.Basic control signals

X34. SBCSafe control of the holding brake


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MABHARDWARE

2.2 Technical dataPower and current consumption dataDepending on the number of axes to control (up to 4), the maximum mains power consumption and andthe maximum rated current absorbed by each axis are given by the following table.

Electrical data

T. H2/1 AXES. Consumption data of mains power and rated current.

Models Power absorbed

from mains

S axisspindle

A axisfeed

axis 1

B axisfeed

axis 2

C axis feed

axis 3

AXD 1. axisadditional feed axis

UnitsPredkW

InS (to 4/8 kHz)A

InAA

InBA

InCA

InAXDA

1 spindle on S axis + 2 feed axes on A/B axes + AXD 1.35MAB-R-075-2 15 20/20 7.5 7.5 - -MAB-R-150-2 29 40/30 17.5 17.5 - -1 spindle on S axis + 3 feed axes on A/B/C axes + AXD 1.35MAB-R-075-3 23 20/20 7.5 7.5 17.5 17.5MAB-R-150-3 32 40/30 17.5 17.5 17.5 17.5

T. H2/2 POWER SUPPLY. Electrical data.

MAB-R- 075-2 075-3 150-2 150-3Line voltage ·only MAB· (V AC) 3-ph, 400 (1-10 %) up to 480 (1+10 %)Line voltage ·MAB with additional AXD· (V AC) 3-ph, 400 (1-10 %) up to 460 (1+10 %)Line frequency (Hz) 50 (1-4 %) ... 60 (1+3.3 %) Mains power consumption (S1) (kW) 15 23 29 32Mains power consumption (S6-40%) (kW) 20 27 38 44Rated input current (A) 23 34 44 48Section (mm²) acc. to EN 60204-1, table 6 ·method B2· * 4 10 10 16

Maximum power cable section (mm²) 10 10 16 16Power DC BUS voltage (V DC) 500/800Power for the module control circuit (V DC) 24Consumption of the module control circuit (A) 3.5 2.5 3.5 2.5Speed feedback EncoderControlling method PWM, AC sinewave, vector controlCommunication RS-232 serial line to a PCInterface Digital SERCOS-II ringRated frequency (Hz) Output at X11S/X11A/X11B/X11C ** 0-550

Intermediate circuit filter capacitance (µF) 1500 2000 3000 3000Input CHOKE (µF) 300 300 250 250CHOKE-MAB cable section (mm²). No shielding is required. Max. length 2 m * 4 10 10 16

Auxiliary power supply for the control circuit of the module (24 V DC)

3-ph, 400 (1-10 %) up to 480 (1+10 %) V AC50 (1-4 %) ... 60 (1+3.3 %) Hz

Auxiliary power supply for the control circuit of the module (24 V DC) with additional AXD

3-ph, 400 (1-10 %) up to 460 (1+10 %) V AC50 (1-4 %) ... 60 (1+3.3 %) Hz

Mains consumption to generate 24 V DC (A) 0.6Maximum ·system ok· contact voltage 24 V AC / 33 V DCMaximum ·system ok· contact current 1 A

* The recommended section depends on the nominal operating power.** Higher than 550 Hz only for commercial models MAB--...-MDU (dual use).


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Environmental conditions and mechanical specifications

T. H2/3 AXES. Electrical data.

MAB-R- 075-2 075-3 150-2 150-3DRIVE FOR SPINDLE / S AXIS Power in S1 (kW) 7.5 7.5 15 15Power in S6-40% (kW) 11 11 22 22Output current in S1 for 4/8 kHz (A) 20/20 20/20 40/30 40/30Output current in S6-40 % for 4/8 kHz (A) 28/28 28/28 53/39 53/39Section (mm²) acc. EN 60204-1, table 6 ·method B2· * 4 4 10 10

DRIVES FOR FEED AXES 1 and 2 | A and B AXESRated output current for 4/8 kHz (A) 7.5/7.5 7.5/7.5 17.5/17.5 17.5/17.5Peak output current for 4/8 kHz (A) 15.0/15.0 15.0/15.0 35.0/35.0 35.0/35.0Pcal (kW) 3.6 3.6 7.3 7.3Section (mm²) acc. EN 60204-1, table 6 ·method B2· * 1.5 1.5 2.5 2.5

DRIVE FOR FEED AXIS 1 | C AXISRated output current for 4/8 kHz (A) - 17.5/17.5 - 17.5/17.5Peak output current for 4/8 kHz (A) - 35.0/35.0 - 35.0/35.0Pcal (kW) - 7.3 - 7.3Section (mm²) acc. EN 60204-1, table 6 ·method B2· * - 2.5 - 2.5

DRIVE FOR ADDITIONAL FEED AXIS | AXD 1.35Rated output current for 4/8 kHz (A) - 17.5/17.5 - 17.5/17.5Peak output current for 4/8 kHz (A) - 35.0/35.0 - 35.0/35.0Pcal (kW) - 8.6 - 8.6Section (mm²) acc. EN 60204-1, table 6 ·method B2· * - 2.5 - 2.5

* The recommended section depends on the nominal operating power of the connected motor.

T. H2/4 MAB. Environmental conditions and mechanical specifications.

MAB-R- 075-2 075-3 150-2 150-3

Operating ambient temperature

5°C/45°C (41°F/113°F)For temperatures between 45 °C and 55 °C

See 2.4 Derating graphStorage ambient temperature -25°C/+60°C (-13°F/+140°F)Ambient temperature in transportation -25°C/+70°C (-13°F/+158°F)Ambient humidity range < 90 % (non condensing at 45°C/113°F)Maximum altitude without loss of features 2 000 m (6 561 ft) above sea levelOperating vibration 1 gShipping vibration 1.5 gSealing IP 2xApproximate mass in kg/lb 16.0/35.2 16.0/35.2 16.0/35.2 16.0/35.2


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MABHARDWARE

2.3 Load duty cycles

Load cycle S1

Continuous duty. Operation with constant load and long enough toachieve thermal balance.

Load cycle S3-5%

Periodic intermittent duty. Succession of identical duty cycles eachhaving a period at constant maximum load and a period at constant ratedload. In this duty cycle, the overheating effect of the start-up current isnegligible. The 5 % running factor means that for a 10 second cycle, it worksat constant current IS3-5% (2xIN) for 0.5 seconds and at rated current (IN)for 9.5 seconds.

Load cycle S6-40%

Periodic uninterrupted duty cycle with intermittent load.Succession of identical duty cycles, each with a running period underconstant load and another period without load. There is no rest period. The40 % running factor indicates that for a 10 minute cycle, it works at constantcurrent IS6-40% for 4 minutes and without load for 6 minutes (withmagnetizing current = 0.7 x rated current IN).

F. H2/2Load cycle S1.

F. H2/3Load cycle S3-5%.

F. H2/4Load cycle S6-40%.

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2.4 Derating graph

The following graphs show the maximum rms current in continuous S1 (lN)and intermittent (Imax.) duty cycles depending on the switching frequency ofthe power transistors in a temperature range between 5°C/41°F and55°C/131°F.

See section 2.3 Load duty cycles.

MAB-R-075-

For a switching frequency fc = 4 kHz


F. H2/5Current derating for 4 kHz. A|B axes.

F. H2/6Current derating for 4 kHz. C axis.

F. H2/7Current derating for 4 kHz. S axis.

F. H2/8Current derating for 8 kHz. A|B axes.

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MAB-R-075-XXX. A|B axesTª ambient IN Imax.°C °F A A35 95 7.5 15.040 104 7.5 15.045 113 7.5 15.050 122 7.3 14.755 131 6.8 13.6

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MAB-R-075-XXX. A|B axesTª ambient IN Imax.°C °F A A35 95 7.5 15.040 104 7.5 15.045 113 7.5 15.050 122 7.1 14.355 131 6.7 13.4


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MABHARDWARE

MAB-R-150-


F. H2/9Current derating for 8 kHz. C axis.

F. H2/10Current derating for 8 kHz. S axis for spindle.

F. H2/11Current derating for 4 kHz. A|B|C axes.


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� � � � MAB-R-075-XXX. C axisTª ambient IN Imax.°C °F A A35 95 17.5 35.040 104 17.5 35.045 113 17.5 35.050 122 16.6 33.355 131 15.7 31.3

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MAB-R-075-XXX. S axisTª ambient IN IS6-40°C °F A A35 95 20.0 28.040 104 20.0 28.045 113 20.0 28.050 122 18.3 25.855 131 17.0 23.5

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MAB-R-150-XXX. A|B|C axesTª ambient IN Imax.°C °F A A35 95 17.5 35.040 104 17.5 35.045 113 17.5 35.050 122 17.3 34.555 131 16.0 32.0

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Tª ambient IN IS6-40°C °F A A35 95 40.0 53.040 104 40.0 53.045 113 40.0 53.050 122 37.2 48.155 131 33.3 43.0


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· 48 ·


F. H2/13Current derating for 8 kHz. A|B|C axes.


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� � � � MAB-R-150-XXX. A|B|C axesTª ambient IN Imax.°C °F A A35 95 17.5 35.040 104 17.5 35.045 113 17.5 35.050 122 16.6 33.355 131 15.7 31.3

MAB-R-150-XXX. S axisTª ambient IN IS6-40°C °F A A35 95 30.0 39.040 104 30.0 39.045 113 30.0 39.050 122 26.9 35.155 131 23.7 30.9� � � � � �

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MABHARDWARE

2.5 Motor-axis association

MAB-R-075-

SPINDLE MOTOR

MAB-R-075-S AXIS spindle

power cablePn S1 Mn S1 Pn S6-40 Mn S6-40FM7 kW N·m kW N·m · brakeless ·FM7-A075--E01/E02 7.5 47.7 11.0 71.5 MPC-4x4FM7-A055--E01/E02 5.5 35.0 7.7 49.0 MPC-4x2.5FM7-A037--E01/E02 3.7 23.5 5.5 35.3 MPC-4x2.5

FM7-D055-S1D0-E03 5.5/5.5 35.0/13.1 7.7/10.0 49.0/23.8 MPC-4x4

Note. Shaded cells indicate the optimal motor to install in the axis.

FEED AXIS MOTOR

MAB-R-075-A AXIS B AXIS C AXIS power cable

per axisMp Mp/Mo Mp Mp/Mo Mp Mp/MoFKM N·m - N·m - N·m - · brakeless · · with brake ·FKM66.30A..0. - - - - 50.1 2.1 MPC-4x2.5 MPC-4x2.5+2x1FKM66.20A..0.2 - - - - 87.5 3.7 MPC-4x1.5 MPC-4x1.5+2x1FKM64.40A..0. - - - - 35.0 2.1 MPC-4x2.5 MPC-4x2.5+2x1FKM64.30A..0. - - - - 47.6 2.8 MPC-4x1.5 MPC-4x1.5+2x1FKM64.20A..0. - - - - 66.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM63.40A..0. - - - - 26.9 2.1 MPC-4x2.5 MPC-4x2.5+2x1FKM63.30A..0. - - - - 42.3 3.3 MPC-4x1.5 MPC-4x1.5+2x1FKM63.20A..0. - - - - 51.0 4.1 MPC-4x1.5 MPC-4x1.5+2x1FKM62.60A..0. - - - - 23.8 2.6 MPC-4x1.5 MPC-4x1.5+2x1FKM62.40A..0. - - - - 31.5 3.5 MPC-4x1.5 MPC-4x1.5+2x1FKM62.30A..0. - - - - 35.0 3.9 MPC-4x1.5 MPC-4x1.5+2x1FKM44.40A..0. - - - - 38.5 3.3 MPC-4x1.5 MPC-4x1.5+2x1FKM44.30A..0.2 24.7 2.1 24.7 2.1 47.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM44.20A..0. 37.5 3.2 37.5 3.2 47.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM43.40A..0. - - - - 33.2 3.7 MPC-4x1.5 MPC-4x1.5+2x1FKM43.30A..0. 21.7 2.4 21.7 2.4 36.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM43.20A..0. 34.5 3.8 34.5 3.8 36.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM42.60A..0. - - - - 25.0 3.9 MPC-4x1.5 MPC-4x1.5+2x1FKM42.45A..0. 13.5 2.1 13.5 2.1 25.0 3.9 MPC-4x1.5 MPC-4x1.5+2x1FKM42.30A..0. 19.5 3.1 19.5 3.1 25.0 3.9 MPC-4x1.5 MPC-4x1.5+2x1FKM22.60A..0. 10.5 3.2 10.5 3.2 13.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM22.50A..0. 12.0 3.7 12.0 3.7 13.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM22.30A..0. 13.0 4.0 13.0 4.0 - - MPC-4x1.5 MPC-4x1.5+2x1FKM21.60A..0. 7.0 4.1 7.0 4.1 - - MPC-4x1.5 MPC-4x1.5+2x1

Note. Shaded cells indicate the optimal motor to install in each axis.


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MAB-R-150-

SPINDLE MOTOR

MAB-R-150-S AXIS spindle

power cablePn S1 Mn S1 Pn S6-40 Mn S6-40FM7 kW N·m kW N·m ·brakeless·FM7-A150--E01/E02 15.0 95.5 22.0 143.9 MPC-4x10FM7-A110--E01/E02 11.0 70.0 15.5 100.4 MPC-4x6FM7-A090--E01/E02 9.0 57.4 13.0 82.4 MPC-4x6FM7-B120--E01/E02 12.0 114.6 18.5 176.6 MPC-4x10

FM7-D110-S1D0-E03 11.0/11.0 70.0/26.3 15.5/20.0 98.7/47.7 MPC-4x10FM7-D075-S1D0-E03 7.5/7.5 47.7/17.9 11.0/13.0 70.0/31.0 MPC-4x6FM7-D055-S1D0-E03 5.5/5.5 35.0/13.1 7.7/10.0 49.0/23.8 MPC-4x4

FM7-D110-S1D0-HS3 11.0/11.0 70.0/26.3 15.5/20.0 98.7/47.7 MPC-4x10FM7-D075-S1D0-HS3 7.5/7.5 47.7/17.9 11.0/13.0 70.0/31.0 MPC-4x6

Note. Shaded cells indicate the optimal motor to install in the axis.

FEED AXIS MOTOR

MAB-R-150-A AXIS B AXIS C AXIS power cable

per axisMp Mp/Mo Mp Mp/Mo Mp Mp/MoFKM N·m - N·m - N·m - · brakeless · · with brake ·FKM66.30A..0. 50.1 2.1 50.1 2.1 50.1 2.1 MPC-4x2.5 MPC-4x2.5+2x1FKM66.20A..0.2 87.5 3.7 87.5 3.7 87.5 3.7 MPC-4x1.5 MPC-4x1.5+2x1FKM64.40A..0. 35.0 2.1 35.0 2.1 35.0 2.1 MPC-4x2.5 MPC-4x2.5+2x1FKM64.30A..0. 47.6 2.8 47.6 2.8 47.6 2.8 MPC-4x1.5 MPC-4x1.5+2x1FKM64.20A..0. 66.0 4.0 66.0 4.0 66.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM63.40A..0. 26.9 2.1 26.9 2.1 26.9 2.1 MPC-4x2.5 MPC-4x2.5+2x1FKM63.30A..0. 42.3 3.3 42.3 3.3 42.3 3.3 MPC-4x1.5 MPC-4x1.5+2x1FKM63.20A..0. 51.0 4.1 51.0 4.1 51.0 4.1 MPC-4x1.5 MPC-4x1.5+2x1FKM62.60A..0. 23.8 2.6 23.8 2.6 23.8 2.6 MPC-4x1.5 MPC-4x1.5+2x1FKM62.40A..0. 31.5 3.5 31.5 3.5 31.5 3.5 MPC-4x1.5 MPC-4x1.5+2x1FKM62.30A..0. 35.0 3.9 35.0 3.9 35.0 3.9 MPC-4x1.5 MPC-4x1.5+2x1FKM44.40A..0. 38.5 3.3 38.5 3.3 38.5 3.3 MPC-4x1.5 MPC-4x1.5+2x1FKM44.30A..0.2 47.0 4.0 47.0 4.0 47.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM44.20A..0. 47.0 4.0 47.0 4.0 47.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM43.40A..0. 33.2 3.7 33.2 3.7 33.2 3.7 MPC-4x1.5 MPC-4x1.5+2x1FKM43.30A..0. 36.0 4.0 36.0 4.0 36.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM43.20A..0. 36.0 4.0 36.0 4.0 36.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM42.60A..0. 25.0 3.9 25.0 3.9 25.0 3.9 MPC-4x1.5 MPC-4x1.5+2x1FKM42.45A..0. 25.0 3.9 25.0 3.9 25.0 3.9 MPC-4x1.5 MPC-4x1.5+2x1FKM42.30A..0. 25.0 3.9 25.0 3.9 25.0 3.9 MPC-4x1.5 MPC-4x1.5+2x1FKM22.60A..0. 13.0 4.0 13.0 4.0 13.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1FKM22.50A..0. 13.0 4.0 13.0 4.0 13.0 4.0 MPC-4x1.5 MPC-4x1.5+2x1

Note. Shaded cells indicate the optimal motor to install in each axis.


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MABHARDWARE

2.6 Connectors

Distribution

MAB-R-075-3

NOTE. All the equipment connectors are polarized (they can only be connected in one sense) andthose that are exactly the same are also coded by coding pins to prevent incorrect or accidentalconnection, respectively.

F. H2/15MAB-R-075-3. Connector layout.

X34 X35 X13 X13S

RESET

BOOT

NODE X5

NODE

OUT

IN X1

X5

E21A

E21B

E21C

E21S

E21SD

X2

A20MA

B

ON

OVER CURRENT

RESET

OVER VOLTAGE

X6

X11A X11B X11CX12

X11S A19 X15

PS STATUSREGENDC BUS ON

A STATUSB STATUSC STATUSS STATUS


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MAB-R-075-2


X11A X11B X11CX12

X11S A19 X15

X34 X35 X13 X13S

RESET

BOOT

NODE X5

NODE

OUT

IN X1

X5

E21A

E21B

E21C

E21S

E21SD

X2

A20MA

B

ON

OVER CURRENT

RESET

OVER VOLTAGE

X6




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MABHARDWARE

MAB-R-150-3


X34 X35 X13 X13S

RESET

BOOT

NODE X5

NODE

OUT

IN X1

X5

E21A

E21B

E21C

E21S

E21SD

X2

A20MA

BON

OVER CURRENT

RESET

OVER VOLTAGE

X11A X11B X11CX12

X11S A19 X15

X6




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MAB-R-150-2


X34 X35 X13 X13S

RESET

BOOT

NODE X5

NODE

OUT

IN X1

X5

E21A

E21B

E21C

E21S

E21SD

X2

A20MA

B

ON

OVER CURRENT

RESET

OVER VOLTAGE

X6

X11A X11B X11CX12

X11S A19 X15




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MABHARDWARE

Function

Conector A19. Power input from three-phase mains

3-pin female connector located on top of the unit and identified as A19.

Aerial male plug-in connector with screw-on connection supplied as anaccessory. Note that the L3 terminal includes a coding pin to preventconnection in another non-corresponding connector. It is used to connectthe main power supply of the MAB to three-phase mains.

The following table shows the main data of the aerial plug-in connector andthe wire to be connected:

Coding pins

Position of the coding pin (black in the figure) to correctly identify the aerialconnector plug in A19.

Pinout

The pinout is printed on the connector.

Installation

See section · Power connection between the main power supply of theMAB and the mains · of chapter 8. INSTALLATION in this manual.

Connector dataNr of poles 3Gap (mm) 10.16Min./max. tightening torque (N·m) 1.7/1.8Bladed screwdriver, size (mm) 1.0 x 4.0Min./max. rated section (mm²) 4/16Min./max. rated current (A) 23/48Connection dataLength to strip (mm) 12Min./max. rigid wire section (mm²) 4/16Min./max. flexible wire section (mm²) 4/16Min./max. flexible wire section with terminal, without plastic sleeve (mm²) 4/16*

Min./max. flexible wire section with terminal, with plastic sleeve (mm²) 4/10*

* Only with CRIMPFOX 16 S crimping pliers.

F. H2/19Connector A19. Coding pin position.

A19


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Connectors X11A|X11B.Power connection of servomotors MX|MY to axes A|B, respectively

3-pin female connectors located on top of the unit and identified as X11Aand X11B.

On MAB-R-075- models The aerial male plug-in connectors have screw-on connection, a with a «lockand release» system. They are supplied as accessories and are coded.They are used to connect the power of feed axis servomotors MX and MY.Therefore, both connectors will be available to power the MX and MY feedaxis servomotors respectively.


Coding pins

Position of the coding pins (black in the figure) to correctly identify the airconnector plug in X11A and X11B.

Pinout


Installation

See section ·Power connection between the feed axis servomotors,without brake, and the MAB· of chapter 8. INSTALLATION in this manual.

Connector dataNr of poles 3Gap (mm) 7.62Min/max. tightening torque (N·m) 0.5/0.6Bladed screwdriver, size (mm) 0.6 x 3.5Rated section (mm²) 1.5Rated current (A) 7.5Connection dataLength to strip (mm) 8Rigid wire section (mm²) 1.5Flexible wire section (mm²) 1.5Flexible wire section with terminal,without plastic sleeve (mm²) 1.5

Flexible wire section with terminal, with plastic sleeve (mm²) 1.5

F. H2/20Connectors X11A and X11B. Coding pin position.

X11A X11B


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MABHARDWARE

On MAB-R-150- models The aerial male plug-in connectors have screw-on connection, with anautomatic «click and lock» system and are supplied as an accessory. Theyare supplied as accessories and are coded. They are used to connect thepower of feed axis servomotors MX and MY. Therefore, both connectors willbe available to power the MX and MY feed axis servomotors respectively.


Coding pins

Position of the coding pins (black in the figure) to correctly identify the airconnector plug in X11A and X11B.

Pinout


Installation


Connector dataNr of poles 3Gap (mm) 7.62Min./max. tightening torque (N·m) 0.5/0.8Bladed screwdriver, size (mm) 0.6 x 3.5Min./max. rated section (mm²) 1.5/2.5Rated current (A) 17.5Connection dataLength to strip (mm) 10Min./max. rigid wire section (mm²) 1.5/2.5Min./max. flexible wire section (mm²) 1.5/2.5Min./max. flexible wire section with terminal, without plastic sleeve (mm²) 1.5/2.5

Min./max. flexible wire section with terminal, with plastic sleeve (mm²) 1.5/2.5

F. H2/21Connectores X11A and X11B. Coding pin position.

X11A X11B


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Connector X11C.Power connection from servomotor MZ to the C axis

3-pin female connector located on top of the unit and identified as X11C.

On MAB-R--3 modelsThe aerial male plug-in connector has screw-on connection with anautomatic «click and lock» system. It is supplied as an accessory and iscoded. It is used to connect the power of the MZ feed axis servomotor.Therefore, this connector will be available to power the MZ feed axisservomotor.


Coding pins

Position of the two coding pins (black in the figure) to correctly identify the airconnector plug in X11C.

Pinout


Installation


NOTE. Connector not available on MAB-R--2 models.

Connector dataNr of poles 3Gap (mm) 7.62Min./max. tightening torque (N·m) 0.5/0.8Bladed screwdriver, size (mm) 0.6 x 3.5Min./max. rated section (mm²) 1.5/2.5Rated current (A) 17.5Connection dataLength to strip (mm) 10Min./max. rigid wire section (mm²) 1.5/2.5Min./max. flexible wire section (mm²) 1.5/2.5Min./max. flexible wire section with terminal, without plastic sleeve (mm²) 1.5/2.5

Min./max. flexible wire section with terminal, with plastic sleeve (mm²) 1.5/2.5

F. H2/22Connector X11C. Coding pin position.

X11C

Regenerative

mab. hardware manual. · this manual. always protect the product against dust and dirtiness....

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