instrument washers ml and mt series - icos pharma ml... · instrument washers ml and mt series high...

Instrument washers ML and MT SeriesHigh capacity range

Washer disinfectors and multichamber washers

for CSSDs

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Standard compliantCOLUSSI Washer Disinfectors are designed and constructed to comply with the latest European and UK guidelines on decontamination: EN ISO 15883-1/2, CEN ISO/TS 15883-5. They are classified CE Medical Device (Community rule 93/42/EEC) code nr. 0051.

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Washer disinfectors barrierCOLUSSI washer disinfectors provide a uniform and thorough cleaning that cannot be achieved only by manual work; moreover, these devices minimize labour and recontamination and ensure a standardization and a repeatability of the washing cycles.

To complete the range of CSSD products COLUSSI offers: trolley washers (MLC Series), ultrasonic treatment machines (MUS Series) and steam sterilizers (SA Series).

Flexibility for any installation layout The large product range allows us to find the ideal line up of washer disinfectors for any installation layout.

Our aim is to offer multiple concepts for each project in order to provide customers with more than one solution among which to choose to satisfy their specific needs.

Productivity rangeThe individual need for instrument throughput is considered by our customized capacity concepts, which offer valuable and future-proof solutions for your CSSD project.

Instrument washers for CSSDsThe range of COLUSSI devices for the thermal disinfection, combined with our SA Series steam sterilizers, enables us to provide a complete and suitable solution for every CSSD.

In order to increase the quality of work, our ML Series devices are designed to cope with the different productivity needs that clinics, emergency rooms or large hospitals may have, granting the most advanced safety and technology.

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Insrument washersML and MT Series

Cleaning effectivenessEvery detail of washing and drying circuits has been optimised for the best performances. Process valves, piping and blowers are designed for the least possible resistance in the system and to increase the water and the air flow into the chamber and through the carts.

Traceability and device monitoringAn important element in the complex environment of a CSSD is traceability. A computerized documentation system assures the connection of all automated devices, which are involved in the instrument

reprocessing cycle. Additionally the principal validated parameters are monitored and the data storage of the

batch documentation on the connected machinery is guaranteed.

Quality manufacturing and environmental respect

COLUSSI devices are manufactured using high quality materials and the latest technology, and are produced with a deep awareness of

environmental and sustainable development issues.

Other CSSD range products:

for transfer trolleys, sterile containers and bulky items

Washer disinfectorsMLC Series

Steam Sterilizer SA Series

for hospitals, CSSD and medical centers

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Insrument washersML and MT Series Devices designed to increase productivity

The new COLUSSI washer disinfectors have been designed to significantly improve the productivity for each cycle. We have implemented the washing connections, relocated the internal components and introduced a new drying system, in order to obtain the best result: an increase in the load capacity without having to modify the size of the equipment or the washing cycle.

ML 80 Series ML 100 Series MT 3000/2 Series

Washing chamber

18 x Din 1/1Washing chamber

18 x Din 1/1Washing chamber

12 x Din 1/1

ML 80 and ML 100 COLUSSI washer disinfectors “saving time cycle version” can be equipped with a preheating tank, so that they can perform a shorter washing and disinfection cycle, with a time saving of 35% if compared with the “standard cycle version” equipment.

An innovative approach to high reprocessing capacity instrument washer disinfectors with a productivity of up to 62 DIN 1/1 net trays per hour.

standard or saving time cycle versions

standard or saving time cycle versions

Double chamber compartment versions

Cabinet washers MLC Series

Steam sterilizing autoclaves, SA Series

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ATS Automatic Transfer System

ATS is an automation specifically designed for the processing departments where time is critical. A shuttle loader moves along the front of the soiled side of the washer disinfectors and loads the racks automatically into the first available washer.

Once the items have gone through the washing cycle, another ATS unloads the treated racks along the clean side and transfers them to a storage station ready for inspection and packaging. The relevant washing program is controlled by a processor according to the individual rack specifications.

Managing the restricted space challengeCOLUSSI offers the most innovative automation solutions for the washing and disinfection areas of a CSSD.

COLUSSI’s automatic devices, such as the motorized rotating table and the ATS shuttle allow compact footprint layouts respecting accessibility and maintenance spaces. The highest level of flexibility

is reached with the new rotating ATS shuttle. The experience in the transfer and storing table

dimensioning elevates the value of COLUSSI solutions.

ATS benefits• Equal distribution of thermal disinfectors

workloads and consequent predictability and planning of maintenance costs.

• The washing systems can be located in narrow areas that are not normally accessible with manual loading.

• Easy cleaning of the area below the ATS system.

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Limited Spatial Depth Due to our automated loading and unloading system ATS with rotating function, we are able to place our washer disinfectors (ML 100) close to walls and barriers.

In this way the total depth of the line up is significantly reduced compared to a manual/standard loading/unloading through the use of a transport trolley.

Limited width of the room When planning a new CSSD department, sufficient width of the room is essential to place the required number of devices for throughput according to each individual need.

MT 3000/2 provides over 75% increase of productivity without the need of a larger lateral floor space than the one of a conventional single chamber washer.

By providing a higher troughput, the number of required devices is significantly reduced so that additional space is gained and investment costs can be lowered.

Solutions for any specific layout

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12 x Din 1/1 net basket capacityChamber volume ~350 lt / 92.46 Gal USBasket volume ~280 lt / 73.97 Gal US

• Washing and forced hot air drying system on three connections with cart injection system

• Up to 6 levels instrument wash cart• Inner cabinet, washing arms and tank filters made of high quality

AISI 316L stainless steel• Washing cart automatic identification• A powerful vertically pump ensures a high water flow rate

combined with effective spray pressure• Triple stage water filtering system• Adjustable water temperature (up to 93°C) for washing and

thermal disinfection phases• Double PT 1000 probe for temperature check• Two automatic dispensers for liquid chemicals• Door made of HST tempered glass• Storage space for chemical tanks (up to two 5 lt/1.32 Gal US)• Control System with PLC touch screen panel. Possibility to

memorize 65 different cycles programmes, protected by 3 password levels. Ethernet connection to general data system.

• 400V/3~+N/50Hz - 26000W power

Forced hot air dryingHEPA-filtered H14 forced air drying distribution on double circuit grants a perfect distribution of airon all chamber parts and basket levels ensuring the complete inside and outside drying of all the surgical instruments and tubes.

Designed to meet the increasing reprocessing needs of CSSD, this washer disinfector is available in standard or saving time cycle versions.The machines assure consistently tested and efficient washing-disinfecting performances thanks to a new washing system technology made by a vertical installed washing pump that grants also a complete drain of the washing circuit.

ML 80 SeriesHigh capacity Washer Disinfector

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Key features

• 3rd and 4th chemical dosing pump• Steamormixedheating• Steamcondenser• Drainwaterheatexchanger• Draincoolingsolenoidvalve• Washingarmrotationsensors

• Integratedprinter• Lightinsidechamber• Pressurecheck• Conductivitysensor• Barcodereader

Triple water connection for washing carts provided with spray arms and/or injection systems.

Chamber illumination options:Light in the chamber allows easier visual monitoring.Light can also be multicolor according to machine status or cycle phase.

Washing cart automatic identification

Triple water filtering system captures residue preventing re-circulation

Automatic motorized vertical sliding down doors with safety device

ML 80 P1 model is equipped with 1 big capacity pre-heating tank, ML 80 P2 model with 2 big capacity pre-heating tanks.

Main optionsWasher dimensions

• Width: 900mm/35.43”• Depth: 740mm/29.13”• Height: 1940mm/76.38”

For all models: ML 80 N - single door version ML 80 P - passthrough version

Functions and heating temperatures of the pre heating tanks can be configured to best suit customer needs, allowing an effective results in reducing cycle time and water/energy recovery.

Total cycle time reduced up to

37 minutes

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18 x Din 1/1 net basket capacityChamber volume ~500 lt / 132.09 Gal USBasket volume ~350 lt / 92.46 Gal US


• Up to 6 levels instrument wash cart

Same features as ML 80 plus:• Possibility to store up to three 10 lt. (2.64 Gal US) containers

into the basement (standard frame only).

Turbo dryingTurbo Drying system controls drying air inlet for a HEPA H14 filtered hot air recirculation inside the washing chamber.

This advanced feature allows the reduction of the drying times and, as a result, energy and HEPA filter consumption.

These 18 DIN trays capacity machines are the largest COLUSSI washer disinfector models designed to meet the increased reprocessing needs of CSSD.

ML 100 SeriesHigh capacity Washer Disinfector

900mm/35.43”

All models can also be configured into a narrow frame to reduce their width to 900mm only.

ML 100 models are compatible with Automatic Transfer System (ATS).

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Key features

• 3rd and 4th chemical dosing pump• Steamormixedheating• TurboDrying(hotairrecirculationsystem)• Steamcondenser• Drainwaterheatexchanger• Draincoolingsolenoidvalve

• Washingarmrotationsensors• Integratedprinter• Lightinsidechamber• Pressurecheck• Conductivitysensor• Barcodereader

ML 100 P1 model is equipped with 1 big capacity pre-heating tank, P2 model with 2, P3 model with 3.

Washing armsLow friction bearings ease chamber and cart washing arms rotation for an improved efficiency of the washing and drying phases. The spray arms are easily removable and the internal surface can be cleaned by hinged caps at the ends. Active water coupling system

The connection system of the hydraulic circuit, between the washer and the washing cart, allows a tight seal junction for a more efficient cleaning and uniform disinfection temperature coverage.

Total cycle time reduced up to

30 minutes

Main optionsWasher dimensions


Washing cart automatic identification.

Triple water filtering system captures residue preventing re-circulation.

Chamber illumination options:Light in the chamber allows easier visual monitoring.Light can also be multicolor according to machine status or cycle phase.

Functions and heating temperatures of the pre heating tanks can be configured to best suit customer needs, allowing an effective results in reducing cycle time and water/energy recovery.

For all models: ML 100 N - single door version ML 100 P - passthrough version

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With its simple and clever concept, this double chamber tunnel washer disinfector easily reaches the highest productivity/space and productivity/cost ratios in the market.

MT 3000/2 SeriesDouble chamber compartment washer disinfector

18 x Din 1/1 net basket capacityChamber vol. ~500 lt / ~132.09 Gal USWash cart vol. ~350 lt / ~92.46 Gal US


• Up to 6 levels instrument wash cart• Inner cabinet, washing arms and tank filters made of high quality

AISI 316L stainless steel• Washing cart automatic identification• A powerful vertically pump ensures a high water flow rate

combined with effective spray pressure• Triple stage water filtering system• Adjustable water temperature (up to 93°C) for washing and

thermal disinfection phases• Double PT 1000 probe for temperature check• Two automatic dispensers for liquid chemicals• Door made of HST tempered glass• Storage space for chemical tanks (up to two 5 lt/1.32 Gal US)• Control System with PLC touch screen panel. Possibility to

memorize 65 different cycles programmes, protected by 3 password levels. Ethernet connection to general data system.

• 400V/3~+N/50Hz - 63000W power

The MT 3000/2 represents an innovative approach to high reprocessing capacity instrument washer disinfectors with a productivity of up to 62 DIN 1/1 net trays per hour.

ML 100 models are compatible with Automatic Transfer System (ATS).

width: 115 cm/45.27" only!

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1st chamberThe first chamber is dedicated to the washing and disinfection phases and takes advantage of the most efficient pre heating tank configuration.

2nd chamberThe second chamber is dedicated exclusively to the drying phase.This allows dedicated vented ports to create the high turbulence air flow needed to reach the most efficient drying results.


Washer dimensions Options

When planning a new CSSD department, sufficient width of the room is essential to place the required number of devices for throughput according to each individual need.

In a limited width room, MT 3000/2 Smart Tunnel provides the most radical increase of productivity without the need of a larger lateral floor space than the one of a conventional single chamber washer.

Frontal maintenance access: the key to manage the restricted space challenge

• 3rd and 4th chemical dosing pump• Steamormixedheating• TurboDrying(hotairrecirculationsystem)• Steamcondenser• Drainwaterheatexchanger• Draincoolingsolenoidvalve• Washingarmrotationsensors

• Integratedprinter• Lightinsidechamber.Light can also be multicolor

according to machine status or cycle phase• Pressurecheck• Conductivitysensor• Barcodereader

Key features

C

B

A

B

A

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Washing carts ML 80 Series

C1304 - 5 level instruments with 4 washing arms. All intermediate levels and washing arms are removable. Useful heights from 94mm/3.7" to 668mm/26.34”

C1305 - MIS instrument ramp for C1304

C1301 - 4 level instruments with 3 washing arms. All intermediate levels and washing arms are removable. Useful heights from 115mm/4.53” to 673mm/26.50”

C1159 - 6 levels instrument with 5 washing arms. Single useful heights 74,5mm/2.93”

C1302 - 2 level wash cart provided with 1 washing arm. Useful heights A) 298mm/11.73” - B) 339mm/13.35”

C1248 - Standard single level wash cart.Useful height 665mm/26.18”

C1303 - 2 levels MIS wash cart. Useful heights: A) 95mm/3.74” - B) 110mm/4.33”

Multilevel washing carts Removable level carts Micro Surgey carts

C1337 - 3 levels instrument with 2 washing arms. Useful heights: A) 200mm/7.87” - B) 205mm/8.07” - C) 175mm/6.89”

C1335 - Pressure chamber MIS wash carts

B

A

C

B

A

C

B

A

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C1247 - Insert for 150mm/5.90” heightDIN containers, suitable for C1248 cart

C1336 - 3 level wash cart for ophtalmology micro instruments. Useful heights: A) 90mm/3.54” - B) 185mm/7.28” - C) 307mm/12.09”

C1246 - Anaesthesia instruments injection wash cart

C156 - Insert for 300mm/11.81” height

DIN containers, suitable for C1248 cart

C277 - Fixed height transfer trolley

Transport trolleys and conveyors

Automatic transport conveyors for loading and unloading

C248 - Adjustable height transfer trolley

Containers and Op shoes inserts Anaesthesia

Ophthalmology

Dental instruments

C1322 - 2 level dental wash carts. Useful heights A) 290mm/11.42” - B) 290mm/11.42”. Up to 20 turbine/hand pieces

C1323 - 3 level dental wash cart. Useful heights A) 145mm/5.71” - B) and C) 210mm/8.46”. Up to 144 turbine/hand pieces

C158 - Insert for OP theatre shoes/clogs, up to 10 clogs, suitable for C1248, C1302 carts

C157 - Insert for OP theatre shoes/clogs, up to 25 clogs, suitable for C1248, C1302 carts

C

B

A

B

A

C

B

A

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C100W - 5 level instruments with 4 washing arms. Useful heights from 80mm/3.15" to 638mm/25.20”

C111W - 4 level instruments with 3 washing arms. Useful heights from 110mm/4.33” to 635mm/25.00”

C115W - 6 levels instrument with 5 washing arms. Single useful height 65mm/2.56”

C107W - Pressure chamber MIS wash cart

C1080W - 3 levels instruments wash cart. Single useful height 175mm/6.89”

C101W - 3 levels wash cart. Useful heights: A) 220mm/8.66” - B) 200mm/ 7.87” - C) 100mm/3.94”

C102W - 3 levels MIS wash cart. Useful hieghts: A) 90mm/3.54”- B) 75mm/2.95 C) 365mm/14.37”

C110 - MIS insert with 88 connections, suitable for C100W wash cart

C103W- 2 levels wash cart. Useful hieghts A) 300mm/11.81” - B) 275mm/10.82”

Multilevel washing carts Removable level carts Micro Surgey carts

Washing carts ML 100 Series and MT 3000/2 Series

C981 - Ophthalmology instruments insert for C111W wash cart

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C104W - Anaesthesia instruments injection wash cart

C131 - OP theatre shoes/clogs insert, up to 18 clogs for insert, suitable for C103W cart

C130 - OP theatre shoes/clogs insert, up to 36 clogs for insert, suitable for C103W cart

C200 - Transport trolley

Automatic transport conveyors for loading and unloading

C205 - Adjustable height transport trolley

C108 - Insert for 150mm/5.90” heightDIN containers suitable for C103W cart

C1278W - 6 container wash cart

C105W - Single level, useful height 645mm/23.39”, suitable for:


DIN containers


DIN containers

Transport trolleys and conveyors

Containers and Op shoes inserts Anaesthesia

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C40 - DIN 1/1 mesh tray for rigid optics and MIS instruments.480x250x50mm / 18.90x9.84x1.97 inch

C96 - cover for C40

C62 - DIN 1/1 mesh tray 480x250x50mm / 18.90x9.84x1.94 inch




C96 - cover for C62, C903, C1059

C16 - 18 positions basket for 250ml baby bottles (ø 55mm/2.16” - h 170mm/6.69”) 405x190x195mm / 15.94x7.48x7.68 inch



C17 - 18 positions basket for baby bottle dummies 340x165x75mm / 13.38x6.49x2.95 inch

C35 - 21 positions basket for baby bottle dummies 410x165x70mm / 16.14x6.50x2.76 inch

C65 - Mesh basket 400x120x70mm /15.75x4.72x2.76 inch - C67 cover for C65

C71 - Mesh basket 220x150x50mm /8.66x5.90x1.97 inch - C87 cover for C71

C63 - Mesh basket 120x120x120mm / 4.72x4.72x4.72 inch - C64 cover for C63

Mesh baskets Baby bottles inserts

AccessoriesUniversal inserts, trays, mesh baskets

C546 - Mesh tray with lid for baby bottles dummies and rings

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C03 - Insert for small instruments, 395x125x120mm / 15.55x4.92x4.72 inch

C61 - Insert with 28 spring hooks for laboratory glassware.

C613 - Insert for delicate ophtalmology or dental intruments.180x170x 45 / 7.08x6.70x1.77 inch

C41 - Cylindric basket for fiber optic cables and suction pipes.H 170mm / 6.69”0 180mm / 7.09”

C04 - 8 positions insert for small trays (step 40mm / 1.57”) 390x180x110 mm / 15.35x7.08x4.33 inch

C91 - 4 positions insert for small cassettes (step 35mm / 1.37”) 385x250x75 mm / 15.51x9.84x2.95 inch

C90 - 2 positions insert for cassettes (step 50mm / 1.96”) 385x250x180 mm / 15.15x9.84x7.08 inch

C14 - 5 positions insert for small trays (step 62mm / 2.44”) 480x280x185 mm / 18.90x11.02x7.28 inch

C1300 - Cylindric basket for fiber optic cables and suction pipes.H 120mm / 4.72”0 150mm / 5.91”

Insert for trays Insert for small instruments Insert for glassware

Insert for instrumentsInsert for cables and pipes

Insert for basins

brand of

0051*

* Only for products listed into the

n. 691/MDD certificate

ICOS Pharma S.p.A.Via E. Ellero, 1533080 Cusano di Zoppola (PN)ITALY

PHONE +39 0434 5772911FAX +39 0434 5772900 [email protected]

Products offered for sale may differ from those described or illustrated in this brochure due to later production changes or/and optional configurations. The products and technical specifications are subjected to change without prior notice. Please consult your COLUSSI dealer for the latest information. DC

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instrument washers ml and mt series - icos pharma ml... · instrument washers ml and mt series high...

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