lm guide and ball screw in one compact unit • … · • lm guide and ball screw in one compact...

52
• LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes Available THK CO., LTD. TOKYO, JAPAN Catalogue No. 209-5EU KR LM Guide Actuator www.thk.ru BERG AB [email protected] Тел. (495)-727-22-72, ф. (495)-223-3071

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Page 1: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

• LM Guide and Ball Screwin One Compact Unit

• Meeting All Requirementsfor Rigidity and Precision

• Broad Range of Sizes Available

THK CO., LTD.TOKYO, JAPAN Catalogue No. 209-5EU

KRLM Guide Actuator

www.thk.ru BERG AB [email protected] Тел. (495)-727-22-72, ф. (495)-223-3071

Page 2: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

2

Construction and Features

Fig. 2 Load-Bearing Capacity of Type KR

Fig. 1 Construction of LM Guide Actuator KR

Four-way Equal LoadLoad-bearing ball races are arranged with two on eachside, thus constituting a double-row angular-contactdesign. As this design can bear an equal rated load in allfour directions (upward and downward, right and left),the mounting direction of the unit is not limited. The LMGuide Actuator is therefore suited for applications wherethe loading direction is not fixed, as in the motion of aCartesian coordinate robot arm etc.

The one-piece structure of the LM Guide, with a U-shaped outer rail and the ball screw in the center of theinner block, provides high rigidity and excellent accura-cy and requires minimal installation space to combinerigid and precise functioning with a minimum size.

LM Guide Actuator KR

Housing A

Outer rail

Grease nipple

Inner block

Ball Screw

Housing B

Double-row ball train

Ball races are arranged at a contact angle of 45° in rela-tion to one another so that each race of balls bears anequal load rating on the inner block in all four directions:radial, reverse-radial, and the two lateral directions.Thus, this type can be used in any installation direction.

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Page 3: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

3

Fig. 5 KR Contact Structure

Fig. 3

High RigidityUnlike conventional LM Guide models, the LM GuideActuator has adopted an outer-rail structure, which pro-vides far greater rigidity against overhung loads.

The U-shaped cross section of the rail contributes toweight reduction and minimises deflection. Thus, theLM Guide Actuator can support a load on one side aswell as on both.

Table 1

1) Ix = Geometrical moment of inertia of the cross sectionaround the X-axis (mm4)

2) Iy = Geometrical moment of inertia of the cross sectionaround the Y-axis (mm4)

Y-axis

Center of gravity

X-axis

KR33 6.2 � 104 3.8 � 105 0.66

KR30H 2.7 � 104 2.8 � 105 0.50

KR26 1.7 � 104 1.5 � 105 0.39

KR20 6.1 � 103 6.2 � 104 0.26

KR15 9.08 � 102 1.42 � 104 0.104

KR45H 8.4 � 104 8.9 � 105 0.90

KR46 2.4 � 105 1.5 � 106 1.26

KR55 2.2 � 105 2.3 � 106 1.50

KR65 4.6 � 105 5.9 � 106 2.31

Model No. lx �mm4�1)ly �mm4�2) Mass m

�kg/100mm�

High AccuracyThe four raceways for loaded balls, which are formedinto a circular-arc groove, allow balls to roll smoothlyeven under a preload. Preloading eliminates clearances,provides high rigidity for the guideway, and minimisesfluctuations in frictional resistance due to a fluctuatingload. As a result, a high feeding accuracy in sub-micronscan be obtained.

Ball revolving center

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Page 4: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

10 mm

10 m

m

KR45H KR30H

Fig.7 Cross-Sectional View

4

Space-saving

The one-piece structure with rails arranged on both sidesand the ball screw in the center of the inner block forms

an actuator that is minimal in size yet provides high rigi-dity and excellent accuracy.

10mm

10mm

KR55 KR33 KR20 KR65KR46KR26KR15

Fig. 6 Cross-Sectional View

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Page 5: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

5

Types and Features

KR-A

KR-B

KR-C

KR-D

Standard model.

Built by adding another inner block to type KR-A, there-by enabling higher rigidity, load-bearing capacity andaccuracy to be obtained.

Modified by shortening the block of type KR-A tolengthen the stroke.(Applicable models: KR30H, KR33, KR45H, KR46)

Built by adding another inner block to type KR-C.Permits a span best suited for the host system, therebyenabling higher rigidity to be obtained.(Applicable models: KR30H, KR33, KR45H, KR46)

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Page 6: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

6

Load Rating and Permissible Moment in Each Direction of Load Rating

PT

PRPL

PT

Load Rating

LM GuideType KR can bear loads in all four directions: radial,reverse-radial, and the two lateral directions. The basicload ratings of type KR are equal in all four directions(radial, reverse-radial and the two lateral directions). Thevalues are given in Table 2.

Ball ScrewBecause of the construction where the ball screw isdriven through the inner block, type KR can bear anaxial load. The values of basic load rating are presentedin Table 2.

Support BearingDue to its construction, with an angular bearing assem-bled in housing A type KR can bear an axial load. Thevalues for the basic load rating are given in Table 2.

LM GuideThe equivalent load for type KR when loads are exertedon its LM Guide in all four directions simultaneously canbe obtained using the following equation:

PE = PR (PL) + PT

wherePE : equivalent load [N]

• In the radial direction• In the reverse-radial direction• In two lateral directions

PR : radial load [N]PL : reverse-radial load [N]PT : lateral load [N]

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Page 7: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

7

Model No.

KR20 KR26 KR55 KR65

KR30H KR33 KR45H KR46

KR30H06KR

1501KR

1502 KR30H10 KR3306 KR3310 KR45H10 KR45H20 KR4610 KR4620

Basicdynamic

load ratingC [N]

Long-type blocktypes A and B

Short-type blocktypes C and D

Long-type blocktypes A and B

Short-type blocktypes C and D

Normal andhigh grades

Precisiongrade

Normal andhigh grades

Precisiongrade

Normal andhigh grades

Precisiongrade

Basicstatic

load ratingC0 [N]

Basicdynamic

load ratingCa [N]

Basicstatic

load ratingC0a [N]

Radialclearance

[mm]

Screw-shaft diameter [mm]

Lead [mm]

Minor diameter [mm]

Basic dynamicload rating Ca[N]

Permissibleaxial load P0a[N]

Ball center-to-centerdiameter [mm]

Supp

ort b

earin

gB

all s

crew

LMG

uid

e

Axi

al d

irect

ion

3590

6300

7240

12150

660

660

1170

1170

6

1

5,3

6,15

1000

1240

2350

2350

4020

4020

8

2

6,6

8,3

1380

1760

2840

2250

4900

2740

1760

1370

2840

1570

2840

2250

4900

2740

1760

1370

2840

1570

3140

2940

6760

3720

3040

3430

7150

5290

3140

2940

6760

3720

3040

3430

7150

5290

3620

3980

9290

6850

20

20

17,5

20,75

7600

3990

5680

5950

14500

10700

25

25

22

26

13700

5830

+0.002~

-0.003

-0.003~

-0.007

KR15

1930

3450

340 230

340 230

660 410

660 410

5

4,5

5,15

590

290

+0.002~

-0.001

-0.002~

-0.005

+0.002~

-0.004

-0.004~

-0.010

+0.004~

-0.007

-0.007~

-0.019

+0.004~

-0.008

-0.008~

-0.022

+0.002~

-0.004

-0.004~

-0.012

+0.002~

-0.004

-0.004~

-0.012

+0.003~

-0.006

-0.006~

-0.016

+0.003~

-0.006

-0.006~

-0.016

7,8

10,5

1790

2590

7,8

10,5

1790

2590

12,5

15,75

6660

3240

12,5

15,75

6660

3240

11600

4900

20200

10000

11600

4900

20200

10000

23300

11900

39200

19600

27400

14000

45500

22700

38100

61900

50900

80900

10

6 10 6 10 10 20 10 20

10 15 15

Table 2 Load Rating

Notes: • The load rating of the LM Guide is the value per inner block.• The balls in the precision-grade ball screw (grade P) include spacer balls at a ratio of 1:1 for models KR33 and KR30H, KR 4610, and 2:1 for

models KR45H20, KR4620, KR55, and KR65.

1 2

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Page 8: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

8

Static Permissible Moment (LM Guide)

The block of the KR can bear moments in all directions with only one nut block. Table 3 shows static permissible

moments MA, MB, and MC in each direction.

One short block used (type C)

Two short blocks used closelylinked together (type D)

Fig. 8

One long block used (type A)

Two long blocks used closelylinked together (type B)

Note: The values for types KR-B and D are those for two inner blocks used closely linked together.

KR15 - A

KR15 - B

KR20 - A

KR20 - B

KR26 - A

KR26 - B

KR30H - A

KR30H - B

KR30H - C

KR30H - D

KR33 - A

KR33 - B

KR33 - C

KR33 - D

KR45H - A

KR45H - B

KR45H - C

KR45H - D

KR46 - A

KR46 - B

KR46 - C

KR46 - D

KR55 - A

KR55 - B

KR65 - A

KR65 - B

12.1

70.3

31

176

84

480

166

908

44

319

166

908

44

319

486

2732

130

994

547

2940

149

1010

870

4890

1300

7230

12.1

70.3

31

176

84

480

166

908

44

319

166

908

44

319

486

2732

130

994

547

2940

149

1010

870

4890

1300

7230

38

76

83

165

208

416

428

857

214

427

428

857

214

427

925

1850

463

925

1400

2800

700

1400

2280

4570

3920

7840

Model sizeStatic Permissible Moment

MBMA MC

Table 3 Static Permissible Moment Unit: Nm

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Page 9: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

9

Service Life

LM Guide Actuator KR consists of an LM Guide, a ballscrew and support bearings. The service lives of thesecomponents can be calculated using the values for thebasic dynamic load rating given in Table 2.

Calculating Service Life

1) LM Guide

L : nominal life (km)(This refers to the total running distance that90% of identical LM Guide Actuator units in agroup, when operated independently underthe same conditions, can achieve withoutdeveloping flaking.)

C : basic dynamic load rating (N)PC : calculated load applied (N)fW : load factor (see Table 5)fC : contact factor (see Table 4)

• When KR’s are used with close-linked double innerblocks and are subjected to a moment, calculate theequivalent load by multiplying the moment exertedby an equivalent factor selected from those given inTable 6.

Pm = K�M

Pm : equivalent load (per block) (N)K : moment-equivalent factorM : developed moment (N�mm)

(If three or more blocks are used in a system ortwo blocks are separated from one another,please contact us.)

Particularly when moment MC is exerted on type KR-Bor D:

Pm = Kc � Mc2

fc � CL = ( )3 � 50 [km]

fw �Pc

• When radial load (P) and a moment are exerted simul-taneously, calculate the service life using the follow-ing equation:

PE = Pm + P

PE : total equivalent radial load (N)

Once nominal life (L) is obtained from this calculation,the service life in hours can be calculated using the fol-lowing equation, if the stroke length and number of rec-iprocal operations are constant:

Lh : service life in hours (h)ls : stroke length (mm)n1 : number of reciprocal operations

per minute (min–1)

2) Ball Screw and Support Bearing

L : nominal life (rev.)(This refers to the total number of revolutionsthat 90% of ball screw units (support bearing)in a group, when operated independentlyunder the same conditions, can achieve with-out developing flaking.)

Ca : basic dynamic load rating (N)Fa : axial load (N)fW : load factor (see Table 5)

Once nominal life (L) is obtained from this calculation,the service life in hours can be calculated using the fol-lowing equation, if the stroke length and number of rec-iprocal operations are constant:

Lh : service life in hours (h)�s : stroke length (mm)n1 : number of reciprocal operations

per minute (min–1)� : Ball Screw lead (mm)

Lh = L � 106

2 � �s� n1 � 60

L = ( Ca )3 106

fw � Fa �

Lh = L � �2 � �s � n1 � 60

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10

KA: Moment-equivalent factor in direction MAKB: Moment-equivalent factor in direction MBKC: Moment-equivalent factor in direction MC

Note: The values for types KR-B and KR-D, are thosefor two inner blocks used closely linked together.

Table 4 Contact Factor (fc)

Type of block fcA and C 1.0

B and D 0.81

Contact FactorWhen types KR-B and D are used with close-linked dou-ble inner blocks, multiply the basic load rating by a con-tact factor chosen from the table below.

Table 5 Load Factor (fw)

Vibration and Velocity V fwimpact

Very slightVery low

1.0�1.2V � 0.25 m/s

SlightLow

1.2�1.50.25 < V � 1.0 m/s

IntermediateIntermediate

1.5�2.01.0 < V � 2.0 m/s

StrongHigh

2.0�3.5V > 2.0 m/s

Load FactorAs shown below

Moment-equivalent-factor (LM Guide)In a LM Guide operating subjected to a moment, theload distribution cannot be uniform, resulting in the exer-tion of an excessive load in localized areas. In such acase, calculate the load by multiplying the moment valueby a moment-equivalent factor chosen from Table 6.

KA, KB, and KC represent the moment-equivalent factorsin directions MA, MB, and MC, respectively.

Table 6 Moment-Equivalent Factor (K)

Model No.

9.09�10-2

9.09�10-2

7.69�10-2

7.69�10-2

5.88�10-2

5.88�10-2

4.78�10-2

4.78�10-2

4.78�10-2

4.78�10-2

4.93�10-2

4.93�10-2

4.93�10-2

4.93�10-2

KA KB KC

3.20�10-1

5.96�10-2

2.40�10-1

4.26�10-2

1.73�10-1

3.06�10-2

1.51�10-1

2.76�10-2

2.77�10-1

3.99�10-2

1.51�10-1

2.57�10-2

2.77�10-1

3.55�10-2

KR15 - A

KR15 - B

KR20 - A

KR20 - B

KR26 - A

KR26 - B

KR30H - A

KR30H - B

KR30H - C

KR30H - D

KR33 - A

KR33 - B

KR33 - C

KR33 - D

3.20�10-1

5.96�10-2

2.40�10-1

4.26�10-2

1.73�10-1

3.06�10-2

1.51�10-1

2.76�10-2

2.77�10-1

3.99�10-2

1.51�10-1

2.57�10-2

2.77�10-1

3.55�10-2

9.83�10-2

1.87�10-2

1.83�10-1

2.81�10-2

1.01�10-1

1.78�10-2

1.85�10-1

2.50�10-2

8.63�10-2

1.53�10-2

7.55�10-2

1.35�10-2

9.83�10-2

1.87�10-2

1.83�10-1

2.81�10-2

1.01�10-1

1.78�10-2

1.85�10-1

2.50�10-2

8.63�10-2

1.53�10-2

7.55�10-2

1.35�10-2

3.45�10-2

3.45�10-2

3.45�10-2

3.45�10-2

3.38�10-2

3.38�10-2

3.38�10-2

3.38�10-2

2.83�10-2

2.83�10-2

2.14�10-2

2.14�10-2

KR45H - A

KR45H - B

KR45H - C

KR45H - D

KR46 - A

KR46 - B

KR46 - C

KR46 - D

KR55 - A

KR55 - B

KR65 - A

KR65 - B

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Page 11: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

Notice for Use

Model No.

KR20

KR26

01

02

190

280

190

280

200

300

200

02 330 330KR15

01

–– 160 160

250 250

300

06

470470470470470400

790790790790790670

150200300400500600

660660660660660400

470470470470470400

10

06

10

10

20

10

20

20

25

KR30H

KR33

KR45H

KR46

KR55

KR65

600

600

800

800

1180

1380

600

600

1200

1200

2000

2000

Lead of ball screw Rail lengthVelocity [mm/s]

Precision grade High andnormal grades

Production limit length

660660660660660400

11001100110011001100670

150200300400500600150200300400500600

11001100110011001100670

790790790790790670

150200300400500600

740740740740740

-

520520520520520430

340440540640740940

14801480148014801480

-

10501050105010501050870

340440540640740940

1120980750

--

800800750630530

9801080118012801380

11201120830

-

800800800550

980118013801680

Table 7 Maximum Running Velocity and Production-Limit Length

11

Unit: mm

340440540640740840940

14801480148014801480

--

105010501050105010501050870

520520520520520520430

740740740740740

--

340440540640740840940

Maximum Running Velocity and Production Limit LengthThe maximum running velocity of KR type actuators is restricted by the critical velocity and the DN value of the ball screw,regardless of the maximum motor speed. Keep this in mind, particularly when using this type of actuator at high speed.In this case, the production limit length is represented by the LM rail length.

LubricationTo obtain the full function of a linear-motion system, lubrication is essential. Use of such a system without lubricationaccelerates wear on the rolling parts, thereby decreasing the service life. Normally, grease is fed approximately every100 km of running distance, but the interval depends on the operating conditions. It is advisable that the greasing inter-val is set based on the results of an initial check.Recommended grease: KR15 AFF

KR20 ~ 26: AFAKR30H ~ KR65: AFB

For LM-Guide Actuators to be used in a clean room, low-dust-generation AFE grease is available at . Pleasecontact if such grease is required.

High andnormal gradesPrecision grade

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12

Fig. 9 Positioning Repeatability

Fig. 11 Positioning Accuracy

Fig. 10 Backlash

Fig. 12 Running Parallelism

∆A = |actually traveled distance - target running distance|

Targetvalue

Runningdistance

Loaded displacement (incl. elastic displacement)

Load

Feeding-screw feed

∆A

∆A

The accuracy of type KR comprises positioning-accura-cy reproducibility, positioning accuracy, backlash, andrunning parallelism.

1. Positioning-Repeatability 3. Backlash

Using the maximum stroke as the reference length,measure the distance actually traveled from the refer-ence position, and determine the maximum differencebetween a measurement and target value. Express thepositioning accuracy using the absolute value of thismaximum difference.

2. Positioning Accuracy

Place a straight edge on a surface plate to which a unitof type KR is mounted. Using a test indicator, measurethe parallelism over the entire inner-block stroke. Takethe maximum of the measurements within the stroke asthe parallelism.The brackets required to mount LMGuide Actuator type KR have been standardized. Madeof aluminum, the brackets are lightweight in order tominimize inertia.

4. Running parallelism

Using the feeder, move the inner block slightly. Definethe reading of the test indicator at this time as the refer-ence position. Without using the feeder, apply a load tothe inner block in order to move it from this referenceposition in the same direction as above (table-feedingdirection). Release the load and allow the inner block toreturn. Measure the distance between the returned-block position and the reference position.

Measure the same in the middle of the stroke and atboth ends. Take the maximum of the measurementsthus obtained as the backlash.

Accuracy Standards

Backlash

Move the inner block from a starting point and stop it ata given point, measuring the stopped position. Repeatthis measurement in the same direction as above seventimes each in the middle of the stroke and at both ends.Take the maximum values at each stopping position asthe measurements being sought. Divide the maximumdifference among these maximum values by 2. Definethe value thus obtained as the positioning repeatability,attaching “±” thereto.

Return

Straightedge

(error)

0

Ref

eren

ce

pos

ition

∆A

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13

KR20

KR15

100150200150200250300150200300400500600150200300400500600340440540640740840940340440540640740940

KR26

KR30H

KR33

KR45H

KR46

KR55

KR65

±0.005

±0.005

±0.005

±0.005

±0.005

±0.005

±0.005

±0.008

0.010

0.010

0.020

0.020

0.020

0.020

0.050

0.050

0,5

1,5

7

7

10

10

12

12

15

0.025

0.025

0.025

0.025

0.035

0.035

0.050

0.050

0.035

0.035

0.0400.0500.050

0.0400.050

0.055

0.060

±0.004 0.010 0,40.0200.040

0.060

0.060

0.060

0.100

0.100

0.250

0.200

0.100

0.100

0.1200.1500.150

0.1200.150

0.280

0.180

0.180

Accuracy Standards

Table 8-2 High Grade (H) Unit: mm

ModelNo.

KR20

KR26

KR30H

KR33

KR45H

KR46

KR55

KR65

Raillength

Positionnigaccuracy

reproducibilityPositionnig

Startingtorque[Ncm]

Runningparallelism

Backlash

±0.010

±0.010

±0.010

±0.010

±0.010

±0.010

±0.010

±0.010

±0.012

0.020

0.020

0.020

0.020

0.020

0.020

0.050

0.050

0,5

1,5

7

7

10

10

12

12

15

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Noprovision

Table 8-1 Normal Grade (no symbol)

The accuracy of type KR is divided into three grades:normal (no symbol), high (H), and precision (P).

The standards for these grades are specified below.

KR20100150200150200250300150200300400500600150200300400500600340440540640740340440540640740

KR26

KR30H

KR33

KR45H

KR46

KR55

KR65

±0.003

±0.003

±0.003

±0.003

±0.003

±0.003

±0.005

±0.005

0.003

0.003

0.003

0.003

0.003

0.003

0.003

0.005

1,2

4

15

15

15

17

0.010

0.010

0.010

0.010

0.015

0.025

0.030

0.015

0.015

0.020

0.015

0.020

±0.003 0.002 0,80.0100.020

0.020

0.020

0.020

0.025

0.030

0.040

0.025

0.025

0.030

0.025

0.035

0.040

0.035

0.020

0.025

0.030

15

17

17

20

20

22

Table 8-3 Precision Grade (P) Unit: mm

75100125150175200

75100125150175200

KR15The evaluation methods for the accuracy grades mustconform to Standards. The starting torque must bemeasured with lithium-soap-based grease No. 2 applied.For KR20 and 26, however, AFA Grease must be applied. ForKR15 AFF Grease must be sealed in. When high-vis-cosity grease such as vacuum grease or clean-roomgrease is used, measurements may exceed the standardspresented here. Therefore, the motor to be used must be cho-sen carefully.

100150200150200250300150200300400500600150200300400500600340440540640740840940340440540640740940

980118013801680

9801080118012801380

980118013801680

9801080118012801380

98010801180980

11801380

ModelNo.

Raillength

Positionnigaccuracy

reproducibilityPositionnig

Startingtorque[Ncm]

Runningparallelism

Backlash

ModelNo.

Raillength

Positionnigaccuracy

reproducibilityPositionnig

Startingtorque[Ncm]

Runningparallelism

Backlash

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14

Model-Number Coding

Symbol

KR33 10 A + 300L P 0 - 0 0 0 01 2 3 4 5 6 7 8 9 10

1 Model No.

2 Lead [mm]

3 Type of inner block / Quantity

4 Rail length [mm]

5 Accuracy grade (see Tab. 8)

6 Provision of a motor (see Tab. 9)

7 Provision of a cover (see Tab. 9)

8 Provision of a sensor (see Tab. 9)

9 Type of housing A (see Tab. 10 and Fig. 6-11)

10 Provision of a connecting plate

Table 9 Accuracy grade Motor Cover Sensor

Symbol Meaning Symbol Meaning Symbol Meaning Symbol Meaning

0 None

1 Sensor rail provided

Photosensor

No0 None 0 None

2 EE-SX671

symbol (Omron)

Proximity sensor

4 GL-12F

(SUNX)

Proximity sensor

5 GXL-N12F

H High 1 Cover (SUNX)

provided Photosensor

6 EE-SX674

Yes(Omron)

Proximity sensor

7 APM-D3

P Precision X Bellows (SUNX)

provided Proximity sensor

(Europe) X(1) TL-W3M__

(Omron)

Please note the number and type when ordering.Example: 2 x TL-W3MB2 and 1 x TL-W3MB1

(1) Available Sensors Specification

TL-W3MC1 NPN-NO

TL-W3MC2 NPN-NC

TL-W3MB1 PNP-NO

TL-W3MB2 PNP-NC

1

Normal

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15

Table 10 Specification Motor Flange

Option Specification

KR 33 Housing A without motor flange 30 / 40

KR 46 Housing A without motor flange 50 / 60

KR 55 Housing A without motor flange 10

KR 65 Housing A without motor flange 10

Fig. 15 KR46 Housing A without motor flange (Specification 50)

Motor Flange Design

Fig. 13 KR33 Housing A without motor flange (Specification 30)

4–M4�0.7 depth 8

Fig. 14 KR33 Housing A without motor flange (Specification 40)

4–M4�0.7 depth 8

4–M5�0.8 depth 10

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16

Fig. 16 KR46 Housing A without motor flange (Specification 60)

4–M5�0.8 depth 10

Fig. 17 KR55 Housing A without motor flange (Specification 10)

Fig. 18 KR65 Housing A without motor flange (Specification 10)

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17

KR1501 A, KR1502 A with One BlockKR1501 B, KR1502 B with Two Blocks

22

2.5

5

44

2–M2 depth 3

(to be fixed by an M3 socket button head cap screw)2�n–3,4 drill through ø6 counter bore depth 2

2–M2 depth 32–M2 depth 3

4

7

14

23

33

33MIN

5

10LM rail length

L1

(33 when two blocks are closely linked together)

42–M2 depth 3

4–M3 depth 4

(G)(n–1)�50G

50

ø3h

6

ø17

ø20

H7

57.5

6.5 25.5 12

A

B

B

2.5

6

2

View from arrow A B-B Section

2–ø3 through

0.3

9.222

.5

22.8

30

24.4

5.5

ø2 greasing- hole

30

814

29.

5

19

12

4.5

9.85

15

(identical position on opposite side)(identical position on opposite side)

* The possible stroke length for type B are the maximum values for close-linked double blocks.

Table 11

75

100

125

150

175

200

129

154

179

204

229

254

31.4

56.4

81.4

106.4

131.4

156.4

48.4

73.4

98.4

123.4

0.19

0.22

0.25

0.28

0.31

0.34

0.292

0.322

0.352

0.382

12.5

25.0

12.5

25.0

12.5

25.0

2

2

3

3

4

4

LM rail length [mm]

Overall length L1 [mm]

Possible stroke length [mm]

Type A Type B*G [mm] n

Total mass of unit [kg]

Type A Type B

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18

KR2001 A with One BlockKR2001 B with Two Blocks

* The possible stroke length values for model KR2001B are represented by those for closely-linked double blocks.

Table 12

tief

tief

LM rail length

4- ø3,5 through

View A B-B section View C

Possible stroke length = LM rail length - 58.5 (Type A) Possible stroke length = LM rail length - 104.5 (Type B)

2�n-3.4 drill through ø6.5C-bore depth 4

Groove depth

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*G [mm] n

100

150

200

159

209

259

41.5

91.5

141.5

——

45.5

95.5

Total mass of unit [kg]

Type A Type B

0.450

0.580

0.720

0.655

0.795

20

15

40

2

3

3

––––

2�2-M2.6 depth 4

493.5 46

33.220

L1

2�2-M2.6 depth 4102.5

4-M3 depth 4.52-M2.6 depth 60.9

10

68.5

12 1225148

7.5

ø4H

7

ø20H

7

B

B

A

G60

(n-1)� 60 G

C

4–M3 depth 62–M2.6 depth 439.6

33.6

30 29.5

12.5

9.5

0.5

3.3

PCD2

9

10 30°

30° 3.4

2013 15

.81.

1

1811

40

1823

52–M2,6 depth 4

10 18.5

0.526

39.6

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19

KR2602 A with One BlockKR2602 B with Two Blocks

Table 13

LM rail length

2�2-M2.6 depth 4

4- 3.5 through

View A B-B section View C

Groove depth 0,9

2�n-4,5 drill through ø8C-bore depth 4

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*G [mm] n

150

200

250

300

220

270

320

370

69

119

169

219

——

55

105

155

Total mass of unit [kg]

Type A Type B

0.99

1.20

1.41

1.62

––––

1.38

1.59

1.80

35

20

45

30

2

3

3

4

2�2-M2.6 depth 4

603.5 64

47.430

L1

2�2-M2.6 depth 410

2.5

6

4-M4 depth 6.52-M3 depth 615

15

12 34 1410.5

1016.5

ø5h7

ø24H

7

A

B

B

G80

C

G(n-1)�80

4–M3 depth 649.4

43

38.5

116.

5

38

120.

515

.5

45°

PC

D33

266

16

(1.2

)21

21

123

3649.4

2–M2.6 depth 43125

8

12.5 25

50

Possible stroke length = LM rail length - 85 (Type A) Possible stroke length = LM rail length - 150 (Type B)

* The possible stroke length values for Type B are represented by those for closely-linked double blocks.

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20

KR30H A with One Long BlockKR30H B with Two Long Blocks

Table 14

150

200

300

400

500

600

220

270

370

470

570

670

58.8

108.8

208.8

308.8

408.8

508.8

134.4

234.4

334.4

434.4

1.40

1,.60

2.20

2.70

3.20

3.80

2.50

3.00

3.50

4.10

25

50

50

50

50

50

2

2

3

4

5

6

LM rail length

Overall length L1 [mm]

Possible stroke length [mm]

Type A Type B*G [mm] n

Total mass of unit [kg]

Type A Type B[mm]

* The possible stroke length for type B are the maximum values for close-linked double blocks.

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21

(n-1) �100

ø28

ø30

H8

3

2-M5 depth 8

Ball screw side2-M2.6 depth 5 8.5

48.9MIN48.928.5

11

100

2�n-5.5 drill through

ø9.5 C-bore depth 4.5

12

(G)G

68

7

ø6h

7

1831

916

10

6

11LM rail length59L1

B

B

(Groove depth: 2)

(when two blocks are closely linked together)

A

5.5 2-M2.6 depth 4 2.5

30˚

34

5

0.5

8

PCD40

15

30

38

30

21.3

20.8

23.5

60

30

4-M4 depth 8

2-M3 depth 5

43

59.7

30˚

42.5

B-B sectionView from arrow A

13.5

2�

KR30H C with One Short BlockKR30H D with Two Short Blocks

* The possible stroke length for type D are the maximum values for close-linked double blocks.

150

200

300

400

500

600

220

270

370

470

570

670

84.3

134.3

234.3

334.3

434.3

534.3

85.4

185.4

285.4

38 5.4

485.4

1.30

1.50

2.10

2.60

3.10

3.70

1.47

1.67

2.27

2.77

3.27

3 .87

25

50

50

50

50

50

2

2

3

4

5

6

LM rail length

Overall length L1 [mm]

Possible stroke length [mm]

Type C Type D* G [mm] n

Total mass of unit [kg]

Type C Type D

35.4

[mm]

Table 15

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22

KR3306A, KR3310A with One Long BlockKR3306B, KR3310B with Two Long Blocks

B-B sectionView A

4 – M4�0,7 – depth 1060

4037.4

30

6.5

30

60

15

8.5

15

30.7

15

23

33

6.5

44

22.5

0.5

8

45°

45°

PCD4

0

* The possible stroke length for type B are the maximum values for close-linked double blocks.

Table 16

1) 25 mm for 150 mm rail length.

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

H[mm]

150

200

300

400

500

600

220

270

370

470

570

670

61.5

111.5

211.5

311.5

411.5

511.5

——

——

135.5

235.5

335.5

435.5

Total mass of unit [kg]

Type A Type B

1.70

2.00

2.60

3.20

3.90

4.50

——

——

2.95

3.55

4.25

4.85

25

50

50

100

50

100

F[mm]

100

100

200

200

200

200

n1

2

2

3

4

5

6

n2

2

2

2

2

3

3

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23

KR3306C, KR3310C with One Short BlockKR3306D, KR3310D with Two Short Blocks

B-B sectionView A

4 – M4�0,7 – depth 1060

4037.4

30

6.5

30

60

15

8.5

15

30.7

15

23

33

6.5

44

22.5

0.5

8

45°

45°

PCD4

0

* The possible stroke length for type D are the maximum values for close-linked double blocks.

Table 17

1) 25 mm for 150 mm rail length.

LM rail length Overall lengthL1 [mm]

Possible stroke length [mm]

Type C Type D*

H[mm]

150

200

300

400

500

600

220

270

370

470

570

670

87

137

237

337

437

537

36.5

86.5

186.5

286.5

386.5

486.5

Total mass of unit [kg]

Type C Type D

1.60

1.90

2.50

3.10

3.80

4.40

1.83

2.13

2.73

3.33

4.03

4.63

25

50

50

100

50

100

F[mm]

100

100

200

200

200

200

n1

2

2

3

4

5

6

n2

2

2

2

2

3

3

[mm]

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24

(n-1) �100

ø44

(70)

7.4 5

12.4

Ball screw side

2-M3 depth 6 10

14

L1

LM rail length

2�n-6.6 drill through

ø11 C-bore depth 6.5

108MIN

43

108

3.5

ø50

H8

ø10

h7

70

100

1828

8146

12

9

1288

2314 51

(Groove depth: 4)

(With no clearance between two blocks)

B

B

A

4-M6 depth 9

2�2-M2.6 depth 4 2.57.5

4-M5 depth 10

45˚

45˚

PCD

70

4-M4 depth 8 22

PCD60

430

.530˚

30˚

79.6 53

63

3062

.50.

5

45

80

32

1746

B-B sectionView A

18.5

KR45H A with One Long BlockKR45H B with Two Long Blocks

Table 18

* The possible stroke length for type B are the maximum values for close-linked double blocks.

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*n

Total mass of unit [kg]

Type A Type B

340

440

540

640

740

840

940

440

540

640

740

840

940

1040

213

313

413

513

613

713

813

105

205

305

405

505

605

705

3

4

5

6

7

8

9

5.10

6.10

7.10

8.10

9.10

10.10

11.20

6.05

7.05

8.05

9.05

10.05

11.05

12.15

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25

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type C Type D*n

Total mass of unit [kg]

Type C Type D

340

440

540

640

740

840

940

440

540

640

740

840

940

1040

250.5

350.5

450.5

550.5

650.5

750.5

850.5

180

280

380

480

580

680

780

3

4

5

6

7

8

9

4.70

5.70

6.70

7.70

8.70

9.70

10.80

5.23

6.23

7.23

8.23

9.23

10.23

11.33

(n-1) �100

ø44

Ball screw side

2-M6 9 tief

70.5MIN

(70)

7.4 5

12.4 2-M3 depth 6

4370.543.5

10

14

L1

LM rail length

2�n-6.6 drill throughø11 C-bore depth 6.5

3.5

ø50

H8

ø10

h7

70

100

1828

12

9

1288

2314 51

(Groove depth: 4)

(With no clearance between two blocks)

B

B

A

2�2-M2.6 depth 4 2.57.5

4-M5 depth 10

45˚

45˚

PCD

70

4-M4 depth 8 22

PCD60

430

.5

30˚

30˚

79.6 53

63

3062

.50.

5

45

80

32

1746

B-B sectionView A

18.5

KR45H C with One Short BlockKR45H D with Two Short Blocks

* The possible stroke length for type D are the maximum values for close-linked double blocks.

Table 19

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26

KR4610A, KR4620A with One Long BlockKR4610B, KR4620B with Two Long Blocks

* The possible stroke length for type B are the maximum values for close-linked double blocks.

Table 20

LM rail length Overall length L1 [mm]

Possible stroke length [mm]

Type A Type B*

H[mm]

340

440

540

640

740

940

440.5

540.5

640.5

740.5

840.5

1040.5

208

308

408

508

608

808

98

198

298

398

498

698

Total mass of unit [kg]

Type A Type B

7.70

9.00

10.30

11.60

12.80

15.30

8.90

10.20

11.50

12.80

14.00

16.50

70

20

70

20

70

70

n1

3

4

5

6

7

9

n2

2

3

3

4

4

5

[mm]

View A B-B section

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27

KR4610C, KR4620C with One Short BlockKR4610D, KR4620D with Two Short Blocks

* The possible stroke length for type D are the maximum values for close-linked double blocks.

Table 21

LM rail length[mm]

Overall length L1 [mm]

Possible stroke length [mm]

Type C Type D*

H[mm]

340

440

540

640

740

940

440.5

540.5

640.5

740.5

840.5

1040.5

245.5

345.5

445.5

545.5

645.5

845.5

173

273

373

473

573

773

Total mass unit [kg]

Type C Type D

7.30

8.60

9.90

11.20

12.40

14.90

8.10

9.40

10.70

12.00

13.20

15.70

70

20

70

20

70

70

n1

3

4

5

6

7

9

n2

2

3

3

4

4

5

View A B-B section

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28

* The possible stroke length for type B are the maximum values for close-linked double blocks.

Table 22

View A

KR5520A with One BlockKR5520B with Two Blocks

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

H[mm]

980

1080

1180

1280

1380

1089

1189

1289

1389

1489

826

926

1026

1126

1226

698

798

898

998

1098

Total mass of unit [kg]

Type A Type B

19.90

21.70

23.40

25.10

26.90

21.60

23.40

25.10

26.80

28.60

90

40

90

40

90

G

40

15

65

40

15

n1

7

8

8

9

10

n2

5

6

6

7

7

B-B section

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29

* The possible stroke length for type B are the maximum values for close-linked double blocks.

Table 23

View A B-B Section

KR6525A with One BlockKR6525B with Two Blocks

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

H[mm]

980

1180

1380

1680

1098

1298

1498

1798

810

1010

1210

1510

665

865

1065

1365

Total mass of unit [kg]

Type A Type B

31.60

37.00

42.40

50.50

34.60

40.00

45.40

53.50

90

90

90

40

G[mm]

40

65

90

90

n1

7

8

9

11

n2

5

6

7

9

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30

KR1501 A, KR1502 A with One Block and CoverKR1501 B, KR1502 B with Two Blocks and Cover

2–M2 depth 3

4–M3 depth 6

(to be fixed by an M3 socket button head cap screw)2�n–3.4 drill through; ø6; C-bore depth 2

2–ø3 drill through

4–M2 depth 3

ø2 greasinghole

2–M2 depth 3

0.3

22.5

22.8

30

24.4

5.5

30

814

9.5

27.

5

44

38

4.5

13

25

(G)(n–1)�50G

50

ø3h

6

ø17

ø20

H7

57. 5

6.5 25,5 12

4

4

4

7

14

23

33

33MIN

5

1044 LM rail length

L1

A

View A

(33 when two blocks are closely linked together)

B

B

B-B section

9.2

* The possible stroke length for type B are the maximum values for close-linked double blocks.

Table 24

75

100

125

150

175

200

129

154

179

204

229

254

31.4

56.4

81.4

106.4

131.4

156.4

48.4

73.4

98.4

123.4

0.23

0.26

0.30

0.33

0.36

0.40

0.364

0.394

0.424

0.464

12.5

25.0

12.5

25.0

12.5

25.0

2

2

3

3

4

4

LM rail length [mm]

Overall length L1 [mm]

Possible stroke length [mm]

Type A Type B*G [mm] n

Total massof unit [kg]

Type A Type B

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31

KR2001 A with One Block and CoverKR2001 B with Two Blocks and Cover

* The possible stroke length for type B are the maximum values for close-linked double blocks.

Table 25

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

Total mass of unit [kg]

Type A Type B

100

150

200

159

209

259

41.5

91.5

141.5

–––

45.5

95.5

0.510

0.660

0.800

––

0.780

0.920

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32

KR2602 A with One Block and CoverKR2602 B with Two Blocks and Cover

Table 26

* The possible stroke length for type B are the maximum values for close-linked double blocks.

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

Total mass of unit [kg]

Type A Type B

150

200

250

300

220

270

320

370

69

119

169

219

–––

55

105

155

1.120

1.340

1.560

1.780

––

1.605

1.825

2.045

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33

KR30H A with One Long Block and CoverKR30H B with Two Long Blocks and Cover

B

B

B-B section

4681

607080

15 3060

Ball screw side5

21.3

4525

142.

5

74.4

23.5

L1

LM rail length

4-M5 depth 15

4-M2 depth 4(From the rear)

B

B

28.52-M5 depth 10

5 214-M2 depth 4(From the rear)

Ball screw side

21.3

B-B section

156030 2.

514

60

8070

48.9

4525 23

.5

L1

LM rail length

* The possible stroke length for type B, type D are the maximum values for close-linked double blocks.

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

Total mass of unit [kg]

Type C Type D*

150

200

300

400

500

600

220

270

370

470

570

670

58.8

108.8

208.8

308.8

408.8

508.8

–––

–––

134.4

234.4

334.4

434.4

84.3

134.3

234.3

334.3

434.3

534.3

35.4

85.4

185.4

285.4

385.4

485.4

A-Typ B-Typ C-Typ D-Typ

1,60

1,80

2,40

3,00

3,50

4,10

––

––

2,83

3,43

3,93

4,53

1,40

1,60

2,20

2,80

3,30

3,90

1,64

1,84

2,44

3,04

3,54

4,14

Table 27

KR30H C with One Short Block and CoverKR30H D with Two Short Blocks and Cover

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34

KR33 A with One Long Block and CoverKR33 B with Two Long Blocks and Cover

* The possible stroke length for type B, type D are the maximum values for close-linked double blocks.The screws for fixing the cover are 0.2 mm above the slider surface.

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

Total mass of unit [kg]

Type C Type D*

150

200

300

400

500

600

220

270

370

470

570

670

61.5

111.5

211.5

311.5

411.5

511.5

–––

–––

135.5

235.5

335.5

435.5

87

137

237

337

437

537

36.5

86.5

186.5

286.5

386.5

486.5

Type A Type B Type C Type D

1.90

2.20

2.80

3.50

4.20

4.80

––

––

3.28

3.98

4.68

5.28

1.70

2.10

2.70

3.30

4.00

4.70

2.00

2.40

3.00

3.60

4.30

5.00

KR33 C with One Short Block and CoverKR33 D with Two Short Blocks and Cover

Table 28

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35

KR45H A with One Long Block and CoverKR45H B with Two Long Blocks and Cover

B

B

B-B section

4681

58092104

17 46

4-M2. 6 depth 54-M6 depth 12

80

Ball screw side

3.5

(From the rear)

108

30.53235

67

19

77

L1LM rail length

B

B

43.5 2-M6 depth 12

5 33.54-M2.6 depth 5(From the rear)

LM rail length1L

Ball screw side

70.5

35 32

67

30.5

B-B section

178046 3.

519

778092104

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

Total mass of unit [kg]

Type C Type D*

340

440

540

640

740

840

940

440

540

640

740

840

940

1040

213

313

413

513

613

713

813

105

205

305

405

505

605

705

250.5

350.5

450.5

550.5

650.5

750.5

850.5

180

280

380

480

580

680

780

Type A Type B Type C Type D

5.70

6.80

7.90

9.00

10.10

11.20

12.30

7.01

8.11

9.21

10.31

11.41

12.51

13.61

5.10

6.20

7.30

8.40

9.50

10.60

11.70

5.82

6.92

8.02

9.12

10.22

11.32

12.42

Table 29

* The possible stroke length for type B, type D are the maximum values for close-linked double blocks.

KR45H C with One Short Block and CoverKR45H D with Two Short Blocks and Cover

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36

* The possible stroke length for type B, type D are the maximum values for close-linked double blocks.

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

Total mass of unit [kg]

Type C Type D*

340

440

540

640

740

940

440.5

540.5

640.5

740.5

840.5

1040.5

208

308

408

508

608

808

98

198

298

398

498

698

245.5

345.5

445.5

545.5

645.5

845.5

173

273

373

473

573

773

Type A Type B Type C Type D

8.30

9.70

11.00

12.40

13.70

16.30

9.79

11.19

12.49

13.89

15.19

17.79

7.80

9.10

10.50

11.90

13.20

15.80

8,79

10,09

11,49

12,89

14,19

16,79

KR46 C with One Short Block and CoverKR46 D with Two Short Blocks and Cover

Table 30

KR46 A with One Long Block and CoverKR46 B with Two Long Blocks and Cover

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37

KR5520 A with One Block and CoverKR5520 B with Two Blocks and Cover

* The possible stroke length for type B is the maximum value for close-linked double blocks.

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

Total mass of unit [kg]

Type A Type B

980

1080

1180

1280

1380

1089

1189

1289

1389

1489

826

926

1026

1126

1226

698

798

898

998

1098

22.70

24.60

26.40

28.10

30.00

26.20

28.10

29.90

31.60

33.50

Tab. 31

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38

KR6525 A with One Block and Cover KR6525 B with Two Blocks and Cover

* The possible stroke length for type B is the maximum value for close-linked double blocks.

LM rail length[mm]

Overall lengthL1 [mm]

Possible stroke length [mm]

Type A Type B*

Total mass of unit [kg]

Type A Type B

980

1180

1380

1680

1098

1298

1498

1798

810

1010

1210

1510

665

865

1065

1365

36.30

42.00

47.60

56.10

43.00

48.70

54.30

62.80

Table 32

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39

KR20 / 26 A with One Block and BellowKR20 / 26 A with Two Blocks and Bellow

WLmin

Lmin W

2�M2,5

8

8

2�M2,5

5

8

KR20/26 A

KR20/26 B

X

X

Y

Z

Y

Z

(1)For KR20 with sensor rail(2)For KR20 without sensor rail

LengthStroke length with bellow Lmin W X Y Z

KR20A100 35 13150 70 20200 110 25

40 63 32 16(1) 7,5(2)

KR20B 150 35 13200 70 20

KR26A

150 60 15200 100 20250 130 25300 180 30

58 74 40 18

KR26B200 45 15250 85 20300 120 30

Table 33 Unit: mm

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40

KR33 A with One Long Block and Bellow KR33 B with Two Long Blocks and BellowKR33 C with One Short Block and BellowKR33 D with Two Short Blocks and Bellow

Length Stroke length with bellow Lmin W X Y Z

KR33A

150 50 10200 90 20300 170 30400 250 35500 330 45600 410 55

76 95 55 23

KR33B

200 30 15300 110 25400 190 35500 270 45600 350 55

KR33C

150 70 10200 110 15300 190 25400 270 35500 350 45600 430 55

48 95 55 23

KR33D

150 30 10200 70 15300 150 20400 230 30500 310 40600 390 50

Table 34 Unit: mm

WLmin

Lmin W

2�M3

8

//2�M3//

8

KR33A/C

KR33B/D

X

X

Y

ZY

Z

16

//

depth 4.5

16

//

depth 4.5

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41

KR46 A with One Long Block and BellowKR46 B with Two Long Blocks and BellowKR46 C with One Short Block and BellowKR46 D with Two Short Blocks and Bellow

WLmin

8

//

2�M3

KR46A/C

YZ16

//

816

depth 4

//// Y

Z

X

XWLmin

2�M3

depth 4

KR46B/D

Length Stroke length with bellow Lmin W X Y Z

KR46A

340 175 25440 255 35540 335 45640 415 55740 495 65940 655 85

106 120 68 34

KR46B

340 90 15440 170 25540 250 35640 330 45740 410 55940 570 75

KR46C

340 205 30440 285 40540 365 50640 445 60740 525 70940 685 90

68,5 120 68 34

KR46D

340 150 20440 230 30540 310 40640 390 50740 470 60940 630 80

Table 35 Unit: mm

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42

KR55 / 65 A with One Block and BellowKR55 / 65 A with Two Blocks and Bellow

WLmin

2�M3

KR55/65A

8

WLmin

2�M3 8

KR55/65B

|x| KR65 = 4.5mm

X

Y

Z

( |x4

|x| KR65 = 4.5mm

X

Y

Z

( |x4

Length Stroke length with bellow

Lmin Y Z

KR55A

980 690 851080 770 951180 850 1051280 930 1101380 1010 120

124 145 80 35

KR55B

980 580 751080 660 851180 740 951280 825 1051380 905 110

KR65A

980 670 851180 830 1051380 990 1201680 1240 150

140 175 92 37

KR65B

980 550 701180 710 851380 875 1051680 1120 135

XW

Table 36 Unit: mm

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43

Sensor

Proximity sensor APM-D3 (Yamatake)

Photosensor EE-SX671 (Omron)

Proximity sensor GL-12F (SUNX) and GXL-N12F (SUNX)

Photosensor EE-SX674 (Omron)

Model No.KR20KR26

KR46KR55KR65

33.538.543.556.563.578

7.57.50.50.51.5

-6.5

56

10232225

56

10232225

a b c d Unit: mmProximity sensor TL-W3M _ _ (Omron)

KR33

.5

Model No. e f g h i jKR30HKR33KR45HKR46KR55KR65

46.243.956.256.763.878.8

52.850.362.763.270.185.1

6.30.94.20.71.8

-6.2

13.812.81925.824.528.1

1.11.66.1

14.613.616.6

141319262528

Unit: mm

Model No.KR30HKR33KR45HKR46KR55KR65

51.350.861.263.670.785.5

64.363.774.276.683.598.5

11.3 7.8 9.3 7.6 8.6 0.6

13.812.818.325.824.528.1

1.41.66.4

14.613.616.6

13.51318.5262528

e f g h i j Unit: mm

Model No.KR30HKR33KR45HKR46KR55KR65

45.044.554.857.463.579

5 1.52.81.51.5

-6

8.88.8

13.821.822 25.1

99

14222225

a b c d Unit: mm

Model No.

KR20KR26KR30HKR33KR45HKR46KR55KR65

32.537.543.342.553.255.462.477.4

6.66.43.3

-0.61.2

-0.60.4

-7.5

6 8 8.8 8.81421.82225.1

6899

14222225

a b c d Unit: mm

KR15 27.8 -5.8 1.4 1.4

Sensor rail

d

b

c

a

d

b

c

a

j

g

i

h

ef

j

g

h

i

ef

d

b

c

a

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44

Inductive Proximity Sensor TL-W3M (OMRON)

Order Information

Specifications

Output circuits

Space Saving Flat Proximity Switch

• All models provided with an operation indicator.

• Mounting possible from either the front or rear of thehousing.

• Protected to endure water and oil splashes(conforms to IEC IP67).

OutputSensing distance

NO NC NO NC

Type TL-W3M

Supply voltage (operating voltage range) 10 to 30 VDC, ripple (p-p): 10 % max.

Sensing object Magnetic metals

Response frequency 600 Hz

Circuit protection Reverse connection protection

Ambient temperature Operating: -25°C to 70°C (with no icing)

Temperature influence ± 10% max. of sensing distance at 23°Cin temperature range of -25°C to 70°C

Residual voltage 1,0 V max. (with 100 mA load current and 2-m cable)

PNP NPN

3 mm TL-W3MB1 TL-W3MB2 TL-W3MC1 TL-W3MC2

Sensing distance 3 mm ± 10 %

Current consumption (leakage current) 15 mA max. at 24 VDC

Differntial travel 10 % max. of sensing distance

Control output NPN or PNP open collector, 100 mA max.

Display Operating mode (red LED)

Ambient humidity Operating: 35% to 95%

Voltage influence ± 2,5% max. of sensing distancein rated voltage range ±10%

TL-W3MB TL-W3MC

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45

Timing Chart

Dimensions [mm]

TL-W3M 1TL-W3M

TL-W3M 2

TL-W3M

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46

XY Bracket

KR-008XS(KR33 for a single-axis)

KR-008XL(KR46 for a single-axis)

KR-003XS(KR33 for fastening a rail)

KR-003XL(KR46 for fastening a rail)

The brackets required to mount LM Guide Actuator KRhave been standardized. Made of aluminium, the bracketsare lightweight in order to minimize inertia.

Besides these standardized brackets customized bracketscan be delivered as well.

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47

KR-002XS(KR33 for fastening the slider)

Sample combination

For one-axis modeFor fastening the slider

For fastening the rail Customized solution

Customized LM Guide Actuators

Please don’t hesitate to contact , if your application requires adjustment of the standard LM Guide Actua-tor. has an extensive experience in achieving customized solutions.

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48

Motor Adapter

MotorThe LM Guide Actuator KR can be provided with a motoradapter. In this case please indicate the name of themotor manufacturer together with the type number andthe fitting dimensions. - Please take into consideration thedimensions of the connecting constructions because thedimesions of the motor can be bigger than the dimensionsof the LM Guide Actuator.

Please complete this form with your specifications: Unit: mm

Motor mounting

surface A � B

Position of mounting

holes C � D

Referencediameter

E

Mountinghole diameter

Fthickness

G

Shoulderdiameter

H

Pivot length incl. shoulder

I

Pivotdiameter

J

E

C

B

A

D

C

øF

G

øJ

øH

I

Shoulder

Fig. 19 Motor-Connection

Housing

Outer rail

Motor

Step

Motor adapter

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49

Dismounting groove

C

F

ØB

ØD 1

H7

A-1

F

C

ØD 2

H7

E DIN 916

120˚

Properties• low-cost design• backlash-free and torsionally rigid• low moment of inertia• compensates for 3-axis of misalignment• a mounting groove or flattering off of the shaft is not required due to the integrated dismounting groove

common solutions :

Material:Bellows are made of highly flexiblehigh-grade stainless steel, hubs fromaluminium.

Design:Hubs with DIN 916 radial set screwand integral dismounting groove.

Couplings – Model MK 1 –

Technical specifications

Ordering example:

Series / Nm

Overall length

Non standard

MK1 / 5 / 26 / 4 / 5 / xx

Model

Ø D1 H7

Ø D2 H7

Temperature range: -30 bis +100°C(3,6 F to 237 F), peaks up to 120°C(270 F).

Speeds: Up to 20,000 rpm, in excessof 20,000 rpm with balanced version.

Backlash: Absolutely backlash-freedue to frictional clamp connection.

Tolerance: On the hub/shaft connection 0.01 bis 0.08 mm.

Service life: These coupling have aninfinite life, and are maintenance-freeif the technical limits are not exceeded.

Non-standard design applications:Custom designs with varied tolerances,keyways, non-standard material andbellows are available upon request.

0.5 0.05 14 6.5 1-3 2 1xM2 1.5 50 0.4 0.1

1 0,1 10 1-5 3 1xM2.5 1.8 70

TKN A B C D1/2 D1/2 E F Jges CT max. Values

Serie

sRated to

rque

[Nm]

Overall l

ength

[mm]

Outer diameter

[mm]

Fit length of h

ub

[mm]

Special bores fr

om Ø

to

Ø

[mm]

Standard bore H7

[mm]

Clamping screws D

IN 916

Distance

[mm]

Mass m

oment of in

ertia

[

gcm2 ]

Torsional s

tiffness

[Nm/ra

d]

axial

[mm]

Weight

[g]

lateral

[m

m]

angular

[degrees]

20 280

5 0.5 6.5 3-9 6 1xM3 210

26 170 0.6 0.25 2

22 1.3 510 0.4 0.15 1

10 3-9 6 1xM3 1.8 380

28 2 320

1524

19 7.5 3-12 6/10 2xM3 24.7 12 750

29 5.5 14 700 0.7

26 15 22 1200

20 3-16 6/10 2xM4 2.5 18 24 1300 0.6 0.2 1.5

35 20 26 1200

4537

32 13 6-22 10 2xM5 3.565 54 7000 0.7 0.2 1.5

45 70 58 5000 1

100 1043

40 15 6-28 10 2xM6180 106 9050 1

53 220 114 8800

Integral dismounting groovefrom bore diameter 4 mmand larger.

1 Nm = 8.85 lbs

23 15

20 5

4

1.0 6.525 15

1.5

2.0 1131 25

4.5

2

2 7

6

1.3 6

1.2 6

1.1 6

0.4 5

0.1 1 1

0.4 0.15 1

0.4 0.15 1

0.5 0.2 1.5

0.5 0.2 1.5

0.6 0.25 2

0.5 0.15 1.5

0.2 1.5

0.5 0.15 1.5

0.7 0.25 2

0.25 2

0.2 1.5

1.2 0.3 2

8

4

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Page 50: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

50

Properties• frictional connection utilizing clamping hubs• for high dynamic applications• backlash-free and torsionally rigid• low moment of inertia• compensates for 3-axis of misalignment

Ordering example:

C

G

ØD

1H

7

H-1

G

CE DIN 912

A-1

ØD

2H

7

F

metric + inch keyway optional

Option (H)split hub

Standard

25 12 2.6 280 0.4 0.15

5 3-7 6 M2 3 15 2.8 9 210 0.5 0.2 1.5

31 18 3 9 170 0.6 0.25

27 14 3 9 510 0.4 0.15 1

10 3-7 6 M2 4.5 3 17 3.4 10 380 0.5 0.2 1.5

33 20 3.6 11 320 0.6 0.25

1530

11 3-8 M2,5 3.514.5 8.5 22 750 0.5 0.15 1.5

35 19.5 9.5 24 700 0.7 0.2 1.5

35 17 25 36 1200 0.5 0.15 1.5

20 3-12.7 6/10 M3 8 4 22 27 38 1300 0.6 0.2 1.5

44 26 29 40 1200 0.7 0.25

4546

16 5-16 10 M4 10 523.5 100 74 7000 0.7 0.2 1.5

54 31.5 108 78 5000 1 0.25

10050

40 16 5-24 10 M4 15 527.5 160 120 9050 1

60 37.5 205 130 8800 1.2 0.3

to

Series / Nm

Overall length

Split hub (optional)

Non standard

MK2 / 5 / 25 / H / 4 / 5 / xx

Model

Ø D1 H7

Ø D2 H7

KN A B C D1/2 D1/2 E F G H ges CT Max. Values

Temperature range: -30 bis +120°C(3,6 F to 237 F), peaks up to 120°C(270 F).

Speeds: Up to 10,000 rpm, in excessof 10,000 rpm with balanced version.

Backlash: Absolutely backlash-freedue to frictional clamp connection.

Tolerance: On the hub/shaft connection 0.01 bis 0.05 mm.

Service life: These coupling have aninfinite life, and are maintenance-freeif the technical limits are not exceeded.

Non-standard design applications:Custom designs with varied tolerances,keyways, non-standard material andbellows are available upon request.

Material:Bellows are made of highly flexiblehigh-grade stainless steel, hubs fromaluminium

Design:With a single radial clampingscrew per hub DIN 912.

Series

Rates torque

[Nm]

Overall l

ength

[m

m]

Outer diameter

[m

m]

Fit length of h

ub

[mm]

Specia

l bores

from ø

ø

[mm]

Standard bore H7

[mm]

Screws D

IN 912

Distance

between ce

nters [m

m]

Distance

[m

m]

Distance

[m

m]

Mass m

oment of in

ertia [

gcm2 ]

Weight

[g]

Torsional s

tiffness

[Nm/ra

d]

axial

[

mm]

lateral

[mm]

angular

[degrees]

T J

2

2

2

28

30

40 13

9

9

19

32

25

15

15

10

1.5

4.5

2.0

0.5

1.0

6

4.5

6

9 1

1

2

0.2 1.51 Nm = 8.85 in lbs

Couplings – Model MK 2 –

Technical specifications

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Page 51: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

51

Datasheet LM Guide Actuator KR

Contact person

Company

ref. to

Street

Zip / City

Description of the application:

Axis X Y Z

Position (horizontal, vertical, across)

Stroke length mm

max. Velocity m/s

max. Acceleration m/s2

Conveyed mass kg

Axial load N

Positioning mm

Positioning accuracy reproducibility mm

Please add a sketch if possible:

Please offer the following options:

- Cover (with a bellow) - Motor adapter with fitting dimensions- Cover (with sheet metal) - Clutch

- Inductive proximity sensor- Photosensor- Sensor rail, Sensor bracket

Date

Phone

Fax

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Page 52: LM Guide and Ball Screw in One Compact Unit • … · • LM Guide and Ball Screw in One Compact Unit • Meeting All Requirements for Rigidity and Precision • Broad Range of Sizes

Precautions on Use• HandlingDo not drop the product or subject it to impact, as doing so may damage it. Therefore, great care should be exercised in its handling.Unauthorized disassembly of the product could lead to contamination by foreign matter and impair the precision. Therefore, disassembly should notbe performed unless absolutely necessary.At high rotational speeds, the ballscrew causes resonance due to the characteristic frequency of the screw shaft, which may make operation impos-sible. The shaft speed should be therefore set at a level below the resonant point (critical speed).Please consult .

• Operating Temperature RangeDo not use this product at 80 °C or higher. If your system requires a temperature of 80 °C or higher, contact .

• LubricationA certain lubrication is absolutely necessary for the operation of the LM Guide Actuator KR. Otherwise, it will be damaged before it reaches its pro-jected service life. Therefore, please take care about the following points:- Before operation the anti-corrosion oil must be removed and the LM Guide Actuator KR lubricated.- The usage of different lubricants must be avoided.- The lubricant intervals should correspond to the operation necessities and to the environment surroundings.- When used under special environment, including in locations subject to continual vibration, in a clean room, under a vacuum, and at low or high

temperatures, contact .

!

Specifications are subject to change without notice

03/2004 Printed in Belgium

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